14.7. Video & Optical P.C.B. & Component Video P.C.B.
15 Wiring Connection Diagram
16 Type Illustration of ICエs, Transistors and Diodes
17 Terminal Function of ICs
17.1. IC6801 (C2BBGF000669): Microprocessor
18 Parts Location and Replacement Parts List
18.1. Cabinet Parts Location
18.2. Electrical Parts List
18.3. Packing Materials & Accessories Parts List
18.4. Packaging
84
88
91
92
92
94
98
100
102
103
104
106
108
109
109
110
111
114
130
130
3
SA-XR55E / SA-XR55EB / SA-XR55EG
1 SAFETY PRECAUTIONS
1.1. GENERAL GUIDELINES
1. When servicing. observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩand 5.2Ω.
When the exposed metal does not have a return path to the chassis, the reading must be
.
Fig. 1
1.1.2. LEAKAGE CURRENT HOT CHECK (See Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to
the customer.
4
2 Caution for AC Mains Lead
SA-XR55E / SA-XR55EB / SA-XR55EG
5
SA-XR55E / SA-XR55EB / SA-XR55EG
3 Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C707, C717, C718 and C924 through a 10Ω, 10 W resistor to ground.
DO NOT SHORT-CIRCUIT DIREC
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
· Current consumption at AC 230-240 V, 50 Hz in NO SIGNAL mode should be ~400 mA.
TLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
4 Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
·No sound is heard when the power is turned on.
·Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note :
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
5 Handling the Lead-free Solder
5.1. About lead free solder (PbF)
Distinction of PbF P.C.B.:
P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.
Caution:
· Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 ± 20°F (370 ±
10°C).
·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
·W hen soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the
soldering points with the Pb free solder until it melts enough.
6
6 Accessories
Note : Refer to Packaging Materials & Accessories Part List (Section 18.3) for part number.
Remote control
AC cord (For EB
only)
SA-XR55E / SA-XR55EB / SA-XR55EG
AC cord (For E/EG
only)
FM indoor
antenna
AM loop antenna
Antenna
plug
adaptor
(For EB
only)
7
SA-XR55E / SA-XR55EB / SA-XR55EG
7 Operating Instructions
7.1. Main Unit
8
7.2. Remote Control
SA-XR55E / SA-XR55EB / SA-XR55EG
9
SA-XR55E / SA-XR55EB / SA-XR55EG
7.3. Home Theater Connections
7.3.1. TV and DVD Player
10
SA-XR55E / SA-XR55EB / SA-XR55EG
11
SA-XR55E / SA-XR55EB / SA-XR55EG
7.3.2. Speakers
12
SA-XR55E / SA-XR55EB / SA-XR55EG
13
SA-XR55E / SA-XR55EB / SA-XR55EG
7.3.3. AC Power Supply Cord
14
7.4. Other Connections
SA-XR55E / SA-XR55EB / SA-XR55EG
15
SA-XR55E / SA-XR55EB / SA-XR55EG
16
SA-XR55E / SA-XR55EB / SA-XR55EG
17
SA-XR55E / SA-XR55EB / SA-XR55EG
8 Disassembly and Main Component Replacement
Procedures and Operational Check
“ATTENTION SERVICER”
Some chassis components may be have sharp edges. Be careful when disassembling and servicing.
1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main
components.
2. For reassembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
3. Select items from the following index when checks or replacement are required.
·Disassembly of Top Panel
·Checking for the DSP P.C.B. (Side A/B) and Main P.C.B. (Side A)
·Disassembly and checking of Main P.C.B. (Side B)
·Disassembly of Tuner Pack and Tuner Extent P.C.B.
·Disassembly and Checking of Speaker P.C.B.
·Disassembly and Checking of Component Video P.C.B.
·Disassembly and Checking of Video & Optical P.C.B.
·Disassembly of Rear Panel
·Disassembly of Checking of Input P.C.B.
·Disassembly of Front Panel
·Disassembly and Checking of Panel P.C.B., Volume P.C.B. and Headphone P.C.B.
·Disassembly and Checking of Power P.C.B.
8.1. Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.
18
8.2. P.C.B. Positions
SA-XR55E / SA-XR55EB / SA-XR55EG
8.3. Disassembly of Top Cabinet.
Step 1 : Remove 4 screws from the top cabine t.
Step 2 : Remove 3 screws from the rear panel.
Step 3 : Lift up the top cabinet as arrow shown.
19
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 4 : Remove the top cabinet.
8.4. Checking for the DSP P.C.B.
(Side A/B) and Main P.C.B.
(Side A).
· Follow the (Step 1) - (Step 4) of item 8.3.
Step 2 : Remove 1 screw.
Step 3 : Release the claws of the P.C.B support then detach
the DSP. P.C.B.
Step 4 : Flip over the DSP P.C.B. as arrow shown.
Step 1 : Check the DSP P.C.B. (Side A).
20
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 3 : Detach the 25 pin FFC wire (REE1324) between
connectors P6501B (Main P.C.B.) and P6501A (Input P.C.B.)
Step 5 : Conne ct the DSP P.C.B. (Side B) and Main P.C.B.
(Side A) by using the extension cable then proceed with the
checking.
8.5. Disassembly and Checking of
Main P.C.B. (Side B)
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) - (Step 5) of item 8.4.
Step 4 : Flip over the Main P.C.B. as arrow shown.
Step 5 : Check the Main P.C.B (Side B) by connecting the
extension cable (RFKZ0317-25 pin).
Steps 1 and 2 : Remove 4 screws altogether.
8.6. Disassembly of Tuner Pack
and Tuner Extent P.C.B.
· Follow the (Step 1) - (Step 4) of item 8.3.
21
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 1: Remove 2 screws.
Step 2: Remove the tuner pack together with the Tuner Extent
P.C.B. from the rear panel as arrow shown.
Step 1: Remove 5 screws.
Step 2: Remove the Speaker P.C.B. from rear panel as arrow
shown for checking.
8.8. Disassembly and Checking of
Component Video P.C.B.
· Follow the (Step 1) - (Step 4) of item 8.3.
Step 3: Detach the tuner pack from the Tuner Extent P.C.B. as
arrow shown.
8.7. Disassembly and Checking of
Speaker P.C.B.
· Follow the (Step 1) - (Step 4) of item 8.3.
Step 1: Remove 4 screws.
Step 2: Remove the Component Video P.C.B. from rear panel
as arrow shown.
22
Step 3: Flip over the Component Video P.C.B. as arrow shown
for checking
8.9. Disassembly and Checking of
Video & Optical P.C.B.
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 2: Remove the Video & Optical P.C.B. from rear panel as
arrow shown.
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) - (Step 2) of item 8.6.
·Follow the (Step 1) - (Step 3) of item 8.8.
Step 3: Flip over the Video & Optical P.C.B. as arrow shown for
checking
8.10. Disassembly of Rear Panel
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) of item 8.6.
·Follow the (Step 1) of item 8.7.
·Follow the (Step 1) of item 8.8.
·Follow the (Step 1) of item 8.9.
Step 1: Remove 7 screws.
23
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 1: Remove 11 screws.
Step 3: Remove the rear panel as arrows shown.
8.11. Disassembly and Checking of
Input P.C.B.
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) of item 8.6.
·Follow the (Step 1) of item 8.7.
·Follow the (Step 1) of item 8.8.
·Follow the (Step 1) of item 8.9.
·Follow the (Step 1) - (Step 3) of item 8.10.
Step 2: Be careful of the both side catches when remove the
rear panel.
Step 1: Remove 2 screws.
Step 2: Flip over the Input P.C.B. as arrow shown .
24
Step 3: Proceed to check the Input P.C.B.
8.12. Disassembly of Front Panel
SA-XR55E / SA-XR55EB / SA-XR55EG
· Follow the (Step 1) - (Step 4) of item 8.3.
Step 1: Disconnect all the connectors (P951B, P902, P402,
P303).
Step 2: Be careful when remove the wires from the cord holder.
Step 3: Remove 3 screws.
Step 4: Release the both claws and remove the front panel as
arrows shown.
25
SA-XR55E / SA-XR55EB / SA-XR55EG
8.13. Disassembly and Checking of
Panel P.C.B., Volume P.C.B.
and Headphone P.C.B.
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) - (Step 4) of item 8.12.
Step 3: Remove 8 screws then remove the Panel P.C.B. as
arrow shown.
Step 1: Remove 5 screws.
Step 2: Remove the front shield from the front panel as arrows
shown
Step 4: Remove the Selector and Volume knobs.
Step 5: Remove 3 screws then remove the Volume P.C.B.
26
Step 6: Reconnect all the connectors and checking for Volume
P.C.B., Panel P.C.B. and Headphone P.C.B.
SA-XR55E / SA-XR55EB / SA-XR55EG
Step 3: Flip over the Power Supply P.C.B. as arrow shown.
8.14. Disassembly and Checking of
Power P.C.B.
·Follow the (Step 1) - (Step 4) of item 8.3.
·Follow the (Step 1) of item 8.6.
·Follow the (Step 1) of item 8.7.
·Follow the (Step 1) of item 8.8.
·Follow the (Step 1) of item 8.9.
·Follow the (Step 1) - (Step 3) of item 8.10.
Step 4: Checking for Power P.C.B.
Steps 1 and 2: Remove 9 screws altogether.
27
SA-XR55E / SA-XR55EB / SA-XR55EG
9 Self Diagnosis Display Function
This unit is equipped with the self diagnosis display function, which alarms faulty operation with error code. Use this function during
servicing.
9.1. Automatically Displayed Error Codes
An error code automatically appears on the display (LCD) when faulty operation is detected. Refer to Fig. 9.1.
Fig. 9.1
9.2. Display Details
Refer to the following table.
LCD displaySymptomCause and Remedy
OVERLOADSpeaker short, amplifier failureSpeaker short and failure in power
Humidity protection activated
F70Communication error between sub micro-
processor and its peripheral LSI
F76When the power is turned on, the unit
power automatically turns off; the power
cannot be turned on.
amplifier, pre-amplifier circuits. Check for
faulty parts and replace with new parts if
necessary.
Failure sub-micro processor and its
peripherals LSI. Check for faulty parts and
replace with new parts if necessary.
Failure in the power circuit system of the
unit. This may happen when the direct
current electricity is supplied to speaker
terminals. Check for the above and replace
with new parts if necessary.
9.3. Returning to Normal Display
Press the POWER button on the unit to exit the function. The power is turned off.
It detects OVERLOAD, POWER MALFUNCTION with [THRM_DET], [SHORT_DET] and [DC_DET] input port. It detects the
following condition depending on the input of the port as below table.
(H: DC ± 5V / L: DC ± 0V)
PROTDetection of malfunctionDisplay and operation
SHORT_DETTHRM_DETDC_DET
HLHNormal-----
LLHSpeaker Short, Malfunction of Amplifier[OVERLOAD] / POWER OFF
LHHDetection of THERMAL PROTECTION
--LDetection of POWER MALFUNCTION[ _ _ _ F76 _ _ _ ] / POWER OFF
9.5. Overload/Thermal Detection Display
When overload is detected, automatic POWER OFF will occur. But if any key on the remote control other than the [POWER] key
is pressed before that (including the [HELP] key), the scroll display will show [SWITCH_OFF_POWER]. Then, 1 second after
display of message, [OVERLOAD] will be shown on the scroll display .
9.6. Activating Self Diagnosis Function (Servicing Mode)
This mode can be used during servicing.
28
SA-XR55E / SA-XR55EB / SA-XR55EG
1. Plug the AC adapter to the power source. Press and hold down the [MULTI CONTROL] button and the [SPEAKERS A] button,
and then press the [POWER] button at the same time.
2. The message, [SERVICE] appears on the display for three seconds, and then disappears. Refer to Fig. 9.2.
Fig. 9.2
3. When the [TUNING DOWN] button is pressed, the current program filing number (ex. "M45_ ***" for MA123 _45) appears. The
*** digit indicates the ROM checksum used for ROM collection, and if the unit is not loaded with ROM, "NO" appears.
When the TUNING UP button is pressed, the sub micro computer program filing number (ex. 523_***" for MA678_90) appears.
The *** digit indicates the ROM checksum used for ROM collection, and if the unit is not loaded with ROM, "NO" appears.
9.7. Analog 6.1 CH Output Check Method
When the [SUBWOOFER] button on the remote controller, the function is switched to "Input Inspection Mode", which output analog
input signals at L channel of VCR analog input to all channels.
9.8. Returning to Normal Display
Press the POWER button on the unit to exit the function. The power is turned off.
9.9. Activating Self Diagnosis Function (Doctor Mode)
This mode can be used during servicing.
1. Plug the AC adapter to the power source. Press and hold down the MULTI-SOURCE RE-MASTER button and the SPEAKERS
A button, and then press the POWER button at the same time.
2. Initialize all the setting and set the frequency “99.7MHz” to Tuner.
The message, “_DOCTOR_” appears on the display for three seconds, and then disappears. Refer to Fig. 9.3.
Fig. 9.3
3. Doctor mode function at some remote control codes as below table.
Remote ControlTest Mode Function and settings
SelectorSound Modeother settingsVol/Tone
CH 1TUNERSTEREOFrequency : FM min-48dB/0dB
CH 2TUNERSTEREOFrequency : FM max-48dB/0dB
CH 3TUNERSTEREOFM 98.3MHz-18dB/0dB
CH 4TUNERSTEREOFrequency : AM min-48dB/0dB
CH 5TUNERSTEREOFrequency : AM max-48dB/0dB
CH 8If the input selector is TUNER, auto tuning function is started to upward on current frequency.
CH 9If the input selector is TUNER, auto tuning function is started to downward on current frequency.
CH 0All indicators of FL are displayed. All LED are off. Refer to Fig. 9.4.
CH UPCheck Main µP software version.
Note : After this setting, only ‘POWER’ button or ‘Checker Command’ code by the remote control can be entered.