(8) CD,CD-R/RW [CD-DA, Video CD, SVCD , MP3, WMA,
JPEG
# 2,#3
, MPEG4
# 2,#5
, DivX
# 1,#2
, HighMAT Level 2 (Audio and
#2,#4
#2,#7
Image)]
#1
Plays all versions of DivX video (including DivX 6) with standard
®®
playback of DivX®media files. Certified to the DivX Home Theater
Profile. GMC (Global Motion Compensation) is not supported.
#2
The total combined maximum number of recognizable audio,
picture and video contents and groups: 4000 audio, picture and video
contents and 400 groups.
#3
Exif Ver 2.1 JPEG Baseline files
Picture resolution: between 160 x 120 and 6144 x 4096 pixels
(Sub sampling is 4:0:0, 4:2:0, 4:2:2 or 4:4:4). Extremely long and
narrow pictures may not be displayed.
#4
MPEG-1 Layer 3, MPEG-2 Layer 3
#5
MPEG4 data recorded with the Panasonic SD multi cameras or
DVD video recorders.
Conforming to SD VIDEO specifications (ASF standard) / MPEG4
(Simple Profile) video system / G.726 audio system
#6
Conforming to IEC62107
#7
Windows Media Audio Ver. 9.0 L3
Not compatible with Multiple Bit Rate (MBR)
Pick up
Wavelength (DVD/CD)662 nm/785 nm
Laser power (DVD/CD)CLASS 1 / CLASS 1M
udio output (Disc)
Number of channels(FL,FR,C,SL,SR,SW),5.1ch
udio performance (measurement at: Rec out terminal)
Frequency response (CD-Audio)4Hzto20kHz
n VIDEO SECTION
Video system
Signal systemPAL625/50, PAL525/60, NTSC
Composite video output
Output level1Vp-p(75Ω)
TerminalPin jack (1 system)
S-video output
Y output level1Vp-p(75Ω)
C output level0.3 Vp-p (75 Ω )(PAL)
0.286 Vp-p (75 Ω )(NTSC)
TerminalS terminal (1 system)
Component video output
[NTSC : 480p / 480i, PAL: 576p / 576i]
Y output level1Vp-p(75Ω)
PBoutput level0.7 Vp-p (75 Ω )
PRoutput level0.7 Vp-p (75 Ω )
Terminal
Pin jack (Y: green, PB:blue,PR:red)(1system)
n GENERAL
Power supplyAC 230 V, 50Hz
Power consumption290 W
Power consumption in standby mode:
0.5 W (approximate)
Dimensions (W x H x D)250 x 330 x 334.6 mm
Mass5.5 kg
Operating temperatur e range+5to+35°C
Operating humidity range5% to 90% RH (no condensation)
n SYSTEM
For information on speaker system, please refer to the original
Service Manual (Order No. MD0606210CE) for SB-VK850GC1-S,
(Order No. MD0606211CE) for SB-PS850GC-S, (Order No.
MD0606212CE) for SB-PC850GC-S & (Order No. MD0606213CE) for
SB-WVK850GC-S.
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Notes:
1. Specifications are subject to change without notice.
Mass and dimensions are approximate.
2. Total harmonic distortion is measured by the digital spectrum
analyzer.
SA-VK850EE
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SA-VK850EE
CONTENTS
Page Page
1 Safety Precautions 6
1.1. General Guidelines
1.2. Before Repair and Adjustment
1.3. Protection Circuitry
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
3 Handling Precautions for Traverse Unit
3.1. Handling Optical Pickup
3.2. Replacing Precautions for Optical Pickup Unit
3.3. Grounding for Preventing Electrostatic Destruction
4 Precaution of Laser Diode
5 Warning
5.1. Service caution based on legal restrictions
6 Accessories
7 Operation Procedures
7.1. Main Unit Operation Control
7.2. Remote Control Operation Control
7.3. Disc Information
7.4. DivX VOD Content
8 New Features
8.1. CRS1D Mechanism Overview
8.2. Music Port
9 About HighMAT
9.1. What 痴 HighMAT?
9.2. Why take advantage of HighMAT?
9.3. Benefits of HighMAT?
10 Self diagnosis and special mode setting
10.1. Service Mode Summary Table
10.2. Service Mode Table 1
10.3. Special Mode Table 2
11 Assembling and Disassembling
11.1. Caution
11.2. Disassembly flow chart
11.3. Main Parts Location
11.4. Disassembly of Top Cabinet
11.5. Disassembly of CD/DVD Changer Unit (CRS1D)
11.6. Disassembly of Rear Panel
11.7. Disassembly of Main P.C.B.
11.8. Disassembly of Front Panel Unit
11.9. Disassembly of Digital Amp P.C.B.
11.10. Replacement for Power Amp IC (Digital Amp P.C.B.)
11.11. Disassembly of SMPS P.C.B.
11.12. Replacement of Power Amp IC (SMPS P.C.B.)
11.13. Disassembly of Panel P.C.B., Mic P.C.B. & Tact Switch
P.C.B.
10
10
11
12
12
13
14
16
17
17
19
20
20
20
21
24
24
24
32
40
40
41
42
43
43
44
45
45
46
46
47
47
48
6
6
6
7
8
8
8
8
9
11.14. Disassembly of Deck mechanism unit
11.15. Disassembly of Deck P.C.B.
11.16. Disassembly of Traverse Unit
11.17. Disassembly of optical pickup unit (CD/DVD mechanism )
11.18. Disassembly of Deck Mechanism
11.19. Replacement for cassette lid
11.20. Rectification for tape jam problem
12 Service Fixture and Tools
13 Service Positions
13.1. Checking and Repairing of Main P.C.B.
13.2. Checking and Repairing of SMPS P.C.B. & Digital Amp
P.C.B.
13.3. Checking and Repairing of Panel, Deck & Deck
23.1. IC2600 (C2CBYY0 00269) System Microprocessor
24 Exploded Views
24.1. Cabinet Parts Location
24.2. Deck Mechanism Parts Location (RAA3413-1S)
24.3. Packaging
25 Replacement Parts List
119
121
121
123
124
129
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SA-VK850EE
1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the expose d metallic part has a return path to the
chassis, the reading should be between 1MΩ and 5.2MΩ.
When the exposed metal does not have a return path to the chassis, the reading must be
.
Figure 1
1.1.2. Leakage Current Hot Check
(See Figure 1)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitor, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is out of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to
the customer.
1.2. Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C2254, C2256, C2288, C2289, C2632, C2721, C2725, C2811, C2815,
C2817, C5512, C5513, C5514, C5712, C5713, C5715, C5805 , C5806, C5807, C5914 , C5916 , C5917 , C5929 , C5930, C5971 and
C5977 through a 10Ω, 5W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consum ption at AC 230V, 50Hz in NO SIGNAL (vol. min, at CD mode) should be ~500mA.
1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
·No sound is heard when the power is turned on.
·Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
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SA-VK850EE
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note :
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconducto r (solid state) devices can be damaged easily by electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touchin g a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminium foil, to prevent electrostatic charge build up or exposu re of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
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SA-VK850EE
3 Handling Precautions for Traverse Unit
The laser diode used inside optical pickup could be destroyed due to static electricity as a potential difference is caused by
electrostatic load discharged from clothes or human body. Handling the parts carefully to avoid electrostatic destruction during
repair.
3.1. Handling Optical Pickup
1. Do not impact on optical pickup as the unit structurally uses an extremely precise technology.
2. Short-circuit the flexible cable of optical pickup remove from the circuit board using a short-circuit pin or clip in order to prevent
laser diode from electrostatic destruction (Refer to Fig. 3.1 and Fig. 3.2)
3. Do not handle flexible cables forcibly as this may cause snapping. Handle the parts carefully (Refer to Fig. 3.1)
4. A new optical pickup is equipped with an anti-static flexible cable. After replacing and connecting to the flexible board, cut the
anti-static flexible cable. (Refer to Fig. 3.1)
Fig 3.1
3.2. Replacing Precautions for Optical Pickup Unit
CD/DVD Optical Pickup
The optical pickup by which part supply was carried out attaches the short clip to the flexible board for laser diode electrostatic
discharge damage prevention. Please remove the short clip and be sure to check that the short land is open, before connecting.
(Please remove solder, when the short land short-circuits.)
3.3. Grounding for Preventing Electrostatic Destruction
1. Human body grounding
Use the anti-static wrist strap to discharge the static electricity accumulated in your body. (Refer to Fig. 3.2)
2. Work place grounding
Place a conductive material (conductive sheet) or ironboard where optical pickup is placed. (Refer to Fig. 3.2)
Note :
Keep your clothes away from optical pickup as wrist strap does not release the static electricity charged in clothes.
Fig. 3.2
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SA-VK850EE
4 Precaution of Laser Diode
Caution :
This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens.
Wavelength : 785 nm(CD)/662 nm(DVD)
Maximum output radiation power from pick up : 100 µW/VDE
Laser radiation from pick up unit is safety level, but be sure the followings:
1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pick up lens for a long time.
CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
n Use of Caution Labels
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SA-VK850EE
5 Warning
5.1. Service caution based on legal restrictions
5.1.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
· The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
·To put lead free solder, it should be well molten and mixed with the original lead free solder.
·Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
·Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
· Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30
degrees C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
· The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: Tin (Sn), 96.5%, Silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
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6 Accessories
SA-VK850EE
Remote
control
AC power supply cord
FM indoor antenna
AM loop antenna
Video cable
Microphone
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SA-VK850EE
7 Operation Procedures
7.1. Main Unit Operation Control
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7.2. Remote Control Operation Control
SA-VK850EE
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SA-VK850EE
7.3. Disc Information
7.3.1. Disc Playability
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7.3.2. To Play MP3/ WMA and still Pictures (JPEG/ tiff)
SA-VK850EE
15
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SA-VK850EE
7.4. DivX VOD Content
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8 New Features
8.1. CRS1D Mechanism Overview
SA-VK850EE
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SA-VK850EE
8.1.1. General Feature
·This is a five disc changer mechanism for CD/DVD. The outline figure is shown below.
·The mechanism has "CHANGE WHILE PLAY" function. It open other trays for disc exchan ging while one tray is at PLAY
position performing recording or reproducing.
· The mechanism can quickly change all trays with "CHANGE ALL" function. All trays can be move to OPEN position with one
operation.
· There is no sensor to indicate presence of disc on any tray.
8.1.2. Hardware composition
·Below is the hardware components of the mechanism
NameFunction
Open Switch (OPEN-SW)The switch is used to detect normal tray opening
The switch is used for detect tray being manually push/trigger when full open
Home Switch (HOME-SW)Is used to detect cam gear home position
Close Sensor (CLOSE-SENSOR)Used for normal single tray closing
Used to detect cam gear rotate to Play Driving position
Play Switch (PLAY-SW)Detect TRV clamping complete position
Stocking Switch (STOCK-SW)Detect tray completely transfer for play position to stocking position
UD Sensor (UD-SENSOR)Detect TRV vertical movement position
Top Switch (TOP-SW)Detect a default position of TRV vertical movement position
Driver ICTo drive Motor
MotorMain driving source for changer
PlungerSwitching the driving source from motor to:
1. Tray open/close
2. Drive tray to play/stock position and TRV vertical movement
8.1.3. Mechanism Operation
· This mechanism has the following state:
1. Driving of a tray to open/close
2. Up/down operation of a traverse performs a state changes of tray.
By using the plunger to lift/release of a switching gear, and the cam gear to lift/release the function gear the motor can be link
to several gear trains to perform various operations.
· The functions that can be perform in this mechanism are described as below:
ConditionExplanation
Open current playing trayThe state to change current playing disc. All tray will be open at once and current tray at PLAY position
Open AllThe state where all trays being driven to OPEN position. The disc can be taken in or out from tray to tray
StockThe state where the trays are stored in STOCK position
PlayThe state where one of the tray 5 trays is being driven to PLAY position and clamped by traverse unit
Play & Open Tray-*The state where one of the tray is in playing position performing recording or reproducing, other trays can
will be expose.
by close tray one by one from top to bottom.
be used (OPEN position) for disc exchanging without stopping the recording or reproducing process.
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ConditionExplanation
ChangeThe state when one of the opened tray being driven from OPEN position to STOCK position and other
opened trays remain still at OPEN position.
Close AllThe state where all open trays will being driven from OPEN position to STOCK position, one by one from
top to bottom
Note: * represent tray number (from 1 ~ 5)
8.1.4. New CD/DVD Mechanism (CRS1D)
Note:
This service manual does not contain the following information for the mention CD/DVD Mechanism drive:
·Schematic Diagram, Block Diagram and P.C.B. layout of CD/DVD Loading P.C.B.
·Part List for individual parts of the mechanism.
·Explode d View and Parts List for individual parts of the CD/DVD Mechanism drive.
Please refer to the original service manual (Order No. MD0603065A3) for the CD/DVD Mechanism Drive CRS1D.
8.2. Music Port
SA-VK850EE
With reference to page 31 of the operating instruction manual.
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SA-VK850EE
9 About HighMAT
9.1. What’s HighMAT?
Consumers worldwide are using PCs to create their own collections of music, photos and even video by burning them onto CDs.
But how these collections can be experienced across different devices can be confusing to navigate, time consum ing to access for
a DVD player, and be incomplete in terms of music information available to the customer.
HighMAT offers a solution to this growing consumer problem. HighMAT dramatically improves the digital media experience on
consumer electronic devices by delivering a simple, standardized approach that allows consumers who have created personal
collections of digital music, photography and video on their PC to:
>> Create a HighMAT CD or DVD which can be easily played back on consum er electronics devices such as CD and DVD players ,
and car stereos.
>> Move digital media files (using recordable media such as CD-R and CD-RW) between the PC and various playback devices
such as CD and DVD players.
A new standard for creating personal media on consumer electronic devices, HighMAT enable easier and more seamless
interoperability between Windows PCs and devices designed for your living room, or the car.
9.2. Why take advantage of HighMAT?
A Problem Defined:Toda y, when consumers create their own digital audio, video or photo collections on CD-R or other physical
formats, there are numerous, inconsistent ways that devices read the data. For the consumer, the playba ck experie nce can be
confusing:
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SA-VK850EE
A Solution Created: HighMAT delivers a better digital media access experience by creating a standard approach for PCs to
structure digital media on various physical formats and for playback devices to read the data.
9.3. Benefits of HighMAT?
ConventionalHighMAT
Even though DVD player is CD-R/RW compatible, the inconsistent ways
that various DVD players can read the music or photos files often leads
to a confusing and inconsistant playback experince.
HighMAT compatible products play content back with consistent
interface. This includes products which are JPEG compatible products
without HighMAT support.
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SA-VK850EE
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SA-VK850EE
HighMAT is now available for CD Burning and in Leading DVD PlayersHighMAT is a new technology that is now available in leading
software and consumer electronic devices to dramatically improve the digital media experience when you create homemade
CDsHighMAT delivers a simple, standardized way for PC software and consumer electronics devices to talk to each other and work
better together.
When you create your homemade CDs with software that supports HighMAT CD burning, and then play them back on a DVD
player that supports HighMAT, you get better, easier navigation. You get folders you can access with a single click of your DVD
player´s remote control. You can view important information about your music like full song names, artist titles, album names and
genre. And you can get faster startup on your home entertainment device.
To enjoy the benefits of HighMAT, all you need is software that supports HighMAT for CD burning of music or photos, as well as
a home entertainment device like a DVD player that supports HighMAT for playback. Always look for the HighMAT logo on your
software or home entertainment device to ensure it supports the HighMAT experience.
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SA-VK850EE
10 Self diagnosis and special mode setting
This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode.
10.1. Service Mode Summary Table
The service modes can be activated by pressing various button combination on the player and remote control unit.
Below is the summary of major checking:
Player buttonsRemote control unit buttonsApplicationNote
STOP0Error code display(Refer to the section,
5Jitter checking(Refer to the section
6Region display and mode(Refer to the section
7Micro-processor firmware version check
FUNCTIONSDVD laser drive current check
3CD laser drive current check
Initial setting of laser drive current
“10.2.2 DVD Self
Diagnostic Function-Error
Code”).
“10.2.1 Service Mode
Table 1 for more
information”).
“10.2.1ServiceMode
Table1formore
information”).
Initialization of the player (factory setting is restored.)
Used after replacement of micro-computer, FLASH ROM IC,
EEPROM and HDMI module.
8Region and Firmware version display
ENTERDVD Module Reset (In Initialization Mode)
10.2. Service Mode Table 1
By pressing various button combin ations on the player and remote control unit can activate the various service modes for checking.
Special Note:
Due to the limitations of the no. characters that can be shown on FL Display, the “FL Display” button on the remote control unit
is used to show the following page. (Display 1 / Display 2).
10.2.1. Service Mode Table 1
ItemFL DisplayKey Operation
Mode NameDescriptionRemote Control Key
Error code check Error code check.
ADSC internal
RAM data check
The latest error code stored in the
EEPROM IC is displayed.
ADSC internal RAM data check.
ADSC internal RAM data is read
out and displayed.
Error code (play_err) is expressed in the
following convention.
Error code = 0 x DAXX is expressed: DVDnn
UXX
Error code = 0 x DBXX is expressed: →
DVDnn HXX
Error code = 0 x DXXX is expressed: →
DVDnn FXXX
Error code = 0 x 0000 is expressed: →
DVDnn F--* “xx” denotes the error code →
In STOP (no disc) mode, press STOP
button on the player, and “0” button on the
remote control unit. *With pointing of cursor
up and down on display.
Cancelled automatically 5 seconds later.
To exit, press [POWER] button on main
unit or remote control.
In STOP (no disc) mode, press STOP
button on the player, and “1” or “2” button
on the remote control unit.
Press STOP or PLAY button to exit.
The value is shown in hexadecimal notation.
The above example shows the data in
ADSC address OFAh is 6901h.
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ItemFL DisplayKey Operation
Mode NameDescriptionRemote Control Key
CD laser drive
current
measurement
CD laser drive current
measurement.
CD laser drive current measured
and the result is displayed together
with the initial value stored in the
EEPROM IC.
1. For CD laser drive current mode
In STOP (no disc) mode, press STOP
button on the player, and “3” button on the
remote control unit.
Cancelled automatically 5 seconds later.
Press “FL Display” button on remote
control unit for next page (FL Display).
After the measurement, CD laser
emission is kept on. It is turned off
when POWER key is switched off.
(It is also turned off when POWER
button on the player is switched
2. The measurement Value (In decimal
notation)
off.)
SA-VK850EE
Device NameDisplay the device name. 1.
2.
3.
Jitter checkJitter check.
1. For jitter measurement mode
Jitter rate is measured and
displayed.
Measurement is repeatedly done in
the cycle of one second. Read
error counter starts from zero upon
mode setting. When target block
data failed to be read out, the
counter advances by one
increment. When the failure is
caused by minor error, it may be
2.
corrected when retired to enable
successful reading. In this case,
the counter advances by one.
When the error persists even after
retry, the counter may jump by two
or more.
In STOP (no disc) mode, press STOP
button on the player, and “4” button on the
remote control unit. *With pointing of cursor
up and down on display.
Cancelled automatically 5 seconds later.
To exit, press [POWER] button on main
unit or remote control.
In STOP (no disc) mode, press STOP
button on the player, and “5” button on the
remote control unit.
Press STOP or OPEN button to exit.
Press “FL DISPLAY” button on remote
control unit for next page (FL Display).
Jitter rate is shown in decimal notation to
one place of decimal.
Focus drive value is shown in hexadecimal
notation.
Region displayRegion display & modeIn STOP (no disc) mode, press STOP
button on the player, and “6” button on the
remote control unit.
Cancelled automatically 5 seconds later.
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SA-VK850EE
ItemFL DisplayKey Operation
Mode NameDescriptionRemote Control Key
Micro- processor
firmware version
display &
EEPROM
checksum display.
Micro-processor firmware version
display & EEPROM checksum
display.
In STOP (no disc) mode, press STOP
button on the player, and “7” button on the
remote control unit.
Cancelled automatically 5 seconds later.
Press “FL Display” button on remote
control unit for next page. (FL Display)
Referto Section10.3.1formore
information.
DVD module
firmware version
DVD module firmware version
display is on the FL Display.
display
InitializationInitialization.
User settings are cancelled and
player is initialized to factory
setting.
DVD Module
Reset
To reset DVD Module.
In initialisation when the FLASH
ROM IC or DVD Module is
replaced.
DVD laser drive
current
measurement
DVD laser drive current
measurement.
DVD laser drive current is
measured and the result is
displayed together with the initial
value stored in the EEPROM IC.
After the measurement, DVD laser
emission is kept on. It is turned off
when POWER key is switched off.
(It is also turned off when POWER
button on the player is switched
off.)
1. For DVD laser drive current mode
2. The measurement value (In decimal
notation)
In STOP (no disc) mode, press STOP
button on the player, and “8” button on the
remote control unit.
Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP
button on the player, and
button
on the remote control unit.
In initialisation mode, press and hold STOP
button on the player followed by “Enter”
button on the remote control.
Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP
button on the player, and FUNCTIONS
button on the remote control unit.
Cancelled automatically 5 seconds later.
Press “FL Display” button on remote
control unit for next page (FL Display) on
values of DVD drive current.
Communication error display
Displays the frequency of
communication errors between
system control IC and mechanism
control IC.
The value denotes the current in decimal
notation.
The above example shows the initial current
is 20mA and the measured value is 20mA.
In STOP (no disc) mode, press STOP
button on the player, and “MENU” button
on the remote control unit.
Cancelled automatically 5 seconds later.
26
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SA-VK850EE
ItemFL DisplayKey Operation
Mode NameDescriptionRemote Control Key
Initial setting of
laser drive current
Initial setting of laser drive current.
Initial current value for each of
DVD laser and CD laser is
separately saved in the EEPROM
IC.
1. For DVD/CD drive current mode
2. The measurement value (In decimal
notation)
In STOP (no disc) mode, press STOP
button on the player, and PAUSE button on
the remote control unit.
Cancelled automatically 5 seconds later.
Press “FL Display” button on remote
control unit for next page (FL Display) on
values of laser drive current.
The value denotes the current in decimal
notation. The above example shows the
initial current 20mA and 23mA for DVD
laser and CD laser respectively when the
laser is switched on.
button on the player, and TOP MENU
button on the remote control unit.
Cancelled automatically 5 seconds later.
Press “FL Display” button on remote
control unit for next page (FL Display) on
values of laser drive current.
Time 1 checkTimer 1 check.
Laser operation time is measured
separately for DVD laser and CD
laser.
Press “FL Display” button for next
page of FL Display (to show CD
laser time).
Timer 1 resetTimer 1 reset.
Laser operation time of both DVD
laser and CD laser is reset all at
once.
Timer 2 checkTimer 2 check.
Spindle motor operation timer.
Press “FL Display” button for next
page of FL Display.
Timer 2 resetTimer 2 reset.
Spindle motor operation timer.
Shown to the left is DVD laser time, and to
the right CD laser time.
Time is shown in 4 digits of decimal notation
in a unit of 10 hours.
“0000” will follow “9999”.
T1_0000/0000 (display1/display2)
Shown to the left is DVD laser time, and to
the right CD laser time.
Time is shown in 4 digits of decimal notation
in a unit of 10 hours.
Time is shown in 5 digits of decimal notation
in a unit of 10 hours.
“0000” will follow “9999”.
Time is shown in 5 digits of decimal notation
in a unit of 10 hours.
It clears to “0000” upon reset.
In STOP (no disc) mode, press STOP
button on the player, and “
” button on
the remote control unit.
Cancelled automatically 5 seconds later.
While display Timer 1 data, press STOP
button on the player, and “
“ button on
the remote control unit.
Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP
button on the player, and “
“ button on
the remote control unit.
Cancelled automatically 5 seconds later.
While display Timer 2 data, press STOP
button on the player, and “
“ button on
the remote control unit.
Cancelled automatically 5 seconds later.
27
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SA-VK850EE
10.2.2. DVD Self-Diagnostic Function Error Code
Error
Code
F010DVD Media diskA specification value is size from the
F020DVD Media diskThere is no TT_SRPT. (RLBN is 0).Press [] on main
F021DVD Media diskThe number of TT_SRP is 0.Press [] on main
F022DVD Media diskA specification value. It is size from the
F023DVD Media diskVTSN or in agreement with VTS_TTN.
F024DVD Media diskA specification value. It is size from
F030DVD Media diskThe number of TTU_SRP is 0.Press [] on main
F031DVD Media diskA specification value. It is size from the
Diagnosis ContentsDescription of errorAutomatic FL DisplayRemarks
PARENTALLOCKvalueofthe
appointed country.
number of TT_SRP.
There is no SRP.
TT_SRP. PTT_Ns
number of TTU_SRP.
Press [] on main
unit for next error.
unit for next error.
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
unit for next error.
Press [] on main
unit for next error.
F040DVD Media diskThe number of SRP1 is 0.Press [] on main
F041DVD Media diskThe number of PGCI_SRP is 0.Press [] on main
F042DVD Media diskA specification value. It is size from the
number of PGCI_SRP.
F043DVD Media diskIt is in agreement with Menu ID. There is
no PGCI_SRP.
F050DVD Media diskThe number of TMAP_SRP is 0.Press [] on main
F051DVD Media diskA specification value. It is size from the
number of TMAP_SRP.
F052DVD Media diskSpecification TMAP_SA is 0.Press [] on main
F053DVD Media diskThe number of MAP_EN is 0.Press [] on main
unit for next error.
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
unit for next error.
Press [] on main
unit for next error.
unit for next error.
unit for next error.
F060DVD Media diskAlthough C_POSIT exists, it is in PGC.
There is no PGMAP.
F061DVD Media diskAlthough C_POSIT exists, it is in PGC.
There is no PGMAP.
28
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Page 29
SA-VK850EE
Error
Diagnosis ContentsDescription of errorAutomatic FL DisplayRemarks
Code
F062DVD Media diskA specification value inside of PGC. It is
size from the number of PGes.
F063DVD Media diskAlthough C_POSIT exists, it is in PGC.
There is no C_PBIT.
F064DVD Media diskAlthough C_POSIT exists, it is in PGC.
The number of PGes is 0.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
F065DVD Media diskSpecification A cell number is 0.‘Press [] on main
unit for next error.
F066DVD Media diskA specification value inside of PGC. It is
size from the number of Cell(s).
Press [] on main
unit for next error.
F067DVD Media diskA blocked cell is present.Press [] on main
unit for next error.
F070DVD Media diskThere is no NV_PACK data.Press [] on main
unit for next error.
F080DVD Media diskUnder reference. There is no Cell
number.
Press [] on main
unit for next error.
F0E0DVD Media diskFor [used as a DFD object] a user guide.
A PGC control file < impossible.
F0E1DVD Media diskDFD main microcomputer. Compatibility
with a DFD type < download is
Press [] on main
unit for next error.
Press [] on main
unit for next error.
impossible.
F0E2DVD Media diskDFD download start. PGC reproduction
error.
F0E3DVD Media diskWaiting for the completion of DFD
download. PGC reproduction error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
F0E4DVD Media diskAt the time of DFD download AVDEC.Press [] on main
unit for next error.
F0E5DVD Media diskIt is the farm file lead error at the time of
DFD download.
F0E6DVD Media diskDFD alteration check error of the read
firmware.
F0F0DVD Media diskThere is no farm file used as a DFD
object and it is downloading needlessly.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
F0F1DVD Media diskThe firware which is in agreement with
DFDdownloadconditions<
unnecessary.
F103Illegal highlight Position Big possibility of disc specification
violation during highlight display
F4FFForce initialize failure
Timeout when force initialization failsPress [] on main
(time out)
29
Press [] on main
unit for next error.
Press [] on main
unit for next error.
unit for next error.
Page 30
SA-VK850EE
Error
Diagnosis ContentsDescription of errorAutomatic FL DisplayRemarks
Code
F500DSC errorDSC (IC8251) stops in the occurrence of
servo error (startup, focus error, etc.)
F501DSC not Ready errorDSC-system computer communication
error (Communication failure caused by
Press [] on main
unit for next error.
Press [] on main
unit for next error.
idling of DSC)
F502DSC Time out errorSimilar as F500Press [] on main
F505DSC Attention errorSimilar as F500Press [] on main
unit for next error.
F506Invalid mediaDisc is flipped over, TOC unreadable,
incompatible disc media
F600Access failure to
management information
caused by demodulation
Operation stopped because navigation
data is not accessible caused by the
demodulation defect
Press [] on main
unit for next error.
Press [] on main
unit for next error.
error
F601Indeterminate sector ID
requested
Operation stopped caused by the
request to access abnormal ID data
Press [] on main
unit for next error.
F602Access failure to LEAD-
IN caused by
LEAD IN data unreadablePress [] on main
unit for next error.
demodulation error
F603Access failure to
KEYDET caused by
Access failure to CSS data of discPress [] on main
unit for next error.
demodulation error
F610ODC abnormalityNo permission for command executionPress [] on main
unit for next error.
F611No CRC OK for a
specific time (CD)
F612No CRC OK for a
specific time (DVD)
F620Laser safeguard: high
temperature condition
F621Laser safeguard: circuit
failure condition
Access failure to seek address in CD
series
Press [] on main
unit for next error.
Access failure to ID data in DVD seriesPress [] on main
unit for next error.
High temperature of the laser guide unit
(OPU unit)
Circuitry failure of the laser guide unit
(OPU unit)
Press [] on main
unit for next error.
Press [] on main
unit for next error.
F700MBX overflowWhen replying message to disc managerPress [] on main
unit for next error.
F701Message command
does not end
F702Message command
changes
Next message is sent before replying to
disc manager
Message is changed before it is sent as
a reply to disc manager
30
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Page 31
SA-VK850EE
Error
Code
F880Task number is not
F890Sending message when
F891Message couldn’t be
F893FLASH ROM IC problem FLASH ROM IC installed is not operating
F894EEPROM abnormalityEEPROM IC installed is not operating in
F895Region setting
F896No existence modelFirm version agreement check for factory
F897Initialize is not
Diagnosis ContentsDescription of errorAutomatic FL DisplayRemarks
appropriate
message is being sent to
AV task
sent to AV task
abnormality
completed
Message coming from a non-existing
task
Sending message to AV taskPress [] on main
Begin sending message to AV taskPress [] on main
properly (Neccessary replacement of
FLASH ROM IC) or firmware problem
normal condition (EEPROM contains
neccessary data)
Firm version agreement check for factory
preset setting failure prevention. Check
region setting & re-initialize
preset setting failure prevention
Initialize completion check for factory
preset setting failure prevention
Press [] on main
unit for next error.
unit for next error.
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
Press [] on main
unit for next error.
F898Disagreement of
hardware and software
F8A0Message command is
not appropriate
UnsuitablecombinationofAV
DECORDER, SDRAM and FLASH ROM
(firmware)
Message command is not suitablePress [] on main
Press [] on main
unit for next error.
unit for next error.
Note:
An error code will be canceled if a power supply is turned OFF.
*1: CPPM is the copy guard function beforehand written in the disk for protection of copyrights.
10.2.3. Optical Pickup Breakdown Diagnosis
This unit is equipped with the optical pickup self-diagnosis function and the tilt adjustment check function. Follow the procedure
described below during repair in order to perform self-diagnosis and tilt adjustment effectively. Especially when “NO DISC” is
displayed, be sure to apply the self-diagnosis function before replacing with an optical pickup. Replacement of optical pickup
generally requires when the present value of laser drive exceeds 45 (DVD) or 45 (CD).
Note:
Start diagnosis within three minutes after turning on the power (as diagnosis fails when the unit becomes warm).
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SA-VK850EE
10.3. Special Mode Table 2
ItemFL DisplayKey Operation
Mode NameDescriptionFront Key
Self -Diagnostic
Mode
CD Changer
Reliability Test
(CRS1D)
Toenterintoself
diagnostic checking for
main unit.
Todeterminethe
reliabilityofCD/DVD
Changer Unit. (For more
infomation,referto
section 10.3.2.)
1. Select [] for DVD/CD mode.
2. Press and hold [
To exit, press
unit or remote control.
In Self-Diagnostic Mode:
1. Select [
2. Press [1] on remote control..
To exit, press
unit or remote control.
(The tray will return to PLAY position and then
power off)
32
(Ensure no disc is inserted into the drive
unit.)
] button for 3
seconds follow by [
] for CD mode.
].
button on main
button on main
Page 33
ItemFL DisplayKey Operation
Mode NameDescriptionFront Key
Doctor ModeTo enter into “Doctor
Mode” for purpose of
checking various
functions of the main unit
(Example: Micro-p
Firmware version &
EEPROM IC check etc)
1. FL will light up for all segments
2. Device display
3.
4. In doctor mode (under CD mode)
In CD mode:
1. Press [
To exit, press [ENTER] button on remote
control or
or remote control.
Note: In firmware version & checksum data
(EEPROM IC) displayed when the buttons is
pressed twice.
SA-VK850EE
] button on main unit
follow by [4] and [7] on remote control.
(Ensure no disc is inserted into drive unit.)
button on main unit
Cold StartInitialize backup data and
FL Display TestTochecktheFL
Tape Eject TestTo check on the tape
Firmware version
check &
EEPROM IC
Information
Firmware version
checking (For
DVD Module)
start the micro-processor.
segmentsdisplay(All
segments will light up and
LED will blink at 0.5
second interval)
eject function (For deck
1/2)
To display the microprocessorfirmware
version & checksum date
whenthereisan
EEPROM IC istalled
To display the firmware
version forthe DVD
Module
(Firmware is loaded to
FLASH ROM IC)
1. All segments will light up for 1 second.
In doctor mode:
1. Press [4] on remote control.
To exit, press [ENTER] button on remote
control or
or remote control.
In doctor mode:
1. Press
control.
Both deck will be eject automatically.In doctor mode:
1. Press [0] button on remote control.
1. Firmware version display & the EEPROM.In doctor mode:
1. Press [
follow by [4] and [7] on remote control.
To exit, press [ENTER] button on remote
control or
or remote control.
Refer to Section 10.3.1 for more information.
In doctor mode:
1. Press [
follow by [CANCEL] on remote control.
To exit, press [ENTER] button on remote
control or
or remote control.
button on main unit
button on remote
] button on main unit
button on main unit
] button on main unit
button on main unit
10.3.1. EEPROM Checksum (ROM Correction)
Purpose: To check for microprocessor firmware version and EEPROM checksum (ROM correction).
Below are the procedures for this mode.
Step 1: Enter into Doctor mode (for more information, refer to section 10.3 on the key operation to enter into this mode.
Step 2: Check for firmware version and EEPROM checksum (By pressing STOP button on main unit followed by “4” and “7” on
remote control).
· W hen entering into DOCTOR MODE, the firmware version and checksum data of EEPROM (if applicable) will appear on FL
33
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SA-VK850EE
display. Below is the information on the EEPROM IC (ROM correction) under 3 possible situations:
1. In the case that the correction point existence data is other than 0 (ie. correction file exists), EEPROM checksum display for
the microprocessor shall be made after calculating checksum by summing up the content of data area from EEPROM IC.
2. In the case when no EEPROM IC is installed. It is display as below (no display of checksum data)
3. In cases that the filename is different even though a EEPRO M is installed, or no correction file exists, [NG] shall be display ed
(the correction point existence data is set to 0 at this condition).
Note: Microprocessor firmware refers to version number for microprocessor IC located on PANEL P.C.B.. It is subject to change
which would be update d accordingly. ROM correction checksum refers to the HEX code that is displayed upon key buttons pressed
if an EEPROM is loaded in the unit.
10.3.2. CD/DVD changer unit ageing test mode
Below is the process flow chart of ageing for the CD/DVD changer unit. (CRS1D)
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SA-VK850EE
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SA-VK850EE
10.3.3. Error Code Table
Self-Diagnosis Function (refer Section 10.3) provides information on any problems occuring for the unit and its respective
components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is
cleared.
The error code is automatically display after entering into self-diagnostic mode.
Error CodeDiagnosis Contents Description of errorAutomatic FL DisplayRemarks
REST SW: ON is not
detectedwithinthe
specified time.
When set to CD mode,
the sense signal does
not turn “Low”, a fail safe
timeaftersystem
command transmission
is sent.
For deck mechanism unit (For deck 1/2).
Press [
next error.
For deck mechanism unit (For deck 2).
Press [
next error.
For deck mechanism unit (For deck 1/2).
Press [
next error.
For DVD unit (For Traverse).
Press [
next error.
For DVD unit (For Traverse).
Press [
next error.
] on main unit for
] on main unit for
] on main unit for
] on main unit for
] on main unit for
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Page 37
Error CodeDiagnosis Contents Description of errorAutomatic FL DisplayRemarks
F61Power Amp IC output
abnormal
Uponpoweron,
PCONT=HIGH,
DCDET=L after checking
For power.
Press [
next error.
LSI.
IHMSCam gear
abnormality
Cam gear does not
rotateto“HOME”
position.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
SA-VK850EE
] on main unit for
ICSLCam gear/gear units
abnormal
Cam gear does not
rotate to “PLAY” driving
position and hence does
not drive playing tray to
“STOCK” position.
ISTKDrive rack/gear
assembly abnormal
The tray drive rack does
not move to “STOCK”
position. (Tray does not
moveto“STOCK”
position)
IPLYDrive rack/gear
assembly abnormal
The tray drive rack does
not move to “PLAY”
position. (Tray does not
move to “PLAY” position)
ITOPUD assemblyUD Rack does not move
to front direction. This
lead to UD base not
raise to top position.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
IUDSUD assemblyAfterTOPSWis
detected, UD rack does
not move into tray 1
position.
HOMECam gear/gear
assembly abnormal
Cam gear does not
moveto“HOME”
position under following
conditions
1. After tray is load to
“PLAY” position.
2. After tray is unload
to “STOCK” position.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
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SA-VK850EE
Error CodeDiagnosis Contents Description of errorAutomatic FL DisplayRemarks
LOADTray drive assembly
abnormal
Tray unit does not move
from “STOCK” to “PLAY”
position
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
PDRVCam gear/gear
assembly abnormal
UDUUD base asssembly
abnormal
UDDUD base asssembly
abnormal
UD1UD base asssembly
abnormal
F1NGFail - safe mode. (For
open/close tray
unit(s))
Cam gear does not
move from “HOME” to
“PLAY” drive position.
UD Base assembly does
not move upwards from
tray 5 to tray 2
UD Base assembly does
not move downwards
from tray 1 to tray 5.
UD Base assembly does
not move to tray 1.
When the tray open
operation is performed, it
fails to open. It will
automatically close all
trays after the time-out
by the microprocessor.
During this time when it
fails, the error code will
appear.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
F2NGFail - safe mode. (For
open/close tray
unit(s))
SRVC_TRVTo unlock the
traverse unit for
service
RSETCam gear jam/close
sensor faulty
When the tray close
operation is performed, it
fails to close. It will
automatically open all
trays after the time-out
by the microprocessor.
During this time when it
fails, the error code will
appear.
1. Alltrayssetto
“STOCK” position
2. Mechanism set to
tray 5
3. Cam gear set to
“HOME” position
During tray re-open, the
cam gear will rotate in
the opposite direction to
reset the camgear
position. When it fails,
theerrorcodewill
appear.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit.
For CD/DVD changer unit (CRS1D).
Press [SINGLE CHANGE] on main unit
for next error.
CRS1D Error Code display
1. The errors that occured in CRS1D Mechanism can be recalled and displayed, in the order of the occurence under selfdiagnostic (Refer to Section 10.3 for procedures to enter this mode.
· Only the first 5 errors will be memorized (in backup memory). The subsequence error shall be ignored and not memorize.
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Page 39
For system with EEPROM as memory backup,memory space in EEPROM is neccesary.
2. To display all error code memorized
In CRS1D Self-Diagnostic mode, press [SINGLE CHANGE] to display subsequence error code.
It shall repeat after reaching error no. 5.
e.g.:
[1____IHMS]→ [SINGLE CHANGE]
[2____ITOP]→ [SINGLE CHANGE]
[3____HOME]→ [SINGLE CHANGE]
[4____LOAD]→ [SINGLE CHANGE]
[5_____UDD]→ [SINGLE CHANGE]
3. To clear the error code memory
In CRS1D Self-Diagnostic mode, long press [SINGLE CHANGE] key (2s or more)
SA-VK850EE
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SA-VK850EE
11 Assembling and Disassembling
11.1. Caution
Special Note:
This model uses a new CD/DVD changer unit CRS1D. In this following section does not contain the necessary disassembly &
assembly information for the CD/DVD changer unit (CRS1D) except the disasembly & assembly of traverse unit. Kindly refer
to the original service manual for the CD/DVD changer unit. (Order No. MD0603065A3).
“ATTENTION SERVICER”
Some chassis components may have sharp edges. Be carefu l when disassembling and servicing.
1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main
components.
2. For reassembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
3. Select items from the following index when checks or replacement are required.
4. Refer to the Parts No. on the page of “Parts Location and Replacement Parts List” (Section 25), if necessary.
Warning :-
This product uses a laser diode. Refer to caution statement Precaution of Laser Diode.
Caution:
After replacing of CD/DVD Changer Unit, ageing test is necessary. Please confirm operation for CD/DVD Changer Unit.
Below is the list of disassembly sections
·Disasse mbly of Top Cabinet
·Disasse mbly of CD/DVD Changer Unit
·Disasse mbly of Rear Panel
·Disasse mbly of Main P.C.B.
·Disasse mbly of Front Panel Unit
·Disasse mbly of Digital Amp P.C.B.
·Replacement for Power Amp IC (Digital Amp P.C.B.)
·Disasse mbly of SMPS P.C.B.
·Replacement of Power Amp IC (SMPS P.C.B.)
·Disasse mbly of Panel P.C.B., Mic P.C.B. & Tact Switch P.C.B.
·Disasse mbly of Deck Mechanism Unit
·Disasse mbly for Deck P.C.B.
·Disasse mbly of Traverse Unit
·Disasse mbly of Optical Pickup Unit (CD/DVD Mechanism)
·Disasse mbly of Deck Mechanism
·Replacement for cassette lid
·Rectification for tape jam problem
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SA-VK850EE
11.2. Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart as below.
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SA-VK850EE
11.3. Main Parts Location
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11.4. Disassembly of Top Cabinet
Step 1 Remove 3 screws at each side and 5 screws at rear
panel.
Step 2 Lift up both sides of the top cabinet, push the top
cabinet towards the rear to remove the top cabinet.
SA-VK850EE
11.5. Disassembly of CD/DVD Changer Unit (CRS1D)
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
Step 1 Remove 2 screws at rear panel.
Step 2 Detach the FFC cables (CN2038 & CN2036).
Step 3 Release the claws on both ends.
Step 4 Lift the CD/DVD changer unit upwards to remove it.
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· Disasse mbly of Mecha Chassis
Step 5 Remove 2 screws.
Step 6 Remove the Mecha Chassis.
Note:
For disassembly & assembly of traverse unit, please refer to
section 11.16 of this service manual. Please refer to original
Service Manual for the Disassembly and Assembly of the
CD/DVD Changer Unit (CRS1D), section 5.
11.6. Disassembly of Rear Panel
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
Step 1 Remove 8 screws.
Step 2 Remove 2 screws at Speaker P.C.B..
Step 3 Detach the fan wires CNP2913 from Main P.C.B..
Step 4 Remove rear panel.
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11.7. Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.6 - Disassembly of Rear Panel
Step 1 Disconnect FFC cables (CNP2101, CNP2601 and
CNP2602).
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
Step 1 Disconnect connectors (CN2602, CNP2601, CNP2101
and CN5904).
Step 2 Bent the front panel unit slightly forward as shown.
Step 3 Release 2 claws.
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11.9. Disassembly of Digital Amp P.C.B.
Step 4 Remove the front panel unit.
Note: Ensure 2 claws located at the bottom chassis is seated
into the 2 slots at bottom of front panel at 2 catches (one on
each side) of bottom chassis to be aligned to front panel’s slot.
Assembly is secured upon hearing clicking sound.
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.6 - Disassembly of Rear Panel
·Follow the (Step 1) - (Step 3) of Item 11.7 - Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
Step 1 Detach cable CN5604.
Step 2 Disconnect connector CN550 2.
Step 3 Remove the 3 screws on Digital Amp P.C.B..
Step 4 Remove Digital Amp P.C.B..
Note:
Make sure P.C.B. slot insert to bottom chassis guide.
11.10. Replacement for Power Amp IC (Digital Amp P.C.B.)
·Follow the (Step 1) - (Step 3) of Item 11.9 - Disassembly of Digital Amp P.C.B.
Replacement of Power Amp IC (IC5100)
Step 1 Remove IC clip.
·IC5100
Step 2 Flip over the P.C.B..
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Step 3 Desolder IC5100.
Step 4 Remove the Power Amp IC.
Replacement of Power Amp IC (IC5300 & IC5400)
SA-VK850EE
Repeat (Step 1) - (Step 3) of Item 11.10 for IC5300 & IC5400.
11.11. Disassembly of SMPS P.C.B.
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.6 - Disassembly of Rear Panel
·Follow the (Step 1) - (Step 3) of Item 11.7 - Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
Step 1 Disconnect connector (CN5502 at Digital Amp P.C.B.).
Step 2 Remove 2 screws.
11.12. Replacement of Power Amp IC (SMPS P.C.B.)
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.6 - Disassembly of Rear Panel
·Follow the (Step 1) - (Step 3) of Item 11.7 - Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
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Step 1 Remove 1 screw.
Step 2 Flip over the PCB.
Step 3 Desolder IC5701.
Step 4 Remove IC5701.
· Relacement of Regulator Diodes
Step 1 Desolder D5904 & D5905.
11.13. Disassembly of Panel P.C.B., Mic P.C.B. & Tact Switch P.C.B.
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
Step 1 Remove 1 screw.
Step 2 Disconnect connector CN6701 at Mic P.C.B..
Step 3 Lift up the Mic P.C.B to remove it.
Step 4 Remove 6 screws.
Step 5 Release 2 catches.
Step 6 Remove Panel P.C.B..
11.13.1. Disassembly of Tact Switch P.C.B.
Step 7 Remove the Volume knob.
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Step 8 Remove 6 screws..
SA-VK850EE
11.13.2. Disassembly of Lid
Step 1 Lift the spring sideward.
Step 2 Remove Lid.
Note: Do not misplace the spring.
11.14. Disassembly of Deck mechanism unit
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
Step 1 Detach FFC cable (CN971).
Step 2 Disconnect FFC cable (CN1001).
Step 3 Remove the 5 screws.
Step 4 Push the lever upward, and then open the cassette lid
ass’y (For DECK1 and DECK2).
Step 5 Tilt the cassette mechanism unit in the direction of
arrow (1), and then remove it in the direction of arrow (2).
Note: For disassembly of parts for deck mechanism unit,
refer to Section 11.18.
11.15. Disassembly of Deck P.C.B.
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
Step 1 Remove 2 screws.
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Step 2 Desolder wire at deck motor terminals (W1002).
Step 3 Remove Deck P.C.B.
11.16. Disassembly of Traverse Unit
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
Important notes: Ensure all the trays are in the “STOCK”
position before proceeding to the disassemble of traverse
unit. For procedures to set the trays in “STOCK” position,
please refer to original Service Manual for CRS1D , Section
4.3. Setting the trays in “STOCK” position, Order No.
MD0603065A3.
· Assembly of Traverse Unit
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11.17. Disassembly of optical pickup unit (CD/DVD mechanism)
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 2) of Item 11.16 - Disassembly of Traverse Unit
Step 1 Pull out FFC.
Step 3 Remove 4 pins.
Step 2 Widening the catch, push the pin in.
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Step 4 Remove the traverse deck.
Note: As floating springs (4 pieces) come off at the same time,
be careful not to lose them.
Step 8 Remove the catch of the drive rack, and take out the
drive rack.
Step 5 Remove 4 screws.
Step 6 Remove the DVD Servo P.C.B. and turn it over.
Note: Insert a short pin into FFC of the optical pickup.
Step 7 Rotate the traverse deck (B) to the arrow direction and
shift the optical pickup to the furthest backward.
Step 9 Place the convex part of an optical pickup to the
concave part of a traverse base, then take out the optical
pickup.
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11.18. Disassembly of Deck Mechanism
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
·Follow the (Step 1) - (Step 4) of Item 11.5 - Disassembly of CD/DVD Changer Unit
·Follow the (Step 1) - (Step 4) of Item 11.8 - Disassembly of Front Panel Unit
·Follow the (Step 1) - (Step 5) of Item 11.14 - Disassembly of Deck Mechanism Unit
11.18.1. Disassembly of the pinch roller ass’y and head block
* The mechanism as shown below is for DECK1. For DECK
2, perform the same procedures.
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Step 1 Release the catch, and then remove the pinch roller (F).
Step 2 Release 2 claws and detach the head block connector.
Step 3 Remove 2 screws.
Step 4 Remove head block.
11.18.2. Disassembly of capstan motor ass’y, capstan belt A, capstan belt B and winding
belt
Step 1 Detach the head block connector (Deck P.C.B.).
Step 2 Desolder wire(W1002) at motor assembly.
Step 3 Remove Deck P.C.B.
Step 5 Remove capstan belt A/B.
Step 4 Remove 3 screws (for deck 1 & 2).
Step 6 Remove the flywhe el R.
Step 7 Release the claw and remove the winding lever and
spring.
[Installation of the belt]
Step 1 The boss and marking should be positioned
horizontally.
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Step 2 Put the winding belt on the pulley temporarily.
Step 3 Install the flywheel F.
Step 4 Put the winding belt on the flywheel F.
Step 5 Install the winding lever and spring while pressing the
winding arm in the direction of arrow.
Step 6 Install the flywheel R.
Step 7 Put the capstan belt A temporarily as shown below.
Step 8 Put the capstan belt B on the motor ass’y pulley.
Step 9 Install the sub chassis to the mechanism, and then
tighten screws.
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Step 10 Install 3 screws.
Step 11 Put the capstan belt B as shown below.
Step 12 Put the capstan belt A on the motor ass’y pulley.
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11.19. Replacement for cassette lid
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
Step 1 Lift up the lever upward, open the cassette deck. (For
DECK1 and DECK2)
Step 2 Push up the cassette lid (L/R) in the direction of arrow.
(For DECK1 and DECK2).
SA-VK850EE
11.20. Rectification for tape jam problem
·Follow the (Step 1) - (Step 2) of Item 11.4 - Disassembly of Top Cabinet
Step 1 If a cassette tape cannot be removed from the deck (the
tape is caught by the capstan or pinch roller during playback or
recording), rotate the flywhe el F in the direction of the arrow to
remove it.
Remove the cassette tape.
Step 2 Push the lever upward and open the cassette lid.
Note: For description of the disassembly procedures, see the Section 11.
13.1. Checking and Repairing of Main P.C.B.
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13.2. Checking and Repairing of SMPS P.C.B. & Digital Amp P.C.B.
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13.3. Checking and Repairing of Panel, Deck & Deck Mechanism P.C.B.
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14 Adjustment Procedures
14.1. Cassette Deck Section
·Measurement Condition
−
− Reverse-mode selector switch:
− −
−
− Tape edit: NORMAL
− −
−
− Make sure head, capstan and press roller are clean.
− −
−
− Judgeable room temperature 20 ± 5 °C (68 ± 9°F)
− −
·Measuring instrument
−
− EVM (DC Electronic volmeter)
− −
−
− Digital frequency counter
− −
·Test Tape
−
− Tape speed gain adjustment (3 kHz, -10 dB);
− −
QZZCWAT
14.1.1. Head Azimuth Adjustment (Deck
1/2)
Caution:
· Please replace both azimuth adjustment screw and springs
simultaneously when readjusting the head azimuth. (shown
in Fig. 2) Even if you wish to readjust the head azimuth
without replacing the screws and springs, a fine adjustment
to the azimuth screw and spring.
· Please remove the screw-locking bond left on the head
base when replacing the azimuth screw.
· If you wish to readjust the head azimuth, be sure to adjust
with adhering the cassette tape closely to the mechanism
by pushing the center of cassette tape with your finger.
(shown in Fig. 3)
1. Playback the azimuth adjustment portion (8 kHz, -20dB) of
the test tape (QZZCFM) in the forward play mode. Vary the
azimuth adjustment screw until the output of the R-CH (PB
OUT-R) are maximized.
2. Perform the same adjustment in the reverse play mode.
3. After the adjustment, apply screwlock (NEJI-LOCK) to the
azimuth adjusting screw. Screw-Lock applied on the screw
must be more than 180° around screw.
SA-VK850EE
14.1.2. Tape Speed Adjustment (Deck 1/2)
1. Set the tape edit button to “NORMAL” position.
2. Insert the test tape (QZZCWAT) to DECK 2 and playback
(FWD side) the middle portion of it.
3. Adjust Motor VR (DECK 2) for the output value shown
below.
Adjustment target: 2910 ~ 3090 Hz (NORMAL speed)
4. After alignment, assure that the output frequency of the
DECK 1 FWD are within ±90 Hz of the value of the output
frequency of DECK 2 FWD.
Fig. 1
14.1.3. Bias Voltage Check
1. Set the unit “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and
the unit to “REC” mode (use
3. Measure and make sure that the output is within the
standard value.
Bias voltage for Deck 214±4mV (Normal)
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Fig. 2
Fig. 3
14.2. Alignment Points
14.1.4. Bias Frequency Adjustment (Deck
1/2)
1. Set the unit to “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and
set the unit to “REC” mode (use
3. Adjust L1002 so that the output frequency is within the
standard value.
Standard Value: 89 ~ 110 kHz
Fig. 4
key).
14.2.1. Cassette Deck Section
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15 Voltage and Waveform Chart
Note:
Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it
may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
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15.1. DVD Module P.C.B.
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15.2. Main P.C.B.
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15.3. Panel P.C.B.
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15.4. Deck P.C.B. & Deck Mechanism P.C.B.
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15.5. Damp P.C.B. & Mic P.C.B.
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15.6. Waveform Chart
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16 Wiring Connection Diagram
SA-VK850EE
SPEAKER P.C.B.
G
SOLDER SIDE
HW5604
1
. . . . . . . . . . . . . . . . . . .
12
JK5304
JK5302
PbF
CENTER/
SURROUND
SPEAKER
FRONT
SPEAKER
SUBWOOFER
CAUTION
RISK OF ELECTRIC SHOCK
AC VOLTAGE LINE. PLEASE DO NOT
TOUCH THIS P.C.B
Componentsidentifiedby
characteristics important for safety.
Furthermore, special parts which have purposes of fireretardant (resistors), high-quality sound (capacitors), lownoise (resistors), etc. are used.
When replacing any of components, be sure to use only
manufacturer´s specified parts shown in the parts list.
Switch
REC Switch
TAPE Switch
DVD/CD Switch
Switch
STOP Switch
Switch
OPEN/CLOSE Switch
MULTI CHANGE Switch
SINGLE CHANGE Switch
Switch
Switch
Switch
Switch
Switch
, MIC UP Switch
, MIC DOWN Switch
, VR VOLUME JOG
markhavespecia l
: +B Signal line
: -B Signal line
: CD-DA signal line
: Main signal line
: DVD (Video) signal line
: DVD (Audio) signal line
: FM/AM signal line
: AUX signal line
· In case of AC rated voltage Capacitor, the part no and
values will be indicated in the Schematic Diagram.
AC rated voltage capacitor:
C5001, C5701, C5702 & C5704
· Capacitor values are in microfarad(µF) unless specified
otherwise, F=Farad, pF=Pico-Farad
Resistance values are in ohm(Ω ), unless specified
otherwise, 1K=1,000Ω , 1M=1,000KΩ