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I
T
T
I
y
A
A
A
ORDER NO. MD0803011CE
DVD Stereo System
SA-PM86DGCS
SA-PM86DEE
Colour
(K)... Black Type
Notes: This model’s mechanism unit is DLS6. Please refer to the original Service Manual (Order No.
MD0801003CE) for this mechanism.
Specifications
AMPLIFIER SECTION
RMS Output Power
HD 10% 80 W per channel (3 Ω), 1 kHz
otal RMS Dolby Digital Mode
power
PMPO Output Power 1800 W
FM/AM TUNER, TERMINALS SECTION
Preset station FM 30 stations
FrequencyModulation (FM)
Frequencyrange 87.50 to 108.00 MHz
Sensitivit
S/N 26dB 2.2 µV
ntenna terminals 75 Ω (unbalanced)
mplitude Modulation (AM)
Frequencyrange 522 to 1629 kHz (9 kHz step)
520 to 1630 kHz (10 kHz step)
M Sensitivity S/N 20 dB at 999
kHz
Digital audio output
Coaxial digital output Pin jack
Music Port (front)
160 W
AM 15 stations
(50 kHz step)
2.5 µV (IHF)
(GCS)
1000 µV/m
Sensitivity 100 mV, 10 kΩ
Terminal Stereo, 3.5 mm jack
Phone jack
Terminal Stereo, 3.5 mm jack
Output level (CD, 1 kHz, -20dB) 32 Ω
Mic jack
Sensitivity 0.7 mV, 600 Ω
Terminal Mono, 3.5 mm jack (2 system)
I VIDEO SECTION
Video system PAL625/50, PAL525/60, NTSC
Composite video output
Output level 1Vp-p(75Ω)
Terminal Pin jack (1 system)
Component video output
Y output level 1Vp-p(75Ω)
PBoutput level 0.7 Vp-p (75 Ω)
PRoutput level 0.7 Vp-p (75 Ω)
Terminal Pinjack(Y:green,PB:blue,PR:
red) (1 system)
HDMI AV output
Terminal Type A connector (19 pin)
This unit supports “HDAVI Control 2” function
I USB SECTION
© 2008 Matsushita Electric Industrial Co. Ltd.. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
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SA-PM86DGCS / SA-PM86DEE
USB Port
USB Standard USB 2.0 full speed
Media file format support MP3 (*.mp3)
JPEG (*.jpg, *.jpg)
USB device file system FAT12, FAT16, FAT32
USB port power 500 mA (Max)
I DISC SECTION
Discs played (8 cm or 12 cm)
(1) DVD (DVD-Video, DivX
(2) DVD-RAM (DVD-VR, MP3
(3) DVD-R (DVD-Video, DVD-VR, MP3
*6, *7
)
DivX
*6, *7
)
*2, *7
, JPEG
*2, *7
*4, *7
, JPEG
, MPEG4
*4, *7
*5, *7
, MPEG4
(4) DVD-R DL (DVD-Video, DVD-VR)
(5) DVD-RW (DVD-Video, DVD-VR, MP3
*6, *7
)
DivX
*2, *7
, JPEG
*4, *7
(6) +R/+RW (Video)
(7) +R DL (Video)
(8) CD, CD-R/RW (CD-DA, Video CD, SVCD*1, MP3
JPEG
*4, *7
, MPEG4
*5, *7
, DivX
*6, *7
)
*2, *7
*1Conforming to IEC62107
*2MPEG-1 Layer 3, MPEG-2 Layer 3
*3Windows Media Audio Ver.9.0 L3
Not compatible with Multiple Bit Rate (MBR)
*4Exif Ver 2.1 JPEG Baseline files
Picture resolution: between 160 x 120 and 6144 x 4096 pixels
(Sub sampling is 4:0:0, 4:2:0, 4:2:2 or 4:4:4). Extremely long and
narrow pictures may not be displayed.
*5MPEG4 data recorded with Panasonic SD multi cameras or DVD
video recorders
Conforming to SD VIDEO speci. cations (ASF standard)/MPEG4
(Simple Profile) video system/G.7 26 audio system
WMA (*.wma)
MPEG4 (*.asf)
*6, *7
, DivX
, MPEG4
, WMA
*5, *7
*3, *7
)
,
*5, *7
,
*6Plays all versions of DivX®video (including DivX®6) with standard
playback of DivX®media files. Certified to the DivX Home Theater
Profile.
*7The total combined maximum number of recognizable audio,
picture and video contents and groups: 4000 audio, picture and
video contents and 400 groups.
Pick up
Wavelength (DVD/CD) 655/785 nm
Laser power (DVD/CD) CLASS 1/CLASS 1M
Audio output (Disc)
Number of channels 2 channels (FL, FR)
I GENERAL
Power supply AC 230 V, 50 Hz (EE)
AC 220 to 240 V, 50/60 Hz
Power consumption 95 W
,
Dimensions (WxHxD) 175.0 mm x 240.0 mm x 342.3
Mass 4.5 kg
Operating temperature range 0°C to 40°C
Operating humidity range 35% to 80% RH (no
Power consumption in standby mode approx. 0.7 W
I SYSTEM
SC-PM86DEE-K Main unit: SA-PM86DEE-K
Speakers: SB-PM86EG-K
SC-PM86DGCS-K Main unit: SA-PM86DGCS-K
Speakers: SB-PM86EG-K
Note:
1. Specifications are subject to change without notice. Mass and
dimensions are approximate.
2. Total harmonic distortion is measured by the digital spectrum
analyzer.
(GCS)
mm
condensation)
CONTENTS
Page Page
1 Safety Precautions
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
3 Precaution of Laser Diode
4 Handling Precaution s for Traverse Unit
5 Handling the Lead Free Solder
6 Operation Procedures
7 Self-Diagnosis and Special Mode Setting
8 Assembling and Disassembling
9 Assembling and Disassembling of Mechanism Unit
10 Service Fixture and Tools
11 Service Position
3
12 Voltage Measurement & Waveform Chart
5
13 Wiring Connection Diagram
6
14 Block Diagram
15 Notes Of Schematic Diagram
7
9
16 Schematic Diagram
10
17 Printed Circuit Board
18 Illustration of IC’s, Transistors and Diodes
16
28
19 Terminal Function of IC’s
51
20 Exploded Views
21 Replacement Parts List
55
2
56
61
69
71
77
79
95
101
102
105
109
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SA-PM86DGCS / SA-PM86DEE
1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, check for leakage current checks to prevent from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩ and 5.2Ω.
When the exposed metal does not have a return path to the chassis, the reading must be
1.1.2. Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. should the measurement is outside of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and re-checked before it is returned
to the customer.
.
Figure 1
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SA-PM86DGCS / SA-PM86DEE
1.2. Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C2207, C2210, C2211, C2212, C2742, C5105, C5106 , C5916, C5917,
C5938, C5562, C5954 , C5979 and C5993 through a 10Ω, 1W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
• Current consumption at AC 220 - 240 V, at 50/60 Hz in NO SIGNAL mode (at volume min) should be ~500 mA. (GCS)
• Current consumption at AC 230 V 50 Hz in NO SIGNAL mode (at volume min) should be ~500 mA. (EE)
1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
• No sound is heard when the power is turned on.
• Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
1.4. Safety Part Information
Safety Parts List:
There are special components used in this equipment which are important for safety.These parts are marked by
Schematic Diagrams & Replac ement Parts List. It is essential that these critical parts should be replaced with manufacturer’s
specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
Table 1
Reference No. Part No. Part Name & Description Remarks
A2 K2CQ2CA00006 AC CORD [M]GCS
A2 K2CQ2CA00007 AC CORD [M]EE
JK5970 K2AA2B000017 AC INLET [M]
T5900 G5CYBYY0 0007 POWER TRANSFORMER [M]
T5901 G4C2AAJ00005 POWER TRANSFORMER [M]
F5970 K5D162BLA013 FUSE [M]
L5970 ELF15N035AN LINE FILTER [M]
RL5970 K6B1AEA00003 POWER RELAY [M]
Z5970 ERZVA5Z471 ZENER [M]
FP5920 K5G402A00025 FUSE PROTECTOR [M]
FP5921 K5G102A00039 FUSE PROTECTOR [M]
FP5922 K5G202AA0002 FUSE PROTECTOR [M]
PCB7 REPX0633D TRANSFORMER P.C.B. [M]RTL
in the
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SA-PM86DGCS / SA-PM86DEE
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the inciden ce of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your
body by touchin g a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applyin g power to the unit under test.
2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium
foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
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SA-PM86DGCS / SA-PM86DEE
3 Precaution of Laser Diode
CAUTION :
This product utilizes a laser diode with the unit turned "on", invisible laser radiation is emitted from the pickup lens.
Wavelength: 655 nm (DVD)/785 nm (CD)
Maximum output radiation power from pickup: 100 µW/VDE
Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.
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SA-PM86DGCS / SA-PM86DEE
4 Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be
taken avoid caution to electrostatic breakdown when servicing and handlin g the laser diode in the traverse unit.
4.1. Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body.
Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed should
be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexible
cable, cut off the antistatic FPC.
4.2. Grounding for electrostatic breakdown prevention
Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static
electricity in the working environment. Proceed servicing works under the working environment where grounding works is
completed.
4.2.1. Worktable grounding
1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
4.2.2. Human body grounding
1. Use the anti-static wrist strap to discharge the static electricity form your body.
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SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
5 Handling the Lead Free Solder
5.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30
degrees C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: Tin (Sn), 96.5%, Silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
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SA-PM86DGCS / SA-PM86DEE
6 Operation Procedures
6.1. Main Unit Key Buttons Operation
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6.2. Remote Control Key Buttons Operation
SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
6.3. Connections
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6.4. Video connections
6.5. Optional antenna connections
SA-PM86DGCS / SA-PM86DEE
6.6. Connecting to other external unit
6.7. Digital Output
Change the settings when you have connected equipment through this unit’s DIGITAL OUT terminal.
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SA-PM86DGCS / SA-PM86DEE
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6.8. Disc Information
SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
7 Self-Diagnosis and Special Mode Setting
7.1. Service Mode Summary Table
The service modes can be activated by pressing various button combination on the main unit and remote control unit.
Below is the summary for the various modes for checking:
Main unit buttons Remote control unit buttons Application Note
[STOP] [0] Error code check. (Refer to the section
[5] Jitter checking.
[ ] Initial setting of laser drive current.
[FUNCTIONS] DVD laser drive current check. (Refer to the section
[3] CD laser drive current check.
[6] Region display and mode.
[SOUND] CPPM/CRM keys check.
[7] Micro-processor firmware version check. (Refer to the section
[ ] Initialization of the player (factory setting is restored).
Used after replacement of Micro-processor (DV5 LSI) IC,
FLASH ROM IC (IC8651), EEPROM IC (IC8611) and DVD
Module P.C.B.
[OK] DVD Module P.C.B. reset.
[8] DVD Module P.C.B. firmware version check. (Refer to the section
[ ] Timer 1 check.
[ ] Timer 1 reset.
[ ] Timer 2 check.
[ ] Timer 2 reset.
“7.2.1. Service Mode
Table 1” for more
information.)
“7.2.2. Service Mode
Table 2” for more
information.)
“7.2.3. Service Mode
Table 3“ for more
information.)
“7.2.4. Service Mode
Table 4“ for more
information.)
Note:
An error code will be canceled if a power supply is turned OFF.
*1: CPPM is the copy guard function beforehand written in the disk for protection of copyrights.
*2: CEC is the consumer electronic control used for high-level user control of HDMI-connected devices.
*3: HDCP is the specification developed to control digital audio & video contents transmission for DVI or HDMI connections.
7.2. Service Mode Table
By pressing various button combinations on the main unit and remote control unit, you can activate the various service modes for
checking.
Special Note:
• Due to the limitations of the no. characters that can be shown on the FL Display, the “FL Display” button on the remote
control unit can be used to show the two display pages. (Display 1 / Display 2).
• Refer to Section 6.2 for the section on “Remote Control Key Buttons Operations”.
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7.2.1. Service Mode Table 1
SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
7.2.2. Service Mode Table 2
DVD laser
drive current
measurement
CD laser drive
current
measurement
Item
DescriptionMode Name
DVD laser drive current measurement.
DVD laser drive current is measured
and the result is displayed together
with the initial value stored in the
EEPROM IC.
After the measurement, DVD laser
emission is kept on. It is turned off
when POWER key is switched off.
FL Display sequence:
Display 1 2.
CD laser drive current measurement.
CD laser drive current is measured
and the result is displayed together
with the initial value stored in the
EEPROM IC.
After the measurement, CD laser
emission is kept on. It is turned off
when POWER key is switched off.
FL Display sequence:
Display 1 2.
FL Display
(Display 1)
DVD laser current
measurement mode
The value denotes the current in decimal
notation.
(Display 2)
DVD
Laser
Initial Value
The above example shows the initial current
is XXXmA and the measured value is
YYYmA.
(Display 1)
The value denotes the current in decimal
notation.
(Display 2)
DVD
Laser
Value
CD laser current
measurement mode
Key Operation
Front Key
In STOP (no disc) mode,
press [STOP] button on the
main unit, and
[FUNCTIONS] button on
the remote control unit.
Cancelled automatically
5 seconds later.
Press [FL Display] on
remote control unit for next
page (FL Display) on values
of dvd drive current.
In STOP (no disc) mode,
press [STOP] button on
the main unit, and [3]
button on the remote
control unit.
Cancelled automatically
5 seconds later.
Press [FL Display] on
remote control unit for next
page. (FL Display)
Region display
CPPM/CRM
Keys Check
Region code display, TV broadcasting
system & the model no. information.
Note: Refer to Figure 7.1 for "Video
Design Information".
CPPM/CRM refers to the Content
Protection for Recordable Media and
Pre-Recorded Media. It displays the
existence of the keys as "1" or "0".
OK: Existing of keys.
NG: Non existing of keys.
CD
laser initial
value
The above example shows the initial current is
XXXmA and the measured value is YYYmA.
N: no PAL / P: PAL
Region No.: 0-8
0: NG
0: NG
1: OK
1: OK
CD laser
value
Model
No.
Information
N: NTSC / 6: PAL60
In STOP (no disc)
mode, press [STOP]
button on the main unit,
and [6] button on the
remote control unit.
Cancelled automatically
5 seconds later.
In STOP (no disc)
mode, press [STOP]
button on the main unit,
and [SOUND] button on
the remote control unit.
Cancelled automatically
5 seconds later.
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SA-PM86DGCS / SA-PM86DEE
Product
OSD
Default
English
OSD Menu Language
English, Spanish,
Model Series
P, PC, PX
Country Region
USA, Canada, PX
Region
Code
1
TV Broadcasting
System
NTSC
Signal System
(Default)
NTSC (*A)
Region Display
(Default)
1PN
Canadian, French
(S) Japanese, English
Japan
2
NTSC
NTSC (*A)
2PN
Japanese
English, French, German,
E
Europe
2
PAL
PAL (*C)
2P6
English
Spanish, Polish, Russian,
Czech, Hungarian
English, French, German,
EB, EG
Europe
2
PAL
PAL (*C)
2P6
English
Italian, Spanish, Polish,
Swedish, Dutch
English, French, German,
GC, GS
Middle East
2
PAL
PAL (*C)
2P6
English
Spanish, Polish, Russian,
Czech, Hungarian
GCS, GD, English, Traditional Chinese
GT, GCT
GN
South East Asia,
Korea, Taiwan
New Zealand,
3
4
Australia
PL, GCP, LB
Central/South/
4
Latin America
PAL
NTSC
PAL
NTSC
NTSC (*B)
PAL (*C)
NTSC (*D)
3PN
4P6
4PN
English
English
English
English, French, German,
Italian, Spanish, Polish,
Swedish, Dutch
English, Spanish, French,
Brazilian Portuguese
English, French, German,
EE
CIS
5
SECAM
PAL (*C)
5P6
English
Spanish, Polish, Russian,
Czech, Hungarian
GK English, Simplified Chinese
China
6
PAL
NTSC (*B)
6PN
English
NTSC (*A)
Source Output
Screen Saver NTSC
NTSC disc NTSC
PAL disc
PAL (DVD-V)
NTSC (DVD-A/VCD)
NTSC (*D)
Source Output
Screen Saver NTSC
NTSC disc NTSC
PAL disc NTSC
NTSC (*B)
Source Output
Screen Saver NTSC
NTSC disc
NTSC (default)
PAL60
PAL disc PAL
Explanation of Display
Figure 7.1 Video Design Information
PAL (*C)
Source Output
Screen Saver PAL
NTSC disc
PAL60 (default)
NTSC
PAL disc PAL
Individual Model Code
N: If NTSC disc is played, NTSC output.
6: If NTSC disc is played, PAL60 output.
Can play PAL disc
Region code
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SA-PM86DGCS / SA-PM86DEE
7.2.3. Service Mode Table 3
Micro-processor
firmware version
display &
EEPROM
checksum
display.
Item
DescriptionModel Name
Micro-processor firmware version
display & EEPROM checksum display.
EEPROM checksum is only available
due to existence of EEPROM IC.
Note: Condition 1/2/3 shows the state
of EEPROM IC.
FL Display sequence:
Display 1 2 3.
FL Display
(Display 1)
(Display 2)
Opecon
Version
(Condition 1)
If the version of the EEPROM does not match,
[NG] is displayed.
(Condition 2)
EEPROM
Checksum
(If applicable,
refer below.)
Key Operation
Front Key
In STOP (no disc)
mode, press [STOP]
button on the main unit,
and [7] button on the
remote control unit.
Cancelled automatically
5 seconds later.
Initialization
DVD
Module P.C.B.
Reset
Initialization.
User settings are cancelled and player
is initialized to factory setting.
It is necessary when after replacement
of Micro-processor (DV5 LSI) IC,
FLASH ROM IC (IC8651), EEPROM
IC (IC8611) & DVD Module P.C.B.
To reset DVD Module P.C.B.
This process is used when the DVD
Module P.C.B. or FLASH ROM
IC is replaced with a new one.
(a) If there is NO EEPROM header string
OR
(b) If there is no EEPROM (no data is received
by Micro-processor), [NO] is displayed.
(Condition 3)
If the EEPROM version matches, checksum
[YYYY] is displayed.
(Display 3)
Press [FL Display] button on
remote control unit for next
page. (FL Display)
In STOP (no disc)
mode, press [STOP]
button on the main unit,
and [ 10] button on the
remote control unit.
Cancelled automatically
5 seconds later.
While in initialization
mode, press & hold
[STOP] button on the main
unit for 3 seconds, follow
by [OK] button on the
remote control unit.
Cancelled automatically
5 seconds later.
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7.2.4. Service Mode Table 4
SA-PM86DGCS / SA-PM86DEE
DVD
Module P.C.B.
firmware
version display
Timer 1 check
Item
DescriptionMode Name
DVD Module P.C.B. firmware version is
displayed on the FL Display.
The firmware version can be updated
using recovery disc.
Note: It is necessary to check for
firmware version before carrying out
the version up using the disc.
Timer 1 check
Laser operation timer is measured
separately for DVD laser and CD laser.
FL Display sequence:
Display 1 2.
FL Display
System
controller
version
Destination
System controller
generation
Region No.: 0-8
(Display 1)
DVD laser usage time
Shown to the above is DVD laser usage
time, and to the below is CD laser usage
time.
Time is shown in 5 digits of decimal notation
in a unit of 10 hours.
"00000" will follow "99999". (DVD laser)
(Display 2)
Key Operation
Front Key
In STOP (no disc)
mode, press [STOP]
button on the main unit,
and [8] button on the
remote control unit.
Cancelled automatically
5 seconds later.
In STOP (no disc) mode,
press [STOP] button on the
main unit, and [ ] button
on the remote control unit.
Cancelled automatically
5 seconds later.
Press [FL Display] button for
next page of FL Display.
Timer 1 reset
Timer 2 check
Timer 2 reset
Timer 1 reset
Laser operation timer of both DVD
laser and CD laser is reset all at once.
Timer 2 check
Spindle motor operation timer
Timer 2 reset
Spindle motor operation timer
CD laser usage time
Time is shown in 6 digits of decimal notation
in a unit of 10 hours.
"000000" will follow "999999". (CD laser)
Time is shown in 5 digits of decimal notation
in a unit of 10 hours.
It will clear to "00000" upon reset.
Time is shown in 5 digits of decimal notation in
a unit of 1 hour.
"00000" will follow "99999".
Time is shown in 5 digits of decimal notation in
a unit of 1 hour.
It will be cleared to "00000" upon activating
this.
While displaying Timer 1
data, press [STOP] button
on the main unit, and [ ]
button on the remote control
unit.
Cancelled automatically
5 seconds later
In STOP (no disc) mode,
press [STOP] button on the
main unit, and [ ] button
on the remote control unit.
Cancelled automatically
5 seconds later.
While displaying Timer 2
data, press [STOP] button
on the main unit, and [ ]
button on the remote
control unit.
Cancelled automatically
5 seconds later.
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SA-PM86DGCS / SA-PM86DEE
7.2.5. Optical Pick-up Self-Diagnosis
The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use
the following procedure for effective self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing
the optical pickup when "NO DISC" is display ed. As a guideline, you should replace the optical pickup when the value of the laser
drive current is more than the specified value.
Note:
Press the power button to turn on the power, and check the value within three minutes before the unit warms up. (Otherwise,
the result will be incorrect.)
"NO DISC" is displayed, unit
does not play smoothly, etc.
Check the laser drive current.
Value is more than
37 (DVD), 41 (CD).
Replace the traverse unit.
(Refer to the section "OPTICAL
PICKUP REPLACEMENT
PROCEDURE" in this Guide.)
Initialize the main unit.
Use the optical pickup self-diagnosis function.
Method: With no disc in the main unit:
• Press the "FUNCTIONS" button on the remote
control unit while pressing the "STOP"
button on the main unit. (DVD)
•Press the "3" button on the remote
control unit while pressing the "STOP"
button on the main unit. (CD)
[Display content (display1/display2)]
/
LDD (DVD)
Factory setting Present value
LDC (CD)
/
Factory setting Present value
Replace with a new optical pickup if the present
value is more than 37 (DVD), 41 (CD).
Cause: Damage due to static electricity
during replacement.
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7.3. DVD Self Diagnostic Function-Error Code
Diagnosis Contents
7.3.1. Mechanism Error Code Table
SA-PM86DGCS / SA-PM86DEE
Error
Code
H01 Tray loading error The tray opening and closing is abnormal. Press [ STOP] on main
CLOSE and OPEN of the tray cannot be unit for next error.
carried out properly. Loading motor error, (OPEN time: OPEN
DV5 LSI IC (IC8001) error. CLOSE OPEN
H02 Spindle servo error The spindle servo/motor is abnormal. The Press [ STOP] on main
FG pulse is abnormal. CLV servo error. unit for next error.
H03 Traverse servo error The traverse is abnormal. (Traverse servo, Press [ STOP] on main
DV5 LSI IC (IC8001), TRV motor error.) unit for next error.
H04 Tracking servo error Tracking coil NG (OPU unit abnormal), Press [ STOP] on main
DV5 LSI IC (IC8001) error. unit for next error.
H05 Seek time out error It is not possible to access the disc. TOC Press [ STOP] on main
cannot read. Abnormal disc etc. Pickup unit for next error.
abnormal or disk is dirty. (TRV motor
error, DV5 LSI IC (IC8001) error.)
Description of error Automatic FL Display Remarks
H01 at CLOSE: CLOSE
OPEN CLOSE H01)
H07 Driver IC thermal shut The spindle motor is abnormal. Press [ STOP] on main
down (short between brushes) unit for next error.
U11 Focus servo error Focus coil, FE signal error. Disc may be Press [ STOP] on main
dirty. unit for next error.
(Unfinalized DVD-R
is likely to become
U11.)
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SA-PM86DGCS / SA-PM86DEE
7.3.2. DVD Module Error Code Table
Error
Code
U702 HDMI/DVI I2C The communication error of I2C when Press [ STOP] on main
U703 HDMI/DVI attestation When attestation (HDCP) with the TV Press [ STOP] on main
U704 HDMI/DVI SRM It is generated at the equipment to which Press [ STOP] on main
U705 HDMI/DVI SRM disk It is generated at the time of it is time Press [ STOP] on main
F740 HDMI device key I2C error when writing HDMI Key device Press [ STOP] on main
Diagnosis Contents Description of error Automatic FL Display Remarks
communication error connecting it with HDMI/DVI. For unit for next error.
instance, when EDID information to which
information on the TV set side has been
described cannot be read, it is generated.
error side fails when connecting it with unit for next error.
HDMI/DVI, it is generated.
Riborcerar the TV set is Riborced when connecting it unit for next error.
with HDMI/DVI.
falsification check when illegal the SRM data of the unit for next error.
error reproducing disk (verify error), when
connecting it with HDMI/DVI.
into transmitter. unit for next error.
F893 FLASH ROM IC data Firmware error, DV5.0 LSI IC (IC8651) Press [ STOP] on main
falsification error error. unit for next error.
F894 EEPROM IC When failing in the access to EEPROM Press [ STOP] on main
abnormality error IC located in the DVD Module P.C.B. unit for next error.
(IC8611).
F895 Language area Firmware version agreement check for Press [ STOP] on main
abnormal factory preset setting failure prevention. unit for next error.
F897 Initialization Incomplete initialization after writing of Press [ STOP] on main
error new firmware (Factory preset setting unit for next error.
failure prevention)
F899 The communication Unsuitable combination of number of Press [ STOP] on main
specification system com and panel com used. unit for next error.
disagreement (Frimware)
between
micro-processor
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7.3.3. Power Supply & Digital Amplifier Error Code Table
SA-PM86DGCS / SA-PM86DEE
Error
Code
F61 The abnormalities In normal operation, when DCDET2 goes Press [ STOP] on main
F76 Abnormality in the In normal operation when DCDET1 is Press [ STOP] on main
Diagnosis Contents Description of error Automatic FL Display Remarks
in an output or power to "L" (Low) (Not during POWER OFF unit for next error.
supply circuit of condition), F61 appears on FLDisplay
POWER AMP for 1 second and PCONT goes to
"L" (Low).This is due to speaker output
has DC voltage or fan is not working.
output voltage of detected "L" (Low) for two consecutive unit for next error.
stabilized power times, F76 is displayed on FL for
supply 1 second and after that PCONT will be
turned to "L" (Low). This is due to any of
the DC voltages (+9V, +7V, -7V, +5V,
+5.3V etc.) C22 not available.
7.3.4. USB Error Code Table
Error
Code
F650 USB device: Devices Devices other than the mass storage Press [ STOP] on main
Diagnosis Contents Description of error Automatic FL Display Remarks
other than mass class are connected. unit for next error.
storage
F651 USB device: Non-Full The device that the transfer rate did not Press [ STOP] on main
Speed Device correspond to Full Speed was unit for next error.
connected.
F652 USB device: The device in the interface (subclass) Press [ STOP] on main
Interface NG outside correspondence was connected. unit for next error.
(correspondence interface)
001b: Reduced Block Commands (RBC)
010b: SFF-8020i. MMC-2 (ATAPI)
110b: SCSI transparent command set.
F655 USB device: The overcurrent of 500mA or more was Press [ STOP] on main
Overcurrent detection detected in VDD USB, and the USB unit for next error.
device driver function was intercepted.
(To intercept the current.)
7.4. Sales Demonstration Lock Function
This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function.
"LOCKED" is displayed on the unit, and ordinary operation is disable d.
7.4.1. Setting
• Prohibiting removal of disc
1. Select the DVD/CD function.
2. At POWER ON condition, press and hold down the
button and the power button on the main unit for at least three
seconds. (The message, “LOCKED” appears when the function is activated.)
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SA-PM86DGCS / SA-PM86DEE
Note:
OPEN/CLOSE
• Prohibiting operation of selector and disc
1. Select the DVD/CD function.
2. At POWER ON condition, press and hold down the
seconds. (The message, “LOCKED” appears when the function is activated.)
Note:
The following buttons are invalid and the main unit displays “LOCKED” while the lock function mode is entered.
Main unit , /—DEMO, / , /
Remote
controller unit
button is invalid and the main unit displays “LOCKED” while the lock function mode is entered.
button and the power button on the main unit for at least three
USB, FM/AM, EXT-IN, NUMERIC KEYS 0~9, , , , , , , , RETURN, FUNCTIONS, FL
DISPLAY/—SLEEP/—T IMER PLAY, MUTING
7.4.2. Cancellation
The lock can be cancelled by the same procedure as used in setting. ("UNLOCKED" is displayed on cancellation. Disconnecting
the power cable from power outlet does not cancel the lock.)
7.5. Service Precautions
7.5.1. Recovery after the DVD player is repaired
• When the FLASH ROM IC or DVD Module P.C.B. is replaced, carry out the recovery processing to optimize the drive.
Playback the recovery disk to process the recovery automatically.
• Recovery disc (Product number: RFKZD03R005) [SPG]
• Performing recovery process
1. Load the recovery disc RFKZD03R005 on to the player and run it.
2. Recovery is performed automatically. When it is finished, a message appears on the screen.
3. Remove the recovery disc.
4. Turn off the power.
5. Initialize the player.
7.5.2. Firmware version-up of the DVD player
• The firmware of the DVD player may be renewed to improve the quality including operability and playab ility to the substandard
discs.processing to optimize the drive.
The recovery disc has also firmware version-up.
• After version-up, recovery processing is executed automatically.
• Part number of the recovery disc for version-up will be noticed when it is supplied.
• Updating firmware
1. Load the recovery disc on to the player and run it.
2. Firmware version of the player is automatically checked. Appropriate message appears whenever necessary.
3. Using remote controller´s cursor key, select whether version updating is to be done or not. (Selection of Yes/No)
4. a. If Yes is selected, version updating is performed.
b. If No is selected, only recovery is performed.
5. a. When updating is finished, remove the disc according to the message appearing on the screen.
b. Remove the disc according to the message appearing on the screen.
6. Turn off the power.
Note:
If the AC power supply is shut out during version-up due to a power failure, the version-up is improperly carried out.
In such a case, replace the FLASH ROM IC and carry out the version-up again.
7.5.3. DVD Module P.C.B. Reset
• When after replacing FLASH ROM IC or DVD Module P.C.B., FL displays error code “ DVD F897”. This means the unit is not
initialized properly and the following process needs to be carry out.
• Procedures:
1. Press
on remote control while pressing “STOP” button on main unit. (To enter into initializ ation)
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SA-PM86DGCS / SA-PM86DEE
2. FL display show “INIT”
3. While still pressing “STOP” button on main unit, press “OK” on remote control. (To reset the unit)
4. FL will display “RESET” before FL display will change to TOC reading again.
5. Power off unit. Unplug the AC cord.
6. Power on the unit. It should be no problem. If problem persist check on the DVD Module P.C.B. or FLASH ROM IC.
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SA-PM86DGCS / SA-PM86DEE
8 Assembling and Disassembling
“ATTENTION SERVICER”
Be careful when disassembling and servicing.
Some chassis components may have sharp edges.
Special Note:
1. This model uses a mechanism unit (DLS6). In this following section does not contain the necessary assembly and
disassembly information except the assembly and disassembly of the traverse unit. Kindly refer to the original service
manual for the mechanism unit. (Order No. MD0801003CE).
2. This section describes the disassembly procedures for all the major printed circuit boards and main components.
3. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
(Ensure that no AC power supply is connected during disassembling.)
4. For assembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
5. Do take note of the locators on each printed circuit board during reassembling procedures.
6. The Switch Regulator IC may have high temperature after prolonged use.
7. Use caution when removing the top cabinet and avoid touching heat sinks located in the unit.
8. Select items from the following index when checks or replacement are required.
• Disassembly of Top Panel
• Disassembly of Front Panel
• Disassembly of Panel P.C.B.
• Disassembly of USB P.C.B.
• Disassembly of Rear Panel
• Disassembly of Main P.C.B.
• Disassembly of Transformer P.C.B.
• Replacement of Transistor (Q5927)
• Replacement of Transistor (Q5921)
• Disassembly of Power P.C.B.
• Replacement of Digital Amp IC (IC5000)
• Replacement of Transistor (Q5105)
• Replacement of Transistor (Q5103)
• Replacement of Transistor (Q5100)
• Disassembly of Inner Chassis
• Disassembly of Video P.C.B.
• Replacement of DC-DC Conve rter IC (IC2741)
• Disassembly of DVD Module P.C.B.
• Disassembly of Mechanism Unit
• Disassembly of USB Lid
• Disassembly of DVD Lid
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SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
8.1. Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.
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8.2. Main Parts Location Diagram
SA-PM86DGCS / SA-PM86DEE
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SA-PM86DGCS / SA-PM86DEE
8.3. Disassembly of Top Panel
Step 1 : Remove 2 screws at the side of Top Panel (L).
of arrow.
Step 2 : Remove 2 screws at the side of Top Panel (R).
Step 5 : Lift up the back part of the Top Panel and remove it in
the direction of arrow.
Step 3 : Remove 4 screws at the rear of Top Panel.
Step 4 : Lift both sides of Top Panel outwards in the direction
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8.4. Disassembly of Front Panel
• Follow the (Step 1) - (Step 5) of Item 8.3
SA-PM86DGCS / SA-PM86DEE
Step 1 : Detach 7P cable at the connector (CN5905) on
Transformer P.C.B.
Step 2 : Remove 1 screw from Main P.C.B..
Caution : Do not exert strong force when releasing the
catches.
Step 6 : Release the catch at each side of the Front Panel in
the direction of arrow.
Step 7 : Release the catches at the bottom of the Front Panel.
Step 8 : Remove Front Panal.
Note: During reassembling procedures, ensure the USB
cable is properly dresse d into the Front Pane’s Hook.
Step 3 : Detach 24P FFC cable at the connector (CN3720) on
Main P.C.B.
Step 4 : Detach USB cable at the connector (CN4200) on USB
P.C.B..
Step 5 : Remove USB cable from Front Panel’s Hook shown.
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SA-PM86DGCS / SA-PM86DEE
8.5. Disassembly of Panel P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
Step 1 : Remove the Volume Knob.
• Disassembly of Shield Plate
Step 2 : Remove 3 screws to remove the Shield Plate.
Step 3 : Remove 4 screws on the Panel P.C.B..
Caution : Keep the Ground Wire in safe place. Place it back
during assembling.
Step 4 : Release all the catches.
Step 5 : Remove Panel P.C.B..
Note: During reassembling procedures, ensure P.C.B. is
fully catched onto Front Panel.
8.6. Disassembly of USB P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 5) of Item 8.5
Step 1 : Remove USB P.C.B. from Panel P.C.B. in the direction
of arrow.
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8.7. Disassembly of Rear Panel
• Follow the (Step 1) - (Step 5) of Item 8.3
Step 1 : Detach Fan cable at the connector (CN3750) on Main
P.C.B..
SA-PM86DGCS / SA-PM86DEE
Step 3 : Releas e the catch at each side of the Rear Panel in
the direction of arrow.
Step 4 : Remove Rear Panel.
Step 2 : Remove 12 screws from the Rear Panel.
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SA-PM86DGCS / SA-PM86DEE
8.8. Disassembly of Main P.C.B
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
Step 5 : Detach connectors (CN3730, CN3740, CN3722) on
Main P.C.B. in the direction of arrow.
Step 1 : Detach 24P FFC cable at the connector (CN3720) on
Main P.C.B..
Note: During reassembling procedures, ensure that Main
P.C.B. is properly connected to Bridge P.C.B. and Power
P.C.B..
Step 2 : Detach 14P FFC cables at the connector (CN3660) on
Main P.C.B..
Step 3 : Detach 25P FFC cables at the connector (CN3661) on
Main P.C.B..
Step 4 : Remove 1 screw from Main P.C.B..
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8.9. Disassembly of Transformer
P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
SA-PM86DGCS / SA-PM86DEE
Step 5 : Detach connector (CN5900) on Transformer P.C.B..
Note: During reassembling procedures, ensure the 8P
cable is properly dresse d into the Support P.C.B..
Step 1 : Detach 8P cable at the connector (CN5104) on Power
P.C.B..
Step 2 : Remove 8P cable from Support P.C.B..
Step 3 : Remove 4 screws at Inner Chassis.
Step 4 : Detach 7P cable (CN5905) and 3P cable (H5902) at
the connector on Transformer P.C.B..
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SA-PM86DGCS / SA-PM86DEE
8.10. Replacement of Transistor
(Q5927)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.9
8.10.1. Assembly of the Transistor
(Q5927)
Step 1 : Desolder pins of Transistor (Q5927) on reverse side of
Transformer P.C.B..
Step 2 : Remove 1 screw from the Transistor (Q5927) in the
direction of arrow.
Step 3 : Remove the Transistor (Q5927) from the Heat Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
Step 1 : Fix the Transistor (Q5927) to the Heat Sink.
Step 2 : Screw 1 screw at Transistor (Q5927) in the direction of
arrows.
Step 3 : Solder pins of the Transistor (Q5927) on the reverse
side of the transformer P.C.B..
Caution : Ensure pins of the Transistor (Q5927) are properly
seated and soldered on reverse side of Transformer P.C.B..
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8.11. Replacement of Transistor
(Q5921)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.9
SA-PM86DGCS / SA-PM86DEE
8.11.1. Assembly of the Transistor
(Q5921)
Step 1 : Desolder pins of Transistor (Q5921) on reverse side of
Transformer P.C.B..
Step 2 : Remove 1 screw from the Transistor (Q5921) in the
direction of arrow.
Step 3 : Remove the Transistor (Q5921) from the Heat Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
Step 1 : Fix the Transistor (Q5921) to the Heat Sink.
Step 2 : Screw 1 screw at Transistor (Q5921) in the direction of
arrow.
Step 3 : Solder pins of the Transistor (Q5921) on the reverse
side of the Transformer P.C.B..
Caution : Ensure pins of the Transistor (Q5921) are properly
seated and soldered on reverse side of Transformer P.C.B..
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SA-PM86DGCS / SA-PM86DEE
8.12. Disassembly of Power P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.8
• Follow the (Step 1) - (Step 2) of Item 8.9
8.13. Replacement of Digital Amp IC
(IC5000)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.8
• Follow the (Step 1) - (Step 2) of Item 8.9
• Follow the (Step 1) - (Step 2) of Item 8.12
Step 1 : Remove 3 screws on Power P.C.B..
Step 2 : Remove Power P.C.B..
Step 1 : Desolder pins of Digital Amp IC (IC5000) on reverse
side of Power P.C.B..
Step 2 : Release the IC Clip in the direction of arrow.
Step 3 : Remove IC Clip from the Digital Amp IC (IC5000).
Step 4 : Remove the Digital Amp IC (IC5000) from the Heat
Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
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8.13.1. Assembly of the Digital Amp IC
(IC5000)
Step 1 : Fix the Digital Amp IC (IC5000) to the Heat Sink.
Step 2 : Attach the IC clip to Digital Amp IC (IC5000).
SA-PM86DGCS / SA-PM86DEE
8.14. Replacement of Transistor
(Q5105)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.8
• Follow the (Step 1) - (Step 2) of Item 8.9
• Follow the (Step 1) - (Step 2) of Item 8.12
Step 3 : Solder pins of the Digital Amp IC (IC5000) on the
reverse side of the Power P.C.B..
Caution : Ensure pins of the Digital Amp IC (IC5000) are
properly seated and soldered on reverse side of power P.C.B.
Step 1 : Desolder pins of Transistor (Q5105) on reverse side of
Power P.C.B..
Step 2 : Remove 1 screw from the Transistor (Q5105) in the
direction of arrows.
Step 3 : Remove the Transistor (Q5105) from the Heat Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
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SA-PM86DGCS / SA-PM86DEE
8.14.1. Assembly of the Transistor
(Q5105)
Step 1 : Fix the Transistor (Q5105) to the Heat Sink.
Step 2 : Screw 1 screw at Transistor (Q5105) in the direction of
arrows.
8.15. Replacement of Transistor
(Q5103)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.8
• Follow the (Step 1) - (Step 2) of Item 8.9
• Follow the (Step 1) - (Step 2) of Item 8.12
Step 3 : Solder pins of the Transistor (Q5105) on the reverse
side of the Power P.C.B..
Caution : Ensure pins of the Transistor (Q5105) are properly
seated and soldered on reverse side of Power P.C.B..
Step 1 : Desolder pins of Transistor (Q5103) on reverse side of
Power P.C.B..
Step 2 : Remove 1 screw from the Transistor (Q5103) in the
direction of arrows.
Step 3 : Remove the Transistor (Q5103) from the Heat Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
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8.15.1. Assembly of the Transistor
(Q5103)
Step 1 : Fix the Transistor (Q5103) to the Heat Sink.
Step 2 : Screw 1 screw at Transistor (Q5103) in the direction of
arrows.
SA-PM86DGCS / SA-PM86DEE
8.16. Replacement of Transistor
(Q5100)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 5) of Item 8.8
• Follow the (Step 1) - (Step 2) of Item 8.9
• Follow the (Step 1) - (Step 2) of Item 8.12
Step 3 : Solder pins of the Transistor (Q5103) on the reverse
side of the Power P.C.B..
Caution : Ensure pins of the Transistor (Q5103) are properly
seated and soldered on reverse side of Power P.C.B..
Step 1 : Desolder pins of Transistor (Q5100) on reverse side of
Power P.C.B..
Step 2 : Remove 1 screw from the Transistor (Q5100) in the
direction of arrows.
Step 3 : Remove the Transistor (Q5100) from the Heat Sink.
Caution : Handle the Heat Sink unit with caution due to its high
temperature after prolonged use. Touching it may lead to
injuries.
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SA-PM86DGCS / SA-PM86DEE
8.16.1. Assembly of the Transistor
(Q5100)
Step 1 : Fix the Transistor (Q5100) to the Heat Sink.
Step 2 : Screw 1 screw at Transistor (Q5100) in the direction of
arrows.
8.17. Disassembly of Inner Chassis
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 4) of Item 8.7
Step 3 : Solder pins of the Transistor (Q5100) on the reverse
side of the Power P.C.B..
Caution : Ensure pins of the Transistor (Q5100) are properly
seated and soldered on reverse side of Power P.C.B..
Step 1 : Detach 25P FFC cable (CN3661) at the connectors on
Main P.C.B..
Step 2 : Detach 14P FFC cable (CN3660) at the connectors on
Main P.C.B..
Step 3 : Detach 3P cable (H5902) at the connector on
Transformer P.C.B..
Step 4 : Remove 3P cable from Support P.C.B..
Step 5 : Release the Catch at each side of the Inner Chassis.
Step 6 : Remove Inner Chassis as arrows shown.
44
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Note: During reassembling procedures, ensure Inner
Chassis are properly catched onto Bottom Chassis.
SA-PM86DGCS / SA-PM86DEE
8.18. Disassembly of Video P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 6) of Item 8.17
Step 1 : Detach 50P FFC cable at the connector (CN2036) on
Video P.C.B..
Step 2 : Remove 2 screws on Video P.C.B..
Step 3 : Remove Video P.C.B. as the direction of the arrows.
Note: During reassembly procedures, ensure the Video
P.C.B. seated properly at locators.
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SA-PM86DGCS / SA-PM86DEE
8.19. Replacement of DC-DC
Converter IC (IC2741)
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 6) of Item 8.17
• Follow the (Step 1) - (Step 3) of Item 8.18
8.19.1. Assembly of DC-DC Converter IC
(IC2741)
Step 1 : Apply Grease to the Heat Sink Extrussion.
Step 2 : Fix and screw the DC-DC Converter IC (IC2741) to the
Heat Sink Extrussion.
Special Note : Ensure the DC-DC Converter IC (IC2741) is
tighly screwed to the Heat Sink Extrussion.
Step 1 : Desolder pins of DC-DC Converter IC (IC2741) on
reverse side of Video P.C.B..
Step 2 : Desolder pins of the Heat Sink Extrussion.
Step 3 : Remove the Heat Sink Extrussion in the direction of
arrow.
Step 4 : Remove 1 screw from the DC-DC Converter IC
(IC2741).
Step 5 : Remove the DC-DC Converter IC (IC2741) from the
Heat Sink Extrussion.
Caution : Handle the Heat Sink Extrussion with caution due to
its high temperature after prolonged use. Touching it may lead
to injuries.
Step 3 : Solder pins of the DC-DC Converter IC (IC2741) on
the reverse side of the Video P.C.B..
Step 4 : Solder pins of the Heat Sink Extrussion on the reverse
side of the Video P.C.B..
Caution : Ensure pins of the DC-DC Converter IC (IC2741) are
properly seated and soldered on reverse side of Video P.C.B..
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8.20. Disassembly of DVD Module
P.C.B.
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 6) of Item 8.17
• Follow the (Step 1) - (Step 3) of Item 8.18
• Disassembly of DVD Module Shield
Step 1 : Remove 3 screws on the DVD Module Shield.
SA-PM86DGCS / SA-PM86DEE
Step 3 : Detach 26P FFC cable (FP8531) and 7P FFC cable
(FP8251) at the connectors on DVD Module P.C.B..
Step 4 : Remove USB cable from P.C.B. Brackets Hook as
shown.
Step 5 : Remove DVD Module P.C.B. as the direction of the
arrows.
Note: During reassembling procedures, ensure the DVD
Module P.C.B. is seated properly at the locators and P.C.B.
Bracket’s Hook.
Step 2 : Remove DVD Module Shield.
47
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SA-PM86DGCS / SA-PM86DEE
8.21. Disassembly of Mechanism
Unit
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 4) of Item 8.7
• Follow the (Step 1) - (Step 6) of Item 8.17
• Follow the (Step 1) - (Step 3) of Item 8.18
• Follow the (Step 1) - (Step 5) of Item 8.20
• Disassembly of P.C.B. Bracket
Step 3 : Remove 2 screws from the Mechanism Unit.
Step 4 : Remove Mechanism Unit.
Note 1: During reassembling procedures, ensure the FFC cable
are underneath the P.C.B. bracket.
Note 2: For Disassembly and assembly of traverse unit, Please
refer to original service manual DLS6 Order No.
MD0801003CE.
Step 1 : Remove 2 screws at the P.C.B. Bracket.
Step 2 : Remove P.C.B. Bracket.
Note: During reassembling procedures, ensure P.C.B.
Bracket is properly catched under the Bottom Chassis’s
Hooks.
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8.22. Disassembly of USB Lid
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
• Follow the (Step 1) - (Step 5) of Item 8.5
SA-PM86DGCS / SA-PM86DEE
Step 4 : Press USB Lid at the right side as arrow shown.
• Disassembly of USB Lid Spring
Step 1 : Remove Power Button and Skip Button from Front
Panel.
Step 2 : Remove Mic Vol Button from Front Panel.
Step 3 : Lift up USB Lid as arrow shown.
Step 1 : Remove the USB Lid Spring.
Caution : Keep the USB Lid Spring unit in safe place.
49
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SA-PM86DGCS / SA-PM86DEE
8.23. Disaasembly of DVD Lid
• Follow the (Step 1) - (Step 5) of Item 8.3
• Follow the (Step 1) - (Step 8) of Item 8.4
Step 1 : Release the Spring.
Step 3: Remove DVD Lid as arrow shown.
Step 2 : Push the Shaft of the DVD Lid in the direction of arrow.
50
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SA-PM86DGCS / SA-PM86DEE
9 Assembling and Disassembling of Mechanism Unit
9.1. Disassembling Procedures
9.1.1. Disassembly of traverse unit
Step 3: Release the FFC as arrows shown.
Step 4: Lift the traverse unit up by approximately 45° as shown.
Step 1: Release the guide.
Step 2: Push the traverse slide plate (rib), ensure both grooves
are opene d.
Step 5: Slide out the traverse unit as arrow shown.
Caution:
Ensure the OPU is face upwards, avoid touching the
surface of the traverse unit.
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SA-PM86DGCS / SA-PM86DEE
9.2. Assembling Procedure
9.2.1. Assembly of traverse unit
Caution:
• Removal of the short pin is necessary for replacement
of new traverse unit.
52
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SA-PM86DGCS / SA-PM86DEE
Step 1: Release the guide.
Step 2: Push the traverse slide plate (rib), ensure both grooves
are opene d.
Step 3: Slot the traverse unit at approximately 45° into the
mecha chassis as arrow shown.
Note: Ensure the bosses fix exactly onto the guides.
Step 4: Place down the traverse unit.
Step 5: Place the FFC as arrows shown.
53
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SA-PM86DGCS / SA-PM86DEE
Step 6: Release the guide.
Step 7: Push the traverse slide plate (rib) to lock the traverse
unit in.
54
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SA-PM86DGCS / SA-PM86DEE
10 Service Fixture and Tools
Prepare service tools before proccess service position.
Service Tools Remarks
Panel P.C.B. (CN6001) - Main P.C.B. (CN3720) REEX0919 (24 pin FFC cable) [M](RTL)
Video P.C.B. (CN2035) - Main P.C.B. (CN3661) REEX0920 (25 pin FFC cable) [M](RTL)
Video P.C.B. (CN2034) - Main P.C.B. (CN3660) REEX0921 (14 pin FFC cable) [M](RTL)
Bride P.C.B. (CN4801) - Main P.C.B. (CN3722) REXX0695 (13 pin cable) [M](RTL)
55
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SA-PM86DGCS / SA-PM86DEE
11 Service Position
Note: For description of the disassembly procedures, see
the Section 8
11.1. Checking & Repairing Main
P.C.B
Step 1 : Remove Top Panel.
Step 2 : Remove Rear Panel and position it according to the
diagram show.
11.2. Checking & Repairing
Transformer P.C.B
Step 1 : Remove Top Panel.
Step 2 : Remove Rear Panel and position it according to the
diagram show.
Step 3 : Transformer P.C.B. can be checked at its original
postion.
Step 3 : Main P.C.B. can be checked at its original position.
56
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11.3. Checking & Repairing Panel
P.C.B
SA-PM86DGCS / SA-PM86DEE
11.4. Checking & Repairing Power
P.C.B
Step 1 : Remove Top Panel.
Step 2 : Remove Front Panel and position it according to the
diagram show.
Step 3 : Remove 3 screws to remove Shield Plate.
Step 4 : Attach original cable with Ground Cable.
Step 5 : Attach extension cable REEX0919 (24P FFC cable
from CN600 1 to CN3720).
Step 1 : Remove Top Panel.
Step 2 : Remove Rear Panel.
Step 3 : Remove 3 screws from Power P.C.B..
Step 4 : Attach original cable with Ground cable.
Step 5 : Attach extension cable REEX0919 (24P FFC cable
from CN600 1 to CN3720).
Step 6 : Attach original cable with extension cable REXX0658
(8P cable from CN5903 to CN5104).
Step 7 : Attach extension cable REEX0920 (25P FFC cable
from CN203 5 to CN3661).
Step 8 : Attach extension cable REEX0921 (14P FFC cable
from CN203 4 to CN3660).
Step 9 : Attach extension cable REEX0695 (13P FFC cable
from CN480 1 to CN3722).
57
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SA-PM86DGCS / SA-PM86DEE
11.5. Checking & Repairing Video
P.C.B
Step 1 : Remove Top Panel.
Step 2 : Remove Front Panel.
Step 3 : Remove Rear Panel.
Step 4 : Remove Inner Chassis.
Step 8 : Connect 24P FFC cable at the connec tor (CN3720) on
Main P.C.B..
Step 5 : Connect 2P cable at the connec tor (CN3750) on Main
P.C.B..
Step 6 :Connect 7P cable at the connector (CN5905) on
Transformer P.C.B..
Step 7 : Fit Ground Cable with 1 screw to Main P.C.B..
Step 9 : Remove 2 screws on the Video P.C.B..
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SA-PM86DGCS / SA-PM86DEE
11.6. Checking & Repairing DVD
Module P.C.B
• Servicing Side A of DVD Module P.C.B.
Step 1 : Follow step 1 - 15 of item 11.5.
Step 10 : Connect 5P cable at the connector (CN4200) on USB
P.C.B..
Step 11: Connect 3P cable at the connector (H5902) on
Transformer P.C.B..
Step 2 : Position Video P.C.B. according to the diagram shown.
Step 3 : Remove 3 screws from the DVD Module Shield.
Step 4 : Remove DVD Module Shield.
Step 12 : Place a box underneath the Video P.C.B..
Step 13 : Flip over Reverse side of Video P.C.B..
Step 14 : Attach extension cable REEX0920 (25P FFC cable
from CN203 5 to CN3661).
Step 15 : Attach extension cable REEX0921 (14P cable from
CN2034 to CN3660).
Step 5 : Check and Repair side A according to the diagram
shown..
• Servicing Side B of DVD Module P.C.B.
59
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SA-PM86DGCS / SA-PM86DEE
Step 6 : Check and Repair side B according to the diagram
shown.
60
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SA-PM86DGCS / SA-PM86DEE
12 Voltage Measurement & Waveform Chart
Note:
• Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance)
with the chassis taken as standard.
Therefore, there may exist some errors in the voltage values, depen ding on the internal impedance of the DC circuit tester.
• Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point
because it may differ from actual measuring value due to difference of Measuring instrument and its measuring condition
and product itself.
12.1. Voltage Measurement
12.1.1. DVD MODULE P.C.B.
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K4,23*
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61
Page 62
SA-PM86DGCS / SA-PM86DEE
!"#$%&'
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62
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SA-PM86DGCS / SA-PM86DEE
!"#$%&'
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63
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SA-PM86DGCS / SA-PM86DEE
!"#$%&'
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12.1.2. MAIN P.C.B.
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4)$5678 3 +'. +'. +'. +'. 3'/ 3'/ 3 +'. +'. +'. +'. +'. 3'2 . 3
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4)$5678 3 3 -'2 -'2 333333'03'0-'2+'-3+'--'2-'2-'2,'/3
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K4,+.3
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K4,,3*
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K4,133
K4,133
K4,133
K4,133
64
Page 65
SA-PM86DGCS / SA-PM86DEE
!<N$%:'
(&)" * + , - ./01
4)$5678 3 3 3 3 3 3'- 3 -'2
AO7%)D8 3 3 3 3 3 3'* 3 -'2
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4)$5678 3 3'/ 3 3 3'/ 3 3 3 3'/ 3 3'/ 3 3 3'/ 3
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4)$5678 3 3 3'/ 3 +'- 3'* 3 3 -'1 3 +'- 3 3 3 3
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4)$5678 3 +'- 3 3 3 3 +', 3 3 1'1 *, 2'- 3 -'2 3
AO7%)D8 3 3'* 3 3 93'+ 3 3 3 3 3'. 3'* 3'* 3 -'2 3
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4)$5678 3 3 3'+ 3 *+'+ 3'* *+'+ 3 *+'+ ,', *'/ -'2 3 *'/ 3
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4)$5678 3 -'2 3 ,'/ -', -
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L,*/. L,,33 L,,3*
L,,3- L,,3.
L,0.* L,0.,
L,13, L,1*-
L,3/3
K4,13*
K4,13,
L,3/.
L,-3/ L,/**
L,0.- L,13*
L,*/3
L,,3+
L,,3,
L,0.3
L,13+
A795(1/)B4AC""$(7K%$5'4'D'
12.1.3. VIDEO P.C.B.
!<N$%:'
(&)" * + , - ./012*3***+*,*-*.*/*0*1*2+3
4)$5678 .'+ 3 3 +', .'* *'. 3 *'. +', .'+ +', 3 +', -'1 +'+ .'+ +', +', 3 +'-
AO7%)D8 3 3 3 3 3333333333333333
!<N$%:'
(&)" +* ++ +, +- +. +/ +0 +1 +2 ,3 ,* ,+
4)$5678 +'- 3 +'- +'- 3 *'- *'- 3 *'. *'. 3 +'-
AO7%)D8 3 3 3 3 33333333
!<N$%:'
(&)" * + , - .
4)$5678 *0 .'+ 3 *'3 -
AO7%)D8 3'. 3 3 3 3
!<N$%:'
(&)" " 4 D " 4 D " 4 D " 4 D " 4 D
4)$5678 3 3 -', 3 . 3 +'/ -'/ ,'+ . 3 -'2 3 -'2 3
AO7%)D8 3 3 3 3 3 -'1 3 3 3 3 3 3 3 3'. 3
!<N$%:'
(&)" " 4 D " 4 D " 4 D
4)$5678 3 3'* 3'/ 3 .'. 3'* *'2 .'+ +'/
AO7%)D8 3 3 3'/ 3 .'/ 3 3 3 3
L+1.+ L+1.,
K4++3*
K4++3*
K4+0-*
L+00* L+00+L+3-* L++3, L+0.-
L+213
A795(1/)B4AC""$JK)"&$5'4'D'
65
Page 66
SA-PM86DGCS / SA-PM86DEE
12.1.4. PANEL P.C.B.
!<N$%:'
(&)" * + , - ./012*3***+*,*-*.*/*0*1*2+3
4)$5678 3 3 3 3 3 *'0 +'3 ,'1 +'* +'. *'- 3 .'* 9+-'. 9+-'. 9*2'1 9++'* 9*.'3 9++'* 9*+'1
AO7%)D8 3'* 3'* 3'* 3'* 3 3'* 3 3 3 3'* 3'* 333333333
!<N$%:'
(&)" +* ++ +, +- +. +/ +0 +1 +2 ,3 ,* ,+ ,, ,- ,. ,/ ,0 ,1 ,2 -3
4)$5678 9+-'. 9+.'. 9*.'3 9*0'/ 9*0', 9+-'. 9+-'. 9+-'. 9*2'0 9+.'3 9*+'0 9*+'0 9++'- 9++', 9++', 9++', 9++', 9++', 9++', 9++',
AO7%)D8 3 3 3 3 3333333333333333
!<N$%:'
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4)$5678 9++', 9++'+ .'* 3
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!<N$%:'
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4)$5678 3 3 3'0 *3'1 *-'- **'+ 3'* +'/ 3'1
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L/333 L/33* L/33+
12.1.5. POWER P.C.B.
!<N$%:'
(&)" * + , - ./012*3***+*,*-*.*/*0*1*2+3
4)$5678 9+-'0 3 3 +2', 3 9+0'2 9*1'1 +2'/ **'* 93'* 9+1'* 9*.', 9+1'* 93'* **'3 +2'/ 9+0'2 9+0'2 3 +2',
AO7%)D8 3 3 3 3 3 3 3'* 3333333333333
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4)$5678 3 3 .'*
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4)$5678 *.'- +2'* *-'0 ,,'2 -.'0 +2'/ 9-+'1 9+1'* 9-/'+ 3 3 -', 3 3 -'2
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4)$5678 3 3 -'2 3'0 3 3 -'. .'+ .'+ 3 3 .'* 9+0', 9+0'2 9+0'2
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4)$5678 3 9*'+ .'+ 3'* 3 -'2 3 3'* -'2 9/'* 9.'/ 9,+'3 9-.'/ 9-/', 9-+'0
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L.*3* L./3- L./3, L./3*
L..3* L.*32
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K4/333
K4/333
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L.*3. L.*3-
L.*31 L.*3/
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L.*3+L.*33 L.*3,
L..3,
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12.1.6. TRANSFORMER P.C.B.
!<N$%:'
(&)" " 4 D " 4 D " 4 D " 4 D " 4 D
4)$5678 93', -'2 3 3 -'2 93', 3 -'2 93'0 *0'. *+'+ */'2 **'. */'2 *+'*
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!<N$%:'
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4)$5678 9+. 9-/'* 9+.'/ 9*2'/ 9*0'2 9*1'/
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L.2*3 L.2** L.2*+ L.2+*
L.2+0 L.2.3 L.203 L.20* L.20+
L.223 L.22*
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66
Page 67
12.2. Waveform Chart
CN3660 PIN 03
CD PLAY
528mVp-p (500usec.div)
CN3660 PIN 11
CD PLAY
928mVp-p (500usec.div)
CN3722 PIN 02
CD PLAY
5.04Vp-p (10msec.div)
CN3661 PIN 23
CD PLAY
3.68Vp-p (10msec.div)
CN3661 PIN 24
CD PLAY
5.44Vp-p (10msec.div)
CN3661 PIN 25
CD PLAY
5.36Vp-p (10usec.div)
CN3720 PIN 09
CD PLAY
5.12Vp-p (5msec.div)
CN3720 PIN 10
CD PLAY
5.12Vp-p (5msec.div)
CN3720 PIN 11
CD PLAY
5.20Vp-p (5msec.div)
CN3720 PIN 13
CD PLAY
48.4mVp-p (5usec.div)
CN3720 PIN 15
CD PLAY
65.6mVp-p (5usec.div)
CN3740 PIN 01
CD PLAY
218mVp-p (500usec.div)
IC3800 PIN 13
CD PLAY
1.48Vp-p (50msec.div)
IC3800 PIN 19
CD PLAY
4.96Vp-p (10msec.div)
IC3800 PIN 28
CD PLAY
5.20Vp-p (10msec.div)
IC3800 PIN 29
CD PLAY
3.76Vp-p (10msec.div)
IC3800 PIN 30
CD PLAY
5.20Vp-p (250usec.div)
IC3800 PIN 66
CD PLAY
5.28Vp-p (5msec.div)
IC3800 PIN 81
CD PLAY
5.28Vp-p (500usec.div)
IC3800 PIN 85
CD PLAY
5.12Vp-p (5msec.div)
SA-PM86DGCS / SA-PM86DEE
67
Page 68
SA-PM86DGCS / SA-PM86DEE
IC3800 PIN86
CD PLAY
5.04Vp-p (2.5msec.div)
IC3800 PIN 87
CD PLAY
5.04Vp-p (10msec.div)
68
Page 69
13 Wiring Connection Diagram
SA-PM86DGCS / SA-PM86DEE
17
16
.
.
.
.
.
.
.
.
.
.
.
.
.
2
1
CN2034
CN2035
1. . . . . . . . . . . . . . . . . . . 25
2 . . . . . . . . . . . . . . . . .24
JK2200
VIDEO OUT
(COMPONENT VIDEO)
JK2001
C
VIDEO P.C.B.
SOLDER SIDE
CN2036
48. . . . . . . . . . . . . . . . . . . 4
50 . . . . . . . . . . . . . . . . . . . . 2
47. . . . . . . . . . . . . . . . . . . 3
49 . . . . . . . . . . . . . . . . . . . . 1
E
USB P.C.B.
SOLDER SIDE
USB
CN4201
CN4200
5. . . . . . 1
PbF
DIGITAL
OUT
JK2801
50
FP8101
45
*JW3002
40
35
1 2 3
AUX IN
JK3600
1. . . . . . . . . . . . .17
2. . . . . . . . . . .16
CN3660
*CN3610
10. . . . . . . . . . . . . . . . . . 1
5 . . . . . . .1
CN3730
2 . . . . . . . . . . . . . . . . . 24
CN3661
8. . . . . . . . . . . 1
CN3740
1. . . . . . . . . . . . . . . . . . . 13
CN3722
1
.
.
.
.
.
.
8
1. . . . . . . . . . . 8
CN5104
CN5101
G
POWER P.C.B.
SOLDER SIDE
1. . . . . . . . 5
CN5100
JK5000
TUNER PACK
SPEAKERS
B
MAIN P.C.B
SOLDER SIDE
CN3720
24
23
.
.
.
.
PbF
CN3750
1
2
FAN UNIT
.
.
.
.
.
.
.
.
.
.
.
.
2
1
PbF
PbF
CN4802
13
.
.
.
.
.
.
.
.
1
10
1
20
5
15
30
25
F
BRIDGE P.C.B.
SOLDER SIDE
CN4801
13
.
.
.
.
.
.
.
.
1
PbF
VOLUME
P3901
HDMI
AV OUT
Note * FOR REFERENCE ONLY
(SIDE B)
A
DVD MODULE P.C.B.
SOLDER SIDE
20
25
TO TRAVERSE
FP8251
7
SPINDLE
FP8531
1
15
5
10
226
TO OPTICAL
PICK UP
UNIT
13 . . . . . . . . . . . . . . . . . . . 1
7
.
.
.
.
.
1
CN5900
CN5905
3 2 1
H5902
1
.
.
.
* CN5903
.
.
.
8
T5900
(POWER TRANSFORMER)
H
TRANSFORMER P.C.B.
SOLDER SIDE
T5901
(BACKUP TRANSFORMER)
JK5970
PbF
AC IN
230V 50Hz...EE
220-240V 50/60Hz...GCS
*CN6000
7
.
.
.
.
1
JK6001
HEADPHONE
JK6000
MUSIC
PORT
JK6002
MIC
D
PANEL P.C.B.
SOLDER SIDE
VR6000
Z6000
SENSOR
CN6001
1
2
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
23
24
PbF
FP9001
5
1
5
1
26
PbF
69
Page 70
SA-PM86DGCS / SA-PM86DEE
70
Page 71
14 Block Diagram
14.1. DVD MODULE(DV5)/DVD MODULE(HDMI)/ USB
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Page 75
14.5. TRANSFORMER
SA-PM86DGCS / SA-PM86DEE
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Page 76
SA-PM86DGCS / SA-PM86DEE
76
Page 77
15 Notes Of Schematic Diagram
(All schematic diagrams may be modified at any time with
the development of new technology)
Notes:
S6000: Mic Down switch.
S6001: Mic Up switch.
S6002: EXT-IN switch.
S6004: Open/Close switch. (OPEN)
S6005: FM/AM switch.
S6006: D.Bass switch. (D.BASS)
S6007: USB switch. (USB
S6008: REW switch. (
S6009: DVD/CD switch. ( DVD/CD
S6010: FF switch. (
S6011: Power switch. (
S6012: Stop/Demo switch. (
VR6000: VR Volume jog.
• Importance safety notice :
Components identified by
characteristics important for safety.
Furthermore, special parts which have purposes of fireretardant (resistors), high-quality sound (capacitors), lownoise (resistors), etc. are used.
When replacing any of components, be sure to use only
manufacturer´s specified parts shown in the parts list.
)
)
)
)
).
)
mark have special
SA-PM86DGCS / SA-PM86DEE
• Resistor
Unit of resistance is OHM [Ω] (K=1,000,000).
• Capacitor
Unit of resistance is µF, unless otherwise noted. F=Farad,
pF=Pico-Farad
• Coil
Unit of inductance is H, unless otherwise noted.
• *For Indication only.
• Voltage and Signal lines:
: +B Signal line
: -B Signal line
: CD HEAD signal line
: DVD HEAD signal line
: DVD RF signal line
: MOTOR DRIVE signal line
: DVD VIDEO signal line
: DVD AUDIO signal line
: FOCUS ERROR signal line
: TRACKING ERROR signal line
: MAIN signal line
: USB signal line
: FM/AM signal line
: AUX / MUSIC PORT / MIC signal line
77
Page 78
SA-PM86DGCS / SA-PM86DEE
78
Page 79
SA-PM86DGCS / SA-PM86DEE
16 Schematic Diagram
16.1. DVD MODULE (DV5) CIRCUIT
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Page 92
SA-PM86DGCS / SA-PM86DEE
16.7. POWER (D-AMP) CIRCUIT
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Page 93
SA-PM86DGCS / SA-PM86DEE
16.8. POWER (CLAMP) CIRCUIT
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93
Page 94
SA-PM86DGCS / SA-PM86DEE
16.9. TRANSFORMER CIRCUIT
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Page 95
H
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17 Printed Circuit Board
17.1. DVD MODULE P.C.B.
DVD MODULE P.C.B. (REPX0620D...EE)
A
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(SIDE A) (SIDE B)
1
2
3
4
5
6
7
95
SA-PM86DEE/GCS
DVD MODULE P.C.B.
8
9
10 1 12 13
1
Page 96
&
SA-PM86DGCS / SA-PM86DEE
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Page 97
17.3. VIDEO / USB / BRIDGE P.C.B.
SA-PM86DGCS / SA-PM86DEE
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13
9
5
1
W2104
C2759
W2118
C2042
L2401
W2123
R2221
7
C2409
R2402
W2418
C2760
K2002
W2105
L2001
32
K2007
L2745
41
65
L2402
L2403
R2988
R2987
L2747
C2429
JK2001
Q2980
R2403
C2905
W2143
W2140
DIGITAL OUT
L2909
C2990
C2979
R2970
C
E
B
R2971
R2972
R2974
R2975
C2906
C2975
C2977
W2142
L2774
L2754
C2758
W2138
W2139
1
2
C2980
R2973
W2141
L2913
R2742
C2749
C2748
C2754
C2757
JK2801
C2743
E
C
B
Q2754
C2756
R2741
D2772
R2771
C2771
R2756
D2755
C2740
R2743
IC2741
C2741
C2744
R2744
D2770
R2753
R2755
R2754
D2741
R2772
C
12345
C2742
W2420
Q2771
E
B
Q2772
B
E
C
W2147
R2745
L2743
W2419
W2144
W2137
JW3002*
1
2
W2146
W2145
PbF
3
0579A-1
0579A-1
USB P.C.B. (REPX0650G...EE)
E
(REPX0650F...GCS)
USB
CN4201
VA4201
2
1
C4202
4321
LB4201
VA4200
W4201
3
4
LB4200
C4200
0579A-1
PbF
0579A-1
56
L4200
W4200
51432
CN4200
F
BRIDGE P.C.B. (REPX0633D)
D
C
B
A
* FOR INDICATION ONLY
ZJ4802
3
2
1
C4801
C4802
CN4802
13
12
11
10
9
8
7
6
5
4
3
2
1
CN4801
13
12
11
10
9
8
7
6
5
4
3
C4805
2
1
ZJ4801
1
C4804
2
3
C4803
0569A
PbF
0569A
SA-PM86DEE/GCS
VIDEO/ USB/ BRIDGE P.C.B.
1
2
3
4
5
6
7
97
8
9
10 11 12 13
Page 98
SA-PM86DGCS / SA-PM86DEE
17.4. PANEL P.C.B.
D
H
PANEL P.C.B. (REPX0650G...EE)
(REPX0650F...GCS)
S6004
(OPEN/CLOSE)
G
F
E
D
C
W2033
R6022
S6011
(POWER)
R6030
R6028
W2031
CN6000*
7
6
5
4
3
2
1
D6001
W2001
W2000
S6009
(DVD/CD)
C6006
C6014
L6005
C6018
C6013
R6021
R6026
C6024
R6025
C6008
L6006
L6007
R6005
R6020
L6001
C6003
1
JK6001
3
5
R6004
C6016
W2025
6
4
C6009
C6015
S6007
(USB)
R6018
L6000
L6004
C6002
7
2
C6010
L6008
C6000
C6007
C6004
L6002
R6000
R6001
C6030
R6032
C6001
C6005
Q6001
B
C6031
R6031
1
JK6000
3
5
C6011
W2023
D6000
C
E
R6035
6
4
R6003
L6003
7
2
C6033
C6034
R6002
C6012
R6043R6045
R6037
C6035
C6040
C6041
R6044
R6046
L6012
Q6002
C
B
C6039
C6048
W2006
R6029
E
R6047
1
3
5
C6046
L6013
L6011
R6042
L6010
6
4
W2005
S6005
(OPTION)
Q6000
R6034
D6002
C6032
C6043
7
2
JK6002
33
34
W2021
L6009
R6015
W2028
S6000
(MIC
DOWN)
30
35
B
1711976421 2018151310
40
C
E
25
C6017
C6029
R6033
C6047
C6045
R6012
R6009
FL6000
23
IC6000
44
S6002
(FM/AM/
EXT-IN)
S6001
R6013
W2009
22
20
5
1
15
W2034
(MIC
UP)
12
11
10
W2012
W2010
R6006
C6020
W2032
C6028
W2029
3124 41
C6019
C6023
R6010
C6022
R6008
C6021
R6007
W2008
R6011
W2013
W2014
W2015
W2004
R6014
W2027
R6016
R6017
W2016
W2017
S6012
(STOP/-DEMO)
W2011
S6008
(REW)
40
383730272622 33 34 35 3625 28 29
R6041
R6040
R6039
VR6000
132
C6042
C6044
R6038R6036
R6019
S6010
R6023
W2018
W2030
(D.BASS)
(FF)
R6024
W2020
S6006
W2019
C6025
C6026
13
2
C6027
Z6000
R6027
K1104...EE
K1106...GCS
CN6001
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
VOLUME
B
A
* FOR INDICATION ONLY
1
HEADPHONE
2
MUSIC
PORT
3
MIC
4
5
6
SENSOR
PbF
0579A-1
0579A-1
7
98
8
9
SA-PM86DEE/GCS
PANEL P.C.B.
10 11 12 13
Page 99
H
G
F
E
D
C
17.5. POWER P.C.B.
G
POWER P.C.B. (REPX0633D)
CN5101
1
2
3
4
5
6
7
8
K5143
K5144
C5120
18765432
C5112
C5119
C5101
W5104
C5100
K5107
W5101
D5109
C5102
R5101R5102
C5103
E
C
Q5100
R5103
C5116
D5108
C5109
B
R5104
CN5104
D5106
W5105
W5106
W5139
D5104
C5110
R5130
W5140
R5117
E
C
Q5103
Q5104
E
R5119
D5110
D5103
D5111
R5120
B
R5113
C
R5118
W5141
W5108
R5108
B
R5114
B
Q5107
R5115
C5111
R5116
K5103
C
E
W5142
W5109
W5138
R5121
R5122
E
R5111
E
C
B
C
R5109
R5112
Q5106
R5123
B
Q5105
D5107
D5105
C5107
D5112
C5105
CN5100
W5113
W5137
W5136
W5133
Q5601
51432
W5126
W5112
C5106
W5131
W5130
W5135
W5134
Q5501
C5057
R5501
C5005
C5003
C5058
R5001
R5003
C5007
22
W5132
C5028
23
2120191817161514131211109876543
R5008
C5032
3
C5601
4
R5006
W5024
W5023
R5608
R5609
B
E
E
C
C
Q5603
R5604
R5610
R5602
W5026
C5108
K5500
C
E
B
C5029
C5027
R5010
C5016
R5031
B
C
B
Q5604
R5510
R5514
R5005
C5011
C5009
C5023
L5000
C5014
Q5101
R5603
E
C
E
C5562
R5513
C5031
W5020
C5020
C5017
C5015
B
W5211
W5121
W5119
W5123
W5022
R5004
C5012
C5013
C5018
R5007
C5133
R5110
B
E
C
Q5102
W5212
W5122
C5115
D5503
Q5503
B
E
C
R5517
R5512
C5561
C5026
C5010
C5008
C5025
C5030
1
C5022
2
R5030
C5519
C5024
W5027
R5020
D5101
R5107
R5519
K5008
2
R5011
R5022
R5019
R5021
C5113C5114
W5129
C5056
C5004
K5007
C5002
R5000
1
C5567
R5106
C5513
R5002
C5006
IC5000
C5521
C5520
D5022
L5001
L5002
Q5108
E
C
B
B
E
R5105
W5213
C5104
C5512
C5518
L5500
C5514
C5510
C5040
C5511
21
43
21
43
Q5109
C
C5515
JK5000
L5501
W5030
W5032
ZJ5400
ZJ5401
C5566
W5031
2- FR-
1- FR+
C5062
3- FL+
C5052
3
2
1
K22
PbF
C5061
C5064
C5060
4- FL-
C5065
C5063
1
2
3
5- NC
0569A
0569A
SA-PM86DGCS / SA-PM86DEE
SPEAKERS
B
A
1
2
3
4
5
6
7
99
8
9
SA-PM86DEE/GCS
POWER P.C.B.
10 11 12 13
Page 100
SA-PM86DGCS / SA-PM86DEE
17.6. TRANSFORMER P.C.B.
H
H
TP5912
x
TP5924
G
FP5921
D5901
F
E
D
W6016
W6015
D5951
TP5907
TRANSFORMER P.C.B. (REPX0633D)
TP5915
x
1A
C5953
W6005
D5980
Q5912
x
C5923
C5911
R5910
R5950
R5951
W6017
C5951
C5950
W5988
C5992
C5921
W6030
D5961
R5911
TP5906
TP5914
R5991
C5991
Q5990
B
R5925
C5910
E
Q5910
C
Q5950
E
B
D5950
C5919
B
E
C
TP5904
x
x
CN5905
C
B
C
R5915
C5926
x
D5960
x
C5990
E
W6018
E
Q5911
R5953
R5952
D5902
R5914
7
6
5
4
3
2
1
x
K5901
K5900
TP5913
R5912
R5913
B
C
TP5905
x
TP5908
x
x
TP5909
TP5916
x
C5952
R5954
R5994
R5993
x
TP5917
D5912
W6031
W6033
Q5927
B
R5923
D5925
x
TP5918
W6032
C
C5925
C5937
C5924
CN5900
C5918
D5911
E
Q5922
R5992
D5952
R5956
K5981
Q5921
B
C5922
C
E
B
D5926
Q5991
C
B
113 12 11 10 9 8 7 6 5 4 3 2
D5914
C
D5927
R5921
R5922
E
C5993
W6026
W6027
E
W5983
x
TP5919
D5913
W5984
TP5923
W6002
C5938
TP5922
H5902
32
CN5903*
W6001
x
1
W6008
x
W6009
W6010
TP5900
x
C5954
W6019
D5930
D5931
W6011
TP5954
1
2
3
4
5
6
7
8
TP5930
D5928
D5929
TP5901
TP5903
x
TP5902
TP5921
TP5953
x
x
x
x
TP5951
x
W6034
K5911
W5989
x
FP5922
C5917
x
C5930
2A
W6025
C5916
K5910
D5924
W6028
W6029
W6012
W5985
W6024
W6014
W5982
W6013
(POWER TRANSFORMER)
W5995
W6004
W6003
W5986
W5987
8
9
10
12
13
14
15
16
17
W5998
SECONDARY
T5900
TP5910
W5996
W5997
D5932
x
D5920
x
TP5952
D5921
D5933
C5920
D5923
D5934
W5993
PR
AR
IM
Y
6
4
1
FP5920
4A
D5922
D5935
7
W6023
C5979
W6020
W6021
D5972
D5970
C5970
B
R5976
C
E
C5980
D5974
D5975
3
D5976
4
Q5972
W6022
D5973
C5971
RL5970
3
2
W6007
W5994
R5970
R5971
B
E
C
Q5970
T5901
(BACKUP TRANSFORMER)
x
5
TP5950
6
7
8
1
2
C5976
TP5920
SECONDARY
Z5970
K5970
x
FC5970
C5977
C5972
R5973
C5973
R5972
R5974
D5971
PRIMARY
2
3
L5970
1
F5970
250V T1.6AL
Q5971
2
34
FC5971
C5978
B
C
E
JK5970
W5992
W5991
W5990
W5980
PbF
0569A
0569A
CAUTION
RISK OF ELECTRIC SHOCK
AC VOLTAGE LINE.
PLEASE DO NOT TOUCH THIS P. C . B
AC IN ~
230V 50Hz...EE
220V-240V 50/60Hz...GCS
C
B
A
* FOR INDICATION ONLY
1
2
3
4
5
6
7
100
8
9
SA-PM86DEE/GCS
TRANSFORMER P.C.B.
10 11 12 13
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