28.5. Packaging Materials & Accessories Parts List
28.6. Packaging
103
105
106
108
109
110
111
112
113
115
116
116
117
118
120
122
123
125
130
134
145
145
3
Page 4
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
1 Safety Precautions
1.1. GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, check for leakage current checks to prevent from being exposed to shock hazards.
1.1.1. LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each expose d metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩand 5.2Ω.
When the exposed metal does not have a return path to the chassis, the reading must be
.
Fig. 1
1.1.2. LEAKAGE CURRENT HOT CHECK (See Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use an isolatio n transfo rmer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. should the measurement is outside of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and re-checked before it is returned
to the customer.
4
Page 5
2 Caution for AC Mains Lead
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
5
Page 6
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
3 Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C448, C449, C452, C455, C456, C506, C507, C508 & C584 through
a10Ω, 1W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
·Current consumption at AC 230V, 50 Hz in NO SIGNAL mode should be ~300 mA. (For E/EG)
·Current consumption at AC 230V-2 40V, 50 Hz in NO SIGNAL mode should be ~300 mA. (For EB)
4 Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
·No sound is heard when the power is turned on.
·Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outline s below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
5 Handling the Lead-free Solder
5.1. About lead free solder (PbF)
Distinction of PbF P.C.B.:
P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.
Caution:
· Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 ± 20°F (370 ±
10°C).
·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
·W hen soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the
soldering points with the Pb free solder until it melts enough.
6
Page 7
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
6 Precaution of Laser Diode
Caution :
This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens.
Wavelength : 780 nm
Maximum output radiation power from pick up : 100 µW/VDE
Laser radiation from pick up unit is safety level, but be sure the followings:
1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pick up lens for a long time.
ACHTUNG :
Dieses Produkt enthält eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlun g von der Lasereinheit
abgestrahlt.
Wellenlänge : 780nm
Maximale Strahlungsleistung der Lasereinheit :100µW/VDE
Die Strahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden:
1. Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefährlich ist.
2. Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen.
3. Nicht mit optischen Instrumenten in die Fokussierlinse blicken.
4. Nicht über längere Zeit in die Fokussierlinse blicken.
ADVARSEL :
I dette a apparat anvendes laser.
CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
n Use of Caution Labels
7
Page 8
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
7 Handling Precautions For Traverse Deck
The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of
clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
·Handling of traverse deck (optical pickup)
1. Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.
2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FFC board).
3. Take care not to apply excessive stress to the flexible board (FFC board). When removing or connecting the short pin, finish
the job in as short time as possible. (Fig 7.1)
4. Do not turn the variable resistor (laser power adjustment). It has already been adjusted.
·Grounding for electrostatic breakdown prevention
1. Work table grounding. (Fig 7.2)
Use the anti-static wrist strap to discharge the static electricity from your body.
2. Work table grounding. (Fig 7.2)
Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is place, and ground
the sheet.
Caution:
The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the
traverse deck (optical pickup).
Caution when replacing the Traverse Deck
The traverse deck has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to
remove the solder from the short point before making connections.
(Fig 7.1)
(Figs 7.2)
8
Page 9
8 Accessories
Note : Refer to Packing Materials & Accessories Parts List (Section 28.5) for the part number.
Remote Control
AC cord (For E/EG
only)
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
AC cord (For EB
only)
FM indoor antenna
AM loop antenna
Antenna
plug
adaptor
(For EB
only)
CD ROM
9
Page 10
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
9 Operation Procedures
9.1. Main Unit
10
Page 11
9.2. Remote Control
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
11
Page 12
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
10 Information on Disc & MP3
12
Page 13
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13
Page 14
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
11 SD Card Information
A New Lifestyle is Evolving with the SD Memory Card
The SD Memory Card is at the heart of many Panasonic products. It´s a high-capacity, high-speed storage medium for the digital
age. Incredibly small yet durable, the SD Memory Card is about the size of a postage stamp. It can store all kinds of digital content,
like video, still images, music and more! So you can transfer data easily between products with an SD Card slot.
The miniSD card
The miniSD card was developed to meet industry deman ds for a memory card small enough for today’s compact mobile phones.
It is about 40% smaller than a Panasonic SD Memory Card, but offers all the benefits-including copyright protection. Each miniSD
card comes with an adapter that makes the miniSD card compatible with standard SD-enabled products.
Ideal for MPEG2 Video Recording
The increasing data volume and expand ing range of digital contents require high data reading and writing speeds. Panasonic SD
Memory Cards, 256MB
1
and higher, achieve the data writing speed fast enough to record MPEG2 video in fine mode.
Compact & Slim
The SD Memory Card measures a mere 0.94" x 1.26" x .08" (24mm x 32mm x 2.1mm). Its slim, compact design promotes easy
handling-an important factor for moving between differe nt SD-compatible products. Our SD Memory Cards are small enough to be
used in select mobile phones and PDAs, as well as many other compact or multi-functional products.
Large Capacity
SD Memory Cards are currently available in several capacities up to 1GB
2
. Be on the lookout in the near future for 2GB2and 4GB
cards. This kind of large capacity is essential for use with various digital content types, especially high-quality MPEG2 video.
Fast Access
Providing quick response and effortless handling of digital content, SD Memory Cards 256MB
1
and higher can write data fast
enough to record high-quality MPEG2 video in fine mode.
Copyright Protection
The copyright protection technology used for the SD Memory Card, Content Protection for Recordable Media (CPRM), is the key
to enabling a new distribution system for music and other commercial media. CPRM assures a high level of protection against
illegal copying and was developed by 4C (The digital contents copyright protection technology licensing organization of IBM, Intel,
Matsushita, and Toshiba.).
2
This protection is enhanced in the SD Memory Card through the use of key revocation technology that is built into the card. The
14
Page 15
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
card´s control circuitry allows data to be read and written, in its protection area only when appropriate external devices are detected.
Copying data ("checking-out") from a PC to an SD Memory Card is restricted to three copies in compliance with the SDMI
specification.
Comparison chart
File Type1GB
2
Approx. Number of JPEG Photos3(1,600 x 1,200)Standard23251209600
Fine1162604300
Approx. Time of MPEG4 Video (Using the D-snap SV-AV50) 384 Kbps, 12 fps370 min.180 min.90 min.
Approx. Time of MPEG2 Video (Using the D-snap SV-AV100) 6 Mbps, 30 fp320 min.10 min.5 min.
Approx.TimeofRecordingCapacityforMusic
(AAC/MP3/WMA)
4
High Quality (128kbps)8h. 44 min.4h. 20 min.
Normal (96kbps)11h. 38 min.5h. 46 min.
Long Play (64kbps)17h. 28 min.8h. 40 min.
File Type128MB
1
Approx. Number of JPEG Photos3(1,600 x 1,200)Standard30114972
Fine1507436
Approx. Time of MPEG4 Video (Using the D-snap SV-AV50) 384 Kbps, 12 fps40 min.20 min.10 min.
Approx. Time of MPEG2 Video (Using the D-snap SV-AV100) 6 Mbps, 30 fp3N/AN/AN/A
Approx.TimeofRecordingCapacityforMusic
(AAC/MP3/WMA)
4
High Quality (128kbps) 2h. 10 min.1h. 4 min.31 min.
Normal (96kbps)2h. 54 min.1h. 26 min.42 min.
Long Play (64kbps)4h. 21 min.2h. 9 min.1h. 3 min.
512MB
64MB
1
1
256MB
32MB
1
1
For Notes
1. MB = 1 million bytes. Usable capacity will be less.
2. GB = 1 billion bytes. Usable capacity will be less.
3. For normal shooting of 1,600 x 1,200 /static/Content. These figures vary depending on the subject being photographed and
on the particular model.
4. Approximate recording time in AAC format.
15
Page 16
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
12 About HighMAT
12.1. What’s HighMAT?
Consumers worldwide are using PCs to create their own collections of music, photos and even video by burning them onto CDs.
But how these collections can be experie nced across different devices can be confusing to navigate, time consuming to access for
a DVD player, and be incomplete in terms of music information available to the customer.
HighMAT offers a solution to this growing consumer problem. HighMAT dramatically improves the digital media experience on
consumer electronic devices by delivering a simple, standardized approach that allows consumers who have created personal
collections of digital music, photography and video on their PC to:
· Create a HighMAT CD or DVD which can be easily played back on consum er electronics devices such as CD and DVD players,
and car stereos.
· Move digital media files (using recordable media such as CD-R and CD-RW) between the PC and various playback devices
such as CD and DVD players.
A new standard for creating personal media on consumer electronic devices, HighMAT enable easier and more seamless
interoperability between Windows PCs and devices designed for your living room, or the car.
12.2. Why take advantage of HighMAT?
A Problem Defined:Today, when consum ers create their own digital audio, video or photo collections on CD-R or other physical
formats, there are numerous, inconsistent ways that devices read the data. For the consumer, the playback experience can be
confusing:
16
Page 17
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
A Solution Created: HighMAT delivers a better digital media access experience by creating a standard approach for PCs to
structure digital media on various physical formats and for playba ck devices to read the data.
12.3. Benefits of HighMAT?
ConventionalHighMAT
Even though DVD player is CD-R/RW compatible, the inconsistent ways
that various DVD players can read the music or photos files often leads
to a confusing and inconsistant playback experince.
HighMAT compatible products play content back with consistent
interface. This includes products which are JPEG compatible products
without HighMAT support.
17
Page 18
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
18
Page 19
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
HighMAT is now available for CD Burning and in Leading DVD PlayersHighMAT is a new technology that is now available in leading
software and consumer electronic devices to dramatically improve the digital media experience when you create homemade
CDsHighMAT delivers a simple, standardized way for PC software and consum er electronics devices to talk to each other and work
better together.
When you create your homemade CDs with software that supports HighMAT CD burning, and then play them back on a DVD
player that supports HighMAT, you get better, easier navigation. You get folders you can access with a single click of your DVD
player´s remote control. You can view important information about your music like full song names, artist titles, album names and
genre. And you can get faster startup on your home entertainment device.
To enjoy the benefits of HighMAT, all you need is software that supports HighMAT for CD burning of music or photos, as well as
a home entertainment device like a DVD player that supports HighMAT for playback. Always look for the HighMAT logo on your
software or home entertainment device to ensure it supports the HighMAT experience.
19
Page 20
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13 Assembling and Disassembling
“ATTENTION SERVICER”
Some chassis components may be have sharp edges. Be careful when disassembling and servicing.
1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main
components.
2. For reassembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
3. Select items from the following index when checks or replacement are required.
·Disassembly of Side Panel L & R
·Disassembly of Top Cabinet
·Disassembly of Deck Mechanism P.C.B. and Tape Eject P.C.B.
·Disassembly of Front Panel
·Disassembly of SD Module P.C.B.
·Disassembly of Panel P.C.B.
·Disassembly of Rear Cabinet
·Disassembly of Main P.C.B.
·Disassembly of Transformer P.C.B.
·Disassembly of Tuner Pack
·Disassembly of Power P.C.B.
·Disassembly of CR16 Mechanism
Warning:
This product uses a laser diode. Refer to “Precaution of Laser Diode”.
ACHTUNG:
Die Lasereinheit nicht zerlegen.
Die Lasereinheit darf nur gegen eine vom Hertsteller spezifizierte Einheit ausgetauscht werden.
13.1. Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.
20
Page 21
13.2. Disassembly of Side Panel L &
R
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Lift up the top cabinet as arrow shown (Be careful of
the catches).
Step 1 : Remove 5 screws from the side panel (R).
Step 2 : Remove 1 screws from the corner of the side panel
(R).
Step 3 : Remove the side panel as arrow shown (Be careful of
the catches).
Step 4 : Remove 5 screws from the side panel (L).
Step 5 : Remove 1 screws from the corner of the side panel (L).
Step 6 : Remove the side panel as arrow shown (Be careful of
the catches).
Step 2 : Place the top cabinet as shown and detach the
connector CN1305.
13.4. Disassembly of Deck
Mechanism P.C.B. and Tape
Eject P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
13.3. Disassembly of Top Cabinet
· Follow the (Step 1) - (Step 6) of item 13.2.
21
Page 22
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Remove 1 screw.
Step 2 : Release the clutch and remove the Tape Eject P.C.B..
Step 3 : Remove 4 screws.
Step 4 : Push the lever as arrow shown to remove the Deck
Mechanism.
Step 1 : Detach the connector CN406.
Step 2 : Detach the connector CN405.
13.5. Disassembly of Front Panel
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
Step 2 : Detach the connector CN507.
22
Page 23
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 2 : Remove shield plate. (Be careful of the catches)
Step 4 : Release 2 catches.
Step 5 : Release the catch at the bottom cabinet and remove
the front panel as arrow shown.
13.6. Disassembly of SD Module
P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 5) of item 13.5.
Step 3 : Unsolder 4 point to remove SD Module P.C.B..
13.7. Disassembly of Panel P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 5) of item 13.5.
·Follow the (Step 1) of item 13.6.
Step 1 : Remove 2 screws to remove the SD Module P.C.B.
with shield plate as arrow shown.
23
Page 24
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Flip open the SD cover as arrow shown.
Step 2 : Remove the SD Lid unit as arrow shown.
Step 3 : Remove the volume knob.
Step 4 : Remove 6 screws and MD Holder.
Step 5 : Release 4 clutches and remove the Panel P.C.B. as
arrow shown.
Step 6 : Unsolder the shield plate.
Step 7 : Remove the shield plate as arrow shown.
13.8. Disassembly of Rear Cabinet
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
24
Page 25
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Detach the connector CN303.
Step 2 : Remove 9 screws altogether.
Step 3 : Remove the rear cabinet as arrows shown (Be careful
of the catches).
13.9. Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 3) of item 13.8.
Step 1 : Detach the connector CN405 , CN402 and CN508.
Step 2 : Detach the connectors CN406.
Step 3 : Releas e the catch as arrow shown and detach the
connector CN504, CP501 and CP502 and pull out the Main
P.C.B. as arrow shown.
13.10. Disassembly of Transformer
P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 3) of item 13.8.
25
Page 26
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Detach the connectors CN506 and CN507.
Step 2 : Remove 4 screws and pull out the Transformer P.C.B.
as arrow shown.
13.11. Disassembly of Tuner Pack
Step 1 : Detach the connector CP401 and remove the tuner
pack as arrow shown.
13.12. Disassembly of Power P.C.B.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 5) of item 13.5.
·Follow the (Step 1) - (Step 3) of item 13.8.
·Follow the (Step 1) - (Step 3) of item 13.9.
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 3) of item 13.8.
Step 1 : Detach the connector CN506.
Step 2 : Remove 4 screws.
Step 3 : Remove the Power P.C.B. (Be careful of the catch)
13.13. Disassembly of CR16
Mechanism
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 5) of item 13.5.
26
Page 27
Step 1 : Remove 2 screws.
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 2 : Detach the connectors CN402 and CN508.
Step 3 : Remove the tape which used to secure the FFC
connectors.
Step 4 : Release the catches and remove the middle unit as
arrow shown.
Step 5 : Remove 2 screws and remove the CD Mechanism Unit
from the bottom chassis as arrow shown.
13.14. Replacement of CD Lid and
Inner CD Lid
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
27
Page 28
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
· Follow the (Step 1) - (Step 5) of item 13.5.
Step 1 : Remove 2 screws 2 CD Lid supports.
Step 3 : Remove the spring as arrow shown.
Step 2 : Release the spring hook as arrow shown.
Step 4 : Remove the Inner CD Lid as arrow shown.
Step 5 : Remove the CD lid as arrow shown.
28
Page 29
13.15. Replacement of Cassette Lid
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 4) of item 13.4.
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Remove 1 screw and the damper gear.
Step 2 : Remove the cassette open spring as arrows shown in
order.
Step 3 : Pull both sides cassette holders to the direction of the
arrows shown.
Step 4 : Remove the cassette lid as arrow shown.
13.16. Replacement of the Power IC
and Transistors
·Follow the (Step 1) - (Step 6) of item 13.2.
·Follow the (Step 1) - (Step 2) of item 13.3.
·Follow the (Step 1) - (Step 5) of item 13.5.
·Follow the (Step 1) - (Step 3) of item 13.8.
·Follow the (Step 1) - (Step 3) of item 13.9.
·Follow the (Step 1) - (Step 3) of item 13.12.
29
Page 30
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Step 1 : Remove 2 screws.
Step 2 : Remove 2 screws.
Step 3 : Unsolder the Power IC500.
Step 4 : Unsolder the Transistor Q501 and Q502.
30
Page 31
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.17. Procedure for Replacing Pinch Roller and Head Block (Deck
Mechanism Unit)
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 4) of Item 13.4.
13.18. Procedure for Replacing Motor, Capstan Belt A, Capstan Belt B, and
Winding Belt (Deck Mechanism Unit)
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 4) of Item 13.4.
·Follow the (Step 1) - (Step 4) of Item 13.17.
31
Page 32
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
32
Page 33
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.19. Procedure for Replacing Parts on Deck Mechanism PCB
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 4) of Item 13.4.
13.20. Disassembly of CR16 Mechanism
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
33
Page 34
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.21. Replacement of optical pickup unit (CD mechanism)
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 2) of Item 13.20.
34
Page 35
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
35
Page 36
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.22. Replacement of a traverse gear A and a traverse gear B
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 2) of Item 13.20.
·Follow the (Step 1) - (Step 4) of Item 13.21.
36
Page 37
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.23. Procedure for removing CD loading mechanism
1. Turn off by pressing power SW in the body.
2. Unplug AC power cord after the indication of [GOOD-BYE],
then disassemble the body.
3. Disassemblethe body, and takeout CD loading
mechanism.
4. Perform disassembly according to the following procedure
for disassembly.
13.24. CR16 mechanism disassembly procedure
13.24.1. Gear for servicing information
· This unit has a gear which used for checking items
(open/close of disc tray, up/down operation of traverse unit
by manually) when servicing. (For gear information, that is
described on the items for disassembly procedures.)
· For preparation of gear (for servicing), perform the
procedures as follows.
· In case of re-servicing the same set, the “ gear for servicing”
may be took off becaus e it had been used. So, the “gear for
servicing” must be stored.
1. Remove the gear attached to top cover of CD loading
mechanism.
2. Insert the hexagonal wrench (2.5mm) into the gear.
37
Page 38
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.24.2. Replacement for the disc tray
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
38
Page 39
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
39
Page 40
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.24.3. Replacement for the traverse deck
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 10) of Item 13.24.2
13.24.4. Disassembly for CD loading unit
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 10) of Item 13.24.2
·Follow the (Step 1) - (Step 4) of Item 13.24.3
40
Page 41
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
41
Page 42
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
42
Page 43
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.25. CR16 MECHANISM ASSEMBLY
PROCEDURE
The following specified greases and/or oil must be applied
when some specific parts are changed.
1. Floil grease (VFK1298) : The floil grease must be
applied to tray, tray (L) and tray (R).
2. Hanarl oil (VFK1700) : The hanarl oil must be applied to
any parts with grease other than the said parts.
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 2) of Item 13.10.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 10) of Item 13.24.2
·Follow the (Step 1) - (Step 4) of Item 13.24.3
·Follow the (Step 1) - (Step 22) of Item 13.24.4
43
Page 44
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
44
Page 45
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
45
Page 46
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
46
Page 47
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
47
Page 48
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
48
Page 49
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
49
Page 50
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
50
Page 51
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
51
Page 52
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
52
Page 53
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
53
Page 54
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
54
Page 55
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
55
Page 56
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.26. Disassembly of traverse mechanism
·Follow the (Step 1) - (Step 6) of Item 13.2.
·Follow the (Step 1) - (Step 2) of Item 13.3.
·Follow the (Step 1) - (Step 5) of Item 13.5.
·Follow the (Step 1) - (Step 5) of Item 13.13.
·Follow the (Step 1) - (Step 2) of Item 13.20.
56
Page 57
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
13.27. Handling of cassette tape jam
·Follow the (Step 1) - (Step 6) of Item 13.2.
Step 1 : If the cassette tape cannot eject due to twinning
around capstan or pinch roller during play or record, rotate the
flywheel F as arrow shown to remove twined tape.
Step 2 : Push the lever as arrow shown to open the cassette lid
and remove the cassette tape.
57
Page 58
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
14 Service Positions
14.1. Checking procedure
Note : For the disassembling procedure, see the section 13.
14.2. Checking the major P.C.B
1. Disassembly of Side Panel L & R
2. Disassembly of Top Cabinet
3. Disassembly of Deck Mechanism P.C.B and Tape Eject P.C.B
4. Disassembly of Front Panel
5. Disassembly of SD Module P.C.B
6. Disassembly Panel P.C.B
7. Disassembly of Rear Cabinet
8. Disassembly of Main P.C.B
9. Disassembly of Transformer P.C.B
10. Disassembly of Power P.C.B
11. Disassembly of CR16 mechanism
58
Page 59
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
15 Self-Diagnostic Display Function
This unit is equipped with a self-diagnostic display function, which will be useful during servicing and maintenance.
· Refer to the next page for display symbols, symptoms, etc.
15.1. Entering into Self-Diagnostic Mode
15.1.1. Setting of Self-Diagnostic (Doctor Mode)
a) Turn on power for unit.
b) Select SD Stop Mode.
c) Press and hold [STOP n/-DEMO] button for at least 2 seconds, follow by [4] and [7] on remote control. In the case where there
is EEPRO M, then, the display should be as below:
15.1.2. Rom Correction Checksum and Micro-p version
a) Turn on power for unit.
b) Select CD Mode.
c) Press and hold [STOP n/-DEMO] button for at least 2 seconds, follow by [4] and [7] on remote control. In the case where there
is EEPRO M, then, the display should be as below:
59
Page 60
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
15.2. Error Code Table
15.2.1. Error codes for CR 16
ModePresentAfter modifyDescription
InitializeF17F17
F17PPlay
F22F22
F22LLoad
F22TTrouble
F22UUnload
F27F27
F27TTrouble
F27PPlay
F28F22
F28PPlay
Load/UnloadF28LOADLoad
F29UNLOADUnload
Disc ChangeF27DCHUDisc change up
DCHDDisc change down
Single open / closeF28NSCLNormal single close
F29NSOPNormal single open
Single open / close during playF27PSOUPlay single open up
PSODPlay single open down
PSCUPlay single close up
PSCDPlay single close down
F28PSCLPlay single close
F29PSOPPlay single open
All open / closeH16H16
F27NAOUNormal all open up
NACDNormal all close down
F28NACLNormal all close
F29NAOPNormal all open
All open / close during playF27PAOUPlay all open up
PACDPlay all close down
F28PACLPlay all close
F29PAOPPlay all open
Lock for shipmentF27LOCKLock
Total of kind533
Display of error code
1. Upon occurrence of error, a maximum of 5 will be displayed.
2. Upon occurrence of error, indication will be from number 1.
3. Upon occurrence of the same error time, the error will be displayed twice.
Example:
60
Page 61
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
1st occurrence ......... ERROR 1 DCHU
2nd occurrence ......... ERROR 2 NSOP
3rd occurrence ......... ERROR 3 PAOP
4th occurrence ......... ERROR 4 PAOP
5th occurrence ......... ERROR 5 NSOP
15.2.2. Error codes for Deck Mechanism
Error CodeAbnormal ItemsPossible Cause
H01MODE SW abnormalNormal operation during mecha transition, MODE SW abnormal is memorised. The content
of abnormality can be confirmed in the abnormal detection mode explained in the later
section.
The content of abnormality can be confirmed in the abnormal detection mode explained in
the later section.
15.3. Changer Reliability Test Mode
1. After entering the inspection mode, push button [12] on the remote control for reliability testing mode.
2. Follow the flow process below
3. During the aging process, pressing the [PROGRAM] button will stop the process, and return it to NORMAL mode.
4. Enter the service mode.
5. Press,[
·DVD/CD function set to automatic mode.
·Input a Disc into each tray.
6. Set display uses 4-digit for counter display.
· [PLAYCHECK 0000] to max [PLAYCHECK 9999].
7. After 1 cycle process is completed, FL counter will display [1] count up from [0000] to max [9999]. From [9999] count up [1] will
display [0000].
8. During mechanism operation in test mode, if time over error occurs with arnormal operations, do not retry but stop the test
instead.
9. To exit from Test mode power off the set.
10. If during test mode, after TOC reading of disc and [NO DISC] [NO PLAY] is indicated, stop the test here. (Keep the counter
displayed in the same state as when it was stopped.) Do not reopen the reliability test mode after it stops,
11. Go back to [1] after 1 cycle finishe s.
· After 1 cycle process is completed, FL counter will display [1] count up from [0000] to max [9999]. From [9999] count up [1]
10], [2] with the settings below.
will display [0000] .
61
Page 62
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
16 Procedure for Checking Operation of Individual Parts of
Deck Mechanism Unit
16.1. Operation Check with Cassette Tape
1. Pull up the EJECT lever using a rubber band. (Fig. 6)
2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Fig. 5)
3. Insert a cassette tape to the unit.
4. Supply DC9V to the plunger, and turn the power ON and OFF. (→ Power +PL, -PL) (Fig. 5)
a. FWD PLAY: Supply the plunger power in a flash. (ON: approx. 5msec)
b. FWD FF: Supply the plunger power in a flash at PLAY mode. (ON: approx. 5msec)
c. STOP: Supply the plunger power in a flash at FWD FF mode. (ON: approx. 5msec)
d. REV PLAY: Supply the plunger power in a normal timing at STOP mode. (ON: approx. 200msec)
e. REV REW: Supply the plunger power in a flash at REV PLAY mode. (ON: approx. 50msec)
f. STOP: Supply the plunger power in a flash at FF mode. (ON: approx. 50msec)
Repeat the operation (→ FWD PLAY)
(Note) Other operation may start if a timing of supplying the plunger power is missed.
16.1.1. Connection Status between Mechanism and Power Supply (Motor, Plunger)
16.1.2. Operative Parts of Mechanism Unit (EJECT lever fitted with rubber band,
Plunger/Rib operation)
Fig. 6
16.2. Operation Check without Cassette Tape
1. Pull up the EJECT lever using a rubber band. (Fig. 6)
2. Supply DC5V to MOTOR. (→ MOTOR rotates.)
3. Lift up the mechanism unit’s plunger/rib with the tip of a negative screwdriver, and operate the unit in the same timing as
supplying the power. (Fig. 7)
62
Page 63
Fig. 7
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
63
Page 64
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
17 Measurement And Adjustments
17.1. Cassette Deck Section
17.1.1. Requirements
·Test tape (QZZCFM) (QZZCWAT)
·Normal blank cassette tape (QZZCRA)
·Digital frequency counter
·Oscilloscope
·Electrical voltmeter
·Headphone jack output jig (Fig. 8)
17.1.2. Setting of Unit
·VOLUME: MAX
17.1.3. Preparations
1. Apply under [13. Assembling and Disassembling].
2. Remove 4 screws from the mechanism unit to disassemble. under [13. Assembling and Disassembling].
3. Connect the headphone jack output jig (Fig. 8) to headphone jack.
Fig. 8
Fig. 9
17.1.4. Tape Speed Adjustment
· Normal speed adjustment (only during forward playback)
(Product reference value: 3,000±90Hz)
1. Connect a frequency indicator. (Fig. 12)
2. Playback the middle portion of the test tape (QZZCWAT).
3. Adjust the motor screw so that the following output level is produced. (Fig. 10)
Adjustment Range: 3,000 ± 90Hz (a constant speed)
64
Page 65
17.1.5. Bias Voltage Check
1. Connect an electrical voltmeter. (Fig. 9) (Fig. 12)
2. Set the function to “TAPE” position.
3. Insert a normal blank cassette tape (QZZCRA).
4. While pressing and holding down [REC (
pressing the buttons till the recording pause mode is activated.)
5. Check that the output level is within the standard range.
Standard Range: 14 ± 4mV
/)] button, press [TAPE ()] button to pause the recording mode. (Repeat
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
Fig. 10
Fig. 11
Fig. 12
17.1.6. Bias Frequency Check
1. Connect a digital frequency counter (Fig. 13).
2. Set the function to “TAPE” position.
3. Insert a normal blank cassette tape (QZZCRA) and press “REC” mode on main unit.
4. Check that the output frequency is within the standard range.
Standard Value: 98 ±8 kHz
Fig. 13
65
Page 66
SA-PM71SDE / SA-PM71SDEB / SA-PM71SDEG
18 Voltage Measurement and Waveform Chart
Note:
· Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance)
with the chassis taken as standard.
Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester.
· Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point
because it may differ from actual measuring value due to difference of Measuring instrument and its measuring condition
and product itself.
18.1. Voltage Measurement
18.1.1. CD SERVO P.C.B.
CD SERVO P.C.B.
Ref No.
MODE1234567891011121314151617181920
SD REC0.22.53.302.22.11.71.51.61.62.11.20003.301.61.71.6
SD PLAY02.93.3001.61.40.41.41.61.51.200.43.1001.71.61.6
CD PLAY0.22.53.302.22.11.71.51.61.62.11.20003.301.61.71.6
STANDBY0-0.20.100000000000000000
Ref No.
MODE212223242526272829303132
SD REC1.71.71.701.71.72.02.01.81.81.81.8
SD PLAY1.61.61.61.61.61.61.71.71.81.81.81.8
CD PLAY1.71.71.701.71.72.02.01.81.81.81.8
STANDBY000000000000
Ref No.
MODE1234567891011121314151617181920
SD REC3.31.51.50.33.11.61.53.21.21.21.21.21.21.21.22.42.41.31.30
SD PLAY3.30003.3003.33.33.300003.300000
CD PLAY3.31.51.50.33.11.61.53.21.21.21.21.21.21.21.22.42.41.31.30
· The voltage value and waveforms are the reference voltage
of this unit measured by DC electronic voltmeter (high
impedance) and oscilloscope on the basis of chassis.
Accordingly, there may arise some error in voltage values
and waveforms depending upon the internal impedance of
the tester or the measuring unit.
·Ground the soldering iron.
·Do not touch the pins of IC, LSI or VLSI with fingers directly .
·Importance safety notice :
Componentsidentifiedby
characteristics important for safety. Furthermore, special
parts which have purposes of fire-retardant (resistors), highquality sound (capacitors), low-noise (resistors), etc. are
used. When replacing any of components, be sure to use
only manufacturer´s specified parts shown in the parts list.
Caution !
IC, LSI and VLSI are sensitive to static electricity.
Secondary trouble can be prevented by taking care during
repair.
·Cover the parts boxes made of plastics with aluminium foil.