Panasonic SAHT-540-E, SAHT-540-EB, SAHT-540-EG Service manual

A
A
ORDER NO.MD0603061C2
DVD Home Theater Sound System
SA-HT540E SA-HT540EB SA-HT540EG
Colour
(S).......................Silver Type
Specifications
lGeneral
Power Source:
E/ EG areas:
EB area:
Dimensions (W×H×D): 430×60×354 mm
Mass: 3.35kg
lAmplifier section
RMS Output Power: Dolby Digital Mode
lTotal RMS Dolby Digital
mode Power:
At 1kHz and total harmonic of 10%
lFront: 110 W/ Channel (3Ω)
lCenter: 225 W/ Channel (6Ω)
lSurround: 90 W/ Channel (4Ω)
At 100Hz and total harmonic of 10%
lActive subwoofers: 225 W/ Channel (6Ω)
DIN Output Power: Dolby Digital Mode:
lTotal DIN Dolby Digital mode Power:
At 1kHz and total harmonic of 1%
lFront: 80 W/ Channel (3Ω)
lCenter: 75 W/ Channel (6Ω)
lSurround: 65 W/ Channel (4Ω)
At 100Hz and total harmonic of 1%
C 230V, 50Hz
C 230V-240V, 50Hz
850 W
440 W
lSubwoofer: 75 W/ Channel (6Ω )
lFM tuner section
Preset Memory:
Frequency Range: 87.5-108.00MHz
Sensitivity: 1.8µV (IHF)
S/N 26dB
Antenna Terminals: 75(unbalanced)
lAM tuner section
Frequency Range: 522-1629kHz (9kHz in step)
AM Sensitivity S/N 20dB at 999kHz:
lPhone Jack:
Terminal: Stereo 3.5 mm jack
lFront M. Port:
Sensitivity: 100mV (15k)
Terminal: Stereo 3.5 mm jack
lDisc section
Discs played (8 cm or 12 cm):
(1) DVD [DVD-Video, DVD-Audio, DivX(*1,2)]
(2) DVD-RAM [DVD-VR, MP3(*2,6), JPEG(*2,3), MPEG4(*2 ,4),
DivX(*1,2)]
(3) DVD-R [DVD-Video, DVD-VR, MP3(*2,6), JPEG(*2,3),
MPEG4(*2,4), DivX(*1,2)]
FM 15 stations
AM/MW 15 stations
(50kHz in step)
1.4µV
560µV/m
© 2006 Panasonic AVC Networks Singapore Pte. Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
V
Y
Y
SA-HT540E / SA-HT540EB / SA-HT540EG
(4) DVD-R DL [DVD-Video, DVD-VR]
(5) DVD-RW [DVD-Video, DVD-VR, MP3(*2,6), JPEG(*2,3),
MPEG4(*2,4), DivX(*1,2)]
(6) +R/+RW [Video]
(7) +R DL [Video]
(8) CD, CD-R/RW [CD-DA, Video CD, SVCD(*5), MP3(*2,6),
WMA(*2,7), JPEG(*2,3), MPEG4(*2,4), DivX (*1,2), HighMAT Level 2 (Audio and Image)]
*1 Plays all versions of DivX® video (including DivX®6) with
standard playback of DivX® media files. Certified to the DivX Home Theater Profile.
lGMC (Global Motion Compensation) is not supported.
*2 The total combined maximum number of recognizable audio,
picture and video contents and groups: 4000 audio, picture and video contents and 400 groups.
*3 Exif Ver 2.1 JPEG Baseline files
lPicture resolution: between 160 x 120 and 6144 x 4096 pixels (Sub sampling is 4:0:0, 4:2:0, 4:2:2, 4:4:4). Extremely long and narrow pictures may not be displayed.
*4 MPEG4 data recorded with Panasonic SD multi cameras or
DVD video recorders.
lConforming to SD VIDEO specifications (ASF standard)/ MPEG4 (Simple Profile) video system/G.726 audio system.
*5 Conforming to IEC62107
*6 MPEG-1 Layer 3, MPEG-2 Layer 3
*7 Windows Media Audio Ver.9.0 L3
lNot compatible with Multiple Bit Rate (MBR)
Pick up:
Wavelength:
lCD: 785nm
lDVD: 662nm
Laser power:
lCD: CLASS 1M
lDVD: CLASS 1
Audio output (DISC):
Number of channels: 5.1 ch (FL, FR, C, SL, SR,
SW)
Audio performance:
Frequency response:
DVD (linear audio): 4 Hz-22 kHz (48 kHz sampling)
4 Hz-44 kHz (96 kHz sampling)
DVD-Audio: 4 Hz-88 kHz (192 kHz
sampling)
CD-Audio: 4 Hz-20 kHz
S/N ratio:
CD-Audio: 105 dB
Dynamic range:
DVD (linear audio): 95 dB
CD-Audio: 95 dB
Total harmonic distortion:
CD-Audio: 0.005 %
lVideo section
ideo system:
Signal system: PAL 625/50, PAL 525/60,
NTSC
Composite video output:
Output level: 1 Vp-p (75 )
Terminal: Pin jack (1 system)
Scart jack (1 system)
S-video output:
output level: 1 Vp-p (75 )
C output level: PAL; 0.3Vp-p (75)
NTSC; 0.286 Vp-p (75 )
Terminal S terminal (1 system)
Scart jack (1 system)
Component video output (NTSC: 480p/480i, PAL: 576p/576i):
output level:
PBoutput level:
PRoutput level:
Terminal:
1 Vp-p (75 )
0.7 Vp-p (75 )
0.7 Vp-p (75 )
Pin jack (Y: green, PB: blue, P
: red) (1 system)
R
Power consumption in standby mode:
approx 0.5W
Note:
1. Specifications are subject to change without notice.
Mass and dimensions are approximate.
2. Total harmonic distortion is measured by the digital spectrum analyzer.
Solder:
This model uses lead free solder (PbF).
Mechanism:
This model uses DL2SU (Single tray) mechanism.
Refer to the original service manual for *1, *2, *3, *4.
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SA-HT540E / SA-HT540EB / SA-HT540EG
CONTENTS
Page Page
1 Safety Precautions 5
1.1. GENERAL GUIDELINES
1.2. Before Repair and Adjustment
1.3. Protection Circuitry
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
3 Precaution of Laser Diode
4 About Lead Free Solder (PbF)
5 Caution for AC Cord
6 Handling Precaution s for Traverse Unit
6.1. Cautions to Be Taken in Handling the Optical Pickup Unit
6.2. Grounding for electrostatic breakdown prevention
7 Accessories
8 Operation Procedures
8.1. Remote Control Keys Operation
8.2. Main Unit Keys Operation
8.3. Disc information
11
12
12
13
14
5
5
5
6
7
7
8
9
9
9
8.4. About DivX VOD Content 15
9 Self-Diagnosis and special mode setting
9.1. Service Mode Summary Table
9.2. Service Mode Table 1
9.3. DVD Self Diagnostic Function-Error Code
9.4. Sales Demonstration Lock Function
9.5. Service Precautions
10 Assembling and Disassembling
10.1. Disassembly Flow Chart
10.2. Main Components and P.C.B. Locations
10.3. Disassembly of Top Cabinet
10.4. Disassembly of the DVD Lid (When taking out disc
manually)
10.5. Disassembly of Front Panel Assembly
10.6. Disassembly of Music Port P.C.B, FL P.C.B. & Top Button
P.C.B.
10.7. Disassembly of DVD Mechanism Unit
3
16
16
16
21
23
24
25
26
26
27
27
27
28
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SA-HT540E / SA-HT540EB / SA-HT540EG
10.8. Disassembly of DVD Module P.C.B. 29
10.9. Disassembly of Rear panel
10.10. Disassembly of Scart P.C.B.
10.11. Disassembly of Main P.C.B.
10.12. Disassembly of Digital Amp IC
10.13. Disassembly of Digital Amp IC (IC5400)
10.14. Disassembly of Regulator IC
10.15. Disassembly of Switch Regulator IC (IC5701)
10.16. Service Position
11 Assembly and disassemb ly of Mechanism Unit
11.1. Disassembly Procedure
12 Measurements and Adjustments
12.1. Service Tools and Equipment
12.2. Important points in adjustment
12.3. Storing and handling of test discs
12.4. Optical adjustment
12.5. Abbreviations
13 Voltage and Waveform Chart
13.1. DVD Module P.C.B.
13.2. Main P.C.B.
13.3. FL P.C.B., Scart P.C.B., Tray Loading P.C.B.
13.4. Waveform Chart
14 Illustration of IC's, Transistors and Diodes
15 Wiring Connection Diagram
16 Block Diagram
17 Schematic Notes
18 Schematic Diagram
18.1. (A) DVD Module (DV3.2) Circuit
18.2. (B) Main/Power Circuit
18.3. (C) FL, Music Port, Top Button, Tuner Extent and Tray
29
29
29
19 Printed Circuit Board
30
30
30
30
31
20 Basic Troubleshooting Guide
32
32
38
38
21 Overall Flow-Chart (HT540)
38
38
39
40
42
42
43
45
22 Terminal Function of ICs
46
47
23 Exploded Views
49
51
59
61
24 Replacement Parts List
61
Motor Circuit
18.4. (D) Scart Circuit
19.1. (A) DVD Module P.C.B.
19.2. (B) Main/Power & Tuner Extent P.C.B.
19.3. (C) Music Port, Top Button, FL, Scart & AC in-let P.C.B.
19.4. (D) Tray Loading P.C.B.
20.1. Basic Troubleshooting Guide for Traverse Unit (DVD
Module P.C.B.)
20.2. Troubleshooting Guide for Power section (Power circuit)
21.1. SC-HT540 DVD Unit Block Diagram
21.2. HT540 Block Diagram (Analog Signal : DVD 5.1ch Play
Back Mode)
21.3. HT540 Block Diagram (Analog Signal : 2ch Analog Input
Mode)
21.4. HT540 Power Supply Block Diagram
21.5. HT540 Power Block Diagram (SMPS)
22.1. IC2018 (C2CBYY000195): System Control
Microprocessor IC
23.1. Cabinet Parts Location
23.2. Packaging
24.1. Component Parts List
65
74
75
77
77
78
79
80
81
81
81
82
83
84
85
86
87
88
88
89
89
91
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93
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SA-HT540E / SA-HT540EB / SA-HT540EG
1 Safety Precautions
1.1. GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MΩ and 5.2MΩ. When the exposed metal does not have a return path to the chassis, the reading must be
.
Figure 1
1.1.2. LEAKAGE CURRENT HOT CHECK (See Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
1.2. Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C5716, C5717, C5718 through a 10 Ω, 10 W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 230 V, 50 Hz in NO SIGNAL mode volume minimal should be ~ 800 mA.
1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
· No sound is heard when the power is turned on.
· Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
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SA-HT540E / SA-HT540EB / SA-HT540EG
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applyin g power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
6
3 Precaution of Laser Diode
SA-HT540E / SA-HT540EB / SA-HT540EG
4 About Lead Free Solder (PbF)
Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF stamp on the PCB.
Caution:
· Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher.
Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
· Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder until it melts enough.
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SA-HT540E / SA-HT540EB / SA-HT540EG
5 Caution for AC Cord
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SA-HT540E / SA-HT540EB / SA-HT540EG
6 Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handlin g the laser diode.
6.1. Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body. Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed should be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexible cable, cut off the antistatic FPC.
6.2. Grounding for electrostatic breakdown prevention
Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static electricity in the working environment. Proceed servicing works under the working environment where grounding works is completed.
6.2.1. Worktable grounding
1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
6.2.2. Human body grounding
1. Use the anti-static wrist strap to discharge the static electricity form your body.
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SA-HT540E / SA-HT540EB / SA-HT540EG
10
7 Accessories
Remote control
AM loop antenna
SA-HT540E / SA-HT540EB / SA-HT540EG
AC cord
(For EB area)
AC cord
(For E, EG areas)
FM indoor antenna
Din adaptor
(For EB area)
Speaker cable
Video cable
(For E, EG areas)
Speaker label
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SA-HT540E / SA-HT540EB / SA-HT540EG
8 Operation Procedures
8.1. Remote Control Keys Operation
12
8.2. Main Unit Keys Operation
SA-HT540E / SA-HT540EB / SA-HT540EG
OPENCLOSE
MUSIC PORT
AC IN
MEMOR Y
SELECTOR
TUNING
VOLUME
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SA-HT540E / SA-HT540EB / SA-HT540EG
8.3. Disc information
8.3.1. DISC playability (Media)
Discs that can be played
DVD-Video
DVD-Audio
DVD-V
Some DVD-Audio discs contain DVD-Video content.
DVD-V
DVD-A
DVD-V
Video CD
VCD
Including SVCD (Conforming to IEC62107).
DVD-RAM
DVD-VR
DVD-VR
Recorded with devices using Version 1.1 of the Video Recording Format (a
JPEG DivXMPEG4
MP3
standard), such as DVD video recorders, DVD video cameras, personal computers, etc.
JPEG
Recorded with Panasonic SD multi cameras or DVD video recorders using the
1
unified video recording
DCF (Design rule for Camera
File System) Standard Version 1.0.
Recorded with Panasonic SD multi cameras or DVD video recorders [conforming to SD VIDEO
MPEG4
specifications (ASF standard)/MPEG4 (Simple Profile) video system/G.726 audio system].
DVD-R
(DVD-Video) (DVD-Video)/
Discs recorded and finalized on DVD video recorders or DVD video cameras.
DVD-R (VR)
Discs reco only) of the Video Recording Format (a unified video recording standard).
DVD-RCD/
DL
DVD-RW
3
Finalize the disc after recording.
2
(Video) (Video)
+R +RW/
Discs recorded and finalized
CD
This unit can play CD-R/RW recorded with the above formats. Close the sessions or finalize recording.
This unit is compatible with HDCD, but does not support the Peak Extend function (a function which expands the
CD
2
DVD-RW
3
2
DVD-RW
rded and finalized on DVD video recorders or DVD video cameras using Version 1.1 (or 1.2 DVD-R DL
(VR)/
DVD-VR
3
DVD-V
MP3
JPEG
DVD-V
3
on DVD video recorders or DVD video cameras.
JPEGMP3 VCDWMA
1
DivXMPEG4
1
DivXMPEG4
3
dynamic range of high-level signals). HDCD-encoded CDs sound better because they are encoded with 20 bits, as compared with 16 bits for all other CDs.
JPEGMP3WMA
This unit also plays HighMAT discs.
WMA
This unit does not support Multiple Bit Rate (MBR: an encoding process for audio content that produces an
audio file encoded at several different bit rates).
1
Functions added with DivX Ultra are not supported.
2
Includes single-sided, dual-layer discs.
3
A process that allows play on compatible equipment.
It may not be possible to play all the above-mentioned discs in some cases due to the type of disc or condition of the recording.
Discs that cannot be played
DVD-RW version 1.0, DVD-ROM, CD-ROM, CDV , CD-G, SACD, DivX Video Discs and Photo CD, DVD-RAM that cannot be removed from their cartridge, 2.6-GB and 5.2-GB DVD-RAM, and “Chaoji VCD” available on the market including CVD, DVCD and SVCD that
Video systems
This unit can play PAL and NTSC, but your television must match the system used on the disc. PAL discs cannot be correctly viewed on an NTSC television. This unit can convert NTSC signals to PAL 60 for viewing on a PAL television.
do not conform to IEC62107.
the disc after
To clean discs
Wipe with a damp cloth and then wipe dry.
Disc handling precautions
Do not attach labels or stickers to discs. This may cause disc warping, rendering it unusable. Do not write on the label side with a ball-point pen or other writing instrument. Do not use record cleaning sprays, benzine, thinner, liquids which prevent static electricity, or any other solvent. Do not use scratch-proof protectors or covers. Do not use the following discs: – Discs with exposed adhesive from removed stickers or labels
(rented discs, etc). – Discs that are badly warped or cracked. – Irregularly shaped discs, such as heart shapes.
Clean this unit with a soft, dry cloth.
Never use alcohol, paint thinner or benzine to clean this unit. Before using chemically treated cloth, carefully read the instructions that came with the cloth.
Do not use commercially available lens cleaners as they may
cause malfunction. Cleaning of the lens is generally not neccessary
although this depends on the operating environment.
Before moving the unit, ensure the disc trays are empty.
Failure to do so will risk severely damaging the disc and the unit.
14
8.3.2. File Extension Type Support (WMA/JPEG/MP3)
SA-HT540E / SA-HT540EB / SA-HT540EG
8.4. About DivX VOD Content
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SA-HT540E / SA-HT540EB / SA-HT540EG
9 Self-Diagnosis and special mode setting
9.1. Service Mode Summary Table
The service modes can be activated by pressing various button combination on the player and remote control unit.
Below is the summary of major checking:
Player buttons Remote control unit buttons Application Note
STOP 0 Error code display (Refer to the section,
5 Jitter checking (Refer to the section “9.2
6 Region display and mode (Refer to the section “9.2 7 Micro-processor firmware version check
FUNCTIONS DVD laser drive current check (Refer to the item “9.2.1.
3 CD laser drive current check
PAUSE Writing of laser drive current value after replacement of optical
pickup (Do use this function only when optical pickup is replaced.)
Initialization of the player (factory setting is restored.) Used after replacement of micro-computer, FLASH ROM IC, EEPROM and HDMI module.
ENTER DVD module reset (Refer to the section “9.2
“9.3 DVD Self Diagnostic Function-Error Code”).
Service Mode Table 1 for more information”).
Service Mode Table 1 for more information”).
Optical Pick-up Self­Diagnosis”).
(Refer to the section “9.2 Service Mode Table 1 for more information”)
Service Mode Table 1 for more information”)
9.2. Service Mode Table 1
By pressing various button combin ations on the player and remote control unit can activate the various service modes for checking.
Special Note:
Due to the limitations of the no. characters that can be shown on FL Display, the “FL Display” button on the remote control uni is used to show the following page. (Display 1/Display 2).
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SA-HT540E / SA-HT540EB / SA-HT540EG
Mode Name
Jitter check
Error code
check
Initial setting of laser drive
current
DVD laser
drive current
measurement
ADSC internal
RAM data
check
CD laser drive
current
measurement
Item
Description
Jitter check Jitter rate is measured and displayed. Measurement is repeatedly done in the cycle of one second. Read error counter starts from zero upon mode setting. When target block data failed to be read out, the counter advances by one increment. When the failure is caused by minor error, it may be corrected when retried to enable successful reading. In this case, the counter advances by one. When the error persists even after retry, the counter may jump by two or more.
Error code check The latest error code stored in the EEPROM IC is displayed.
Initial setting of laser drive current. Initial current value for each of DVD laser and CD laser is separately saved in the EEPROM IC.
DVD laser drive current measurement
·DVD laser drive current is measured and the result is displayed together with the initial value stored in the EEPROM IC. After the measurement, DVD laser emission is kept on. It is turned off when POWER key is switched off. (It is also turned off when POWER button on the player is switched off.)
ADSC internal RAM data check
·ADSC internal RAM data is read out and displayed.
CD laser drive current measurement CD laser drive current is measured and the result is displayed together with the initial value stored in the EEPROM IC. After the measurement, CD laser emission is kept on. It is turned off when POWER key is switched off. (It is also turned off when POWER button on the player is switched off.)
FL Display
Jitter rate
Jitter check mode
Jitter rate is shown in decimal notation to one place of decimal. Focus drive value is shown in hexadecimal notation.
Error code (play_err) is expressed in the following convention. Error code = 0 x DAXX is expressed: DVDnn UXX Error code = 0 x DBXX is expressed: DVDnn HXX Error code = 0 x DXXX is expressed: DVDnn FXXX Error code = 0 x 0000 is expressed: DVDnn F--­* "xx" denotes the error code
Laser current measurement mode
The value denotes the current in decimal notation. The above example shows the initial current is 34mA and 28mA for DVD laser and CD laser respectively when the laser is switched on.
DVD laser current measurement mode
The value denotes the current in decimal notation. The above example shows the initial current is 34mA and the measured value is 32mA.
Address
RAM data for specified address
The value is shown in hexadecimal notation. The above example shows the data in ADSC address OFAh is 6901h.
CD laser current measurement mode
The value denotes the current in decimal notation. The above example shows the initial current is 28mA and the measured value is 26mA.
Key Operation
Front Key
In STOP (no disc) mode, press STOP button on the player, and "5" button on
the remote control unit. Press STOP or OPEN button to exit. Press "FL Display" on remote control unit for next page (FL Display).
In STOP (no disc) mode, press STOP button on the player, and "0" button on the remote control unit. * With pointing of cursor up and down on display. Cancelled automatically 5 seconds later. To exit, press [POWER] button on main unit or remote control.
In STOP (no disc) mode,
press STOP button on the
player, and PAUSE button
on the remote control unit.
Cancelled automatically 5 seconds later. Press "FL Display" on remote control unit for next page (FL Display) on values of laser drive current.
In STOP (no disc) mode, press STOP button on the player, and FUNCTIONS button on the remote control unit. Cancelled automatically 5 seconds later. Press "FL Display" on remote control unit for next page (FL Display) on values of dvd drive current.
In STOP (no disc) mode, press STOP button on the player, and "1" button on the remote control unit.
Press STOP or PLAY button.
In STOP (no disc) mode, press STOP button on the player, and "3" button on the remote control unit. Cancelled automatically 5 seconds later. Press "FL Display" on remote control unit for next page. (FL Display)
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SA-HT540E / SA-HT540EB / SA-HT540EG
Micro-processor firmware version display & EEPROM checksum display.
Initialization
Region display
DVD module firmware version display
Communication
error display
DVD Module
Reset
Item
DescriptionMode Name
Micro-processor firmware version display & EEPROM checksum display.
EEPROM checksum is only available due to existence of EEPROM IC. (NO: NO EEPROM IC)
Initialization User settings are cancelled and player is initialized to factory setting.
Region display & mode
DVD module firmware version is displayed on the FL Display.
Displays frequency of communication errors between system control IC and mechanism control IC during DVD module.
To reset DVD Module.
N: noPAL / P: PAL
Region No.
Region
FL Display
Existence of EEPROM
N: NTSC / 6: PAL60
Destination System controller generation
Panel controller jumper information
System controller version
Key Operation
Front Key
In STOP (no disc) mode, press STOP button on the player, and "7" button on the remote control unit. Cancelled automatically
5 seconds later. Press "FL Display" button on remote control unit for next page. (FL Display)
In STOP (no disc)
mode, press STOP button
on the player , and
10 button on the remote control unit.
In STOP (no disc) mode, press STOP button on the player, and "6" button on the remote control unit. Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP button on the player, and "8" button on the remote control unit. Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP button on the player, and "MENU" button on the remote control unit. Cancelled automatically 5 seconds later.
While in initialization mode, press & hold STOP button on player, follow by "ENTER" button on the remote control unit. Cancelled automatically 5 seconds later.
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SA-HT540E / SA-HT540EB / SA-HT540EG
Mode Name
Timer 1 check
Timer 1 reset
Timer 2 check
Timer 2 reset
Item
Description
Timer 1 check Laser operation timer Operation time is measured separately for DVD laser and CD laser. Press "FL Display" button for next page of FL Display
Timer 1 reset Laser operation timer Operation time of both DVD laser and CD laser is reset all at once.
Timer 2 check Spindle motor operation timer
Press "FL Display" button for next page of FL Display
Timer 2 reset Spindle motor operation timer Press "FL Display" button for next page of FL Display
FL Display
Shown to the left is DVD laser time, and to the right CD laser time. Time is shown in 4 digits of decimal notation in a unit of 10 hours. "0000" will follow "9999".
T1–0000/0000 (display1/display2)
Time is shown in 5 digits of decimal notation in a unit of 10 hours. "00000" will follow "99999".
T2–00000
Key Operation
Front Key
In STOP (no disc) mode, press STOP button on the player, and " " button on the remote control unit. Cancelled automatically 5 seconds later.
While displaying Timer 1 data, press STOP button on the player, and " " button on the remote control unit. Cancelled automatically 5 seconds later.
In STOP (no disc) mode, press STOP button on the player, and " " button on the remote control unit. Cancelled automatically 5 seconds later.
While displaying Timer 2 data, press STOP button on the player, and " " button on the remote control unit. Cancelled automatically 5 seconds later.
9.2.1. Optical Pick-up Self-Diagnosis
The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effectiv e self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC" is displayed. As a guideline, you should replace the optical pickup when the value of the laser drive current is more than 55.
Note:
Press the power button to turn on the power, and check the value within three minutes before the unit warms up. (Otherwise, the result will be incorrect.)
19
SA-HT540E / SA-HT540EB / SA-HT540EG
20
9.3. DVD Self Diagnostic Function-Error Code
SA-HT540E / SA-HT540EB / SA-HT540EG
Error Code
U11 Focus servo error Focus coil NG (OPU unit abnormal) Press [ n STOP] on main
H01 Tray loading error /
H02 Spindle servo error, DSC
H03 Traverse motor error (Traverse motor, IC8251) Press [ n STOP] on main
H04 Tracking servo error Tracking coil NG (OPU unit abmormal) Press [ n STOP] on main
H05 Seek timeout error Timeout of unit when seeking time is
H15 Disc tray open detection
Diagnosis Contents Description of error Automatic FL Display Remarks
unit for next error.
abnormality
disc motor error
switch (S9001) failure
The tray is not able to open Press [ n STOP] on main
(Spindle servo, DSC (IC8251) Spindle motor, CLV servo error)
reached
The disc tray cannot be opened: it closes spontaneously
unit for next error
Press [ n STOP] on main unit for next error
unit for next error
unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
H16 Disc tray close detection
switch (S9001) failure
F61 Power digital amp IC op &
DC output voltage abnormal.
F76 Power digital amp IC op &
DC output voltage abnormal.
F500 DSC error DSC (IC8251) stops in the occurrence of
F501 DSC not Ready error DSC-system computer communication
F502 DSC Time out error Similar as F500 Press [ n STOP] on main
F503 DSC communication
Failure
F504 Abnormal adjusting DSC
data slice offset
The disc tray cannot be closed: it opens spontaneously
Upon power-on PCONT=High, DCDET=Low
Speaker Jack shorted or amp circuit Press [ n STOP] on main
servo error (startup, focus error, etc.)
error (Communication failure caused by idling of DSC)
Communication error (result error occurred although communication command was sent)
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
F505 DSC Attention error Similar as F500 Press [ n STOP] on main
F506 Invalid media Disc is flipped over, TOC unreadable,
incompatible disc media
unit for next error
Press [ n STOP] on main unit for next error
21
SA-HT540E / SA-HT540EB / SA-HT540EG
Error
Diagnosis Contents Description of error Automatic FL Display Remarks
Code
F600 Access failure to
management information caused by demodulation
Operation stopped because navigation data is not accessible caused by the demodulation defect
Press [ n STOP] on main unit for next error
error
F601 Indeterminate sector ID
requested
F602 Access failure to LEAD-IN
caused by demodulation
Operation stopped caused by the request to access abnormal ID data
Press [ n STOP] on main unit for next error
LEAD IN data unreadable Press [ n STOP] on main
unit for next error
error
F603 Access failure to KEYDET
caused by demodulation
Access failure to CSS data of disc Press [ n STOP] on main
unit for next error
error
F610 ODC abnormality No permission for command execution Press [ n STOP] on main
unit for next error
F611 No CRC OK for a specific
time (CD)
F612 No CRC OK for a specific
time (DVD)
Access failure to seek address in CD series
Press [ n STOP] on main unit for next error
Access failure to ID data in DVD series Press [ n STOP] on main
unit for next error
F620 Laser safeguard: high
temperature condition
F621 Laser safeguard: circuit
failure condition
F103 Illegal highlight Position Big possibility of disc specification
F4FF Force initialize failure (time
out)
High temperature of the laser guide unit (OPU unit)
Circuitry failure of the laser guide unit (OPU unit)
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main
violation during highlight display
unit for next error
Timeout when force initialization fails Press [ n STOP] on main
unit for next error
F700 MBX overflow When replying message to disc manager Press [ n STOP] on main
unit for next error
F701 Message command does
not end
F702 Message command
changes
F880 Task number is not
appropriate
Next message is sent before replying to disc manager
Message is changed before it is sent as a reply to disc manager
Message coming from a non-existing task
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
F890 Sending message when
message is being sent to AV task
F891 Message couldn’t be sent
to AV task
Sending message to AV task Press [ n STOP] on main
unit for next error
Begin sending message to AV task Press [ n STOP] on main
unit for next error
22
SA-HT540E / SA-HT540EB / SA-HT540EG
Error Code
F893 FLASH ROM IC problem FLASH ROM IC installed is not operating
F894 EEPROM abnormality EEPROM IC installed is not operating in
F895 Region setting abnormality Firm version agreement check for factory
F896 No existence model Firm version agreement check for factory
F897 Initialize is not completed Initialize completion check for factory
F898 Disagreement of hardware
F8A0 Message command is not
Diagnosis Contents Description of error Automatic FL Display Remarks
properly (Neccessary replacement of FLASH ROM IC) or firmware problem
normal condition (EEPROM contains neccessary data)
preset setting failure prevention. Check region setting & re-initialize
preset setting failure prevention
preset setting failure prevention
and software
appropriate
Unsuitable combination of AV DECORDER, SDRAM and FLASH ROM (firmware)
Begin sending message to AV task Press [ n STOP] on main
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
Press [ n STOP] on main unit for next error
unit for next error
Note:
An error code will be canceled if a power supply is turned OFF.
*1: CPPM is the copy guard function beforehand written in the disk for protection of copyrights.
*2: CEC is the consumer electronic control used for high-level user control of HDMI-connected devices.
*3: HDCP is the specification developed to control digital audio & video contents transmission for DVI or HDMI connections.
9.4. Sales Demonstration Lock Function
This function prevents discs from being lost when the unit is used for sales demon strations by disabling the disc eject function. "LOCKED" is displayed on the unit, and ordinary operation is disabled.
9.4.1. Setting
· Prohibiting removal of disc
1. Select the DVD/CD function.
2. Press and hold down the “___LOCKED_” appears when the function is activated.)
Note:
OPEN/CLOSE
, DISC CHECK and DISC CHANGE buttons are invalid and the player displays “___LOCKED_” while
the lock function mode is entered.
· Prohibiting operation of selector and disk
1. Select the DVD/CD function.
2. Press and hold down the “___LOCKED_” appears when the function is activated.)
Note:
The following buttons are invalid and the player displays “___LOCKED_” while the lock function mode is entered.
Player , , , SELECTOR, , , VOLUME KNOB, DISC CHECK, DISC CHANGE, DISC1-DISC5
Remote
controller unit
SLEEP, REPEAT, 0~9, , RETURN, TOP MENU, , , , , , , POSITION MEMORY, TUNER/BAND, D.MIX, CH SELECT/ TEST, SET UP/ MUTING, DISPLAY, GROUP, TV, VCR/ AUX, QUICK REPLAY, SUBTITLE, FL DISPLAY, CH & VOLUME
button and the power button on the player for at least three seconds. (The message,
button and the power button on the player for at least three seconds. (The message,
9.4.2. Cancellation
The lock can be cancelled by the same procedure as used in setting. ("UNLOCK" is display ed on cancellation. Disconnecting the
23
SA-HT540E / SA-HT540EB / SA-HT540EG
power cable from power outlet does not cancel the lock.)
9.5. Service Precautions
9.5.1. Recovery after the DVD player is repaired
· W hen the IC or HDMI module P.C.B. is replaced, carry out the recovery processing to optimize the drive.
Playback the recovery disk to process the recovery automatically.
· Recovery disc (Product number: RFKZD03R005)
· Performing recovery process
1. Load the recovery disc RFKZD03R005 on to the player and run it.
2. Recovery is performed automatically. When it is finished, a message appears on the screen.
3. Remove the recovery disc.
4. Turn off the power.
5. Initialize the player.
9.5.2. Firmware version-up of the DVD player
· The firmware of the DVD player may be renewed to improve the quality including operability and playab ility to the substandard
discs.processing to optimize the drive.
The recovery disc has also firmware version-up.
· After version-up, recovery processing is executed automatically.
· Part number of the recovery disc for version-up will be noticed when it is supplie d.
· Updating firmware
1. Load the recovery disc on to the player and run it.
2. Firmware version of the player is automatically checked. Appropriate message appears whenever necessary.
3. Using remote controller´s cursor key, select whether version updating is to be done or not. (Selection of Yes/No)
4. a. If Yes is selected, version updating is performed.
b. If No is selected, only recovery is performed.
5. a. When updating is finished, remove the disc according to the message appearing on the screen.
b. Remove the disc according to the message appearing on the screen.
6. Turn off the power.
Note:
If the AC power supply is shut out during version-up due to a power failure, the version-up is improperly carried out.
In such a case, replace the FLASH ROM IC and carry out the version-up again.
9.5.3. DVD Module Reset
· W hen after replacing Flash Rom IC or the DVD Module P.C.B., FL display s error code “ DVD F897”. This means the unit is not
initialized properly and the following process needs to be carry out.
· Procedures:
1. Press
2. FL display show “INIT”
3. While still pressing “STOP” button on main unit, press “ENTER” on remote control.
4. FL will display “DVD RESET ” before FL display will change to TOC reading again.
5. Power off unit. Unplug the AC cord.
6. Power on the unit. It should be no problem. If problem persist check on the DVD module P.C.B. or FLASH ROM IC.
on remote control while pressing “STOP” button on main unit.
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SA-HT540E / SA-HT540EB / SA-HT540EG
10 Assembling and Disassembling
“ATTENTION SERVICER”
Be carefu l when disassembling and servicing.
Some chassis components may have sharp edges.
Special Note:
1. This section describes the disassembly procedures for all the major printed circuit boards and main components.
2. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
(Ensure that no AC power supply is connected during disassembling.)
3. For assembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
4. The Switch Regulator IC may have high temperature after prolonged use.
Use caution when removing the top cabinet and avoid touching heat sinks located in the unit.
5. Select items from the following index when checks or replacement are required.
· Disassembliy of Top Cabinet
· Disassembly of DVD Lid (When taking out disc manually)
· Disassembly of Front Panel
· Disassembly of Music Port P.C.B., FL P.C.B. & Top Button P.C.B.
· Disassembly of Mechanism Unit
· Disassembly of DVD Module P.C.B.
· Disassembly of Rear panel
· Disassembly of Scart P.C.B.
· Disassembly of Main P.C.B. & AC-Inlet P.C.B.
· Disassembly of Digital Amp IC
· Disassembly of Digital Amp IC(IC5400)
· Disassembly of Regulator IC
· Disassembly of Switch Regulator IC(IC5701)
25
SA-HT540E / SA-HT540EB / SA-HT540EG
10.1. Disassembly Flow Chart
10.2. Main Components and P.C.B. Locations
26
10.3. Disassembly of Top Cabinet
Step 1 Remove 4 screws.
Step 2 Remove 3 screws. (Rear view)
Step 3 Lift up and remove the top cabinet.
SA-HT540E / SA-HT540EB / SA-HT540EG
10.4. Disassembly of the DVD Lid (When taking out disc manually)
Step 1 Detach the gear for drawing out tray from the
mechanism unit. It inserts a screw driver in the gear. (The gear jig)
Step 2 Insert the gear jig into the tray open/ close hole.
Step 3 Turn the gear jig counterclockwise to open the tray.
Note : Do not use force to push the tray backwards as it can
damage the mechanism unit.
Step 4 Turn the gear jig clockwise to return tray.
10.5. Disassembly of Front Panel Assembly
· Follow the Item 10.3.
Step 1 Remove the DVD lid.
Step 2 Detach FFC cables at connectors. (CN2006, CN2007)
Step 3 Remove 1 screw.
27
SA-HT540E / SA-HT540EB / SA-HT540EG
Step 4 Release the tabs.
· Disassembly of Music Port P.C.B.
Step 3 Remove 2 screws.
Step 4 Remove the front angle.
Step 5 Remove Music Port P.C.B.
· Disassembly of Top Button P.C.B.
Step 6 Remove 1 screw and the panel angle.
Step 5 Detach the front panel assembly.
Special Note: Avoid placing the set in a position that might cause damage to the jacks when removing the front panel assembly.
10.6. Disassembly of Music Port P.C.B, FL P.C.B. & Top Button P.C.B.
· Follow the Item 10.5.
Step 1 Remove DVD lid.
Step 2 Remove the volume knob.
Step 7 Remove 6 screws.
Step 8 Remove FL P.C.B. & or Top Button P.C.B.
28
SA-HT540E / SA-HT540EB / SA-HT540EG
10.7. Disassembly of DVD Mechanism Unit
· Follow the Item 10.3.
· Follow (Step 1) of Item 10.5.
Step 1 Remove 2 screws.
Step 2 Detach FFC cables at connectors. (CN2004, CN2001).
Step 3 Lift up the mechanism unit vertically to remove it.
10.9. Disassembly of Rear panel
· Follow the Item 10.3.
Step 1 Remove 9 screws.
Step 2 Detach connector (CN5704) at fan unit.
Step 3 Release the tabs.
Step 4 Remove the rear panel.
10.10. Disassembly of Scart P.C.B.
10.8. Disassembly of DVD Module P.C.B.
· Follow the Item 10.7.
Step 1 Remove 4 screws.
Step 2 Detach FFC cables at the connectors.(FP8251,
FP8531)
· Follow the Item 10.3.
· Follow the Item 10.9.
Step 1 Detach FFC cable at connector. (CN2008)
Step 2 Remove Scart P.C.B.
10.11. Disassembly of Main P.C.B.
· Follow the Item 10.7.
· Follow the (Step 1) of Item 10.10.
Step 1 Remove 5 screws.
Step 2 Lift up and remove Main P.C.B.
Caution: Do not apply or exert excessive force when detaching the FFC cables.
29
SA-HT540E / SA-HT540EB / SA-HT540EG
10.12. Disassembly of Digital Amp IC
· Follow (Step 1) to (Step 2) of Item 10.11.
Step 1 Desolder all IC5000, IC5200, IC5300 pins.
Step 2 Release the claws.
Step 3 Remove the D. Amp IC (IC5400).
Note: Refer to the diagrams of Power P.C.B. (Section 19.2) for
location of the parts.
10.14. Disassembly of Regulator IC
Note: Refer to the diagrams of Power P.C.B. (Section 19.2) for
location of the parts.
10.13. Disassembly of Digital Amp IC (IC5400)
· Follow (Step 1) to (Step 2) of Item 10.11.
Step 1 Desolder all pins of IC5400.
Step 2 Desolder 2 pins of Heat Sink B.
Step 3 Remove the Digital Amp IC (IC5400).
· Follow (Step 1) to (Step 2) of Item 10.11.
Step 1 Desolder all pins of D5711, D5716, D5717, D5718.
Step 2 Desolder 2 pins of Regulator IC.
Step 3 Remove the Regulator IC.
Note: Refer to the diagrams of Power P.C.B. (Section 19.2) for
location of the parts.
10.15. Disassembly of Switch Regulator IC (IC5701)
· Follow (Step 1) to (Step 2) of Item 10.11.
Step 1 Desolder all pins of IC5701.
Step 2 Desolder 2 pins of Switch Regulator IC.
Step 3 Remove the Switch Regulator IC.
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