Panasonic hst-mv3 Operation Manual

Page 1
OPERATING INSTRUCTIONS
HST-MV3 charging station
HST-MV3-02 / HST-MV3-04 / HST-MV3-04W
Release date: February 2018
PC-software: 2.0.2.25 and higher Firmware: V-1.0.1.5 and higher
Page 2
Table of Contents
1. GENERAL INFORMATION 6
1.1.0. Importance of the operating instructions 6
1.2.0. Proper Intended Use 6
1.3.0. Improper use 7
1.4.0. Guarantee and liability 7
1.5.0. Copyright 8
2. BASIC SAFETY INSTRUCTIONS 9
2.1.0. Notices in the operating instructions 9
2.2.0. Operator's responsibility 9
2.2.1. Personnel's responsibility 9
2.2.2. Personnel training 9
2.3.0. Risks when working with the charging station 9
2.4.0. Danger from electrical energy 10
2.4.1. Workplace safety 11
2.4.2. Electrical safety 11
2.4.3. Service 12
2.5.0. Lithium-ion battery 12
2.6.0. Cleaning 14
2.7.0. Set-up 14
2.8.0. Power supply 14
3. COMMISSIONING 15
3.1.0. Benets 15
3.2.0. Additional information 16
3.2.0. Charging process 17
3.2.0. Explanation of the light signals/functions 18
3.2.1. Sleep function 19
3.3.0. Safety functions and special features 19
3.4.0. Software 21
3.5.0. Shut-off criteria 22
4. TECHNICAL DATA 23
5. BATTERY ADAPTER 24
5.1.0. Changing the battery adapter 27
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E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 3
6. DRAWINGS 29
6.1.0. 4-bay charger station row form (HST-MV3-04) 29
6.2.0. 4-bay charger station cube form (HST-MV3-04W) 29
6.3.0. 2-bay charger station (HST-MV3-02) 30
7. SPARE PARTS LIST 30
CE CONFORMITY DECLARATION 31
NOTICE
This warning symbol indicates additional information that will make your work easier.
WARNING
General warning to prevent operating errors and failures.
DANGER
This indicates a direct hazard for the worker or the charging station. This warning symbol is especially important and must be followed.
Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 4
Disposal
Power tools, batteries, accessories and packaging must be disposed of at an environmentally-compatible recycling facility. Power tools and batteries do not go into the household trash.
Only for EU countries:
Directive 2002/96/EG: Defective power tools must be collected separately and disposed of at an environmentally-compatible recycling facility. Directive 2006/66/EG: Defective or drained batteries must be collected separately and disposed of at an environmentally-compatible recycling facility.
Drained batteries can be disposed of directly:
Germany: Recyclingzentrum Elektrowerkzeuge Osteroder Landstraße 3 37589 Kalefeld
Transport
Li-Ion batteries are subject to the specications in the laws pertaining to
hazardous goods. The batteries can be transported on roads by the user without further constraints. When shipping with third parties (e.g.: freight forwarders), special requirements must be observed for packaging and labeling! Only ship batteries if the casing is not damaged. Cover the contacts with tape and package the battery so it cannot move around in the packaging. Please comply with other national and international requirements.
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E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 5
1. Casing
2. Status LED charger compartment
3. Battery adapter
4. Wake-up button
5. LED signal description
1
2
3
4
5
Versions
HST-MV3-04
4-bay charger station
row form
Battery charger station excl. battery adapters
Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
HST-MV3-02
2-bay charger station
HST-MV3-04W
4-bay charger station
cube form
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1. GENERAL INFORMATION
1.1.0. IMPORTANCE OF THE OPERATING INSTRUCTIONS
This information was written with the intention of being read, understood and complied with in all points by persons responsible for the operation of the MV-3 charging station (hereinafter referred to as the charging station). Prior to commissioning, please read the operating instructions and comply with the safety instructions. Work station faults can only be prevented if the contents of these operating instructions are known and fault-free operation can be ensured. We are not liable for damages and operational errors that result from non-
compliance with these operating instructions. If difculties arise nonetheless,
please contact us and we will gladly provide assistance.
1.2.0. PROPER INTENDED USE
The charging station may only be used, as described in these instructions, to charge batteries suitable for the type of charging station.
NOTICE
Proper intended use also includes:
• complying with all instructions in the operating instructions
• complying with the inspection and maintenance work.
Any other use beyond this is not considered proper intended use. HS-Technik GmbH is not liable for any damages resulting from non­compliance.
Warning!
These charging stations are solely suitable for charging Ni-Cd, Ni-MH and Li-Ion batteries 3.6 - 50.4 Volt (nominal voltage 43.2 V). Not suitable for all battery types!
On page 24, you will nd the corresponding battery
adapter and its charging functions.
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Page 7
1.3.0. IMPROPER USE
We are not liable for damages and operational errors that result from non­compliance with these operating instructions or improper use.
1.4.0. GUARANTEE AND LIABILITY
Guarantee and liability claims for personal and material damages are excluded if they can be traced back to one or more of the following causes:
improper use
• improper assembly, commissioning, operation and maintenance
• operating the charging station with defective safety equipment or improperly installed or non-functioning safety and protective equipment
• non-compliance with the instruction in the operating instructions pertaining to transport, storage, assembly, commissioning, operation and maintenance of the charging station
• unauthorized structural changes to the charging station
improper repair
• catastrophes caused by foreign bodies and force majeure
Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 8
High - System - Technik
1.5.0. COPYRIGHT
These operating instructions are only for the operator and its personnel.
They contain the regulations and instructions, which may neither be completely nor partially
• reproduced
• edited or
• otherwise published.
The copyrights to these operating instructions remain with HS-Technik GmbH.
Manufacturer address:
Im Martelacker 12 D-79588 Efringen-Kirchen Telephone: 0 76 28 - 91 11-0 Fax: 0 76 28 - 91 11-90 e-mail: info@hs-technik.com Internet: www.hs-technik.com
Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 9
2. BASIC SAFETY INSTRUCTIONS
2.1.0. NOTICES IN THE OPERATING INSTRUCTIONS
• The basic requirement for safe and proper use and fault-free operation is knowledge of the basic safety instructions and safety regulations.
• In addition, the rules and regulations for the place of use must be followed.
2.2.0. OPERATOR'S RESPONSIBILITY
The operator is obligated to only allow persons to work with this charging station who are familiar with the basic regulations for work safety and accident prevention and are trained in how to use the charging station. Safety-conscious work of the personnel must be checked at regular intervals.
2.2.1. PERSONNEL'S RESPONSIBILITY
All persons working with this charging station are obligated to comply with the basic regulations for work safety and accident prevention prior to starting work.
2.2.2. PERSONNEL TRAINING
Only trained and qualied personnel may work with this charging station. The
responsibilities of the personnel for the assembly, commissioning, operation,
maintenance and servicing must be clearly dened. Personnel-in-training
may only operate the charging station in the presence of an experienced person.
2.3.0. RISKS WHEN WORKING WITH THE CHARGING STATION
Faults that may hinder safety must be immediately rectied.
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Page 10
WARNING
The charging station was built in accordance with the state of the art in technology and the approved safety regulations. Still, when using it, risks to life and limb of the user or third parties or other material assets may arise.
WARNING
Only use the charging station
• for the proper intended use
• in working order with regards to safety
2.4.0. DANGER FROM ELECTRICAL ENERGY
DANGER
Only allow a qualied electrician to perform work on this
charging station. The electrical equipment of the charging station must be regularly inspected. Loose connections and charred cables must be immediately repaired. If work on the charging station is necessary, the device must be disconnected from the power supply prior to opening it.
WARNING
The charging station must be kept closed at all times. Access is only permitted for authorized persons with a tool.
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Page 11
2.4.1. WORKPLACE SAFETY
a) Keep your workspace clean and well lit.
Disorder or poorly lit workspaces can lead to accidents.
Do not use the charging station in an explosive environment,
b)
in which
c) Take environmental inuences into account.
Never subject charging stations to rain. Do not use charging stations in moist or wet environments.
2.4.2. ELECTRICAL SAFETY
Avoid physical contact with grounded surfaces such as pipes,
a)
radiators, etc
There is an increased risk due to electrical shock, if your body is grounded.
b) Keep the device away from rain or moisture.
Water penetrating into charging station tool increases the risk of an electrical shock.
c) Keep the charging station away from heat, oil, sharp edges or moving
device parts.
ammable liquids, gases or dusts are located.
.
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Page 12
2.4.3. SERVICE
NOTICE
Only allow your charging station to be repaired by a
qualied technician using only original
replacement parts, available from HS-Technik GmbH. This ensures that the safety of your device is maintained.
2.5.0. LITHIUMION BATTERY
NOTICE
Please make sure to follow the following instructions for using lithium-ion batteries!
a) Only charge the batteries in suitable chargers
If the battery is not used in a suitable charger, it may be permanently damaged
If the battery is not used for a longer period of time, it must not remain
b)
on the charger or on the tool.
If a work break of more than 3 hours is expected, the battery must be removed from the tool. Otherwise, the battery may be permanently damaged.
.
The lithium-ion battery should not remain on the charger for longer
c)
than 36 hours for safety reasons.
Remove the battery from the charger immediately after the charging process is completed.
d)
An empty battery should not be in contact with the tool or a charger that is disconnected from the mains for a longer period of time.
In both cases, currents can ow that
deep discharge the battery and
can permanently damage it.
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Page 13
e)
Recharge the lithium-ion batteries immediately and
never store them
when empty.
If the battery is stored while disconnected from the tool
and the charger, it will maintain a constant capacity over a long period of time. (Loss approx. 5% per year)
Do not subject the lithium-ion battery to high temperatures
f)
(+ 50°C) or direct
sunlight.
If the battery gets warmer than 50°C during operation (charging or discharging), it must be removed from the charger or tool immediately.
Keep the unused battery away from paper clips, coins, keys, nails,
g)
screws or other small metal objects which might bridge the contacts. Do not open the battery and do not short-circuit it.
A short-circuit between the battery contacts can lead to burns, re or
explosions.
Under extreme use or temperature conditions, batteries can leak.
h)
Avoid contact with the skin or eyes if the battery leaks.
The battery
uid is acidic and can cause chemical burns on tissue. If the uid
comes into contact with skin, immediately wash it with soap and water and then eyes,
rinse it with lemon juice or vinegar. If the uid gets into the
ush with water for at least 10 minutes and immediately go to the
doctor.
Make sure that the Li-Ion battery does not fall down or is subject to
i)
vibrations and
Clean the contacts on the batteries and charging station regularly
j)
with a cloth soaked in high-percentage alcohol
impacts.
or alternatively with a
cotton swab.
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Page 14
NOTICE
Lithium-ion batteries have nearly no self-discharge and do not have a supply your tool with power for several years (approx. 800 ­1,200 charge cycles).
In general the following applies:
Avoid deep discharging or overcharging the lithium-ion battery under any circumstances. It will be permanently damaged from this.
2.6.0. CLEANING
Use and dispose of used materials and substances properly, in particular cleaning agents and solvents.
2.7.0. SETUP
The charging station is only suitable for operation in a dry room. All ventilation slits must be unobstructed. If possible, set up the charging station up away from heaters and sun radiation as an ambient temperature of more than
35° C can result in signicantly longer charging times.
memory effect. If properly used, they will reliably
WARNING
The charging station must not be operated in closed cabinets.
2.8.0. POWER SUPPLY
By plugging the power cable into the outlet and toggling the ON/OFF switch on the back, the charging station is ready to use.
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E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 15
3. COMMISSIONING
3.1.0. BENEFITS
• Battery parameters are measured and processed
• Special HST frequency modulation impulse charging process
®
Anti-memory effect
• Automatic voltage detection
• IFCS - Intelligent Full Charge System for Li-Ion batteries
• Capacity-based charge maintenance mode only
• Protection against reverse polarity
• Can also charge at temperatures > 40° C
• Adapter can be changed in 2 minutes
• Software update via USB
• Suitable for Ni-Cd, Ni-MH and Li-Ion batteries
• With PFC (Power Factor Control)
for Ni-Cd & NI-MH batteries
• Detection of defective cells
All common battery types from 3.6 - 50.4 V (43.2 V nominal voltage) such as Atlas-Copco, Bosch, Fein, Makita, Panasonic, Desoutter, HS-Technik etc. can be quickly and reliably charged with the HST-MV3 charging station.
WARNING
The matching battery adapter and the correct software
and rmware must be mounted/installed to charge the
batteries.
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Page 16
3.2.0. ADDITIONAL INFORMATION
If the operation voltage is connected and the charging station is switched on, a self test will automatically start. After switching on the charger, all of the LEDs will light up and then a signal will sound. When all of the LEDs go off, the charging station is ready to use. Now batteries can be inserted for charging.
NOTICE
HS-Technik offers updates for the charging station for download in the course of further development.
The operator is obligated to keep the charging station
rmware up-to-date. HS-Technik does not assume any
liability for defective batteries if the charging station is not
operated with up-to-date rmware.
WARNING
Make sure the polarity +/- is correct.
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Page 17
When replacing batteries, make sure the new battery is not inserted until the LEDs have gone out (red or green).
If a battery is replaced very quickly, the electronics may retain the status of the previous battery pack.
3.2.0. CHARGING PROCESS
Via an initialization routine, the voltage, temperature, short circuits and reverse polarity of the inserted battery are checked.
Prior to starting the charging process, the temperature contacts (NTC contact, etc.) are checked. If the temperature contacts are OK, the battery will be charged.
If the battery is too hot, it can stay in the charging station, and when it has cooled down, it will automatically charge.
If the red LED lights up, the charging process will start using the special HST frequency modulation impulse process
®
and charge the battery based on how depleted the battery is. During the charging process, the voltage and temperature of the cells and the remaining charging time are continuously monitored. Taking all of the parameters into account, the charging current and remaining charging time varies on a case-by-case basis. The installed fans switch on automatically, as needed during each charging process.
Every charging process is recorded on a memory chip for subsequent evaluation.
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Page 18
temperature
temperature contact missing
charging
battery defective
voltage limit
temperature
temperature contact missing
charging
battery full
ON
OFF
3.2.0. EXPLANATION OF THE LED SIGNALS / FUNCTIONS
When the charging station is not in use, it switches to sleep mode. In order to be able to charge a battery, the station must be activated by pressing the "wake up" button. This is located on the lower left of the front side. If the button is lit green, the charging station is switched on and batteries can be charged. If the button is pressed for longer than 10 seconds, the charging station switches to sleep mode.
Continuously lit red:
Battery is charging
Continuously lit green:
battery full
Battery is fully charged
Blinking blue:
Temperature is too high or too low to charge. If the temperature of the battery is below 10° C, the LED will blink blue and the charging station will only charge the battery with 500 mA up to a temperature of 10° C has been reached. From then on, the station will charge the battery normally. The same applies when the temperature of the battery exceeds 55° C; the battery will also be charged with 500 mA until the temperature of the battery drops below 55° C.
Blinking red/blue:
The charging station cannot nd a temperature contact. In most cases, the battery contact is defective or damaged.
Blinking red:
The battery is defective. The charging
battery defective
station cannot nd a measurable
voltage.
Blinking yellow:
The battery voltage is too high or too low for the battery type. This battery cannot be charged.
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Page 19
3.2.1. SLEEP FUNCTION
The sleep function denes the time after which the charging station or the
boards switches to sleep mode when it is not charging batteries. The time can be set freely up to 18:12:15 hours via the software. The charging station can be woken up from sleep mode by pressing the wake up button on the front or by pulling on a battery. Each board goes into sleep mode seperately after the set time if it is not in use. If the last board goes in sleep mode the power supply will shut off.
NOTICE
Prior to use, always check that the mounted battery adapter is compatible with the battery you wish to charge.
3.3.0. SAFETY FUNCTIONS AND SPECIAL FEATURES
The battery is charged using the HST frequency modulation impulse
®
charging process
until a charging parameter is reached, then the charger switches to charge retention mode. A microprocessor monitors and controls every charging box and only supplies the battery with as much energy as it can effectively absorb (dialog between the battery and charging station). This results in low heat development and faster and better storage of the capacity. This special charging technology ensures the charging process is always extremely gentle on the battery and guarantees a very long service life of the battery. Furthermore, this dynamic charging technology automatically regenerates older batteries (that were charged with other chargers) with reduced capacity, so these batteries can continue to be used. No "memory effect" for Ni-Cd and Ni-MH batteries, due to the special charging technology, the residual energy in the cells is shifted which prevents accumulation or crystallization of the electrolytes. Every time the battery is charged, the cells are reformatted and the electromechanical balance is rearranged. Thus, the voltage curve when
discharging is signicantly higher than with other comparable charging
processes. (More energy in the form of joules can be discharged).
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Page 20
Higher capacity at lower currents.
The charging boxes are completely short-circuit-proof and protected against reverse polarity so the batteries will not be destroyed. If the polarity is reversed or there is a shirt-circuit, the charging box is disconnected from the power supply and a signal will sound, accompanied by a red blinking LED. (The highest level of safety is thus ensured.)
The fans are controlled based on need and cool the batteries quickly, even under extreme stress.
Absolute protection against overloading via voltage monitoring and voltage gradient evaluation a well as Delta U, charging time limitation and dynamic temperature evaluation.
Automatic dynamic evaluation of the temperature contacts depending on the adapter type.
NOTICE
Only for Ni-Cd and Ni-MH batteries.
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Page 21
3.4.0. SOFTWARE
• Special HST frequency modulation impulse charging process®
(absolutely no memory effect due to variable frequency-modulated impulse charging current with a high amplitude)
• Self diagnostic
(test of the internal power circuit)
• Polarity reversal protection
(power is disconnected from the charging box, accompanied by a signal and a red blinking LED, disconnect charging box - battery)
• Special charge mode for Ni-Cd batteries
(for deep discharging or dormant batteries)
• No voltage change required
(battery voltage is detected automatically)
• Charging at battery temperatures exceeding 40° C
(by generating gradients using dynamic temperature evaluation)
• Automatic evaluation of the temperature contacts
(with NTC contact, a dynamic temperature evaluation is performed, this depends on the battery adapter.)
• Defective cell detection
(red blinking LED = battery is defective or battery no longer has full capacity)
• Status indication via LED
(red = charging / green = full)
• Charging effectiveness higher than 95%
• Fan control
• New, capacity-related charge retention mode for Ni-Cd and Ni-MH
(prevents the charging capacities in the battery pack from drifting apart)
• Suitable for Li-Ion batteries
• 3.6 V - 50.4 V (43.2V nominal voltage)
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Page 22
3.5.0. SHUTOFF CRITERIA
• Dynamic temperature evaluation
(temperature gradient evaluation)
• Capacity-related full detection
∆U detection and voltage gradient evaluation
(automatic parameter denition based on the charge status of the
battery pack)
• Battery analysis and characteristic diagram control prior to and during
the charging process (charging parameters are automatically
determined and dened based on the battery pack)
• Plausibility test
(check whether the battery parameters are logical with regard to each other)
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Page 23
4. TECHNICAL DATA
Model HST-MV3-xx
Input 85 - 260 V AC, 47 - 63 Hz
Power output max. 624 W
Level of eciency > 89 %
Output 56 V / 624 VA
Power supply ventilator
Weight
Dimensions (W x H x D) in mm without battery adapter
Tested
<‗ 45°C (AUS) >‗ 50°C (EIN)
HST-MV3-02 without battery adapter approx. 4,9 kg HST-MV3-02 with battery adapter approx. 5,7 kg HST-MV3-04 row form without battery adapter approx. 8,2 kg HST-MV3-04 row form with battery adapter approx. 8,8 kg HST-MV3-04 cube form without battery adapter approx. 8,5 kg HST-MV3-04 cube form with battery adapter approx. 9,5 kg
HST-MV3-02 289 x 182 x 260 mm (incl. feet) HST-MV3-04 (row form) 539 x 182 x 260 mm (incl. feet) HST-MV3-04W (cube form) 289 x 330 x 260 mm (incl. feet)
CE, EN55022B, EN61000-3-2,-3, EN61000-4-2, 3, 4, 5, 6, 8, 11 EN60950
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Page 24
5. BATTERY ADAPTER
Order-no. To be charged battery types
M-MV3-PR
M-MV3-BH
M-MV3-BO-LI Bosch, 14,4 V & 18 V Li-Ion
M-MV3-BO-10 Bosch 10,8 V Li-Ion
M-MV3-BO-NI Bosch, 7,2 V - 18 V Ni-Cd & Ni-MH
M-MV3-FEIN Fein ASM / ASW 10,8, 14,4 & 18 V Li-Ion
M-MV3-CPN
M-MV3-CPT Cooper Powertools, 26 V & 44 V Li-Ion
M-MV3-UNI
M-MV3-PA-LI
M-MV3-GE Gesipa 18 V Li-Ion
M-MV3-MA-10 Makita Makstar (BL), 10,8 V Li-Ion
M-MV3-MA-72 Makita Makstar (BL), 7,2 V Li-Ion
M-MV3-PA-36 Panasonic, 3,6 V Li-Ion
M-MV3-AC Atlas Copco System 3000, 9,6 - 18 V Ni-Cd & Ni-MH
M-MV3-AC30 Atlas Copco System, 30 V Li-Ion
M-MV3-IR Ingersol Rand Li-Ion Akkus 20 V + 40 V
M-MV3-M10 Mirka 10,8 V-2,0 Ah
M-MV3-PA-72 Makita, 7,2 V Li-Ion
M-MV3-REX Rexroth
M-MV3-SCS Type SCS 3,6V
A battery adapter alone cannot charge batteries; it can only be used in combination with a 2, 4 or 8 bay charging station. Dierent battery adapters can be mounted on one charging station on multi-bay charging stations. If you require battery adapters for older charging stations, please contact us.
Additional battery adapters upon request.
HS-Technik HST-PR, 14,4 V & 18 V Li-Ion Titgemeyer TIOS-LIO, 18 V Li-Ion
Makita Makstar (BL), 14,4 V & 18 V Li-Ion Makita Makstar (BH), 9,6 V - 24 V Ni-MH HST-BL, 14,4 V & 18 V Li-Ion HST-BH, 9,6 V - 24 V Ni-MH
Atlas Copco, 18 V & 36 V Li-Ion Dessouter, 18 V & 36 V Li-Ion
Gesipa 14,4 V Li-Ion Gesipa 12 V Ni-Cd und Ni-MH Makita 7,2 - 24V Ni-Cd und Ni-MH Bosch 7,2 - 18V Ni-Cd und Ni-MH
Panasonic 7,2 V, 10,8 V, 14,4 V, 18 V, 21,6 V, 28,8 V Li-Ion
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 25
M-MV3-PR
M-MV3-BH
M-MV3-BO-LI
M-MV3-BO-10
M-MV3-CPN
M-MV3-PA-LI
M-MV3-BO-NI
M-MV3-CPT
M-MV3-FEIN
M-MV3-UNI
no picture no picture
M-MV3-GE
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M-MV3-MA-10
Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 26
no picture
M-MV3-MA-72
M-MV3-AC30
M-MV3-PA-72
M-MV3-PA-36
M-MV3-IR
M-MV3-REX
M-MV3-AC
no picture
M-MV3-M10
M-MV3-SCS
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 27
5.1.0. CHANGING THE BATTERY ADAPTER
In order to mount another battery adapter, proceed as follows: The charging station must be switched off and the power supply must be disconnected prior to changing the adapter. Then, the battery which needs to be changed must be loosened, so that the circuit board of the battery adapter is accessible.
There are 4 different designs / basic forms of battery adapters. After loosening the mountings, all 4 designs are removed in the same manner. To do this, lift the adapter up slightly and pull it out to the top.
WARNING
Only authorized specialists are permitted to change the
battery adapter. For the exchange is no electrical qualied
personnel required.
DANGER
Be careful of sharp edges!
Design 1
Rotate the two athead screws approx. half
a turn.
loosen (CW)
mount (CCW)
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 28
Design 2
Loosen the torx screw in the middle by approx. a quarter of a turn to the left. Do not loosen the screws to far, because the nut can be loosen then too.
Design 3
Loosen the two torx screws on the bottom of the adapter by approx. 8 - 10 turns to the left.
Design 4
Loosen the athead screw in the middle of the bottom of the battery adapter.
After loosing the battery adapter the connection plug must be removed from the board. Hereto the small locking mechanism needs to be pushed to open it. Then the plug can be removed. In order to connect a new battery adapter the locking mechanism must be locked again.
Install adapters by following these steps: Place/plug in the connection plug onto the circuit board Insert and screw down the battery adapter
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 29
6. DRAWINGS
6.1.0. 4BAY CHARGER STATION ROW FORM HSTMV304
539
170
182
260
6.2.0. 4BAY CHARGER STATION CUBE FORM HSTMV304W
289
330
342
260
Dimensions in mm (without battery adapter)
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 30
6.3.0. 2BAY CHARGER STATION HSTMV302
289
170
Dimensions in mm (without battery adapter)
182
260
7. SPARE PARTS LIST
You can request a replacement parts list from info@hs-technik.com or via telephone +49 (0)7628 / 91 11 0.
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 31
CE CONFORMITY DECLARATION
We herewith declare that the devices specied below comply with the relevant EC guidelines with regards to design and construction type.
If the devices are modied without our authorization, this declaration will be null and void.
The devices specied below comply with the valid EGB / EMV standards applicable at the time of publication.
Description of the device: Charging station for charging Ni-Cd, Ni-MH and
Li-Ion batteries from dierent manufacturers with 3,6 - 43,2 V and NTC temperature monitoring
Model: HST-MV3-xx
Manufacturer: HS-Technik GmbH
Im Martelacker 12 D-79588 Efringen-Kirchen
Guidelines: 2014/35/EU
2014/30/EU
Applied EC guidelines: EN 60335-1:2012 EN 60335-2-29:2004+A2:2010 EN 55011:2016 EN 61000-6-2:2005 EN 61000-3-2:2014 EN 61000-3-3:2013
HS-Technik GmbH Im Martelacker 12, D-79588 Efringen-Kirchen
H.-Martin Hanke Manager Efringen-Kirchen, in August 2018
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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90
E-Mail: info@hs-technik.com – Web: www.hs-technik.com
Page 32
High - System - Technik
HST20161128POPJSFHHMHKK
Im Martelacker 12 D-79588 Efringen-Kirchen Phone: +49 (0) 76 28 - 91 11- 0 Fax: +49 (0) 76 28 - 91 11-90 E-Mail: info@hs-technik.com Internet: www.hs-technik.com
Die technischen Daten in dieser Drucksache geben einen Anhalt, sind aber ohne Gewähr!
Konstruktionsänderungen vorbehalten. Unsere Konstruktionsvorschläge sind unverbindlich!
The technical data in these printed material provide support, but are not guaranteed!
Constructional changes reserved. Our construction recommendations are non-binding!
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