Panasonic F35S User Manual

Page 1
For board-to-FPC
Bellows contact construction
(Against dropping!)
Ni barrier construction
(Against solder rise!)
V notch and Double contact constructions
(Against foreign particles and flux!)
Porosity treatment
(Against corrosive gases!)
AXT7, 8
3.4mm
2.6mm
Socket Header
RoHS compliant
Narrow pitch connectors
(0.35mm pitch)
1. Space-saving design (0.35 mm pitch)
When mated, the footprint is reduced by approx. 12% from F4S series (40 pin contacts).
Suction face
0.8mm
3.4 mm
F4S 3.6 mm
Suction face
0.8mm
2.6mm
9.35 mm (40 pin contacts)
F4S 10.50 mm (40 pin contacts)
Soldering terminals at each corner
8.62 mm (40 pin contacts)
F4S 9.80 mm (40 pin contacts)
Soldering terminals at each corner
Socket
Header
F35S Series
2. Strong resistance to adverse environments! Utilizes “” construction for high contact reliability.
3. Soldering terminals at each corner enhance mounting strength.
4. Simple lock structure provides tactile feedback to ensure excellent mating/unmating operation feel.
5. Gull-wing-shaped terminals to facilitate visual inspections.
APPLICATIONS
Ideal for board-to-FPC connections in mobile equipment that requires size and thickness reduction and functionality enhancement.
ORDERING INFORMATION
7: Narrow Pitch Connector F35S (0.35 mm pitch) Socket 8: Narrow Pitch Connector F35S (0.35 mm pitch) Header
Number of pins (2 digits)
Mated height <Socket> / <Header> 1: For mated height 1.0 mm
Functions 2: Without positioning bosses
Surface treatment (Contact portion / Terminal portion) <Socket> 4: Base: Ni plating, Surface: Au plating (for Ni barrier available) <Header> 4: Base: Ni plating, Surface: Au plating
AXT 421
ACCTB27E 201201-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
Page 2
AXT7, 8
PRODUCT TYPES
Mated height Number of pins
40 AXT740124 AXT840124 50 AXT750124 AXT850124
1.0mm
Notes: 1. Order unit: For volume production: 1-inner-box (1-reel) units
Samples for mounting check: 50-connector units. Please contact our sales office.
2. The abov e part numbers are for connectors without positioning bosses, which are standard. When ordering connectors with positioning bosses, please contact our sales office.
3. Please contact us for connectors having a number of pins other than those listed above.
60 AXT760124 AXT860124 70 AXT770124 AXT870124 80 AXT780124 AXT880124
Socket Header Inner carton Outer carton
SPECIFICATIONS
1. Characteristics
Item Specifications Conditions
Rated current 0.25A/pin contact (Max. 4 A at total pin contacts) Rated voltage 60V AC/DC
Electrical characteristics
Mechanical characteristics
Environmental characteristics
Lifetime characteristics
Unit weight 40 pin contact type: Socket: 0.04 g Header: 0.02 g
2. Material and surface treatment
Part name Material Surface treatment
Molded portion
Contact and
Post
Breakdown voltage 150V AC for 1 min. Insulation resistance Min. 1,000M (initial) Using 250V DC megger (applied for 1 min.) Contact resistance Max. 100m Composite insertion force Max. 0.981N/pin contacts × pin contacts (initial)
Composite removal force Min. 0.165N/pin contacts × pin contacts Contact holding force
(Socket contact) Ambient temperature –55°C to +85°C No freezing at low temperatures. No dew condensation.
Soldering heat resistance
Storage temperature
Thermal shock resistance (header and socket mated)
Humidity resistance (header and socket mated)
Saltwater spray resistance (header and socket mated)
H2S resistance (header and socket mated)
Insertion and removal life 50 times
LCP resin (UL94V-0)
Copper alloy
— Contact portion:
Terminal portion: Base: Ni plating, Surface: Au plating (except the terminal tips) The socket terminals close to the portion to be soldered have nickel barriers (exposed nickel portions). Soldering terminals: Sockets: Base: Ni plating, Surface: Pd+Au flash plating (except the terminal tips)
Min. 0.49N/pin contacts
Peak temperature: 260°C or less (on the surface of the PC board around the connector terminals)
300°C within 5 sec. 350°C within 3 sec. Soldering iron –55°C to +85°C (product only)
–40°C to +50°C (emboss packing)
5 cycles, insulation resistance min. 100M, contact resistance max. 100m
120 hours, insulation resistance min. 100M, contact resistance max. 100m
24 hours, insulation resistance min. 100M, contact resistance max. 100m
48 hours, contact resistance max. 100m
Base: Ni plating, Surface: Au plating
Headers: Base: Ni plating, Surface: Au plating (except the terminal tips)
Part number Packing
3,000 pieces 6,000 pieces
No short-circuiting or damage at a detection current of 1 mA when the specified voltage is applied for one minute.
Based on the contact resistance measurement method specified by JIS C 5402.
Measuring the maximum force. As the contact is axially pull out.
Infrared reflow soldering
No freezing at low temperatures. No dew condensation. Sequence
0
1. –55 °C, 30 minutes
3
2. ~ , Max. 5 minutes
+3
3. 85 °C, 30 minutes
0
4. ~ , Max. 5 minutes Bath temperature 40±2°C,
humidity 90 to 95% R.H.
Bath temperature 35±2°C, saltwater concentration 5±1%
Bath temperature 40±2°C, gas concentration 3±1 ppm, humidity 75 to 80% R.H.
Repeated insertion and removal speed of max. 200 times/ hours
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
ACCTB27E 201201-T
Page 3
AXT7, 8
DIMENSIONS (Unit: mm)
The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e
Socket (Mated height: 1.0 mm)
CAD Data
A
Y note
Z note
0.80 (Suction face)
0.35±0.05
0.12±0.03
0.30±0.03
B±0.1
C±0.1
3.00
C0.15
0.35
(0.70)
2.00
0.97
3.40
Terminal coplanarity
0.08
(Contact and soldering terminals)
3.40
General tolerance: ±0.2
Note: Since the soldering terminals are built into the body, the sections Y and Z are electrically connected.
Header (Mated height: 1.0 mm)
CAD Data
A
0.80 (Suction face)
B±0.1
0.35±0.05
0.12±0.03
0.83
R 0.15
1.86
Terminal coplanarity
0.08
(Post and soldering terminals)
2.60
Dimension table (mm)
Number of pins/
dimension
40 9.35 6.65 8.25 50 11.10 8.40 10.00 60 12.85 10.15 11.75 70 14.60 11.90 13.50 80 16.35 13.65 15.25
A B C
C 0.13
Soldering terminals
• Socket and Header are mated
Header Socket
1.00±0.15
0.12±0.03 C±0.1
(0.48)
C 0.13
1.90 Soldering terminals
0.94
General tolerance: ±0.2
Dimension table (mm)
Number of pins/
dimension
40 8.62 6.65 8.05 50 10.37 8.40 9.80 60 12.12 10.15 11.55 70 13.87 11.90 13.30 80 15.62 13.65 15.05
A B C
ACCTB27E 201201-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
Page 4
AXT7, 8
EMBOSSED T APE DIMENSIONS (Unit: mm) (Common to all sockets and headers)
• Specifications for taping
(In accordance with JIS C 0806-1990. However, not applied to the mounting-hole pitch of some connectors.)
Tape I Tape II
Dimension A: 24 mm or less Dimension A: 32 mm or less
(A±0.3)
(C)
(1.75)
(4.0)
(2.0)
8.0
1.5
+0.1
Leading direction after packaging
0
Leading direction after packaging
dia.
(A±0.3)
(B)
(C) (1.75)
1.5
(4.0)
(2.0)8.0
+0.1 0
dia.
• Dimension table (Unit: mm)
Type/Mated height Number of pins Type of taping A B C D Quantity per reel
Common for sockets and headers:
1.0mm
40 to 70 Tape I 24.0 11.5 25.4 3,000
80 Tape II 32.0 28.4 14.2 33.4 3,000
• Connector orientation with respect to embossed tape feeding direction
Direction of tape progress
Type
Socket Header
• Specifications for the plastic reel
(In accordance with EIAJET-7200B.)
(D±1)
380 dia.
Common for F35S
Label
Taping reel
Top cover tape
Embossed carrier tape
Embossed mounting-hole
NOTES
1. Design of PC board patterns
Conduct the recommended foot pattern design, in order to preserve the mechanical strength of terminal solder areas.
2. Recommended PC board and metal mask patterns
Connectors are mounted with high pitch density, intervals of 0.35 mm, 0.4 mm or
0.5 mm. In order to reduce solder bridges and other issues make sure the proper levels of solder is used. The figures to the right are recommended metal mask patterns. Please use them as a reference.
Note: There is no indication on this product regarding top-bottom or left-right orientation.
• Socket (Mated height: 1.0 mm)
Recommended PC board pattern (TOP VIEW)
0.35±0.03
0.20±0.03
(1.00)
3.80±0.03
1.80±0.03
0.70±0.03
0.80±0.03
Recommended metal mask opening pattern
Metal mask thickness: When 120µm
(Terminal opening ratio: 65%)
(Metal-part opening ratio: 100%)
0.35±0.01
0.18±0.01
(1.00)
1.80±0.01
3.80±0.01
0.70±0.01
0.80±0.01
(0.72)
0.60 or less
: Insulatin area
(0.52)
2.56±0.01
2.36±0.03
3.60±0.01
• Header (Mated height: 1.0 mm)
Recommended PC board pattern (TOP VIEW)
0.35±0.03
0.20±0.03
2.06±0.03
(0.655)
0.75±0.03
0.45±0.03
Recommended metal mask opening pattern
Metal mask thickness: When 120µm
(Terminal opening ratio: 60%)
(Metal-part opening ratio: 100%)
0.35±0.01
0.18±0.01
(0.655)
0.75±0.01
2.06±0.01
0.45±0.01
0.70±0.01
(0.75)
1.00 or less
1.70±0.03
: Insulation area
(0.50)
2.00±0.01
3.00±0.01
3.20±0.03
Please refer to the latest product specifications when designing your product.
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
ACCTB27E 201201-T
Page 5
NOTES FOR USING SMD TYPE CONNECTORS (Common)
NO TES FOR USING SMD TYPE CONNECTORS
(Common)
Regarding the design of devices and PC board patterns
1) When connecting several connectors together by stacking, make sure to maintain proper accuracy in the design of structure and mounting equipment so that the connectors are not subjected to twisting and torsional forces.
2) With mounting equipment, there may be up to a ±0.2 to 0.3-mm error in positioning. Be sure to design PC boards and patterns while taking into consideration the performance and abilities of the required equipment.
3) Some connectors have tabs embossed on the body to aid in positioning. When using these connectors, make sure that the PC board is designed with positioning holes to match these tabs.
4) To ensure the required mechanical strength when soldering the connector terminals, make sure the PC board meets recommended PC board pattern design dimensions given.
5) For all connectors of the narrow-pitch series, to prevent the PC board from coming off during vibrations or impacts, and to prevent loads from falling directly on the soldered portions, be sure to design some means to fix the PC board in place.
Example) Secure in place with screws
Screw
Spacer
When connecting PC boards, take appropriate measures to prevent the connector from coming off.
6) Notes when using a FPC. (1) When the connector is soldered to an FPC board, during its insertion and removal procedures, forces may be applied to the terminals and cause the soldering to come off. It is recommended to use a reinforcement board on the backside of the FPC board to which the connector is being connected. Please make the reinforcement board dimensions bigger than the outer limits of the recommended PC board pattern (should be approximately 1 mm greater than the outer limit). Material should be glass epoxy or polyimide, and the thickness should be between 0.2 and 0.3 mm. (2) Collisions, impacts, or turning of FPC boards, may apply forces on the
Connector
Spacer
PC board
connector and cause it to come loose. Therefore, make to design retaining plates or screws that will fix the connector in place.
7) The narrow-pitch connector series is designed to be compact and thin. Although ease of handling has been taken into account, take care when mating the connectors, as displacement or angled mating could damage or deform the connector.
Regarding the selection of the connector placement machine and the mounting procedures
1) Select the placement machine taking into consideration the connector height, required positioning accuracy, and packaging conditions.
2) Be aware that if the catching force of the placement machine is too great, it may deform the shape of the connector body or connector terminals.
3) Be aware that during mounting, external forces may be applied to the connector contact surfaces and terminals and cause deformations.
4) Depending on the size of the connector being used, self alignment may not be possible. In such cases, be sure to carefully position the terminal with the PC board pattern.
5) The positioning bosses give an approximate alignment for positioning on the PC board. F or accur ate positioning of the connector when mounting it to the PC board, we recommend using an automatic positioning machine.
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
ACCTB10E 201201-T
Page 6
NOTES FOR USING SMD TYPE CONNECTORS (Common)
Regarding soldering
1. Reflow soldering
1) Measure the recommended profile temperature for reflow soldering by placing a sensor on the PC board near the connector surface or terminals. (The setting for the sensor will differ depending on the sensor used, so be sure to carefully read the instructions that comes with it.)
2) As for cream solder printing, screen printing is recommended.
3) See the specifications and drawings for the product in question for the metal mask pattern diagrams.
4) When mounting on both sides of the PC board and the connector is mounting on the underside, use adhesives or other means to ensure the connector is properly fixed to the PC board. (Double reflow soldering on the same side is possible.)
5) N
2 reflow, conducting reflow soldering
in a nitrogen atmosphere, increases the solder flow too greatly, enabling wicking to occur. Make sure that the solder feed rate and temperature profile are appropriate.
Soldering conditions
Please use the reflow temperature profile conditions recommended below for reflow soldering. Please contact us before using a temperature profile other than that described below (e.g. lead-free solder).
• Narrow-pitch connectors (except P5 floating and P8 type)
Upper limited (Solder heat resistance)
Temperature
Peak temperature 260°C
• Narrow-pitch connector (P5 floating, P8)
Temperature
245°C max.
155 to 165°C
Lower limited (Solder wettability)
230°C 180°C
150°C
Preheating
60 to 120 sec.
Peak temperature
Preheating
60 to 120 sec.
Peak temperature
220°C 200°C
25 sec. 70 sec.
Time
200°C
Within 30 sec.
Time
For products other than the ones above, please refer to the latest product specifications.
6) The temperatures are measured at the surface of the PC board near the connector terminals. (The setting for the sensor will differ depending on the sensor used, so be sure to carefully read the instructions that comes with it.)
7) The temperature profiles given in this catalog are values measured when using the connector on a resin-based PC board. When performed reflow soldering on a metal board (iron, aluminum, etc.) or a metal table to mount on a FPC, make sure there is no deformation or discoloration of the connector beforehand and then begin mounting.
2. Hand soldering
1) Set the soldering iron so that the tip temperature is less than that given in the table below.
Table A
Product name Soldering iron temperature
SMD type connectors
300°C within 5 sec. 350°C within 3 sec.
2) Do not allow flux to spread onto the connector leads or PC board. This may lead to flux rising up to the connector inside.
3) Touch the soldering iron to the foot pattern. After the foot pattern and connector terminal are heated, apply the solder wire so it melts at the end of the connector terminals.
Apply the solder wire here
Terminal
Pattern
Soldering
PC board
iron
Small angle as possible up to 45 degrees
4) Be aware that soldering while applying a load on the connector terminals may cause improper operation of the connector.
5) Thoroughly clean the soldering iron.
6) Flux from the solder wire may get on the contact surfaces during soldering operations. After soldering, carefully check the contact surfaces and clean off any solder before use.
7) For soldering of prototype devices during product development, you can perform soldering at the necessary locations by heating with a hot-air gun by applying cream solder to the foot pattern beforehand. However, at this time, make sure that the air pressure does not move connectors by carefully holding them down with tweezers or other similar tool. Also, be careful not to go too close to the connectors and melt any of the molded components.
3. Solder reworking
1) Finish reworking in one operation.
2) For reworking of the solder bridge, use a soldering iron with a flat tip. To prevent flux from climbing up to the contact surfaces, do not add more flux.
3) Keep the soldering iron tip temperature below the temperature given in Table A.
ACCTB10E 201201-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
Page 7
NOTES FOR USING SMD TYPE CONNECTORS (Common)
Handling Single Components
1) Make sure not to drop or allow parts to fall from work bench
2) Excessive force applied to the terminals could cause warping, come out, or weaken the adhesive strength of the solder. Handle with care.
3) Repeated bending of the terminals may cause terminals to break.
4) Do not use alcohol for cleaning. Doing so may whiten the surface of molded parts.
Storage of connectors
1) To prevent problems from voids or air pockets due to heat of reflow soldering, avoid storing the connectors in areas of high humidity. When storing the connectors for more than six months, be sure to consider storage area where the humidity is properly controlled.
2) Depending on the connector type, the color of the connector may vary from connector to connector depending on when it is produced.
Cleaning flux from PC board
1) To increase the cleanliness of the cleaning fluid and cleaning operations, prepare equipment for cleaning process beginning with boil cleaning, ultrasonic cleaning, and then vapor cleaning.
2) Carefully oversee the cleanliness of the cleaning fluids to make sure that the contact surfaces do not become dirty from the cleaning fluid itself.
3) Since some powerful cleaning solutions may dissolve molded components of the connector and wipe off or discolor printed letters, we recommend aqua pura electronic parts cleaners. Please consult us if y ou wish to use other types of cleaning fluids.
4) Please note that the surfaces of molded parts may whiten when cleaned with alcohol.
Some connectors may change color slightly if subjected to ultraviolet rays during storage. This is normal and will not affect the operation of the connector.
3) When storing the connectors with the PC boards assembled and components alreeady set, be careful not to stack them up so the connectors are subjected to excessive forces.
Handling the PC board
• Handling the PC board after mounting the connector
When cutting or bending the PC board after mounting the connector, be careful that the soldered sections are subjected to excessive forces.
The soldered areas should not be subjected to forces.
4) Avoid storing the connectors in locations with excessive dust. The dust may accumulate and cause improper connections at the contact surfaces.
Other Notes
1) These products are made for the design of compact and lightweight devices and therefore the thic kness of the molded components has been made very thin. Therefore, be careful during insertion and removal operations for excessive forces applied may damage the products.
2) Dropping of the products or rough mishandling may bend or damage the terminals and possibly hinder proper reflow soldering.
3) Before soldering, try not to insert or remove the connector more than absolutely necessary.
4) When coating the PC board after soldering the connector to prevent the deterioration of insulation, perform the coating in such a way so that the coating does not get on the connector.
5) There may be variations in the colors of products from different production lots. This is normal.
Regarding sample orders to confirm proper mounting
When ordering samples to confirm proper mounting with the placement machine, connectors are delivered in 50­piece units in the condition given right. Consult a sale representative for ordering sample units.
Condition when delivered from manufacturing
Reel
Embossed tape amount required for the mounting
Required number
of products for
sample production
(Unit 50 pcs.)
(Delivery can also be made on a reel by customer request.)
6) The connectors are not meant to be used for switching.
7) Be sure not to allow external pressure to act on connectors when assembling PCBs or moving in block assemblies.
Please refer to the latest product specifications when designing your product.
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e
ACCTB10E 201201-T
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