Panasonic DVDLS-80, DVDLS-82 Service manual

Model No.
ORDER NO.CHM0704016CE
Portable DVD/CD PLAYER
Specifications
Operating temperature
range: +5 to +35°C° Operating humidity range: 5-85% RH (no condensation) Region number: Region No.2 Discs played
[8cm or 12cm]:
DVD [DVD-Video, DivX(*5,9)[EG ONLY]],
DVD-R [DVD-Video, DVD-VR(*7), JPEG(*4,5,6), MP3(*2,5), [MPEG4(*5,8), DivX(*5.9)][EG ONLY]]
DVD-R DL [DVD-Video, DVD-VR(*7)] DVD-RW [DVD-Video, DVD-
VR(*7),JPEG(*4,5,6), MP3(*2,5), [MPEG4(*5,8), DivX(*5.9)][EG ONLY]]
+R/RW (Video) +R DL (Video) CD, CD-R/RW [CD-DA, Video-CD,
SVCD(*1), MP3(*2, 5), WMA(*3,5), JPEG(*4,5,6), MPEG4(*5,8), DivX(*5.9)[EG ONLY], HighMAT Level 2 (Audio and Image)]
*1: Conforming to IEC62107 *2: MPEG-1 Layer3, MPEG-2 Layer3 *3: Windows Media Audio Ver9.0 L3.
Not compatible with Multiple Bit Rate (MBR)
Model No.
DVD-LS80EB DVD-LS80EG DVD-LS82EB DVD-LS82EG
RAE1908Z-C Mechanism Series
Colour
(S).................Silver Type (LS82)
(K).................Black Type (LS80)
*4: Exif Ver 2.1 JPEG Baseline files Picture resolution: between 160×120 and 6144×4096 pixels (sub sampling is 4:0:0, 4:2:0, 4:2:2 or 4:4:4)
*5: The total combined maximum number of recognizable audio, picture and movie contents and groups: 4000 audio, picture and movie contents and 400 groups.
*6: Extremely long and slender pictures may not be displayed.
*7: CPRM doesn’t cope with it. *8: MPEG4 data recorded with the
Panasonic SD multi cameras or DVD recorders. Conforming to SD VIDEO specifications (ASF standard)/MPEG4 (Simple Profile) video specifications (ASF standard).
*9: Plays all versions of video (including playback of Certified to the DivX Home Theater Profile.
Signal system: PAL/PAL 60(NTSC) selectable LCD screen: 8.5” -Si, TFT wide-screen LCD Composite-video output/
input:
Output/input level: 1Vp-p (75Ω) Output/input terminal: 3.5mm mini-jack Number of terminals: 1 system (output/input selectable)
6) with standard media files.
© 2007 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
Audio output/input:
Output/input level: 1.5Vrms (1kHz, 0dB, 10kΩ) Output/input terminal: 3.5mm stereo mini-jack Number of terminals: 1 system (output/input selectable)
Audio performance:
(1) Frequency response:
ODVD (linear audio): 4Hz-22kHz (48kHz sampling)
4Hz-44kHz (96kHz sampling)
OCD audio: 4Hz-20kHz
(2) S/N ratio:
OCD audio: 115dB
(3) Dynamic range:
ODVD (linear audio): 91dB OCD audio: 92dB
(4) Total harmonic distortion:
OCD audio: 0.01%
Headphone output:
Output: 3.5mm stereo mini-jack Number of terminals: 2systems
Battery duration (Hours):
Battery pack (lithium ion):
DVD-LS80 CGR-H711 (included):
Voltage: 7.2V Capacity: 2250 mAh
DVD-LS82 CGR-H702 or CGR-H712
(included):
Voltage: 7.2V Capacity:
CGR-H702 4700 mAh
CGR-H712 4500 mAh
Dimensions (WxDxH) (excluding protrusions and battery):
242.6 mm x 173.5 mm x 46.0* mm *23.9mm at lowest point
DVD-LS80: [D=173.5mm including battery]
[H=46.6mm including battery]
DVD-LS82: [D=179.3mm including battery]
[H=51.5mm including battery]
Mass (including battery):
DVD-LS80: approximately 1032g DVD-LS82: approximately 1120g
Mass (without battery): 890g solder:
This model uses lead free solder (PbF).
Note
Specifications are subject to change without notice. Mass and dimensions are approximate.
*1 included with DVD-LS80 (not available as option). *2 included with DVD-LS82. OTime indicated above may differ depending on use.
Pickup:
Wave length: 662nm/ 785nm (DVD/CD) Laser power: CLASS 1M/ CLASS 1M (DVD/CD)
Power supply: DC 12V (DC IN terminal) /
DC 7.2V (Exclusive battery terminal)
Power consumption
14W (Unit only: 12W)
(Using included AC adaptor): Power consumption in
approx 0.4W
Standby mode (Using included AC adaptor): Power consumption in
12W
Recharge mode (Using included AC adaptor): AC adaptor:
Power source: AC 100-240V, 50/60Hz Power consumption: 22W DC output: 12V, 1.3A
Car DC adaptor:
DC output: 12V 1.5A (Vehicle with 12V battery
only)
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
CONTENTS
Page Page
1 Important Service Information ( EG only ) 5
1.1. Notes
1.2. About DivX
1.3. Manual for Customer
2 SAFETY PRECAUTIONS
2.1. GENERAL GUIDELINES
3 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO
ELECTROSTATICALLY SENSITIVE (ES) DEVICES 4 PRECAUTION OF LASER DIODE 5 HOW TO REPLACE THE LITHIUM BATTERY 6 Service caution based on legal restrictions
10
6.1. General description about Lead Free Solder (PbF)
5
7 HANDLING PRECAUTIONS FOR TRAVERSE DECK
5 6
7
7
7 8 9
7.1. Handling of optical pickup
7.2. Grounding for electrostatic breakdown prevention
8 DISASSEMBLY, REASSEMBLY AND SERVICE POSITION
8.1. Disassembly
8.2. P.C.B. location
8.3. Main cabinet of the unit
8.4. Traverse assembly
8.5. Optical pick-up unit
8.6. Disc motor
3
10
11
11 11
12
13 14 14 15 16 16
DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.7. Main P.C.B. 17
8.8. Operation P.C.B.
8.9. Monitor assembly
8.10. Disc cover
8.11. Monitor cover
8.12. Mono arm
8.13. Inverter P.C.B.
8.14. LCD panel
8.15. Replacing the fuse in the car dc adaptor
8.16. Service position
9 SELF-DIAGNOSIS FUNCTION AND SERVICE MODE (DVD-
LS82EG)
9.1. Optical Pickup Breakdown Diagnosis
9.2. UHF displays
9.3. Service Mode Table 1
9.4. DVD Self Diagnostic Function-Error Code
9.5. Last Error Code saved during NO PLAY
9.6. Service mode table
9.7. Lens cleaning
10 SELF-DIAGNOSIS FUNC TION AND SERVICE MODE (Except
for DVD-LS82EG)
10.1. Optical Pickup Breakdown Diagnosis
10.2. UHF displays
10.3. Service Mode Table 1
10.4. DVD Self Diagnostic Function-Error Code
10.5. Last Error Code saved during NO PLAY
10.6. Service mode table
10.7. Lens cleaning
11 SERV ICE PREC AUTIONS
11.1. Recovery after the dvd player is repaired
11.2. Firmware version-up of the DVD player
12 ADJUSTMENT PROCEDUR ES
12.1. Service Tools and Equipment
12.2. Important points in adjustment
12.3. Storing and Handling Test Discs
12.4. Optical adjustment
12.5. Electrical adjustment (LCD)
12.6. Electrical check (Video output check)
13 Abbreviations 14 VOL TAGE CHART
14.1. MAIN P.C.B.
15 BLOCK DIAGRAM
17 17 18 18 19 20 20 20 21
15.1. OVERALL BLOCK DIAGRAM
15.2. POWER SUPPLY BLOCK DIAGRAM
15.3. SERVO BLOCK DIAGRAM
15.4. AUDIO BLOCK DIAGRAM
15.5. VIDEO BLOCK DIAGRAM
16 INTERCONN ECTION SCHE MATIC DIAGRAM & SCHE MATIC
DIAGRAM NOTES
16.1. INTERCONNECTION SCHEMATIC DIAGRAM
16.2. SCHEMATIC DIAGRAM NOTES
17 SCHE MATIC DIAGRAM
22
22 23 24 24 26 26 28
17.1. CHARGE BATTERY SECTION (MAIN P.C.B. (1/9)) SCHEMATIC DIAGRAM
17.2. POWER SUPPLY SECTION (MAIN P.C.B. (2/9)) SCHEMATIC DIAGRAM
17.3. OPTICAL PICK UP/SERVO SECTION (MAIN P.C.B. (3/9)) SCHEMATIC DIAGRAM
17.4. DV5 SECTION (MAIN P.C.B. (4/9)) SCHEMATIC DIAGRAM
17.5. VIDEO OUT SECTION (MAIN P.C.B. (5/9)) SCHEMATIC
29
29 30 31 31 32 33 33
34
34 34
35
18 CIRCU IT BOARD ASSEMBLY
35 35 35 35
19 EXPLO DED VIEWS
38 39
40 42
20 REPL ACEMENT PARTS LIST
42
21 Schematic Diagra m for printing with A4
DIAGRAM
17.6. AUDIO OUT SECTION (MAIN P.C.B. (6/9)) SCHEMATIC DIAGRAM
17.7. OPERATION SECTION (MAIN P.C.B. (7/9)) SCHEMATIC DIAGRAM
17.8. LCD IF SECTION (MAIN P.C.B. (8/9)) SCHEMATIC DIAGRAM
17.9. CN SECTION (MAIN P.C.B. (9/9)) SCHEMATIC DIAGRAM
17.10. OPERATION SECTION (OPERATION P.C.B.) SCHEMATIC DIAGRAM
18.1. MAIN P.C.B. (1/2) (COMPONENT SIDE)
18.2. MAIN P.C.B. (2/2) (FOIL SIDE)
18.3. OPERATION P.C.B.
19.1. Casing Parts & Mechanism Section Exploded View
19.2. Mechanism Section Exploded View
19.3. Packing & Accessories Exploded View
45
45 46 47 48 49
51
51 52
53
53
54
55
56
57
58
59
60
61
62
63
63 64 65
67
67 68 69
70 78
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
1 Important Service Information ( EG only )
1.1. Notes
When you replace EEPROM or exchange MAIN P.C.B., you have to take “Manual for customer” to the customer with unit (also in the case of unit exchanges.).
Please take and use “Manual for customer” from below.
1. Come with MAIN P.C.B. or EEPROM (Service part).
2. Make a photocopy section 1.3 “Manual for customer” on this Service Manual.
“Manual for customer” has important information for “DivX Video-on-Demand Service” user. Please don’t forget take it to the customer with unit!
1.2. About DivX
1.2.1. DivX
A video compression format developed by DivXNetworks, Inc. that compresses video files without any considerable loss of video quality.
1.2.2. About DivX Video-on-Demand Content
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
1.3. Manual for Customer
Warning for Customers Who Use the DivX Video-on-Demand content.
1. The registration code has been changed for the repair of the product or the product exchange.
2. Obtain and register a new registration code, otherwise you will no longer be able to play DivX Video-on-Demand content.
3. Follow the procedure on the DivX Video-on-Demand web site to register at http://vod.divx.com/.
* If you do not use the DivX Video-on-Demand content, please ignore this warning.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
2 SAFETY PRECAUTIONS
2.1. GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.1.1. LEAKAGE CURRENT COLD
CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1Mand 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be
.
2.1.2. LEAKAGE CURRENT HOT CHECK
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the ACplug in the AC outletand repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
3 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)
TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices areintegrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices,place the assembly on a conductive surface such as alminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion suchas the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
4 PRECAUTION OF LASER DIODE
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
5 HOW TO REPLACE THE LITHIUM BATTERY
This model is using a lithium battery for the remote control assy.
NOTE:
The lithium battery is a critical component. ( Type No.: CR2025 Manufactured by Panasonic. ) It must never be subjected to excessive heat or discharge. It must therefore only be fitted in equipment designed specifically for its use. Replacement batteries must be of the same type and manufacture. They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed. Do not attempt to re-charge the old battery or re-use it for any other purpose. It should be disposed of in waste products destined for burial rather than incineration.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
6 Service caution based on legal restrictions
6.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86 F) more than that of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of PbFis printed either foil side or components side on the PCB using the lead free solder. (See right figure)
Service caution for repair work using Lead Free Solder (PbF)
- The lead free solder has to be used when repairing the equipment for which the lead free solder is used.(Definition: The letter of "PbF" is printed on the PCB using the lead free solder.)
- To put lead free solder, it should be well molten and mixed with the original lead free solder.
- Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
- Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.
- Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350+-30 degrees C (662+-86 F).
Recommended Lead Free Solder (Service Parts Route.)
- The following 3 types of lead free solder are available through the service parts route. RFKZ03D01K-----------(0.3mm 100g Reel) RFKZ06D01K-----------(0.6mm 100g Reel) RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn) 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
7 HANDLING PRECAUTIONS FOR TRAVERSE DECK
The laser diode in the optical pickup may break down due to potential difference caused by static electricity of clothes or human body.
So be careful of electrostatic break down during repair of the optical pickup.
It has already been adjusted.
7.1. Handling of optical pickup
1. Do not subject the optical pickup to static electricity as it is extremely sensitive to electrical shock.
2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FPC Board). When removing or connecting the short pin, finish the job in as short times as possible.
3. Be careful not toapply excessivestress to theflexible board (FPC Board).
4. Do not turn the variable resistor (Laser power adjustment).
7.2. Grounding for electrostatic breakdown prevention
1. Human body grounding Use the antistatic wrist strap to discharge the static electricity from your body.
2. Work table grounding Put a conductive material (sheet) or steel sheet on the area where the optical pickup is placed and ground the sheet.
Caution
The static electricity of your clothes will not be grounded through the wrist strap. So take care not to let your clothes touch the optical pickup.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8 DISASSEMBLY, REASSEMBLY AND SERVICE POSITION
12
8.1. Disassembly
DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
13
DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.2. P.C.B. location
8.3. Main cabinet of the unit
<Removing battery pack>
Release the lock lever and remove the battery pack in the direction of the arrow.
1. Remove the 13 screws from the bottom of the unit.
2. Release the latches and remove the bottom cabinet.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.4. Traverse assembly
8.4.1. Removing traverse assembly
1. Solder the 2 laser short lands on the flexible cable.
2. Unlock the connectors and remove the flexible cables.
8.4.2. Reinstalling traverse assembly
1. Reinstall the traverse assembly to the specified pin of the unit.
2. Reinstall the flexible cable of the optical pickpup unit and lock it securely.
3. Remove the solder of each laser short land of the flexible cable.
Caution:
Remove the solders completely: otherwise the laser diode wontemitlight.
4. Reinstall the spindle flexible cable as shown figure.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.5. Optical pick-up unit
8.5.1. Removing optical pick-up unit
8.5.2. Reinstalling optical pick-up unit
The optical pick-up unit is factory adjusted. Do not touch the adjustment screw.
1. Reassemble the disassembled parts in the reverse order of disassembly.
2. When reinstalling the traverse assembly on the main unit after installing the optical pick-up unit, make sure to remove the solder from each of the two laser short lands on the flexible cable.
Caution:
Remove the solders completely; otherwise the laser
• •
diode won´t emit light.
After replacing the optical pick-up unit, check the quality
• •
of images played back and make optical adjustment.
8.6. Disc motor
8.6.1. Removing disc motor
1. Remove the adjustment screws A, B, and C.
2. Remove the disc motor.
Make sure that the traverse assembly removed before trying to remove the optical pick-up unit.
When removing the traverse assembly, solder the two laser short lands on the flexible cable of the optical pick-up unit.
1. Remove the two screws securing the main shaft retainer.
2. Remove the main shaft retainer.
3. Slide the main shaft in the direction indicated by the arrow to remove the optical pick-up unit.
8.6.2. Caution to be taken when replacing the disc motor
1. The mounting screws of the disc motor also serve as
adjustment screws. When reinstalling the disc motor, first turn the screws A, B, and C as far as they go by usual force to secure them (do not overtighten).
2. Back off the adjustment screws Aand C two complete turns
and secure them.
3. Back off the adjustment screw B one and a half turns and
secure them.
This makes it nearly possible to play back disks and
• •
adjust the jitter. Thereafter, adjust the adjustment screws C and A as
indicated.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.7. Main P.C.B.
1. Unlock the connector and remove the flexible cable.
2. Remove the connector.
3. Remove the 3 screws and remove the main P.C.B..
8.8. Operation P.C.B.
8.9. Monitor assembly
1. Unlock the connector and remove the flexible cable.
2. Remove the 3 screws.
1. Remove the connector.
2. Remove the 6 screws and remove the operation P.C.B.
3. Release the latches and remove the hinge cover.
4. Remove the screw and remove the monitor assembly.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
<Caution to be taken when installing monitor assembly>
1. Roll the flexible cable as shown figure.
2. Install the monitor assembly on the cabinet.
8.11. Monitor cover
1. Remove the 5 screws
2. Remove the monitor cover into the direction of the arrow.
3. Unlock the connector and remove the flexible cable.
8.10. Disc cover
1. Remove the disc cover in order of (a) and (b).
Caution:
Please dont lose the spring
<Caution to be taken when installing monitor cover>
Please do not nip the wire.
18
8.12. Mono arm
1. Remove the 2 screws.
2. Release the latches and remove the shaft covers.
3. Release the friction hinge from boss and remove the mono arm assembly.
DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
5. Release the latches and remove the mono arm cover
4. Remove the 5 screws.
6. Remove the plate and friction hinge (A)/(B).
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
<Caution to be taken when installing mono arm>
1. Roll the flexible cables as shown figure and install it to mono arm c over.
2. Install mono arm.
3. Roll 3 turns of the flexible cable and Install the shaft cover (R) to flexible cable.
4. Pass the flexible cable and the friction hinge into the holes in the monitor cover.
5. Install the shaft covers to monitor cover.
8.13. Inverter P.C.B.
1. Unlock the connector and remove the flexible cable.
2. Remove the 4 screws.
3. Remove the monitor support angle.
4. Remove the connector and remove the inverter P.C.B. and 2 speaker.
8.14. LCD panel
1. Remove the LCD panel into the direction of the arrow.
8.15. Replacing the fuse in the car
dc adaptor
Replace only with the specified 125V/250V, 3A fuse. Use of
• •
any other type can cause fire.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
8.16. Service position
8.16.1. Board checks
1. Connect the main P.C.B and the traverse assembly with an extension cable.
2. Install the traverse assembly to the tilt adjustment jig using three screws and three washers.
Caution:
Remove the rubber cushion from the traverse assembly to prevent it from getting damaged.
• •
3. Install a dick on the traverse assembly.
Caution:
Make sure the disk is securely installed on the disk motor.
• •
4. Remove the main P.C.B., operation P.C.B., inverter P.C.B., and LCD panel as shown below.
5. The disk cannot be played back with the disk cover removed.
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
9 SELF-DIAGNOSIS FUNCTION AND SERVICE MODE
(DVD-LS82EG)
9.1. Optical Pickup Breakdown Diagnosis
As a new feature, this unit has an optical pick-up problem diagnosis functionand a tilt adjustment confirmation functionbuilt in. Use the following procedure to efficiently determine the problem and adjust tilt.If "NO DISC" is displayed, before exchanging the optical pick-up, carry out problem diagnosis first. If the present laser driving current is over 55, the optical pick-up may need to be exchanged.
Note:
Carry out diagnosis within 3 minutes of turning the unit on. (The players current can increase as it warms up, so turn the unit off and allow it to cool down before diagnosis.)
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
Cautions to be taken when replacing the optical pickup
The optical pickup may break down due to the static electricity of human body. Take proper protection measures against static electricity before repairing the parts around the optical pickup. (See the page describing the PREVENTION OF STATIC ELECTRICITY DISCHARGE.)
1. Do not touch the areas around the laser diode and actuator.
2. Do not judge the laser diode with a tester. (The tester will be damaged easily.)
3. It is recommended to use a destaticized soldering iron
for short-circuiting or removing the laser diode. (Recommended soldering iron) HAKKO ESD Product
4. Solder the land of the flexible cable inthe optical pickup.
Note:
When using a soldering iron which is not
• •
destaticized, short-circuit the terminal face of the flexible case with a clip. After that, short-circuit the land.
After the repairing work is completed, removethe
• •
solder according to the correct procedure shown in this Technical Guide.
9.2. UHF displays
Use the internal service mode for evaluation of malfunctions.
Display Method Display Diagnosis
Items displayed when in use CHECK THE
Press the "0" button on the remote control while holding down the PAUSE and PLAY buttons on the player. The last error code generated is saved in the EEPROM
DISC H01 Inner cover trouble H02 Spindle servo error H03 Traverse error H04 Tracking servo error H05 Seek error F0** Disc format error F1** Disc code error F2** Decoder LSI error F5** DSC F6** ECC error F7** Microcomputer error F8** Microcomputer error
Focus error
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DVD-LS80EB / DVD-LS80EG / DVD-LS82EB / DVD-LS82EG
9.3. Service Mode Table 1
The service modes can be activated by pressing various button combination on the player and remote control unit.
Player buttons Remote control unit buttons Application Note
PAUSE
+
PLAY
PAUSE
BWD-SKIP
PLAY
0 Displaying the UHF display F_ _ _ Refer to section 9.4. DVD
5 Jitter check, tilt adjustment
*Display shows xx_yyyzz "xx" and "zz" shown to the right have nothing to do with the jitter value. "xx" is the error counter, while "zz" is the focus drive value.
Refer to section 12.4.1. for Optical pick gate adjustment. 6 Checking the region numbers and broadcast system 7 Checking the program version Check the IC3008 FLASH
9 Lighting Confirmation Function of Display Tube
DISPLAY Checking the laser drive current Refer to section 8.5.
PAUSE Writing the laser drive current value after replacing the optical
pickup (do not use for anything other than optical pickup
replacement)
The user setting is returned to the state of the factory shipment.
Self Diagnostic Function­Error Code (UHF Display).
Refer to section 12.4. Optical adjustment .
ROM program.
Optical pick-up unit.
9.4. DVD Self Diagnostic Function-Error Code
<Displayed during normal operations>
Error Code Error Content Additional error explanation Defect 1 Defect 2 Defect 3 Defect 4
U, H error U11 Focus error U15 DVD-R not finalized H01 Tray loading error H02 Spindle servo error (Spindle servo, DSC SP motor, CLV servo error) H03 Traverse servo error H04 Tracking servo error H05 Seek error H06 Power error Cannot switch off the power because of the panel
H07 Spindle motor drive
error
DSC related F500 DSC error DSC stops in the occurrence of servo error
F501 DSC not Ready DSC-system computer communication error
F502 DSC Time out error Similar disposal as F500 OPU DV 5.0
F503 DSC communication
Failure F505 DSC Attention error Similar disposal as F500 OPU DV 5.0
F506 Invalid media Disc is flipped over, TOC unreadable,
ODC related F600 Access failure to
management
information caused by
demodulation error F601 Indeterminate sector ID
requested F602 Access failure to LEAD-
IN caused by
demodulation error F603 Access failure to
KEYDET caused by
demodulation error F610 ODC abnormality No permission for command execution DV 5.0
F611 6626 QCODE don’t
read Error
and system computer communication error
(startup, focus error, etc)
(Communication failure caused by idling of DSC)
Communication error (result error occurred although communication command was sent)
incompatible disc
Operation stopped because navigation data is not accessible caused by the demodulation defect
Operation stopped caused by the request to access abnormal ID data
LEAD IN data unreadable
Access failure to CSS data of disc
Access failure to seek address in CD series DV 5.0
OPU DV 5.0
DV 5.0
(IC3001)
DV 5.0
(IC3001)
DISC DV 5.0
DV 5.0
(IC3001)
DV 5.0
(IC3001)
(IC3001)
(IC3001)
(IC3001)
DV 5.0
(IC3001)
(IC3001)
DV 5.0
(IC3001)
(IC3001)
(IC3001)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
EEPROM
(IC3002)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
DV 5.0
(IC3001)
servo drive
servo drive
servo drive
DV 5.0
(IC3001)
24
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