PANASONIC DMR-EH57EG, DMR-EH57EP, DMR-EH57EE, DMR-EH57EC Service Manual

Vol. 1

Colour

(S).......................Silver Type

(K).......................Black Type (EH57EC/EP, EH575EG)

DVD Recorder

ORDER NO.DSD0703003CE

Model No.

1 Safety Precaution 4

1.1. General guidelines

2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to

Electrostatic Sensitive (ES) Devices

2.2. Precaution of Laser Diode

2.3. Service caution based on legal restrictions

3 Service Navigation

3.1. Service Information

3.2. Caution for DivX

4 Specifications

5 Location of Controls and Components

6 Operation Instructions

6.1. Taking out the Disc from DVD-Drive Unit when the Disc

cannot be ejected by OPEN/CLOSE button

7 Service Mode

7.1. Self-Diagnosis and Special Mode Setting

8 Service Fixture & Tools

9 Disassembly and Assembly Instructions

9.1. Disassembly Flow Chart

9.2. P.C.B. Positions

9.3. Top case

9.4. Front Panel

9.5. HDD, ATAPI P.C.B.

9.6. RAM/Digital P.C.B. Module

9.7. DV Jack P.C.B.

9.8. Rear Panel

9.9. Power P.C.B.

9.10. HDMI P.C.B.

9.11. Main P.C.B., Front Jack P.C.B. and Front (L) P.C.B.

10 Measurements and Adjustments

10.1. Service Positions

10.2. Caution for Replacing Parts

10.3. Standard Inspection Specifications after Making Repairs

11 Block Diagram

11.1. Power Supply Block Diagram

11.2. Analog Video Block Diagram

11.3. Analog Audio Block Diagram

11.4. Analog Timer Block Diagram

11.5. HDMI Block Diagram

12 Schematic Diagram

12.1. Interconnection Schematic Diagram

12.2. Power Supply Schematic Diagram

12.3. Main Net (1/4) Section (Main P.C.B. (1/4)) Schematic

Diagram (M)

12.4. Main Net (2/4) Section (Main P.C.B. (1/4)) Schematic

Diagram (M)

CONTENTS

Page Page

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

12.5. Main Net (3/4) Section (Main P.C.B. (1/4)) Schematic

Diagram (M)

12.6. Main Net (4/4) Section (Main P.C.B. (1/4)) Schematic

Diagram (M)

12.7. AV I/O (1/4) Section (Main P.C.B. (2/4)) Schematic

Diagram (AV)

12.8. AV I/O (2/4) Section (Main P.C.B. (2/4)) Schematic

Diagram (AV)

12.9. AV I/O (3/4) Section (Main P.C.B. (2/4)) Schematic

Diagram (AV)

12.10. AV I/O (4/4) Sectio n (Main P.C.B . (2/4)) Schem atic

Diagram (AV)

12.11. Tuner Section (Main P.C.B. (3/4)) Schematic Diagram

(TU)

12.12. Timer (1/4) Section (Main P.C.B . (4/4)) Schem atic

Diagram (T)

12.13. Timer (2/4) Section (Main P.C.B . (4/4)) Schem atic

Diagram (T)

12.14. Timer (3/4) Section (Main P.C.B . (4/4)) Schem atic

Diagram (T)

12.15. Timer (4/4) Section (Main P.C.B . (4/4)) Schem atic

Diagram (T)

12.16. HDMI Schematic Diagram

12.17. DV Jack Schematic Diagram

12.18. Front Jack Schematic Diagram

12.19. Front (L) Schematic Diagram

12.20. ATAP I Schematic Diagram

13 Printed Circuit Board

13.1. Power P.C.B. and DV Jack P.C.B.

13.2. Main P.C.B.

13.3. HDMI P.C.B.

13.4. Front Jack P.C.B. and Front (L) P.C.B.

13.5. ATAPI P.C.B.

14 Appendix for Schematic Diagram

14.1. Voltage and Waveform Chart

15 Parts and Exploded Views

15.1. Exploded Views

15.2. Replacement Parts List

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

1.1.1. Leakage current cold check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MW and 5.2MW.

When the exposed metal does not have a return path to the chassis, the reading must be

1.1.2. Leakage current hot check

(See Figure 1 .)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kW, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliampere. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

1 Safety Precaution

1.1. General guidelines

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistor-sand semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your

body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as

aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can

generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most

replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material

to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the

brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device).

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

2.2. Precaution of Laser Diode

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

2.3. Service caution based on legal restrictions

2.3.1. General description about Lead Free Solder (PbF)

The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.

The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that of the normal solder.

Definition of PCB Lead Free Solder being used

The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder. (See right figure)

Service caution for repair work using Lead Free Solder (PbF)

· ·

· The lead free solder has to be used when repairing the equipment for which the lead free solder is used.

(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)

· ·

· To put lead free solder, it should be well molten and mixed with the original lead free solder.

· ·

· Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.

· ·

· Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt

the lead free solder.

· ·

· Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30

degrees C (662±86°F).

Recommended Lead Free Solder (Service Parts Route.)

· ·

· The following 3 types of lead free solder are available through the service parts route.

RFKZ03D01K-----------(0.3mm 100g Reel)

RFKZ06D01K-----------(0.6mm 100g Reel)

RFKZ10D01K-----------(1.0mm 100g Reel)

Note

* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

3 Service Navigation

3.1. Service Information

3.2. Caution for DivX

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

4 Specifications

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

5 Location of Controls and Components

Followings are the Location of Controls and Components for DMR-EH575EG as a sample.

For other model, refer to each Operation Instructions.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

6 Operation Instructions

6.1. Taking out the Disc from DVD-Drive Unit when the Disc cannot be ejected by OPEN/CLOSE button

6.1.1. Forcible Disc Eject

6.1.1.1. When the power can be turned off.

1. Turn off the power and press [STOP] [CH UP] keys on the front panel simultaneously for 5 seconds.

6.1.1.2. When the power can not be turned off.

1. Press [POWER] key on the front panel for over 10 seconds to turn off the power forcibly, and press [STOP] [CH UP] keys on

the front panel simultaneously for 5 seconds.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

6.1.2. When the Forcible Disc Eject can not be done.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

1. Turn off the power and pull out AC cord.

2. Remove the Top Case.

3. Put deck so that bottom can be seen.

4. Slide SLIDE CAM by Eject Pin (JZJ0484) or minus screw driver (small) in the direction of arrow to eject tray slightly.

5. Put deck upward, and push out Tray by Eject Pin (JZS0484) or minus screw driver (small).

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

7 Service Mode

7.1. Self-Diagnosis and Special Mode Setting

7.1.1. Self-Diagnosis Functions

Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has occurred.

U**, H** and F** are stored in memory and held.

You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode.

Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.

Error Code Diagnosis contents Description Monitor Display Automatic FL display U30 Remote control code error Display appears when main unit and remote

controller codes are not matched.

No display

“*” is remote controller code of the main unit. Display for 5 seconds.

U59 Abnormal inner temperature

detected

Display appears when internal temperature of deck reaches limit temperature. The power is turned off forcibly. For 30 minutes after this, all key entries are disabled. (Fan motor operates at the highest speed for the first 5 minutes. For the remaining 25 minutes, fan motor is also stopped.) The event is saved in memory as well.

No display

“U59 is displayed for 30 minutes.

U61 The unit is carrying out its

recovery process.

No display

U71 HDMI incompatible error

(HDCP incompatible)

Display this error when the equipment (compatible with DVI such as TV, amplifier etc.) connected to the unit by HDMI is incompatible with HDCP. *HDCP=High-bandwidth Digital Content Protection

No display

U72 HDMI connection error

(communication error)

This error is displayed when there are any communication problems with the unit and the equipments (TV, amplifier etc.) connected to the unit by HDMI. (or when there is a problem with the HDMI cable)

U72 display disappears when error has been solved by Power OFF/ON of connecting equipment or by inserting/removing of HDMI cable.

U73 HDMI connection error

(authentication error)

When authentication error occurs while the equipments (TV, amplifier etc.) are connected by HDMI. (or when there is a problem with the HDMI cable)

No display

U72 display disappears when error has been solved by Power OFF/ON of connecting equipment or by inserting/removing of HDMI cable.

U88 The unit is carrying out its

recovery process.

No display

U99 Hang-up Displayed when communication error has

occurred between Main microprocessor and Timer microprocessor.

No display

Displayed is left until the [POWER] key is pressed.

H19 Inoperative fan motor When inoperative fan motor is detected after

powered on, the power is turned off automatically. The event is saved in memory.

No display No display

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Error Code Diagnosis contents Description Monitor Display Automatic FL display F00 No error information Initial setting for error code in memory

(Error code Initialization is possible with error code initialization and main unit initialization.)

No display No display

F58 Drive hardware error When drive unit error is detected, the event is

saved in memory.

No display No display

F34 Initialization error when main

microprocessor is started up for program recording

When initialization error is detected after starting up main microprocessor for program recording, the power is turned off automatically. The event is saved in memory.

No display No display

F74 HDIM Device Key

Communication error.

HDMI connection could not be authenticated due to a transfer malfunction. Factor of HDMI Device key-road failure

· ·

· When HDMI LSI is damaged.

· ·

· When the bus line of I2C doesn´t operate

normally.

· ·

· When device key information recorded is

damaged.

No display

F75 HDIM Device Key Information

error

HDMI connection could not be authenticated due to an internal data malfunction. Factor of HDMI Device key-road failure

· ·

· When HDMI LSI is damaged.

· ·

· When the bus line of I2C doesn´t operate

normally.

· ·

· When device key information recorded is

damaged.

No display

UNSUPPORTUnsupported disc error *An unsupported format disc was played,

although the drive starts normally. *The data format is not supported, although the media type is supported. *Exceptionally in case of the disc is dirty.

“This disc is incompatible.”

Display for 5 seconds.

NO READ Disc read error *A disc is flawed or dirty.

*A poor quality failed to start. *The track information could not be read.

“Cannot read. Please check the disc.”

HARD ERR

Drive error The drive detected a hard error. “DVD drive error.” Display for 5 seconds.

SELF CHECK

Restoration operation Since the power cord fell out during a power

failure or operation, it is under restoration operation. *It will OK, if a display disappears automatically. If a display does not disappear, there is the possibility that defective Digital P.C.B. / RAM drive.

No display

PLEASE WAIT

Unit is in termination process Unit is in termination process now.

“BYE” is displayed and power will be turned off. In case “Quick Start” of setup menu is ON, it is displayed in restoration operation for AC off.

No display

UNFORMATUnformatted disc error You have inserted an unform atted DVD-RAM

or DVD-RW that is unformatted or recorded on other equipment.

IR ERR IR communication error [IR ERR] is displayed when communication

between Timer microprocessor and IR microprocessor fails.

No display

No REC Recording is impossible [No REC] is displayed when recording is

impossible due to the defect, dirt or wound of media.

No display

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Error Code Diagnosis contents Description Monitor Display Automatic FL display HDD

ERROR

[HDD ERR] is displayed when start up of HDD was failed. (Except error of setting of Power on Stand-by)

a) When normal start up was failed. b) When start up at HDD boot was failed. c) When start up from state of P-OFF was

failed.

d) When start up from state of HDD SLEEP

was failed. [HDD ERR] is displayed when above each start up of HDD was failed. *In case b), tray opens automatically and [HDDERR] is displayed until version up disc is inserted.

No display

HDD NG Power on Stand-by setting

error

[HDD NG] is displayed when power on Standby setting of HDD is NG or when HDD which power on Stand-by is not set to is used. Please try to replace HDD with junine HDD as service parts.

No display

7.1.2. Special Modes Setting

Item FL display Key operation

Mode name Description Front Key

TEST Mode *All the main unit´s parameters (include tuner)

are initialized.

Press [STOP], [CH UP] and [OPEN/CLOSE] keys simultaneously for five seconds when power is off.

Rating password The audiovisual level setting password is

initialized to “Level 8”.

Open the tray, set DRIVE SELECT to DVD, and press [REC] and [PLAY] simultaneously for 5 seconds.

Service Mode Setting every kind of modes for servicing.

*Details are described in “7.1.3. Service Mode at a glance”.

When the power is off, press [CH UP], [OPEN/CLOSE] and [REC] keys simultaneously for 5 seconds.

Forced disc eject Removing a disc that cannot be ejected.

The tray will open and unit will shift to P-off mode. *When Timer REC is ON or EXT-LINK is ON, execute " Forced disc eject " after releasing Timer REC or EXT-LINK. *This command is not effective during "Child lock" is ON. While Demonstration Lock is being set, this Forced disc eject function is not accepted.

The display before execution leaves.

When the power is off, press [STOP] and [CH UP] keys simultaneously for 5 seconds.

Child lock/unlock Set or release “Child Lock”. Press [ENTER] and [RETURN] by

remote controller simultaneously until [X-HOLD] is displayed.

NTSC/PAL system select To switch PAL/NTSC altemately. The display before execution

leaves.

While the power is on (E-E mode), press [STOP] and [OPEN/CLOSE] simultaneously for 5 seconds.

Forced power-off When the power button is not effective while

power is ON, turn off the power forcibly. *When Timer REC is ON or EXT-LINK is ON, execute “Forced Power-off” after releasing Timer REC or EXT-LINK.

Display in P-off mode. Press [Power] key over than 10

seconds.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description Front Key

Aging Perform sequence of modes as * Aging

Description shown below continually.

Display following the then mode. When the power is ON, press

[STOP], [POWER] and [OPEN/CLOSE] simultaneously for over 5 seconds and less than 10 seconds.

NOTE1:

If Unit has not turned into Aging mode by operations shown above, execute TEST MODE once and reexecute operation shown above. (*All the main unit’s parameters include tuner are initialized by TEST mode.)

NOTE2:

If the unit has hung-up because of pressing keys for over 10 seconds, once turn off the power, and reexecute this command. *When releasing Aging mode, press [POWER] key.

Aging Contents (Example):

Demonstration lock/unlock

Ejection of the disc is prohibited. The lock setting is effective until unlocking the tray and not released by “Main unit initialization” of service mode.

*When lock the tray.

“LOCK” is displayed for 3 seconds.

When the power is on, press [STOP] and [POWER] keys simultaneously for 5 seconds in the condition that a disc in the tray.

NOTE:

Time difference between pressing [STOP] and [POWER] should be within 0.5 sec.

*When unlock the tray.

“UNLOCK” is displayed for 3 seconds.

When the power is on, press [STOP] and [POWER] keys simultaneously for 5 seconds while the tray being locked.

NOTE:

Time difference between pressing [STOP] and [POWER] should be within 0.5 sec.

*When press OPEN/CLOSE key while the tray being locked.

Display “LOCK” for 3 seconds.

Press [OPEN/CLOSE] key while the tray being locked.

ATP re-execution Re-execute ATP. Display at ATP executing. When the power is on (E-E mode),

press [CH UP] and [CH DOWN] simultaneously for 5 seconds.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description Front Key

Progressive initialization The progressive setting is initialized to

Interlace.

The display before execution leaves.

When the power is on (E-E mode), press [STOP] and [PLAY] simultaneously for 5 seconds.

7.1.3. Service Modes at a glance

Service mode setting: While the power is off, press REC, CH UP and OPEN / CLOSE simultaneously for five seconds.

Item FL display Key operation

Mode name Description (Remote controller key)

Release Items Item of Service Mode executing is cancelled. Press [0] [0] or [Return] in service

mode.

Error Code Display Last Error Code of U/H/F held by Timer is

displayed on FL. *Details are described in “7.1.1. Self-

Diagnosis Functions”.

If any error history does not exist, [F00] is displayed.

Press [0] [1] in service mode

ROM Version Display 1. Region code (displayed for 5 sec.)

2. Main firm version (displayed for 5 sec.)

3. Timer firm version (displayed for 5 sec.)

4. Drive firm version (displayed for 5 sec.)

5. ROM correction version (displayed for 5 sec.)

Press [0] [2] in service mode

White Picture Output White picture is output as component Output

from AV Decoder. *White picture (Saturation rate : 100%) *It is enable to switch Interlace/Progressive by “I/P switch: [1] [4]”

*Initial mode is “Interlace”. Press [1] [1] in service mode.

Switch Interlace/Progressive Press [1] [4] in White Picture Output

mode. *I/P are switched alternately.

Magenta Picture Output Magenta picture is output with Component

Output from AV Decoder. *Magenta picture (Saturation rate: 100%) *It is enable to switch Interlace/Progressive by “I/P switch: [1] [4]”

*Initial mode is “Interlace”. Press [1] [2] in service mode.

Switch Interlace/Progressive Press [1] [4] in Magenta Picture

Output mode. *I/P are switched alternately.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

RTSC Return in XP (A & V)

AV1 input signal is encoded (XP), decoded (XP) and output decoded signal to external without DISC recording and DISC playback.

Initial mode: EE2/ Interlace/ XP/ Audio 48kHz

Press [1] [3] in service mode.

Switch Interlace/Progressive Press [1] [4] in RTSC Return XP

mode. *I/P are switched alternately.

Audio 44.1 kHz/ 48 kHz Switch Press [2] [4] in RTSC Return XP

mode. *48 kHz / 44.1 kHz are switched alternately.

I/P Switch Switch Interlace and Progressive in EE mode.

*Initial setting is “Interlace”. *This command is effective during executing “White Picture Output”, “Magenta Picture Output” and “RTSC Return in XP (A & V)” modes.

Initial mode is Interlace

Switch Interlace/Progressive

Press [1] [4] in I/P Switch mode. *I/P are switched alternately.

Audio Mute (XTMUTE) Check whether mute is applied normally by

the timer microprocessor.

Press [2] [1] in service mode.

Audio Mute (XDMUTE) Check whether mute is applied normally by

the Digital P.C.B..

Press [2] [2] in service mode.

Audio Pattern Output The audio pattern stored in the internal

memory is output (Lch: 1kHz/-18dB) (Rch: 400Hz/-18dB) *Audio sound clock switching operation of DAC can be confirmed by sub command [2] [4].

Initial mode (Audio 48kHz) Press [2] [3] in service mode.

Audio 44.1kHz/48kHz switching Press [2] [4] in Audio Pattern Output

mode. *48 kHz / 44.1 kHz are switched alternately.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

HDD READ SEEK Inspection

Inspecting seek time of HSS to inspect performance.

At start

The [*] sign is added every 20 seconds while inspecting. Two digits on the right side are the progress level of the inspection (The unit is %). Example on the way of inspection:

When HDD is OK after inspection:

(NG is displayed when error is excluding o ) (Transfer rate is calculated from the AV scanning result, and when it is less than 35Mbps, NG is displayed. )

$: [X] is displayed when seek time is over 270msec., there is error or transfer rate is NG. Position at $ is space when excluding those. ##: Number of data of over 100msec. and less than 270msec. When it is over 100, [99] is displayed. When the number is less than 5, we judge it normal.

Press [3] [1] in service mode. * When canceling the inspection mode while executing, do “forced power-off”. Method: Press [POW ER] key more than 10 seconds.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

HDD READ VERIFY Inspection

Measure of access time in READ VERIFY MODE of HDD.

At start

The [*] sign is added every 20 seconds while inspecting. Two digits on the right side are the progress level of the inspection (The unit is %). Example on the way of inspection:

When HDD is OK after inspection:

(NG is displayed when error is excluding o ) (Transfer rate is calculated from the AV scanning result, and when it is less than 35Mbps, NG is displayed. )

Press [3] [2] in service mode. * When canceling the inspection mode while executing, do “forced power-off”. Method: Press [POW ER] key more than 10 seconds.

HDD Spin-up time The accumulation value of the Spin-up time of

HDD is displayed.

Spin-up time of HDD is displayed. (The unit of display is hour.)

Press [3] [3] in service mode.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

HDD High Speed Scan

The [*] sign is added every 10 seconds while inspecting. Two digits on the right side are the progress level of the inspection (The unit is %). Example on the way of inspection:

When HDD is OK after inspection:

When HDD is NG after inspection:

[*] is the number of data of NG.

Press [3] [6] in service mode.

HDD Check Simple quality judgment of HDD

When HDD is OK:

When HDD is NG:

Press [3] [7] in service mode.

Laser Used Time Indiction

Check laser used time (hours) of drive.

l(*****) is the used time display in hour. lLaser used time of DVD/ CD in Playback/Recording mode is counted.

Press [4] [1] in service mode.

Delete the Laser Used Time

Laser used time stored in the memory of the unit is deleted.

Press [9] [5] in service mode.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

RAM Drive Last Error RAM Drive error code display.

*For details about the drive error code, refer to the Service Manual for the specific RAM Drive.

1. Error Number is displayed for 5 seconds.

2. Time when the error has occurred is displayed for 5 seconds.

DD: Day hh: Hour mm: Minute

3. Last Drive Error (1/2) is displayed for 5 seconds.

4. Last Drive Error (2/2) is displayed for 5 seconds.

5. Error occurring Disc type is displayed for 5 seconds.

6. Disc Maker ID is displayed for 5 seconds.

7. Factor of Drive Error occurring is left displayed

Press [4] [2] in service mode. When “INFO******” is being displayed, past 19 error histories can be displayed by pressing [0] [1]

- [1] [9]

In case that the maker cannot be identified, display is black out.

Delete the Last Drive Error

Delete the Last Drive Error information stored on the DVD RAM-Drive.

Press [9] [6] in service mode.

Laser power confirmation Drive state is judged based on difference

between laser power value at shipping and present laser power value.

If DVD-RAM disc in not inserted, [NO DISC] is displayed. If power value study was filed, [ERROR] is displayed.

1. into RAM Drive in service mode. (Other media are assumed to be noncorrespondence.)

2. Press [4] [4].

Turn on all FL/LEDs All segments of FL and all LEDs are turned

on.

All segments are turned on. Press [5] [1] in service mode.

PB HIGH Signal Output 8 pin of AV 1 Jack (PB HIGH terminal) is High

(approx. 11V DC).

Press [5] [2] in service mode.

PB MIDDLE Signal Output

8 pin of AV 1 Jack (PB HIGH terminal) is Middle (approx. 5.5V DC)

Press [5] [3] in service mode.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

Front connection inspection

Press all front keys and check the connection between Main P.C.B. and Front key Switches.

(1) Each time a key is pressed, segment turned on increases one by one. (2) Total umber of keys that have been pressed.

Press [5] [4] in service mode.

Production Date Display Display the date when the unit was produced.

YY: Year MM: Month DD: Day

Press [6] [1] in service mode.

Display the accumulated working time

Display the accumulated unit´s working time.

(Indicating unit: Second)

Press [6] [4] in service mode.

Display the Error History Display the Error History stored on the unit. Display reason of error for 5

seconds.

01: Defect of Digital P.C.B. (AV DEC / MAIN CPU) 02: Defect of RAM Drive. 03: Defect of Disc. 04: Defect of Digital P.C.B. or Communication Error. 05: Defect of Digital P.C.B. (AV DEC / MAIN CPU) 06: Defect of HDD.

Display the time when the error has occurred for 5 seconds.

DD: Day hh: Hour mm: Minute Accumulated working time till occurring of the error is left displayed.

(Indicating unit: Second)

Press [6] [5] in service mode. Then press [0] [1] ~ [9] [9], the past 99 error histories are displayed.

Delete the Error History Delete Error History information stored on the

unit.

Press [9] [7] in service mode.

AV4(V)/AV1(RGB) I/O Setting

Set input to AV4 (V) and set output to AV1 (RGB) for I/O checking

Press [8] [0] in service mode.

AV2(Y/C)/AV1(V) I/O Setting

Set input to AV2 (Y/C) and set output to AV1 (V) for I/O checking

Press [8] [1] in service mode.

AV2(V)/AV1(Y/C) I/O Setting

Set input to AV2 (V) and set output to AV1 (Y/C) for I/O checking

Press [8] [2] in service mode.

AV2(RGB)/AV1(V) I/O Setting

Set input to AV2 (RGB) and set output to AV1 (V) for I/O checking

Press [8] [3] in service mode.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

Item FL display Key operation

Mode name Description (Remote controller key)

P50(H) Output Timer Microprocessor IC7501-76 output High

signal for AV1-pin 10 passing through inverter (approx. 0V DC at AV1-pin 10).

When OK.

When NG.

Press [8] [4] in service mode.

P50(L) Output Timer Microprocessor IC7501-76 output Low

signal for AV1-pin 10 passing through inverter (approx. 4.4V DC at AV1-pin 10).

When OK.

When NG.

Press [8] [5] in service mode.

Tray OPEN/CLOSE Test The tray is opened and closed repeatedly.

“*” is number of open/close cycle times.

Press [9] [1] in service mode *When releasing this mode, press the [POWER] button of Remote Controller more than 10 seconds.

Error code initialization Initialization of the last error code held by

timer (Write in F00)

Press [9] [8] in service mode.

Initialize Service Last Drive Error, Error history and Error

Codes stored on the unit are initialized to factory setting.

Press [9] [9] in service mode.

Finishing service mode Release Service Mode. Display in STOP (E-E) mode. Press power button on the front

panel or Remote controller in service mode.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

8 Service Fixture & Tools

Part Number Description Compatibility

RFKZ0260 Extension Cable (MainP.C.B. - RAM/Digital P.C.B. Module/ 88 Pin) Same as EH50 Series RFKZ0327 Extension Cable (MainP.C.B. - Power P.C.B./ 15 Pin) Same as E55 Series RFKZ0366 Extension FFC (HDD - RAM/Digital P.C.B. Module/ 40 Pin) Same as EH55 Series RFKZ0168 Extension Cable (Main P.C.B. - Fan Motor/ 3 Pin) Same as E50/ E55 Series RFKZ0339 Extension Cable (MainP.C.B. - HDD / 4 Pin) Same as EH55 Series RFKZ0419 Extension Cable (MainP.C.B. - HDMI P.C.B. / 10 Pin) New JZS0484 Eject Pin Same as E50 Series RFKZ03D01K Lead Free Solder (0.3mm/100g Reel) Same as EH55 Series RFKZ06D01K Lead Free Solder (0.6mm/100g Reel) Same as EH55 Series RFKZ10D01K Lead Free Solder (1.0mm/100g Reel)) Same as EH55 Series RFKZ0316 Solder Remover (Lead free low temperature Solder/50g) Same as EH55 Series RFKZ0328 Flux Same as EH55 Series RFKZ0329 Bottle of Flux Same as EH55 Series

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

9 Disassembly and Assembly Instructions

9.1. Disassembly Flow Chart

The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing.

To assemble the unit, reverse the steps shown in the chart below.

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

9.2. P.C.B. Positions

DMR-EH57EC / DMR-EH57EP / DMR-EH57EE / DMR-EH575E G

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