18 Exploded View and Replacement Parts List -----------81
18.1. Indoor Unit ------------------------------------------------- 81
18.2. Outdoor Unit ----------------------------------------------- 83
2
1Safety Precautions
• Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
• Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and
main circuit for the model installed.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation or servicing due to ignoring of the instruction will cause harm or damage, and
the seriousness is classified by the following indications.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties.
• The items to be followed are classified by the symbols:
This symbol denotes item that is PROHIBITTED from doing.
• Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Do not modify the machine, part, material during repairing service.
2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
3. Do not wrench the fasten terminal. Pull it out or insert it straightly.
4. Engage authorized dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause
water leakage, electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage,
fire or electrical shock.
7. Install at a strong and firm location which is able to withstand the set's weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
9. This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Otherwise, it may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
10. Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to installation
instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
heat-up or fire at connection point of terminal, fire or electrical shock.
12. When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle
(piping). (Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may climb up
to outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electrical shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.
16. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet
with other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
17. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the
flare may break and cause refrigerant gas leakage.
3
18. For R410A models, when connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may
cause abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only R410A
materials.
Thickness of copper pipes used with R410A must be more than 0.8mm. Never use copper pipes thinner than 0.8mm.
It is desirable that the amount of residual oil is less than 40 mg/10m.
19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing refrigeration
piping and valves at opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury
etc.).
20. During pump down operation, stop the compressor before remove the refrigeration piping. (Removal of refrigeration piping while
compressor is operating and valves are opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result
in explosion, injury etc.).
21. After completion of installation or service, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant
contacts with fire.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
23. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
24. Must not use other parts except original parts describe in catalog and manual.
1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of
the unit, it may cause fire.
2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
5. Select an installation location which is easy for maintenance.
6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F - 70°F (30°C - 40°C) higher. Please use a
high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C). Pb free solder
will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the air conditioner. Connect the power supply cord of the air conditioner to the mains using one of the following
methods.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some countries,
permanent connection of this room air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using a power plug. Use an approved 15/16A (3/4~1.75HP), 16A (2.0HP), 20A (2.5HP) or
25A (3.0HP) power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent connection. Use an approved 16A (3/4~2.0HP), 20A (2.5HP) or 25A
(3.0HP) circuit breaker for the permanent connection. It must be a double pole switch with a minimum 3.0 mm contact gap.
8. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts.
Take care of the liquid refrigerant, it may cause frostbite.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
11. Do not sit or step on the unit, you may fall down accidentally.
12. Do not touch the sharp aluminium fin, sharp parts may cause injury.
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb)
and outdoor air temperature of 35°C Dry Bulb (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb)
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry
Bulb (44.6°F Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb)
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor
-7/-8°C
5. Specifications are subjected to change without prior notice for further improvement.
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb)
and outdoor air temperature of 35°C Dry Bulb (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb)
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry
Bulb (44.6°F Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb)
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor
-7/-8°C
5. Specifications are subjected to change without prior notice for further improvement.
- Long piping up to 15 meters during single split connection only
• Easy to use remote control
• Quality Improvement
- Random auto restart after power failure for safety restart operation
- Gas leakage protection
- Prevent compressor reverse cycle
- Inner protector to protect Compressor
- Noise prevention during soft dry operation
• Operation Improvement
- 24-hour timer setting
• Serviceability Improvement
- Breakdown Self Diagnosis function
11
4Location of Controls and Components
4.1.Indoor Unit
4.2.Outdoor Unit
4.3.Remote Control
12
5Dimensions
5.1.Indoor Unit
13
5.2.Outdoor Unit
14
6Refrigeration Cycle Diagram
15
7Block Diagram
16
8Wiring Connection Diagram
8.1.Indoor Unit
17
8.2.Outdoor Unit
18
9Electronic Circuit Diagram
9.1.Indoor Unit
19
9.2.Outdoor Unit
20
10 Printed Circuit Board
10.1.Indoor Unit
10.1.1.Main Printed Circuit Board
21
10.1.2.Power Printed Circuit Board
10.1.3.Indicator Printed Circuit Board
22
10.2.Outdoor Unit
23
11 Installation Instruction
11.1.Select the Best Location
11.1.1.Indoor Unit
• Do not install the unit in excessive oil fume area such as
kitchen, workshop and etc.
• There should not be any heat source or steam near the unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall, ceiling,
fence or other obstacles.
• Recommended installation height for indoor unit shall be at
least 2.5 m.
11.1.2.Outdoor Unit
• If an awning is built over the unit to prevent direct sunlight or
rain, be careful that heat radiation from the condenser is not
obstructed.
• There should not be any animal or plant which could be
affected by hot air discharged.
• Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
• Do not place any obstacles which may cause a short circuit
of the discharged air.
• If piping length is over the [piping length for additional gas],
additional refrigerant should be added as shown in the table.
11.1.3.Indoor/Outdoor Unit Installation
Diagram
Piping
Gas
size
Li-
quid
1/4”5
Model
CE9*** 1.0HP 3/8”
CE12*** 1.5HP 1/2”5315207.5
Horse
Power
(HP)
Std.
Length
(m)
Max.
Ele-
vation
(m)
5315207.5
Min.
Piping
Length
(m)
Max.
Piping
Length
(m)
Additional
Refri-
gerant
(g/m)
Piping
Length
for
add.
gas
(m)
Example: For CE9***
If the unit is installed at 10 m distance, the quantity of additional
refrigerant should be 50 g .... (10-7.5) m x 20 g/m = 50 g
24
11.2.Indoor Unit
11.2.1.How to Fix Installation Plate
The mounting wall is strong and solid enough to prevent it from
the vibration.
ModelDimension
CE9***
CE12***
The centre of installation plate should be at more than at
right and left of the wall.
The distance from installation plate edge to ceiling should more
than .
From installation plate left edge to unit’s left side is .
From installation plate right edge to unit’s right is .
B : For left side piping, piping connection for liquid should be
about from this line.
: For left side piping, piping connection for gas should be
about from this line.
485 mm 82 mm 165 mm 158 mm 127 mm 85 mm
11.2.2.To Drill a Hole in the Wall and Install
a Sleeve of Piping
1. Insert the piping sleeve to the hole.
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about 15 mm from the
wall.
When the wall is hollow, please be sure to use the sleeve
for tube ass’y to prevent dangers caused by mice biting
the connecting cable.
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
1. Mount the installation plate on the wall with 5 screws or
more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with ø70 mm hole-core drill.
• Line according to the left and right side of the installation
plate. The meeting point of the extended line is the
center of the hole. Another method is by putting
measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the
distance namely 128 mm for left and right hole
respectively.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanting to the outdoor side.
11.2.3.Indoor Unit Installation
25
1. For the right rear piping
2. For the right and right bottom piping
3. For the embedded piping
26
(This can be used for left rear piping and bottom piping also.)
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