This technical guide provides instructions for using the Modular Service
Tool SD and Modular System Manager SD with the VAV/CAV, MUA II & VAV/
Zone Controllers only. If you are using a different controller, you can download the applicable SD Technical Guide listed below from our website at
http://orioncontrols.com/literature-new.html. The technical guides can also
be printed from the SD card.
The Modular Service Tool and Modular System Manager are equipped with
an SD memory card. This SD card can be removed and easily updated
through a computer by downloading updates, as they become available,
from our website to your computer.
In order to perform any updates, your computer needs an SD card drive or
you will need to purchase an SD card adapter.
Download instructions are found in Appendix B on page 68 of this manual.
www.orioncontrols.com
WattMaster Controls, Inc.
8500 NW River Park Drive · Parkville , MO 64152
Toll Free Phone: 866-918-1100
PH: (816) 505-1100 · FAX: (816) 505-1101 ·
E-mail: mail@wattmaster.com
Visit our website at www.orioncontrols.com
AAON® is a registered trademark of AAON, Inc., Tulsa, OK.
WattMaster Controls, Inc. assumes no responsibility for errors
or omissions.
This document is subject to change without notice.
Form: OR-VAVCAVMUAIIOISD-TGD-01C
Copyright November 2013 WattMaster Controls, Inc.
TABLE OF CONTENTS
OVERVIEW & SYSTEM CONNECTION ............................................................................................. 5
Modular Service Tool................................................................................................................................................5
Modular System Manager SD ..................................................................................................................................6
MODULAR SERVICE TOOL SD ...................................................................................................... 10
Display Screens and Data Entry Keys ...................................................................................................................10
Initialization & Setting the Time & Date .................................................................................................................. 11
Setting the Operating Mode & Energy Timer .........................................................................................................12
SYSTEM MANAGER SD .................................................................................................................16
Display Screens and Data Entry Keys ...................................................................................................................16
Initialization & Setting the Time & Date ..................................................................................................................17
Setting the Operating Mode ...................................................................................................................................18
VAV/CAV Setpoint Screen Index ............................................................................................................................30
VAV/CAV Status Screen Index ...............................................................................................................................38
VAV/CAV Status Screens .......................................................................................................................................39
MUA II CONTROLLER CONFIGURATION ...................................................................................... 42
MUA II Confi guration Screen Index ........................................................................................................................42
MUA II Confi guration Screens ................................................................................................................................43
MUA II Setpoint Screen Index ................................................................................................................................45
MUA II Setpoint Screens ........................................................................................................................................46
MUA II Status Screen Index ...................................................................................................................................50
MUA II Status Screens ...........................................................................................................................................51
VAV/Zone Status Screens ......................................................................................................................................60
VAV/Zone Damper Force Modes ...........................................................................................................................62
MiniLink PD Status Screens ..................................................................................................................................64
VAV/CAV/MUA Outputs Force ................................................................................................................................65
APPENDIX A - SAVING, LOADING, AND COPYING SETPOINTS ................................................... 66
APPENDIX B - UPDATING YOUR SD MEMORY CARD ................................................................... 68
INDEX ............................................................................................................................................ 71
SYSTEM CONNECTION
Modular Service Tool SD
Zone
Zone
Modular Service Tool SD
RS-485COMM
HAND
R
T
HELDPLUG
SHLD
2.02"
4.75”
Mode
Selection
SD CARD SLOT
(Push to Eject)
13
4
708
The OE391-12 Modular Service Tool SD is a system operator interface
that provides a direct link to enable the system operator to view the
status, confi gure, and adjust the setpoints of the VAV/CAV, MUA II,
VCM, VCM-X, VCM-X E-BUS, RNE, VCB-X, SA E-BUS or VAV/
Zone Controller on the control system communications loop. However,
E-BUS
this manual only applies to VA V/CAV , MUA II, and VAV/Zone Controllers. See note in the inside front cover for the list of manuals that pertain
to other controllers.
The Modular Service Tool is housed in an attractive black plastic
enclosure. The display area is covered with a clear plastic bezel for
protection of the display screen. The Modular Service Tool has a
4-line-by-20-character display panel with adjustable contrast control
and a 27-key membrane keypad for data selection and entry. All keypad
operations are simple and straight forward, utilizing non-cryptic plain
English language messages. Menu-driven programming allows for
easy setup and operation without the need for specialized training. The
Modular Service T ool is supplied with a programmable 4 Gigabyte SD
memory card, with (4) AA 1.5 V batteries, a wall mount a DC power
10.00”
supply, a mini-Din communication cable, and an E-BUS communication
cable. The mini-Din cable allows you to connect the Modular Service
Tool to any Orion controller which has a mini-Din connector socket for
2
5
6
9
-
programming, monitoring, and troubleshooting purposes.
The Modular Service Tool is also equipped with an EBC E-BUS port
and an RS-485 three conductor terminal block port. The E-BUS port and
included E-BUS cable are used for updating E-BUS Module software
(described in Appendix C). The RS-485 port is used for hard-wiring to
older controllers that do not have a mini-DIN connector socket.
Figure 1: Modular Service Tool SD Dimensions
The Modular Service Tool is designed to be hand-carried. Its rugged
plastic housing provides superior protection for the electronic components housed inside. The Modular Service Tool is a top-quality service
tool that will stand up to the demands of the typical job site environment
for many years.
4
Revised: 8/30/13
VAV/CAV/MUA Operator Interface SD
SYSTEM CONNECTION
Modular Service Tool SD
Modular Service Tool SD
Whether you have a Stand Alone, Interconnected, or Networked Orion
Controls System, the Modular Service Tool always connects to the
controller or a VAV/Zone Controller via a prefabricated cable that is
supplied with the service tool. The Modular Service Tool cable is terminated on both ends with a mini-DIN connector. Attach one end to the
Modular Service Tool and the other end to the mini-DIN connector on
the controller. If this is an Interconnected System, all controllers that are
interconnected with communications cable can be programmed from any
controller on the loop. If this is a Networked System, all controllers on
the entire Networked System can be programmed from one controller.
Male DIN Connector
Connector Cable
RS-485
Port
Be sure that the Modular Service Tool’s SD memory card is inserted
correctly and that the Modular Service T ool has fresh batteries installed
or that it is connected to a power source using the supplied power pack
before attempting any programming of the controller. See Figur e 2 for
connection details.
Female DIN
Connector
Typical Controller Board
EBC
E-BUS
Port
The Modular Service ToolCan Be
Connected To
Or VAV/Zone Controller By
Plugging One End Of The
Supplied Cable Into the
Modular Service Tool DIN
Connector And The Other End
Into The DIN Connector On The
Controllers.
A Unit Controller
UP
PREV
DOWN
CLEAR
ESC
ENTER
13
2
5
MINUS
6
9
-
4
708
DEC
SD Memory Card
Mode
Selection
STATUS
SETPOINTS
SCHEDULES
OVERRIDES
ALARMS
CONFIGURATION
BALANCE- TEST
ON
Power On Button
Figure 2: Modular Service Tool SD
VAV/CAV/MUA Operator Interface SD
Modular Service Tool SD
NEXT
Be Sure The Modular Service
Tool Is ConnectedToThe
Supplied Power Pack Or Has
Fresh Batteries Installed Before
Attempting Programming Of The
Controller. Be Sure The PowerIs
Turned Off On The Modular
Service Tool Before Connecting
The Cable To The Controller.
Revised: 8/30/13
5
SYSTEM CONNECTION
Modular System Manager SD
Zone
Zone
Modular System Manager SD
9.00"
13
2
5
6
4
708
9
DEC
MINUS
-
UP
PREV
ESC
DOWN
ENTER
Figure 3: Modular System Manager SD Dimensions
STATUS
SETPOINTS
NEXT
SCHEDULES
CLEAR
OVERRIDES
ALARMS
6.25"
1.81"
The OE392-12 Modular System Manager SD provides a direct link to
enable you to view the status and adjust the setpoints of the VCM-X,
VCM-X E-BUS, VCB-X, RNE, SA E-BUS, VCM, VAV/CA V, MUA II
or VAV/Zone Controller on the control system communications loop.
The System Manager SD is housed in a beige-colored plastic enclosure.
The System Manager has a programmable 4 Gigabyte SD card and is
equipped with a 4-line-by-20-character backlighted display panel and
a 24-key membrane keypad for data selection and entry. All keypad
operations are simple and straight forward, utilizing non-cryptic plain
English language messages. Menu-driven programming allows for
easy setup and operation without the need for specialized training. The
System Manager also has 2 integral LEDs for user notifi cation of system
alarm conditions and override initiations. Protection from unauthorized
users is provided by the System Manager’s integral multi-level passcode
authorization programming.
On a Networked System, the Modular System Manager is connected to
the communications and power loop of the system via modular cables
that simply plug into the System Manager board and the Power/Comm
Distribution Board. This virtually eliminates wiring errors and makes
installation fast and easy. When it is to be connected to a Stand-Alone
system, a cable with modular connectors on one end and stripped wire
ends on the other end is provided to facilitate connecting communications
and power to the Modular System Manager from the 24 VAC power
source and the HVAC unit controller communication wiring terminals.
The Modular System Manager is designed for wall mounting. Mounting
holes are provided to attach the Modular System Manager to a standard
handy box. It is recommended that the System Manager be mounted at
approximately eye level to allow for ease of programming and reading
of the display. The System Manager is typically mounted in the building manager’s or superintendent’s of fi ce or in an equipment room. The
attractive enclosure is quite suitable for mounting in any location.
6
VAV/CAV/MUA Operator Interface SD
SYSTEM CONNECTION
Modular System Manager SD Network Connection
Network Connection
As previously described, when you are connecting the Modular System
Manager to a Networked System, the Modular System Manager is connected to the communications and power loop of the system via modular
cables. These cables simply plug into the System Manager board and to
any device with modular connectors on any local loop on the system.
Devices with modular connectors include the Power/Comm Distribution
Board, VAV/Zone controller, and MiniLink Polling Device. By using
these plug-in connections, wiring errors are virtually eliminated and
system installation is fast and easy. See Figur e 4 below for typical connection information. See Figure 5on page 8 for typical Power/Comm
board wiring and connection information.
Modular System Manager SD
Back View
GB
4
When the System Manager is to be connected to a Stand Alone system,
a 12-foot cable with modular connectors on one end and stripped wire
ends on the other end is provided for this purpose. This is used to facilitate connecting communications and power wiring to the Modular
System Manager from a 24 VAC power source and to the HVAC unit
controller communication wiring terminals. See Figure 6on page 9
for wiring details. If the supplied cable wire is not long enough for
your installation, a standard modular cable of the correct length can
be purchased through WattMaster and one of the modular connectors
can be cut off to allow for the transformer and communication terminal
wiring connections. It is recommended that you do not splice the communications wire if at all possible. The transformer should be rated at
6 VA minimum power output.
NOTE: For Stand-Alone
Installations (No CommLink
or MiniLink), All TERM
Jumpers Must Be ON.
For All Applications With
CommLink(s) Or MiniLink(s),
All Jumpers Must Be OFF.
Power/Comm Cables To
Power/Comm
Board, MiniLink Polling Device
Or VAV/Zone Controllers On
Local Loop.
Figure 4: Modular System Manager SD - Network
VAV/CAV/MUA Operator Interface SD
All Modular Power/Comm
Cables Are To Be
WattMaster Part Number
PCC-xx Or PCCE-xx
Cables.
Distribution
7
SYSTEM CONNECTION
Power/Comm Board Wiring
Zone
Zone
WARNING!
DO NOT GROUND THE 24V TRANSFORMER
THAT IS TO BE USED WITH THE POWER/COMM
BOARDS. GROUNDING OF THE TRANSFORMER
WILL DAMAGE THE POWER/COMM BOARD
AND ALL BOARDS CONNECTED TO IT. A
SEPARATE TRANSFORMER MUST BE USED
FOR EACH POWER/COMM BOARD. NO
EXCEPTIONS. DO NOT CONNECT ANY OTHER
DEVICES TO THE TRANSFORMER USED FOR
THE POWER/COMM BOARD!
Line Voltage
24VAC
24VAC Transformer (By Others)
4 Amp Slow Blow Fuse
A Power/Comm
Connect With The MiniLink PD Instead
2 Conductor Twisted Pair With Shield
Using
CableA Power/Comm
. You Can Also Use
Cable To Connect With
Board, A System Manager Or A VAV/Zone
Controller.
Cable Can Be Used To
Another Power/Comm
Local Loop RS-485
CUS
R
Of
If Desired, Instead Of Using A
Power/Comm Cable, You Can Use 2
Conductor Twisted Pair With Shield
Cable To Connect To The Power/
Comm Board From The Unit
Controller, MiniLink PD, Or Another
Power/Comm Board.
All Comm Loop Wiring Is
9600 Baud
T
SH
R
Straight Thru
T
SH
R
T
T
SH
SH
R
R
NOTE:
Diagram Shown Is For Wiring Of
Power/Comm Board When Used
For Connecting Local Loop Devices
Such As VAV/Zone Controllers,
System Manager(s) and Other
Power/Comm Boards.
System Manager, Or VAV/Zone Controllers On Local Loop Only.
Figure 5: Typical Power/Comm Board Wiring
8
Power/Comm Cable ToPower/Comm
OtherBoard(s),
VAV/CAV/MUA Operator Interface SD
Local Loop RS-485
9600 Baud
Modular System Manager SD
Back View
GB
4
SYSTEM CONNECTION
Stand Alone Connection
NOTE: If Desired A Power/Comm Board As
Used With The Networked System Can Be
Installed And Wired Instead Of Using The
Pigtail Cable Wiring Shown Below. See The
Networked System Wiring Diagram For
Details.
Use Supplied Modular Cable
With Stripped Ends For
Connection To Terminal Block
And Transformer
WHITE (T)
DRAIN WIRE (SHLD)
BLACK (R)
RED (24 VAC)
BROWN (GND)
GREEN (GND)
Rated For 6 VA Minimum
Class 2 Transformer
NOTE: For Stand-Alone
Installations (No CommLink
or MiniLink), All TERM
Jumpers Must Be ON.
For All Applications With
CommLink(s) Or MiniLink(s),
All Jumpers Must Be OFF.
T
SHLD
R
Controller Board
Figure 6: Modular System Manager SD - Stand Alone
VAV/CAV/MUA Operator Interface SD
9
MODULAR SERVICE TOOL SD
Modular Service Tool Keys
Operator Interfaces
In order to confi gure and program the Orion System controllers, you
must have an Operator’s Interface or a personal computer with the Prism
II computer front-end software installed. Three different Operator Interfaces are available for programming of the Orion Controls System—the
Modular Service Tool SD, the Modular System Manager, and/or the
System Manager TS II. These devices allow you to access the status and
setpoints of the controllers on your communications loop. This manual
describes the Modular Service Tool SD. If using the Modular System
Manager or System Manager TS II, please see the Operator Interfaces T echnical Guide or the System Manager TS II Technical Guide. If using
Prism II, please see the Prism II Technical Guide.
The Modular Service T ool allows you to view any input or output status
and change any setpoint to fi ne-tune the operations of the total system.
All keypad operations are simple and straightforward, utilizing noncryptic plain English messages.
Display Screens & Data Entry Keys
See the chart below for a list of the keypad descriptions and functions.
Keypad
Key Function
Description
ESC
ENTER
Clear
Minus
DEC
Use this key to exit from screens or
from data entry or to return to the
Main Menu from any screen in the
system.
Use this key to enter a new value.
If a data entry mistake is made,
press this key to clear the data entry
fi eld and start over. This key also
turns off the power to the Service
Tool when on the
Main Menu Screen
If a setpoint with a negative value
is required, press this key for the
minus sign.
Press this key when entering data
that requires a decimal point.
Use these keys to change values
in the Confi guration Screens as
prompted.
Use these keys to step backward or
forward through the screens.
Mode Selection Buttons
The Modular Service Tool is provided with “Mode Selection Buttons.”
These buttons give you instant access to the specifi c mode desired without
having to scroll through several menu screens to get there.
Button
Description
STATUS
SETPOINTS
SCHEDULES
OVERRIDES
ALARMS
CONFIGURATION
BALANCE-TEST
Notes:
(1) The Modular Service T ool will only search the Overrides
one loop at a time. You must enter the Loop number and the
MiniLink PD unit ID (60).
Table 2: Button Descriptions
Mode Selection Buttons
Pressing this button takes you
directly to the controller
“Status” screens.
Pressing this button takes you
directly to the controller
“Setpoints” screens.
Pressing this button takes you
directly to the controller
“Schedules” screens.
Pressing this button takes you
directly to the controller “Overrides” screen. See the “Override
Button” section on page 13 for a
description of this function.
See Note 1 below.
Pressing this button takes you
directly to the controller
“Alarms” screen. See the “Alarms
Button” section on page 13 for a
description of this function.
Pressing this button takes you
directly to the controller
“Confi guration” screens.
Pressing this button takes you
directly to the controller
“Balance-Test” screens.
Table 1: Keypad Descriptions
10
VAV/CAV/MUA Operator Interface SD
MODULAR SERVICE TOOL SD
Initialization & Setting the Time & Date
Modular Service Tool Initialization
Modular Service Tool Initialization Screen
After connecting the Service Tool to the controller with the supplied
cable, press <ON>. The Initialization Screen will appear followed by
the Main Menus as shown below. If there is no SD card installed, the
second screen will display, “No SD Card Connected! Powering Down!”
Initializing
Service Tool vX.XX
WattMaster Controls
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
3) Energy Saving
4) Update Software
NEXT) More Options
ESC) Exit Menu
Although the times are displayed on the Main Screen in a standard 12hour format, you must program them using the 24-hour military format.
If you confi gured the Unit Controller to use its own Internal Schedules,
the Occupied/Unoccupied modes are calculated on the basis of the current real time clock reading.
The two screens that follow will appear. To scroll through the fi elds,
press
<> or <ENTER>. In order to save a new value, you must
press
<ENTER>.
Program Time/Date
Day (Sunday=0): X
Enter Hr. (0-23): XX
Enter Minutes : XX
Day - Enter the Day of the Week (0 to 6)
Sunday = 0
Hours (Hr) - Enter Hours in 24-Hour Military Format
(1700 = 5:00 PM)
Minutes - Enter the Minutes
(0 to 59)
Programming the Date
NOTE: Once you press <ESC> while at the Main Menus shown
above, the only way you can access it again is to cycle
power.
Setting The Time & Date
The Modular Service Tool is equipped with a real time clock chip
allowing it to maintain the correct time. Once you have programmed
the correct time and date, the information is broadcast globally to all
controllers on the entire system.
NOTE: If you are in a time zone that has daylight savings, you
will need to manually adjust the time twice a year.
Programming the Time
From the Main Menu shown below, press <1> on your keypad to access
the Set Time & Date Screens. (You may have to cycle power to access
the Main Menu).
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
To scroll through the fi elds, press <> or <ENTER>. In order to save
a new value, you must press <ENTER>.
Program Time/Date
Month (1-12): XX
Day (1-31): XX
Year (00-99): XX
Month - Enter the Month (1 to 12)Day - Enter the Day of the Month (1 to 31)Year - Enter the current Year with two digits (00 to 99)
When you have fi nished programming the time and date, press <ESC>
to return to the Main Menu shown below.
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
VAV/CAV/MUA Operator Interface SD
11
MODULAR SERVICE TOOL SD
Setting the Operating Mode and Energy Saving Timer
Setting the Operating Mode
The Operating Mode is displayed on the last line of the Main Screen
as shown below. The factory default setting for the Service Tool is LS (Low Speed) Stand Alone Mode. LS Stand Alone Mode is the correct confi guration for the Unit Controller when in Stand Alone Mode.
Service Tool vX.XX
Wednesday Operations
01/16/13 02:21 PM
LS Stand Alone Mode
If you are using this Service Tool on a communications loop and have
an installed MiniLink PD or CommLink, you will need to change the
setting to LS (Low Speed) Network Mode.
If your display indicates a different mode than the one you need, press
<2> at the Main Menu shown below. You will have to cycle power to
get to this screen by pressing <CLEAR> to power down and <ON> to
power back on..
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
The Communications Screen will appear as shown below.
Stand Alone Mode
Lo Speed Connection
Use Left/Right Arrow
To Change Selections
Press<> or <> to select the proper mode of operation.
When you have made your selection, press
screen will appear.
You Have Changed The
System Mode
Press Any Key To
Continue
<ENTER>. The following
Setting the Energy Saving Timer
The Modular Service T ool has a built-in timer that can be programmed
to shut the Service T ool off after a specifi ed period of time if no buttons
are pressed. This is a very useful feature if you are powering the Service
Tool from the internal batteries.
To set the Ener gy Saving T imer , press <NEXT> at the fi rst Main Menu
and <3> at the second Main Menu shown below. (You may have to
cycle power to get to these screens).
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
3) Energy Saving
4) Update Software
NEXT) More Options
ESC) Exit Menu
The Energy Saving Screen will appear as shown below:
Energy Saving
Automatic Power Down
Minutes: xx
Press ESC to Exit
Enter the number of minutes you want the Service Tool to stay active
before it automatically powers down and press <ENTER>. To cancel
the automatic power down, enter <99> and press <ENTER>. After
you have entered a number between 1 and 99 minutes, press
to exit the screen.
The Main Menu will appear again as shown below:
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
<ESC>
Press any key to continue. The Main Menu will appear as shown below:
12
VAV/CAV/MUA Operator Interface SD
MODULAR SERVICE TOOL SD
Alarm and Override Search
Modular Service Tool Alarm Search
NOTE: When you press the <ALARMS> button on the Modular
Service T ool, it will search only the unit ID that you have
entered; therefore, you must search each unit individually
to access all alarms for that controller.
To search for alarms, press < ALARMS> while on any screen but the Main Menu. The Unit Selection Screen will be displayed.
Unit Selection*00*
Enter Unit ID#
Selected ID#: XXXX
Enter the Unit ID of the controller the Service T ool is connected to and
press<ENTER>. Once communication is established, the *00* message
will go away. Then
NOTE: If the *00* remains, it indicates a communication failure
One of the following screens will appear:
press <>.
to the controller.
Modular Service Tool Override Search
When a space sensor with override option is used with any VAV/Zone
or Unit Controller, the Modular Service Tool can determine and report
any controllers that are currently operating in an override condition on
a specifi c Loop by entering a Loop ID number and then doing a search.
NOTE: When you press the <OVERRIDES> button on the
Modular Service Tool, it will search only the Loop
number that you enter; therefore, you must search each
loop individually to access all overrides.
To access the Overrides Screen, press
Modular Service Tool’s keypad. A screen will appear asking you to
enter the unit ID.
Unit Selection*00*
Enter Unit ID#
Selected ID#: 160
Enter the Unit ID for the MiniLink PD (MLPD) of the loop you wish
to search. and press <ENTER>. The MLPD is always address 60 on
each loop. So the unit ID of any particular MLPD would be the loop
number followed by 60. In the example above, Loop 1, address 60 has
been entered. Once communication is established, the *00* message
will go away. Then
press <>.
<OVERRIDES> from the
VAV/CAV/MUA V.XXX
NO ALARMS
VAV/CAV/MUA V.XXX
ALARMS PRESENT
SCROLL DOWN TO VIEW
Press<> to scroll through all the alarms for the controller that the
Modular Service Tool is connected to.
To clear any alarms that are found, you must fi x the problem indicated
in the alarm. Once the problem is fi xed, the alarm will clear from the
screen the next time the unit is polled.
NOTE: If the *00* remains, it indicates a communication failure
to the controller.
If communications are successful, one of the following screens will
appear:
VAV/CAV/MUA V.XXX
NO OVERRIDES
VAV/CAV/MUA V.XXX
OVERRIDES PRESENT
SCROLL DOWN TO VIEW
After the Service Tool completes its search, it will post a message to
tell you if there are overrides present. If there are overrides, press
and all units on the loop will be listed showing ‘Override: Yes or No.’
Press
<OVERRIDES> again to access overrides on a different loop.
Enter the Unit ID of the MLPD of that loop.
<>
VAV/CAV/MUA Operator Interface SD
13
MODULAR SERVICE TOOL SD
Schedules and Holidays
Scheduling
You can access the Unit Controller Scheduling Screens by pressing
<SCHEDULES>. The Unit Selection Screen will be displayed.
Unit Selection*00*
Enter Unit ID#
Selected ID#: XXXX
Enter the Unit ID of the controller the Service T ool is connected to and
press
<ENTER>. Once communication is established, the *00* message
will go away. Then
NOTE: If the *00* remains, it indicates a communication failure
Press the
<> button and then press <ENTER> to access the schedul-
ing function you wish to view.
press <>.
to the controller.
Schedule Menu
Schedule Override
Week Schedules
Holidays
The screens will step through the Start Time and then the Stop Time
for each day of the week. You can quit at any point in the process by
pressing <ESC>. There are two Start/Stop events available per day, so
the screen will show which event is being programmed. If you need
only one event, keep Event #2’s times set at ZERO.
All times are in 24-hour military format, so 5:00 PM would be entered
as 1700.
If both the Start and Stop Times are ZERO, the schedule is in a continuous OFF mode. (Also, use for Remote Forced Occupied applications
using the Forced Occupied Binary Input.)
If both the Start and Stop Times are 2359, the schedule is in a continuous ON mode.
NOTE: The second line displays which day of the week is cur-
rently being programmed. The day of the week automatically increments as you exit the Event #2 screen for the
day and continue to the next day’s Event #1 screen.
CAUTION: The controller ships with all schedules set to
zero so that the controller will not attempt to heat
or cool before you have confi gured the system.
If you are using the internal scheduling capability of the Unit Controller, set the schedule hours and holiday periods from the menu shown
above. You can also force the unit to operate continuously in occupied
or unoccupied mode by selecting the Schedule Override menu item and
entering the desired command.
Holiday Start/Stop Day Selection
VAV/CAV/MUA Hldy
Holiday # 1
Start Mon/Day.: XXXX
[ July 4
VAV/CAV/MUA Hldy
Stop Mon/Day.: XXXX
[ July 5
The screens will step through the 14 possible holidays, one period at
a time. Line 2 shows which holiday is currently being programmed.
Since a holiday period can encompass more than one day, you need to
program the day the holiday starts and the day the holiday ends. If your
holiday only lasts one day, simply set both the Start Day and the Stop
Day to the same value. Remember to combine the month and day into
a single four-digit value.
EXAMPLE: 704 = July 4
1225 = December 25
th
= 704 ]
Holiday # 1
th
= 705 ]
th
(NOTE: Leading zero not required)
th
If you are using an external contact closure to signal the occupied mode,
you must access the Week Schedule Screens and set all start and stop
times to zero to prevent the internal schedule from turning the equipment on when you don’t want it to operate.
The 14 holidays all use the same Start and Stop times which you program
on this screen and the next. You must enter the time in 24-hour military
format, the same as a regular week schedule.
Normally, the holidays will operate in an unoccupied mode or a reduced
schedule mode. There are two start/stop events available on holidays to
match the standard schedule number of events.
Schedule Override
VAV/CAV/MUA Ovrd
Schedule Override
Enter Override...: X
[0=Auto 1=On 2=Off]
If you want to force the unit to operate in a continuous Occupied or
Unoccupied mode, select this menu item to activate the desired method.
If a Schedule Override is active, all other methods of schedule control
are ignored (Push-Button, Internal, and Remote).
As you can see on the last line of the display, enter
ously in the Occupied Mode or <2> to run continuously in the Unoccupied Mode. To restore normal schedule operations, enter <0>.
This override remains in effect until canceled and does not time-out
like the Output Overrides do after 10 minutes of no communications.
NOTE: Do not use the Force OFF mode in place of setting all
the week schedules to ZERO if you are using a Remote
Signal for your scheduling since the Override has priority
over the Remote Signal.
<1> to run continu-
VAV/CAV/MUA Operator Interface SD
15
MODULAR SYSTEM MANAGER SD
System Manager SD Keys and Buttons
Zone
Zone
Operator Interfaces
In order to confi gure and program the Orion System controllers, you
must have an Operator’s Interface or a personal computer with the
Prism 2 computer front-end software installed. Three different Operator Interfaces are available for programming of the Orion Controls
System—the Modular Service Tool SD, the Modular System Manager
SD, and/or the System Manager TS II. These devices allow you to access the status and setpoints of the controllers on your communications
loop. This manual describes the Modular System Manager SD. If using
the Modular Service Tool SD, please see the Modular Service Tool SD
Quick Start Guide. If using the System Manager TS II, please see the
System Manager TS II T echnical Guide. If using Prism 2, please see the
Prism 2 Technical Guide.
The Modular System Manager SD allows you to view any input or output
status and change any setpoint to fi ne-tune the operations of the total
system. All keypad operations are simple and straightforward, utilizing
non-cryptic plain English messages.
Display Screens & Data Entry Keys
See the chart below for a list of the keypad descriptions and functions.
Key Function
Keypad
Modular System Manager SD
Description
ESC
ENTER
Clear
Minus
DEC
Use this key to exit from screens or from data
entry or to return to the Main Menu from any
screen in the system.
Use this key to enter a new value.
If a data entry mistake is made, press this key
to clear the data entry fi eld and start over.
If a setpoint with a negative value is required,
press this key for the minus sign.
Press this key when entering data that re-
quires a decimal point.
Use these keys to change values in the Con-
fi guration Screens as prompted.
Use these keys to step backward or forward
through the screens.
Mode Selection Buttons
The Modular System Manager is provided with “Mode Selection Buttons.” These buttons give you instant access to the specifi c mode desired
without having to scroll through several menu screens to get there.
Button
Description
STATUS
SETPOINTS
SCHEDULES
OVERRIDES
ALARMS
Notes:
(1) This button only functions when the system is confi gured for
“Network Mode” or “Multiple MGRS Mode.” It will not function
in “Stand Alone Mode.”
(2) The “Search for Units” function must be performed on the
System Manager upon initial system setup before this function
will be available. See the “Network Mode & Multiple Managers
Loop Search” on page 20 of this manual for complete instructions
on performing a loop search.
Table 4: Button Descriptions
Modular System Manager SD
Pressing this button takes you directly to
the controller “Status” screens.
Pressing this button takes you directly to
the controller “Setpoints” screens and
“Confi guration” menu.
Pressing this button takes you directly to
the controller “Schedules” screens.
Pressing this button takes you directly to
the controller “Overrides” screen. See the
“Override Button” section on page 21 for a
description of this function.
See Notes 1 & 2 below.
Pressing this button takes you directly to
the controller “Alarms” screen. See the
“Alarms Button” section on page 21 for a
description of this function.
See Notes 1 & 2 below.
Table 3: Keypad Descriptions
16
VAV/CAV/MUA Operator Interface SD
MODULAR SYSTEM MANAGER SD
Initialization & Setting the Time & Date
System Manager SD Initialization
System Manager SD Initialization Screen
After connecting the System Manager to the controller with the supplied
cable, press <ON>. The Initialization Screen will appear followed by
the Main Menus as shown below. If there is no SD card installed, the
second screen will display, “No SD Card Connected! Powering Down!”
NOTE: After exiting these screens, you can access them again
by pressing<ESC>and then <> or by cycling
power.
INITIALIZING
System Manager SD
vX.XX
WattMaster Controls
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
Programming the Time
From the Main Menu shown below, press <1>on your keypad to access
Set Time & Date Screens.
the
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
Although the times are displayed on the Main Screen in a standard
12-hour format, you must program them using the 24-hour military
format. If you confi gured the Unit Controller to use its own Internal
Schedules, the Occupied/Unoccupied modes are calculated on the
basis of the current real time clock reading.
The two screens that follow will appear. T o scroll through the fi elds,
press <> or
<ENTER>. In order to save a new value, you must
press <ENTER>.
Program Time/Date
Day (Sunday=0): X
Enter Hr. (0-23): XX
Enter Minutes : XX
3) Change Passcodes
4) Loop Search
NEXT) More Options
ESC) Exit Menu
5) Alarm Search
NEXT) More Options
ESC) Exit Menu
Setting The Time & Date
The System Manager SD is equipped with a real time clock chip allowing
it to maintain the correct time. Once you have programmed the correct
time and date, the information is broadcast globally to all controllers
on the entire system.
NOTE: A Level 1 or Level 2 User can set the time and date.
NOTE: If you are in a time zone that has daylight savings, you
will need to manually adjust the time twice a year.
Day - Enter the Day of the Week (0 to 6)
Sunday = 0
Hours (Hr) - Enter the Hour (0-23) in
24-Hour Military Format
(13 = 1:00 PM)
Minutes - Enter the Minutes
(0 to 59)
Programming the Date
To scroll through the fi elds, press<> or<ENTER>. In order to
save a new value, you must press
Program Time/Date
Month (1-12): XX
Day (1-31): XX
Year (0-99): XX
<ENTER>.
Month - Enter the Month (1 to 12)Day - Enter the Day of the Month (1 to 31)Year - Enter the current Year (0 to 99)
VAV/CAV/MUA Operator Interface SD
When you have fi nished programming the time and date, press <ESC>
to return to the Main Menu.
17
MODULAR SYSTEM MANAGER SD
Setting the Operating Mode
Zone
Zone
Setting the Operating Mode
The Operating Mode is displayed on the last line of the Main Screen
as shown below. The factory default setting for the System Manager is
LS (Low Speed) Stand Alone Mode.
System Manager SD
Wednesday Operations
01/16/13 02:21 PM
LS Stand Alone Mode
The System Manager must be confi gured for the correct mode of op-
eration for your system. There are 5 modes of operation available for
the Orion System—LS (Low Speed) Stand-Alone, HS (High Speed)
Stand-Alone, LS (Low Speed) Network, HS (High Speed) Network,
and LS (Low Speed) & HS (High Speed) Multiple MGRS.
If you are using this System Manager on a communications loop that
doesn’t have a MiniLink PD or CommLink connected to it and you have
a single System Manager on your system, then you need to operate in LS (Low Speed) Stand-Alone Mode. If you are using a VCB-X Controller
or GPC-XP Controller that is set for high speed, and you don’t have a
MiniLink PD or CommLink connected to the loop, then you will need
to change the setting to HS (High Speed) Stand Alone Mode.
If you are using the System Manager on a communications loop and
have an installed MiniLink PD or CommLink, you will need to change
the setting to LS (Low Speed) Network Mode. If you are using a VCBX Controller or GPC-XP Controller that is set for high speed, and are
using a MiniLink PD or CommLink, then you will need to change the
setting to HS (High Speed) Network Mode.
THIS ACTION REQUIRES
A SPECIAL HIGH LEVEL
PASSCODE CLEARANCE
Enter: XXXXXXX
Enter the seven digit passcode <2337377> to access the next screen.
You will then see the screen below displayed.
Stand Alone Mode
Lo Speed Connection
Use Left/Right Arrow
To Change Selections
Press < > or < > if you need to change the mode of op-
eration to LS (Low Speed) Stand-Alone, HS (High Speed)
Stand-Alone, LS (Low Speed) Network, HS (High Speed)
Network, LS (Low Speed) Multiple Manager or HS (High
Speed) Multiple Manager and then press
<ENTER> to save
your selection. If you are not using Multiple Manager Mode, press
<ESC>
at the screen below and continue scrolling right and left.
Multiple Manager
Unit Address: 0
Press ESC to Exit
If you are using this System Manager on a communications loop, have a
MiniLink PD or CommLink installed, and have multiple System Managers, then you need to operate in Multiple MGRS Mode.
If your display indicates a different mode than the one you need, press
<2> at the Main Menu shown below. You will have to cycle power to
get to this screen or by pressing
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
The Passcode Clearance Screen will appear as shown below.
<ESC> and <PREV>.
For Multiple MGRS Mode, enter the address at which you want this
particular System Manager to be set.
When multiple System Managers are used on a local loop, each must be
set with a unique address different from any other device on that loop.
You must perform this same operation again for each System Manager
installed. If you want one of these System Managers to be able to indicate
alarms and overrides for the entire system, you must select either LS or HS Network Mode on that particular System Manager.
Once you have the correct number per the display above displayed, press
<ENTER>. The following screen will appear telling you that you have
changed the system mode:
You Have Changed The
System Manager Mode
Press Any Key To
Continue
Press any key on the keyboard to exit this screen.
18
VAV/CAV/MUA Operator Interface SD
MODULAR SYSTEM MANAGER SD
Changing Passcodes
System Manager Passcodes
Changing the mode of operation, updating software, changing schedules,
and changing setpoints and confi gurations require passcode clearance.
The screen below will appear if this action requires passcode clearance.
THIS ACTION REQUIRES
PASSCODE CLEARANCE
Enter Passcode: XXXX
The System Manager has three levels of user access. All users can view
Status Screens. Level 1 users are limited to changing the Time and Date
and Operating Schedules. Level 2 users have complete system access.
Any status or setpoint fi eld can be read or reset from the System Manager.
These two levels of passcodes are programmable by any Level 2 user.
The default Level 1 passcode is “ 11 11” and the default Level 2 passcode
is “ 2222.”
If you wish to change either Level 1 or Level 2 passcodes, please see
the instructions that follow.
From the Main Status Screen, press
The following screen will appear:
<ESC> and then press<PREV>.
Passcodes can only be changed by a Level 2 user. Enter the passcode
and press
This screen allows you to enter new Level 1 and/or Level 2 passcodes.
Passcodes must always be four digits in length, so the usable range of
numbers is 1000 to 9999.
<ENTER>. The following screen will appear:
Enter New Passcode
Level 1.....: XXXX
Level 2.....: XXXX
[Must Be 4 Digits]
CAUTION: If you change the Level 2 passcode and can-not remember what it is, you will be locked
out of your system!
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
Press <> for the Next Menu. The following screen will be displayed:
3) Change Passcodes
4) Loop Search
NEXT) More Options
ESC) Exit Menu
Press <3> for Change Passcodes. The following screen will be displayed:
THIS ACTION REQUIRES
PASSCODE CLEARANCE
Enter Passcode: XXXX
VAV/CAV/MUA Operator Interface SD
19
MODULAR SYSTEM MANAGER SD
Loop Search and System Alarm Search
Zone
Zone
Network Mode & Multiple Managers
Loop Search
When the System Manager is confi gured for Network Mode, a loop
search must initially be performed for the System Manager to recognize
alarms or overrides. Also, when you have a system that has multiple
System Managers and you have one of the System Managers set to
(63) Network Mode for alarm and override indication, you must also
perform a loop search for that System Manager. This allows the System
Manager to be aware of all alarms and overrides for all local loops on
the entire system.
To access the Loop Search Screen, from the Main Menu Screen, press
<ESC> and then press<PREV>.
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
Press <> for Next Menu. The following screen will be displayed:
3) Change Passcodes
4) Loop Search
NEXT) More Options
ESC) Exit Menu
System Alarm Search
The System Manager can be used to search for all active alarms on the
system. You must confi gure the MiniLink PD to allow for “ Alarm Poll-
ing” for each controller you want polled for alarms. See the MiniLink PD
programming section on page 63 of this manual for setting information.
This option will alert you of the number of alarms present on individual
units, but will not tell you what type of alarm are present. Y ou will have to
perform and individual unit alarm search for detailed alarm information.
To access the Alarm Search Scr een , from the Main Menu Screen, press
<ESC> and then press<PREV>.
.
1) Set Time & Date
2) Communications
NEXT) More Options
ESC) Exit Menu
Press <> for Next Menu. The following screen will be displayed:
3) Change Passcodes
4) Loop Search
NEXT) More Options
ESC) Exit Menu
Press <4> for Loop Search. The following screen will be displayed:
Loop Search
Current Loop = XX
Loops Found = XX
Searching
The System Manager will now proceed to search all loops to fi nd the
MiniLink PDs that are connected to the system. The screen will display
the current loop being searched and the number of loops currently found.
Once the search is completed, the following screen will be displayed:
Loop Search
Finished
Loops Found = XX
Press ESC to Exit
The screen will display the number of loops found on your system. The
information will be saved into the System Manager’s memory . No further
loop searches will be required unless you add an additional MiniLink
PD to the Network System.
Press<> for Next Menu. The following screen will be displayed:
5) Alarm Search
NEXT) More Options
ESC) Exit Menu
Press<5> for Alarm Search. The entire system is searched from this
point. The following screen will be displayed:
Alarm Screen
SEARCHING!
Once the Alarm Search is complete, one of the following screens will
display:
Alarm Screen
XX ALARMS ON UNIT XX
20
VAV/CAV/MUA Operator Interface SD
MODULAR SYSTEM MANAGER SD
Unit Alarm Search and Override Search
Alarm Screen
NO ALARMS DETECTED
To check controllers individually for alarms, use the <ALARMS> button on the Main Display.
Unit Alarm Search
The System Manager can be used to search for all active alarms one
controller at a time.
Press<ALARMS>. The Unit Selection Screen below will be displayed.
Unit Selection*00*
Enter Unit ID#
Selected ID#: XXXX
Enter the Unit ID of the controller you wish to search and press <EN-
TER>. Once communication is established, the *00* message will go
away. Then
NOTE: If the *00* remains, it indicates a communication failure
The following screen will appear. The System Manager will search for
any active alarms on the unit and one of the following screens will appear:
press <>.
to the controller.
System Manager Override Search
NOTE: In order for the Override Search to work, a Loop Search
must be performed fi rst. See page 20 for details.
When a space sensor with override option is used with any VAV/Zone
Controller or Unit Controller, the System Manager can determine and
report any controllers that are currently operating in an override condition. This function requires that a MiniLink PD is installed on each
loop where the controllers may be located. The MiniLink PD must be
confi gured to allow for “Alarm Polling” for each controller that Override
Polling Enabled is desired for this function to work. See the MiniLink PD
programming section on page 63 of this manual for setting information.
To access the Space Sensor Overrides Screen, press
The following screen will appear.
Overrides Screen
SEARCHING!
After the System Manager completes its search, it will list the fi rst unit
on the system that is currently in the override mode. Press the
button to scroll through all units that are in the Override Mode.
Overrides Screen
Loop = 1 Unit = 59
OVERRIDE FOUND
<OVERRIDES>,
<>
CONTROLLER V.XXX
NO ALARMS
CONTROLLER V.XXX
ALARMS PRESENT
SCROLL DOWN TO VIEW
Press<> to scroll through all the alarms for the controller that the
Modular Service Tool is connected to.
To clear any alarms that are found, you must fi x the problem indicated
in the alarm. Once the problem is fi xed, the alarm will clear from the
screen the next time the unit is polled.
VAV/CAV/MUA Operator Interface SD
21
MODULAR SYSTEM MANAGER SD
Schedules and Holidays
Zone
Zone
Scheduling
Y ou can access the Controller Scheduling Screens by pressing <SCHED-
ULES>
. The screen below will appear because Scheduling requires
passcode clearance. A Level 1 or 2 passcode can change schedules.
THIS ACTION REQUIRES
PASSCODE CLEARANCE
Enter Passcode: XXXX
If the correct passcode was entered, the Unit Selection Screen will be
displayed.
Unit Selection*00*
Enter Unit ID#
Selected ID#: XXXX
Enter the Unit ID of the controller you wish to change schedules for
press <ENTER>. Once communication is established, the *00*
and
message will go away. Then
NOTE: If the *00* remains, it indicates a communication
If you are using the internal scheduling capability of the Controller, set
the schedule hours and holiday periods from the menu shown above.
Y ou can also force the unit to operate continuously in occupied or unoccupied mode by selecting the Schedule Override menu item and entering
the desired command.
If you are using an external contact closure to signal the occupied mode,
you must access the Week Schedule Screens and set all start and stop
times to zero to prevent the internal schedule from turning the equipment
on when you don’t want it to operate.
The screens will step through the Start Time and then the Stop Time
for each day of the week. You can quit at any point in the process by
pressing <ESC>. There are two Start/Stop events available per day, so
the screen will show which event is being programmed. If you need only
one event, keep Event #2’s times set at ZERO.
Press the <> button until the cursor is on the desired option and then
press <ENTER>.
22
All times are in 24-hour military format, so 5:00 PM would be entered
as 1700.
If both the Start and Stop Times are ZERO, the schedule is in a continuous OFF mode. (Use for Remote Signal Contact.)
If both the Start and Stop Times are 2359, the schedule is in a continuous ON mode.
NOTE:
The second line displays which day of the week is
currently being programmed. The day of the week
automatically increments as you exit the Event #2
screen for the day and continue to the next day’s Event
#1 screen.
CAUTION:The controller ships with all schedules set to
zero so that the controller will not attempt to heat
or cool before you have confi gured the system.
VAV/CAV/MUA Operator Interface SD
MODULAR SYSTEM MANAGER SD
Holiday Scheduling and Schedule Override
Holiday Start/Stop Day Selection
From the Unit Schedule Menu, select Holiday Schedules. The following
four screens will appear in order:
Hldy
Holiday # 1
Start Mon/Day.: XXXX
[ July 4
Stop Mon/Day.: XXXX
[ July 5
The screens will step through the fourteen possible holidays, one period
at a time. Line 2 shows which holiday is currently being programmed.
Since a holiday period can encompass more than one day, you need to
program the day the holiday starts and the day the holiday ends. If your
holiday only lasts one day, simply set both the Start Day and the Stop
Day to the same value. Remember to combine the month and day into
a single four-digit value.
EXAMPLE: 704 = July 4
th
= 704 ]
Hldy
Holiday # 1
th
= 705 ]
th
(NOTE: Leading zero not required)
1225 = December 25
th
Schedule Override
From the Unit Schedule Menu, select Schedule Override. The following
screen will appear:
Ovrd
Schedule Override
Enter Override...: X
[0=Auto 1=ON 2=OFF]
If you want to force the unit to operate in a continuous Occupied or
Unoccupied mode, select this menu item to activate the desired method.
If a Schedule Override is active, all other methods of schedule control
are ignored (Push-Button, Internal, and Remote).
As you can see on the last line of the display, enter <1> to run continu-
ously in the Occupied Mode orcupied Mode. To restore normal schedule operations, enter
This override remains in effect until canceled and does not time-out
like the Output Overrides do after 10 minutes of no communications.
NOTE:
Do not use the Force OFF mode in place of setting
<2> to run continuously in the Unoc-
<0>.
all the week schedules to ZERO if you are using a
Remote Signal for your scheduling since the Override
has priority over the Remote Signal.
The fourteen holidays all use the same Start and Stop times which you
program on this screen and the next. You must enter the time in 24-hour
military format, the same as a regular week schedule.
Normally, the holidays will operate in an unoccupied mode or a reduced
schedule mode. There are two start/stop events available on holidays to
match the standard schedule number of events.
VAV/CAV/MUA Operator Interface SD
23
Zone
VAV/CAV CONTROLLER CONFIGURATION
VAV/CAV Confi guration Screen Index
Zone
VAV/CAV Confi guration Screen Index
The available Confi guration Screens for the VAV/CAV Controller are
listed on the next few pages by sequential screen number. When the Unit
Controller is confi gured for the fi rst time, it is best to start with screen #1
and proceed to each screen in numerical order until you have viewed all
available Confi guration Screens. This ensures that you have seen all the
available Controller confi guration possibilities and have the opportunity
to change or accept the defaults for each screen.
Once the unit is confi gured and you decide to change one of the screen
options, it is helpful to know what screen number contains the confi gu-
ration you wish to change. With this in mind, the following is a list of
all the VA V/CAV Confi guration Screens in numerical order with a brief
listing of the confi guration feature available on each screen.
Screen #1 Constant Volume Mode Active
Screen #2 Controlling Sensor
Screen #3 Economizer Control By This AHU
Screen #4 Fan Cycle Mode Needed
Screen #5 Proof of Flow Switch Installed
Screen #6 OA Humidity Sensor Installed
Screen #7 Dehumidifi cation Installed
Screen #8 Relief Pressure Control Installed
Screen #9 Relief Pressure Control Reverse Acting
Screen #10 Supply Air Setpoint Reset Source
Screen #11 CO
Screen #12 CO
Screen #13 Air to Air Heat Pump Control
Screen #14 Broadcast Time Clock To Loop Units
Screen #15 Broadcast Outside Temperature
Screen #16 Broadcast Supply Temperature
Screen #17 Broadcast Humidity Reading
Screen #18 Broadcast Internal Schedule
Screen #19 Broadcast Status Fan & Heat
Screen #20 Broadcast VAV Boxes Force To Max
Screen #21 Broadcast VAV Boxes Force To Fixed
Screens #22-41 Relay Confi guration Relays 2-21
Sensor Installed
2
Sensor Maximum Reading
2
24
VAV/CAV/MUA Operator Interface SD
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