Design and specifications are subject to change without notice.
Page 2
SERVICING NOTICES ON CHECKING
required.
External exposure metal:
1. KEEP THE NOTICES6. PERFORM A SAFETY CHECK AFTER
SERVICING
As for the places which need special attentions,
they are indicated with the labels or seals on theConfirm that the screws, parts and wiring which
cabinet, chassis and parts. Make sure to keep thewere removed in order to service are put in the
indications and notices in the operation manual.original positions, or whether there are the
portions which are deteriorated around the
2. AVOID AN ELECTRIC SHOCKserviced places serviced or not. Check the
insulation between the antenna terminal or
There is a high voltage part inside. Avoid an external metal and the AC cord plug blades.
electric shock while the electric current is And be sure the safety of that.
flowing.
(INSULATION CHECK PROCEDURE)
3. USE THE DESIGNATED PARTS
1. Unplug the plug from the AC outlet.
The parts in this equipment have the specific 2. Remove the antenna terminal on TV and turn
characters of incombustibility and withstand on the TV.
voltage for safety. Therefore, the part which is 3. Insulation resistance between the cord plug
replaced should be used the part which has terminals and the eternal exposure metal
the same character.[Note 2] should be more than 1M ohm by
Especially as to the important parts for safety using the 500V insulation resistance meter
which is indicated in the circuit diagram or the [Note 1].
table of parts as a ! mark, the designated 4. If the insulation resistance is less than 1M
parts must be used. ohm, the inspection repair should be
4. BE CAREFUL WITH THE
LCD PANEL[Note 1]
If you have not the 500V insulation
Avoid a shock to the panel while servicing. resistance meter, use a Tester.
Take enough care to deal with it.
[Note 2]
5. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER Headphone jack
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
Antenna terminal
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the CHASSIS CODE.)
1. MODEL NUMBER and CHASSIS CODE
YOU can find it in the back of your unit.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact
section of the heat sink. Before applying new silicon grease, remove all the old silicon grease.
(Old grease may cause damage to the IC and Transistor).
A1-1
Page 3
ABOUT LEAD FREE SOLDER (PbF)
Distinction of PbF PCB:
PCB's (manufactured) using lead free solder will have a PbF printing on the PCB.
(Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
Typically the melting point is 86
Please use a soldering iron with temperature control and adjust it to 650
In case of using high temperature soldering iron, please be careful not to heat too long.
Pb free solder will tend to splash when heated too high (about 1100oF/ 600oC).
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
When soldering or unsoldering, completely remove all of the solder from the pins or solder area,
and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
o
F~104oF(30oC~40oC) higher.
o
F ± 20oF (350oC ±10oC).
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
A1-2
Page 4
HOTEL MODE FUNCTION
7.Select the Clear Lock menu, then press ENTER button
To set the Hotel mode, please follow the steps below.
1. Press the MENU ---> 1147 button on the remote control.Hotel modeOn
2. Press the DOWN button on the remote control, Source Lock
3. Select the "Setup" menu , then press ENTER button.Tuning LockOff
Select the "Hotel Mode" menu, Select "On".
4.
The Hotel mode setting menu will appear.
5.
Using the UP/DOWN button on the remote control,
6.
select the desired mode. Then press the ENTER button.
7. Using the LEFT/RIGHT button on the remote control, Default Volume
set the mode to desired setting.Clone to USB
8. The Hotel mode has now been set up. Restore from USB
Default SourceOff
Channel TypeAll
Default ProgramNone
Max Volume
Clear Lock
To reset the Hotel mode, please follow the steps below.
1. Press the MENU ---> 1147 button on the remote control.
2. Press the DOWN button on the remote control,
3. Select the "Setup" menu , then press ENTER button.
Select the "Hotel Mode" menu, Select "On".
4.
The Hotel mode setting menu will appear.
5.
6. Press the DOWN button on the remote control,
"
8. The setting items has now been returned to initial value.
Setting itemSetting value
"
Initial value
.
FUNCTION
<>
>>
<>
<>
<>
<>
100
50
>>
>>
>>
ANTENNA/CABLE/
Source Lock
Tunning LockOFF/ON
Default Source
Channel TypeALL
Default Program
Default Volume
Clone to USB
SATELLITE/AV
COMPONENT/
HDMI/USB
OFF/ANTENNA/CABLE/
SATELLITE/AV Setting Input Source, combine with "Source Lock"
COMPONENT/ If select "Source Lock" for this function disappear.
HDMI/USB
ALL/DIGITAL/RADIO/ Setting of the CH if select "Default Source" to ALL/
ANALOGUE ANTENNA/CABLE/SATELLITE input.
NONE NONE/1/2/3/…/197
0~100
Setting Input skip, combine with "Default Source".
Setting of the tunning Lock. When turn on “Tuning lock”,
User cannot choose the following item in MENU.
OFF
OFF
100Max volume0~100
50 Setting volume at Power on.
(skip an item and not available.)
Tuner Mode, Channels, Satellite Setup, First time installation,
Reset Default, Clean All
Setting of the CH if select "Default Source" to ANTENNA/
CABLE/SATELLITE input.
Setting of the maximum volume value.
Copy to USB about User Menu setting, Hotel Mode setting
and stored channels.
Restore from USB
Clear Lock
Read and Restore data from USB that is saved by Cone
to USB.
Setting of the Hotel Mode return factory setting.
A1-3
Page 5
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TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING…………………………………………………………………
HOW TO ORDER PARTS…………………………………………………………………………………
IMPORTANT………………………………………………………………………………………………
ABOUT LEAD FREE SOLDER (PbF)…………………………………………………………………
HOTEL MODE FUNCTION………………………………………………………………………………
TABLE OF CONTENTS…………………………………………………………………………………
GENERAL SPECIFICATIONS……………………………………………………………………………
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS……………………………………B1-1, B1-2
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC………………………………………B2-1, B2-2
Intermediate Analog
FrequencyPicture(FP)38.9 / 38.9 / 38.9MHz
Auto Tuning Method
Preset CH4000 Service in total of Analog and Digital.
Stereo/Dual TV SoundNicam/A2 Dual
Tuner Sound MutingYes
Power SourceAC220-240V AC 50Hz
Power Consumptionat AC57 W at AC 230 V 50 Hz
ProtectorPower FuseYes
Sleep TimerMax Time120 Min
On/Off TimerProgram(On Timer / Off Timer) 1 Program / 1 Program
Timer Back-up (at Power Off Mode) more than -- Min Sec
EPG Timer Events-UnitRC-UE
Glow in Dark RemoconNo
Remocon FormatORION
FormatNEC
Custom Code 71-8E h
Power SourceVoltage(D.C)3V
Total Keys 48 Keys
KeysPower (Stand By)Yes
LCD TypeColor TFT LCD
Number of Pixels1366(H) x 768(V)
Double ScanNo
View Range Left/Right88/88 degree
Bright Dot
Zero Bright Dot Ratio70% above
PositionBottom
Size1.6 x 4.8 inch
Impedance8 ohm
10%(Typical)---
Digital
Digital (Air, Cable)E2~E69
Digital (Satellite)--
Sound(FS)
DigitalDVB-T
Stand by (at AC)w/ EPG Timer--
FP-FS
DC---
w/o EPG Timer0.29 W at AC 230 V 50 Hz
Per Year-- kWh/Year
SafetyCE(EN60065:2002+AMD.11:2008)
RadiationCE
X-Radiation--Operation
Storage
Space Around Unit100mm (4inch)
CountryYes
TV LocationYes
Auto Power OffYes
E-POP DemoNo
Tuner ModeYes
Auto Tuning (Analog/Digital)Yes
Auto clock (Digital tuner)Yes
Plug in startYes
Brightness , Contrast , ColorYes
TintYes
SharpnessYes
DNRYes
Color TemperatureYes
Backlight ControlYes
MPEG NRYes
DBC (Dynamic Backlight Control)No
Film ModeNo
Brightness , Contrast , ColorNo
HOR POSITION , VER POSITIONNo
PHASE , CLOCKNo
AUTO ADJUSTNo
RED , GREEN , BLUENo
DNRNo
Color TemperatureNo
BacklightNo
WXGA INPUTNo
WVGA INPUTNo
Tone Control (Bass/Treble/Balance)Yes
SurroundYes
EqualizerYes
SpeakerNo
Stable SoundYes
BBENo
SRS WOW (SRS 3D/Focus/Tru Bass)No
Variable Audio OutNo
Manual Tuning (Analog/Digital)Yes
Update Scan (Analog/Digital)No
TV ConnectionYes
CH Skip (Analog/Digital)Yes
CH Sort (Analog/Digital)Yes
CH Edit (Analog/Digital)Yes
Clean CH List (Analog/Digital)Yes
Fine Tuning (Analog)Yes
Channel LockYes
Parental Lock (Digital)Yes
Hotel LockYes
USB Clone (Hotel Lock) Yes
InversionNo
Full WhiteNo
Screen SaverNo
Static ImageNo
Text typeFastext / Toptext
Text LanguageEnglish, German, Swedish, Finnish, Hungarian,
USB Media Player PhotoJPEG (.jpg/.jpeg), BMP (.bmp), PNG (.png)
InternetHbb TVNo
Wide Mode (AUTO/4:3/16:9/Zoom1/Zoom2/1:1)Yes
CH LabelYes
Reset TV SettingYes
HD ZoomYes
Picture Scroll (Vertical Position)No
PFC(Power Factor circuit)No
Freeze frameYes
Plug and PlayNo
Power ManagementNo
Hearing ImpairedYes
Audio DescriptionYes
Power On LEDNo
HDMI ModeNo
PC ModeNo
Blue BackYes
Scart SpecScart1AV inNo
Digital Text (VBI teletext)
MHEG-5
MHP
EPG (BBC type 8Days Digital tuner only)
OAD (Over Air Download)
CI+
Common Interface (Digital tuner only)
Rec Screen Status
Ch sorting based on Ch List (Digital/Germany only)
Rename Carrier (Digital)
Edit Event Timer
Software Update via CI Slot
Preference Language (Audio/Subtitle/Digital Service)(Digital)
DVB Subtitle (Digital)
Clock
DST
Signal Status
VGA (640×480)
VGA (720x400)No (Possible to Display)
WVGA (848x480)No
SVGA (800x600)No (Possible to Display)
XGA (1024x768)No (Possible to Display)
WXGA (1280x768)No (Possible to Display)
WXGA (1280x720)No (Possible to Display)
WXGA (1360x768)No (Possible to Display)
SXGA (1280x1024)No (Possible to Display)
WXGA+ (1440x900)No (Possible to Display)
WSXGA+ (1680x1050)No (Possible to Display)
FULL HD (1920x1080)No (Possible to Display)
DVB-T AntennaNo
U/V MixerNo
DC Car Cord (Center+)No
Guarantee CardNo
Warning SheetNo
Circuit DiagramNo
Antenna Change PlugNo
Service Facility ListNo
Important SafeguardNo
Quick Set-up SheetNo
BatteryYes
AC AdapterNo
AC Cord (for AC Adapter)No
AC CordNo
AV Cord (2Pin-1Pin)No
INFORMATION SHEET(21PIN CABLE)No
HDMI-DVI CableNo
3 in 1Mini Pin Cable (Y(CVBS)/Pb/Pr)Yes
3 in 1Mini Pin Cable (CVBS/AudioL, R)No
Scart to RCA Change ConnectorYes
Registration CardNo
300 ohm to 75 ohm Antenna AdapterNo
Stand Screw Yes (4pcs)
Stand Screw(Prevent?Of Set Fall Down)No
StandYes
Frame StandNo
SwitchSidePowerYes
System SelectNo
Main Power SW
Channel Up / Menu UpYes
Channel Down / Menu DownYes
Volume Up / Menu > Yes
Volume Down / Menu <Yes
MenuNo ("Vol-"+"Vol+" 1sec)
PlayNo
StopNo
EjectNo
Input Select/EnterYes
On TimerNo
Audio Input 1No
S- Input 1No
Video Input 2No
Audio Input 2No
S- Input 2No
Video OutputNo
Audio OutputNo
Euro Scart (21Pin)No
Component In
Audio Input (Component In use) Composite Audio Input Alternative
HDMI Input 1
Audio Input (HDMI/DVI In use) No
USB (Media)Yes
Sub Woofer OutputNo
DiversityNo
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna InputNo
Environmental standard requirementGreen procurement of ORION
Pb- FreePhase3(PHASE3A)
WEEEYes
AC InletNo
Video Input 1
Audio Input 1
S- Input 1
VHF/UHF Antenna Input
Digital Audio Out (Coaxial)
HDMI Input 2
Audio Input (HDMI/DVI In use) No
HDMI Input 3
Audio Input (HDMI/DVI In use) No
PC Monitor Input (D-Sub)No
Audio InputNo
Approx. W x D x H (mm)662.3 x 170 x 429
w/o Stand,Handle Approx. W x D x H (mm)
Net Approx.4.7kg (10.4lbs)
Net w/o Stand,Handle Approx.4.5kg (10.0lbs)
Gross Approx.5.8kg (12.8lbs)
Gross w/Master Carton (Approx.)--- kg ( --- lbs)
Content----Sets
Material-- /-Dimensions W x D x H(mm) -- x -- x --
Description of OriginNo
MaterialDouble/Full color(HQP)
Dimensions W x D x H(mm)742 x 135 x 483
DesignAs per Buyer's
Description of OriginNo
3. Remove the Power PCB in the direction of arrow (A).and slowly.
4. Remove the 2 screws (2).
5. Remove the Back Light PCB in the direction of arrow (B).
6. Remove the 14 screws (3).
7. Remove the Angle Hing in the direction of arrow (C).
(1)
(B)
(2)
(3)
(1)
(3)
(3)
Back Light
(3)
(C)
(3)
(3)
Angle Hing
(3)
(3)
Fig. 1-5
Power PCB
(3)
(3)
(3)
(3)
Front Cabi Ass'y
(1)
(A)
(1)
(2)
(3)
2. Remove the LED Module Ass'y in the direction of
(A)
Front Cabi Ass'y
(B)
(C)
(D)
(1)
(1)
(1)
(1)
(1)
• Do not touch LED Module Ass'y.
LED Module Ass'y
(1)
(1)
(1)
Fig. 1-6
B1-2
Page 13
2. REMOVAL AND INSTALLATION OF
3. When IC starts moving back and forth easily after
FLAT PACKAGE IC
desoldering completely, pickup the corner of the IC using
Put Masking Tape (cotton tape) around the Flat Package
DISASSEMBLY INSTRUCTIONS
Fig. 2
-
1
Fig.2
-
1
tweezers and remove the IC by moving with the IC
REMOVALdesoldering machine. (Refer to Fig. 2-3.)
1.
NOTE
IC to protect other parts from any damage.
(Refer to Fig. 2-1.)Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
NOTEleads or solder lands under the IC when removing it.
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Masking Tape
(Cotton Tape)
IC
Tweezers
Blower type IC
desoldering machine
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 2-2.)
IC
NOTE
Fig. 2-3
Do not rotate or move the IC back and forth , until IC4. Peel off the Masking Tape.
can move back and forth easily after desoldering the
leads completely.5. Absorb the solder left on the pattern using the Braided
Shield Wire. (Refer to Fig. 2-4.)
Blower type IC
desoldering machine
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
B2-1
Page 14
INSTALLATION4. When bridge-soldering between terminals and/or the
DISASSEMBLY INSTRUCTIONS
damaged. So, always be sure to replace the IC in this
soldering amount are not enough, resolder using a
1. Take care of the polarity of new IC and then install the Thintip Soldering Iron. (Refer to Fig. 2-8.)
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Thin-tip Soldering Iron
Soldering Iron
IC
Fig. 2-8
5. Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
Solder temporarily
Solder temporarily
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
Fig. 2-5
NOTE
2. Supply the solder from the upper position of IC leads When the IC leads are bent during soldering and/or
sliding to the lower position of the IC leads. repairing, do not repair the bending of leads. If the
(Refer to Fig. 2-6.)bending of leads are repaired, the pattern may be
case.
Solder
Soldering Iron
Supply soldering
IC
from upper position
to lower position
Fig. 2-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
Braided Shield Wire
IC
Fig. 2-7
B2-2
B2-2
Page 15
CHECK FOR THE FIRMWARE VERSION
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
CAUTION
Do not adjust after other items except "Version Info".
1. Check of the VERSION and SUM DATA on the screen.
1-1 : Press the MENU ---> 1147 button on the remote control.
1-2 : Press the DOWN button on the remote control,
1-3 : Select the "Setup" menu , then press ENTER button.
1-4 : Select the "Version Info" menu, then press ENTER button.
1-5 :
On the screen as shown in Fig. 1-1.
Version :IDTV0801_002114_8_001_87
OUl Code :0x000C3B
H/W Model ID :0x0D27
H/W Version ID : 0x0001
S/W Model ID :0x0D27
S/W Version ID : 0x0001
Check sum :1EF9
Serial Number :2012-07-26 14:34:38
Fig. 1-1
C-1
Page 16
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Prepare the following measurement tools for electrical
2. BASIC ADJUSTMENTS
2-1: WHITE BALANCE
adjustments.
1. Place the set in Aging Test for more than 15 minutes.
1. Pattern Generator2. Please select input About mode to adjust W/B.
3. Receive the gray scale pattern from the Pattern
On-Screen Display Adjustment
Generator.
4. Press the INPUT SELECT button on the remote control
1. Press the MENU ---> 1147 button on the remote to set to the AV mode.
control.5. Using the remote control, set the brightness and
2. Press the DOWN button on the remote control.contrast to normal position.
3. Select the "Video" menu, then press 6. Press the MENU ---> 1147 button on the remote control.
ENTER button on the remote control.7. Press the DOWN button on the remote control.
4. Select the "Color Temperature" menu , then press 8. Select the "Video" menu, then press
ENTER button on the remote control.ENTER button on the remote control.
5.
On the screen as shown in Fig. 1-1.
9. Select the "Color Temperature" menu , then press
ENTER button on the remote control.
10. Press the UP/DOWN button on the remote control
to select the "R Gain", "G Gain", "B Gain", "R Offset",
Color TemperatureCool
<>
"G Offset", "B Offset.
11. Adjust the LEFT/RIGHT button on the remote control
R Gain-37
G Gain0
B Gain102
R Offset-2
G Offset0
B Offset-1
to whiten the R Gain, G Gain, B Gain, R Offset, G Offset,
B Offset at each step tone sections equally..
12. Perform the above adjustments 10 and 11 until the white
color is achieved.
Fig 1-1
D-1
Page 17
ELECTRICAL ADJUSTMENTS
3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)