1-2 Safe Instructions and Warnings ........................................................................................................... 3
2. System Framework......................................................................................................................................... 4
9. Contact Information ..................................................................................................................................... 34
Page 3
1. Preface
1-1 Introduction
DS-C33 II series features an advanced DSP chip as a system core processor. Wide range capacity from 10KVA
to 200KVA meets a verity of load demands and extends the capacity up to 400KVA through paralleling. High
reliability and rapid transient response fit for critical equipments such as semiconductor, SMT and
communication facilities, etc.
HMI (Human machine interface) touch screen panel provides a user-friendly VIS (visual integrated system)
for real-time monitoring, easy maintenance. Fan operation depending on load condition achieves noise
reduction and energy consumption decrease. DS-C33 II is the best choice for dealing with critical power
needs.
1-2 Safe Instructions and Warnings
For safe operation, warning marks for DS-C33 series are:
DO NOT TOUCH DANGEROUS HIGH VOLTAGE
Dangerous high voltage mark pasted indicates high DC voltage. Do not touch the surface marked with it.
When batteries are being discharged (during blackouts), do not switch off (open circuit) the battery
magnetic switch to avoid danger.
Batteries are consumptive parts. Check if battery voltage, current and appearance are normal every 4
months to make sure the UPS operates normally and safely. If batteries are overheated or deformed,
replace them with new batteries to avoid fire danger because of lead acid liquid leakage.
Without using the UPS or AC mains supply for a long time, remove UPS’s battery fuses, switch off the
battery pack’s breakers or remove batteries in order not to damage batteries.
UPS is power system equipment and it requires grounding. The load of the UPS requires a separate
grounding.
PS: The contents of this manual are subject to change or modification without prior notice.
(1) Utilization of SCRs inverts AC voltage to DC voltage.
(2) Combination of CPLD and DSP make the rectifier more stable and reliable.
(3) Over-voltage protection.
(4) DC voltage soft starter.
(5) Float charging and equalization charging modes support.
(6) Float charging time is adjustable and available on the display panel.
(7) Battery test can be done with continuous AC supply.
(8) Manual and automatic periodic battery tests are settable on the display panel.
(9) Charging current is settable on the display panel.
(10) 12-pulse rectifier is optional for reducing input THD.
2-2-2 Inverter
(1) IGBT as a power component is adopted.
(2) The inverter is equipped with an output isolation transformer.
(3) DSP digital control processing technology is applied to improve analogue components’ aging,
temperature drift and for the purpose of using fewer components.
(4) Integrated A/D signal processing, 12-bit resolution and fast transition are featured.
(5) Heat dissipation structure combined with temperature protection makes the inverter more reliable.
2-2-3 Static Transfer Switch
(1) Use of SCR for the static transfer function of the inverter and the bypass can work in a variety of
environments.
(2) High-frequency technology isolates the trigger circuit. The trigger circuit effectively triggers the STS
and results in switching without disconnection between inverter and bypass loops.
(3) STS has triggering conditions for disable, bypass and inverter loops and is fully controlled by DSP.
2-2-4 Emergency Power Off (EPO)
For emergency or force majeure in operation, EPO is used by pressing the button for shutting down the UPS
immediately. Press EPO button to completely stop the UPS and EPO light is turned on (Fig 2-2-4 Left). Press
EPO button and select the button of “Turn off inverter” on the display panel to restart the UPS and EPO
light is turned off (Fig 2-2-4 Right).
Fig. 2-2-4
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2-3 System Operation Modes
2-3-1 Normal Operation
Fig. 2-3-1 Normal Operation
AC mains power goes through the rectifier, the inverter, the STS to the load.
2-3-2 Bypass Operation
Fig. 2-3-2 Bypass Operation
AC mains power goes through the bypass path and the STS to the load.
2-3-3 Battery Supply Operation
Fig. 2-3-3 Battery Supply Operation
The power supplied from batteries goes through the inverter and the STS to the load. When the load
consumes power from the batteries, its backup time depends on the battery capacity and the load power
consumption. Therefore, save your data and turn off the personal computers as soon as possible when a
blackout occurs.
Page 7
2-3-4 Maintenance Bypass Operation
Fig. 2-3-4 Maintenance Bypass Operation
AC mains power goes through the maintenance bypass switch to the load. This mode is only for trained
professionals to do regular system and cleaning maintenance.
2-3-5 EPO Switch
Fig. 2-3-5 EPO Switch
UPS is going to be turned off and outputs no power in this mode for emergency.
Page 8
3. Touch Display Panel (HMI, Human Machine Interface)
3-1 Introduction
Fig. 3-1
DS-C33 II has an 800x480px TFT touch screen display panel. It can be set and controlled, and its status and
information are displayed on the display panel shown as Fig.3-1.
3-2 LCD Panel
The display consists of main control, event log, user set, maintenance staff, advanced set, calibrate set and
spec./service categories (tabs) and their corresponding pages.
3-2-1 Main control
Main control displays system operation status shown as Fig.3-1. There are input, rectifier, battery, inverter,
STS and O/P NFB status buttons. Press these status buttons for details.
Main control buttons:
Inverter ON Turn on the inverter.
Inverter OFF Turn off the inverter.
Alarm SilenceSwitch on/off alarm sound
Page 9
3-2-2 Event log
Up to 2400 events with time in total can be recorded on 6 pages shown as Fig.3-2-2-1. These are helpful for
maintenance engineers to find root causes and solve issues fast.
More functions:
(1) PIP (Picture in picture) event log Different events are shown in separate windows as in Fig.3-2-2-2.
(2) Logs can be exported to a portable disk.
(3) Logs are erasable.
Fig. 3-2-2-1
Fig. 3-2-2-2
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3-2-3 User set
User settings are available for end users to set/select language, battery test, charging mode,
communication mode, password, dry contact programming, brand name/ hotline shown as Fig. 3-2-3-1.
Password is required for access to this function and the default password is 000000. Successful access is
shown as Fig. 3-2-3-2.
Press Save Data and Enter buttons to avoid being reset by other people.
Fig. 3-2-3-1
Fig. 3-2-3-2
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3-2-4 Maintenance staff
This function is only for professionals or qualified technicians. Professionals or qualified technicians will use
the information to find the fault root causes and solve issues timely. Operations are shown as Fig. 3-2-4-1.
Fig. 3-2-4-1
3-2-5 Advanced set
Advanced settings are available for professionals to set parameters such as model, input system, reserve
voltage, I/O transformer, input voltage, output system, output voltage, output frequency, charge current,
equalization mode time, battery data, other data, event log set, other set, reload data, save data, export set
file shown as Fig. 3-2-5-1.
Contact the manufacturer for advanced set password. This password is automatically changed every year.
Press Save Data and Enter buttons to avoid being reset by other people.
Fig. 3-2-5-1
Page 12
3-2-6 Calibrate set
Calibration settings are available for professionals to set voltage, current and temperature, etc shown as Fig.
3-2-6-1.
This function requires an advanced set password.
Press Save Data and Enter buttons to avoid being reset by other people.
Fig. 3-2-6-1
3-2-7 Spec./Service
This function display specification details and service information shown as Fig. 3-2-7-1.
Fig. 3-2-7-1
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4. Fixation and Installation
4-1 Fixation
4-1-1 Transportation
(1) Fig. 4-1-1a and Fig. 4-1-1b represent the packing.
(2) UPS should be placed in the way indicated by the arrow on the carton.
(3) In order to avoid danger during transportation, UPS or battery packs should be fastened tightly by ropes
and placed in the center of truck front end as Fig. 4-1-1c illustrates.
(4) Do not unpack the UPS during transportation.
(5) Exposing the UPS and the battery pack to liquids (including rain) is strictly prohibited.
(6) The UPS and the battery pack should not be exposed to any rigid external mechanical force, including
but not limited to pushing, punching or dropping.
(7) Moving UPS or battery packs requires forklifts or cranes as Fig. 4-1-1d and Fig. 4-1-1e illustrate.
(8) Elevators can carry UPS or battery packs. Check elevator limits for loading weights and volumes before
carrying.
Front View
Side View
Fig. 4-1-1a Fig. 4-1-1b
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U.P.S
d
Fig. 4-1-1c
Fig. 4-1-1
Fig. 4-1-1e
Page 15
4-1-2 Unpacking
Unscrew
Unscrew
(1) Cut off packing ropes and take out packing coverings as Fig. 4-1-2a, 4-1-2b and 4-1-2c illustrate.
(2) Unwrap PE coating.
(3) Unscrew screws of L fixers screwed on the pallet as Fig. 4-1-2d and 4-1-2e illustrate.
(4) Follow the arrow marks to unload the UPS as Fig. 4-1-2 illustrates.
Fig. 4-1-2a Fig. 4-1-2b Fig. 4-1-2c
Fig. 4-1-2d Fig. 4-1-2e
Fig. 4-1-2f
Page 16
4-1-3 Placement and Environment
15cm15cm
50cm
50cm
90cm
door
Top View
DS 160KC33 II
34873
(1) A UPS should be placed in a clean and air conditioned environment and with ambient temperature
between 0℃ and +28℃. The operation temperature ranging from 10℃ to +25℃ is the best.
(2) UPS can’t be closely placed against or surrounded by walls or other objects as it would prevent from
good ventilation. An exhaust is in a rear of the UPS shown as Fig. 4-1-3a.
(3) Make room for opening the door of the UPS cabinet. For ventilation and maintenance purposes the
distances to walls or objects should be at least as shown in Fig. 4-1-3b and Fig.4-1-3c.
(4) The BTU values for DS-C33 II series shown as table 4-1-3d.
(5) The chamber for UPS placement should be sufficiently lit and equipped with an emergency fire
extinction system.
Fig. 4-1-3a Fig. 4-1-3b Fig. 4-1-3c
Table 4-1-3d BTU Values
Model BTU
DS 10KC33 II 3542
DS 15KC33 II 5313
DS 20KC33 II 6539
DS 30KC33 II 9808
DS 45KC33 II 13486
DS 60KC33 II 16347
DS 80KC33 II 21796
DS 100KC33 II 24520
DS 120KC33 II 29424
Temperature and current allowance values are not applicable to UL certified cables. Use of UL certified
cables should be based on cable specifications for temperature and current limits.
4-2-3 Cable Diameter
Table 4-2-3-1 Specifications for AC Input and Output and DC Battery Cables
(1) I/R : Rectifier Input R Phase
(2) I/S : Rectifier Input S Phase
(3) I/T : Rectifier Input T Phase
(4) I/N : Input Neutral Line
(5) I2/R : Slave UPS Input R Phase (from slave UPS input R phase for paralleling system)
(6) I2/S : Slave UPS Input S Phase (from slave UPS input S phase for paralleling system)
(7) I2/T : Slave UPS Input T Phase (from slave UPS input T phase for paralleling system)
(8) BP/R : Bypass Input R Phase
(9) BP/S : Bypass Input S Phase
(10) BP/T : Bypass Input T Phase
(11) BP/N : Bypass Input Neutral Line
(12) O/N : Output Neutral Line
(13) O/R : Output R Phase
(14) O/S : Output S Phase
(15) O/T : Output T Phase
(16) B+ : Battery Input Anode
(17) G : Grounding
(18) B- : Battery Input Cathode
4-2-5 Wiring Notices
Battery
(1) For safety, professional engineers should put on isolated gloves, use tools with isolated handles. It is
recommended that two or more engineers are working on wiring the batteries.
(2) Check if batteries are well grounded and make sure your limbs are dry before you perform battery
disconnection.
(3) Disconnect UPS and batteries (switch off the battery breaker and unplug the battery connector) and
then disconnect cables of batteries on every layer.
(4) During battery disconnection, do not touch neighboring batteries while processing cables or plates of
batteries in order not to cause short circuit.
(5) During battery connection, finish connecting batteries on each layer firstly and then interconnect the
battery layers. Finally connect the battery connector to the battery breaker.
(6) Check terminal voltage and polarity of the batteries and the UPS battery input.
Check the following items after wiring setup:
(1) Every terminal is correctly connected.
(2) PE cable is correctly grounded.
(3) Every screw is tightly screwed.
(4) All switches should stay off (at off position).
(5) Output power distribution panel is not short circuited.
(6) Battery terminals and polarities are correctly connected.
BAT Switch: for switching on/off batteries.
SPS Switch: for switching on/off the power board.
S1 Switch: for switching on/off the second AC mains power or the bypass of the model with an input
transformer.
S2 Switch: for switching on/off the primary AC mains po w e r.
S3 Switch: for switching on/off the output
S4 Switch: for switching on/off the manual bypass during maintenance.
(2) Input Phase Sequence Tes t
(3)
Firstly, turn on the power distribution panel and then check each terminal voltage with a multi-meter and
input phase sequence with a three-phase sequence detector. If the phase sequence is correct, continue the
next procedure. If the sequence is reverse, turn off the AC mains and exchange S and T phase input cables,
and turn on the AC mains. Proceed with the next procedure if the phase sequence is correct.
(4) Initial power-on
Switch off the load switch and disconnect all cables from UPS to the load. Follow the below procedures:
(a) Turn on the battery cabinet switch (battery fuse)
(b) Turn on the UPS battery switch
(c) Turn on the SPS power board switch (and wait till HMI control panel program finishes)
(d) Turn on the S1 / S2 / S3 switches
(e) Press the Inverter ON button on the HMI control panel
(f) Press the Ye s button in the pop-up window (UPS operation mode changes from bypass to inverter, and
a dialogue window pops up for this status.)
Finally, check the terminals of O/R, O/S and O/T for AC voltages and frequencies and terminals of B+ and Bfor DC voltages are correct. Operation is shown as Fig. 5-1-1:
Page 27
5-1-2 Normal Power-on Procedures
Initial Power-on Procedures:
Switch onSwitch off
Switch onSwitch off
SPS
S1
Power-off Proce dures:
Inverter status button
becomes green after
about 50 seconds
Bypass (Reserve) status button
becomes green
Switch on
Switch on
Switch off
Switch off
Switch on
*
S3
Switch onSwitch off
S2
BAT
Switch off
Press Inverter ON
Press Yes
Press Inverter OFF
Press Yes
When the initial power-on procedure is done and the UPS is turned on. Press Inverter ON button on the
HMI control panel and Yes button on the pop-up window to restart the UPS. It will be turned on after 3
minutes.
*) for 10K~30KVA models, fuses must be installed before the initial power-on operation.
Fig. 5-1-1 UPS Power-on/off Workflow
Page 28
5-2 Power-off
5-2-1 Normal Power-off Procedures
Press Inverter OFF button on the HMI control panel and Yes button on the pop-up window to shut down
the UPS. UPS operation mode changes from inverter to bypass, and a dialogue window pops up for this
status.
5-2-2 Complete Power-off Procedures
Follow Fig. 5-1-1.
5-3 Maintenance Bypass
5-3-1 Maintenance Bypass Procedures
Follow Fig. 5-3.
5-3-2 DS10KC33 / 15KC33 II Inbuilt Battery Replacement Procedures
(1) Transferring to bypass mode
Follow Fig. 5-3 to transfer to bypass mode.
(2) Replacing old batteries
Remove the rear panel, battery fixers (plates) and disconnect the cables. Rewire the new batteries the same
way the old batteries have been wired. Check voltage and polarity after new batteries have been installed.
(3) Restarting the UPS
Follow Fig. 5-3 to transfer to inverter mode.
5-4 Resumption from Maintenance Procedures
Follow Fig. 5-3.
5-5 Emergency Power Off
EPO (Emergency Power Off) is a device for an accident or emergent power cutoff under abnormal or
unexpected circumstances. EPO makes:
(1) the inverter shut down;
(2) STS (Static Transfer Switch) trip and cut the system output.
(3) RCM (Rectifier Charging Module) stop.
EPO activation and deactivation events and times will be recorded. Communication stays normal during
EPO is active. Press EPO button again and Inverter OFF button on the HMI control panel and Yes button on
the pop-up window and the UPS will resume and operate in bypass mode, and then transfer back to
inverter mode after 3 minutes.
Page 29
Fig. 5-3 Maintenance Bypass Workflow
*) for 10K~30KVA models, fuses must be installed before the initial power-on operation.
Page 30
5-6 Dry Contact Communication
10
BACKUP MODE_NC
FAN FAULT_COM
11
INV ON_NO
FAN FA U LT _ N C
12
INV ON_COM
FUSE FAULT_NO
24
UPS OVERLOAD_COM
FUNCTION RELAY3_NO
25
UPS OVERLOAD_NC
FUNCTION RELAY3_COM
26
SYN. AC FAIL_NO
FUNCTION RELAY3_NC
(1) PCB-3308 Dry contact layout shown as Fig. 5-7-1.
(2) PCB-3308 Dry contact function definitions listed in Table 5-7-2.
Fig. 5-7-1 Dry Contact Layout
Contact CN2 CN3
1 +12V USER0 +12V
2 INV STS_NO EXT. SHUTDOWN
3 INV STS_COM USER1 +12V
4 INV STS_NC EX T. EP O
5 BAT LOW_NO +12V
6 BAT LOW_COM ROLATION ERROR_NO
7 BAT LOW_NC ROLATION ERROR_COM
8 BACKUP MODE_NO ROLATION ERROR_NC
9 BACKUP MODE_COM FAN FAULT_ NO
13 INV ON_NC FUSE FAULT_COM
14 UPS FAULT_NO FUSE FAULT_NC
15 UPS FAULT_COM FUNCTION RELAY1_NO
16 UPS FAULT_NC FUNCTION RELAY1_COM
17 RECIFIER AC FAIL_NO FUNCTION RELAY1_NC
18 RECIFIER AC FAIL_COM COMPOSITE FAULT_NO
19 RECIFIER AC FAIL_NC COMPOSITE FAULT_COM
20 RESERVE FAIL_NO COMPOSITE FAULT_NC
21 RESERVE FAIL_COM FUNCTION RELAY2_NO
22 RESERVE FAIL_NC FUNCTION RELAY2_COM
23 UPS OVERLOAD_NO FUNCTION RELAY2_NC
27 SYN. AC FAIL_COM FUNCTION RELAY4_NO
28 SYN. AC FAIL_NC FUNCTION RELAY4_COM
29 RCM SHUTDOWN_NO FUNCTION RELAY4_NC
30 RCM SHUTDOWN_COM SPEAKER1
31 RCM SHUTDOWN_NC SPEAKER2
32 GND GND
Table 5-7-2 Dry Contact Signal Definitions
Page 31
6. Maintenance and Storage
(1) Clean the UPS placement chamber and the UPS itself from dust every 6 months.
(2) Recharge and discharge batteries every 3 months to maintain their lifetime.
(3) Pay attention to the temperature and humidity of the chamber.
(4) When storing a UPS, disconnect all cables (take out the fuses or batteries for battery-inbuilt models)
and wrap the UPS with PE coating.
(5) If after restarting the UPS that has been returned to operation from storage, the time or date is
incorrect on the HMI display panel, change the Lithium battery.
7. Troubleshooting
Deal with issues relying on events, messages or indications of icons or pop-up windows on the HMI display
panel shown as below. Contact technicians or professionals to assist in solving issues.