OPTI-UPS DS120KC33 User Manual

Table of contents

1.0 Preface ---------------------------------------------------------------------------------------- 1-1 1-1 Introduction ----------------------------------------------------------------------------1-1 1-2 Safety Note and Precaution ----------------------------------------------------------1-2

2.0 System structure -----------------------------------------------------------------------------2-1 2-1 System Diagram of DS-C33 ---------------------------------------------------------2-1 2-2 System assembly and parts layout--------------------------------------------------- 2-2 2-3 Introduction on function of main module ------------------------------------------ 2-3 2-4 System operation mode--------------------------------------------------------------- 2-4

3.0 Panel function-------------------------------------------------------------------------------- 3-1 3-1 Status indication on LED panel------------------------------------------------------ 3-1 3-2 Function Key---------------------------------------------------------------------------3-2 3-3 LCD Panel description---------------------------------------------------------------- 3-3

4.0 Placement and installation------------------------------------------------------------------ 4-1 4-1 Placement------------------------------------------------------------------------------- 4-1 4-2 Installation------------------------------------------------------------------------------4-2

5.0 Operation procedure------------------------------------------------------------------------- 5-1 5-1 Start up procedure --------------------------------------------------------------------- 5-1 5-2 Shut down procedure------------------------------------------------------------------ 5-2 5-3 Maintenance procedure--------------------------------------------------------------- 5-3 5-4 System recovery from maintenance procedure------------------------------------ 5-4 5-5 Introduction to LCD front panel and illustration of each function-------------- 5-5 5-6 Emergency shut down procedure----------------------------------------------------5-6

6.0 Maintenance---------------------------------------------------------------------------------- 6-1

7.0 Specifications -------------------------------------------------------------------------------- 7-1

8.0 DS-C33 Series troubleshooting------------------------------------------------------------ 8-1 8-1 Simple troubleshooting for rectifier/charger--------------------------------------- 8-1 8-2 Simple troubleshooting for Inverter-------------------------------------------------8-2 8-3 Simple troubleshooting for system function --------------------------------------- 8-3

1 Preface

1-1 Introduction

DS-C33 series UPS is one of the industry’s most reliable and stable power protection equipment. It is fully controlled by DSP (Digital Signal Processor) to ensure high performance and worry free operation in protecting your valuable equipment from power disturbances. This makes the DS-C33 series UPS fully compatible for use in computer, precision instrument, banking, manufacturing, and other mission critical applications.

1-2 Safety Note and Precaution

Please note and refer to warning marks which you will find in the unit.

Don’t touch Risk of electrical shock

Areas with the “Risk of electrical shock” mark indicate 410VDC high voltage. Do not touch the parts with this mark.

2 System structure

2-1 System Diagram of DS-C33

(12) (5) (7)

Utility 2

Utility 1

Load

Battery

Pack

(1) (2) (3) (4) (13) (6) (8) (9) (10) (11)

fig. 2-1

(1) Main power switch (S3) (2) Input protection (3) Three phase alternating current power inductor (4) Rectifier / battery charger module (5) Direct current power inductor (6) Battery fuse switch (S4) (7) Manual bypass switch (S6) (8) Inverter module (9) Isolation transformer (10) Static switch module (11) Output switch (S5) (12) Bypass power switch (S2) (13) Start up auxiliary switch (S1) Note : (1)The UPS input can be powered from a single utility source or by dual utility sources. (2)Dual utility input is optional.

2-2 System assembly and parts layout

Drawings 2-2A and 2-2B are the assembly diagrams of DS-C33 series 100K, 120K

Fan

INV Module

INV/Driver Board

DSP Control Board

Communication Port

S2/S1 Switch

S3 Switch

S6/S5 Switch

Input/Output Terminal

Input AC Choke

AC Power Sensor Board

System Power Board

AS-400 Interface Card

S4 Switc

System Transformer

S4 Battery Fuse

Fig. 2-2A

Rectifier/Charger Module

DC Capacitance

Rectifier/Charger Control Board

12 Pluse Power Sensor Board

Fan

Static Switch Control Board

Input Relay Power Board

Static Switch Module

Input Relay Module

DC Choke

INV Transformer

Fig. 2-2B

Drawings 2-2C and 2-2D are the assembly diagrams of DS-C33 series 45K, 60K, 80K

Fig. 2-2C

Fig. 2-2D

Drawings 2-2E and 2-2F are the assembly diagrams of DS-C33 series 22.5K, 30K.

Fig. 2-2E

Fig. 2-2F

Drawings 2-2G and 2-2H are assembly diagrams of DS-C33 series 10K&15K

Fig. 2-2G

Fig. 2-2H

2-3 Introduction on function of main module

2-3-1 Rectifier / battery charger

(1) Rectifier / battery charger module is using SCR components for transforming AC to DC voltage

and to recharge the batteries.

(2) In Rectifier / battery charger module, double control method to CPLD and DSP are combined to

keep rectifier and battery charger more steady and reliable.

(3) Has complete system for protection from over voltage. (4) Detection on phase sequence error or single phasing. (5) Equipped with function to soft start the DC voltage during power up or return of utility power. (6) Designed with 3 phases and 6 pulses. Optional six phase 12 phase pulse is available. (7) It supports float charge and equalization charge for maintenance free battery. Floating charge

voltage is DC 420V, equalization charge voltage is DC 430V, floating charge voltage is 410V.

(8) It can conduct self test even in on line mode. (9) Charging current is controlled by LCD panel setting.

Fig. 2-3-1(actual model assembly diagram)

2-3-2 Introduction to inverter module

(1) Uses IGBT as power component. (2) Uses high technology DSP to control the inverter module. (3) Utilize digital control management to prevent discrete component from aging, temperature slant

and reduce the quantity of parts to enhance system reliability.

(4) Integrated A/D signal processing, 12bit resolution and high speed transferring capability. (5) Reserve communication port for parallel UPS operation, detection of secondary power, ATS

control signal, SPWM testing port.

(6) Highly integrated system, compact and highly reliable. (7) It is works in coordination with the rectifier, AS-400 interface board, IGBT driver, static switch,

LCD panel, PT board, CT board to convert the utility voltage into clean power.

Fig. 2-3-2 (Inverter module)

2-3-3 Static switch

(1) Uses SCR components as switching circuit between INV and BYPASS. These are controlled

using high frequency electrical technique.

(2) Use high frequency technique to isolate the trigger circuit to prevent false triggering of the

SCR.

(3) DSP control keeps it energized and provides switching signal to connect either bypass or

inverter output to the load.

(4) Assembly model diagram is shown in fig. 2-3-1. (5) Notice: static switch module and inverter module are mounted in the same heat sink.

2-3-4 Input start up/protect trigger

(1) Start up function. This function is used for delaying the input power during start up or utility

recovery to protect the unit from electrical surge impact. The function is controlled by the main control board.

(2) Protection function. This function is used whenever input voltage is too high or too low or

wrong phase sequence or if one phase is missing. In this case, the input trigger will be cut to protect the unit. This function is controlled and detected by main control board.

2-3-5 EPO switch (Emergency Power Off)

(1) EPO (Emergency Power Off) is a device for shutting down the UPS in case of emergency. By

pressing the EPO button, the UPS can be shut down immediately. When the UPS has been shut down, all system will be locked and all status are stop. If you want to restart the system, press “OFF” button on the front panel and then press “Enter” , then press “ON” button and “Enter” to restart the inverter.

PCB 3304 :

PCB 3304A :

EPO

Fig. 2-3-5

Fig. 2-3-6

2-4 System operation mode

2-4-1 System is normal (Fig. 2-4-1)

Manual bypass switch

AC choke DC choke

Rectifier

Battery

auxiliary

switch

Battery

S4 Battery

switch

Inverter

Transformer

S.T.S.

Load Output switch

Utility

Input

switch

Input

protection

Pack

Fig. 2-4-1

Utility AC input supplies the rectifier /battery charger where the AC is converted into DC. Battery is recharged while the DC is fed to the inverter module. The static switch module connects the inverter output to the load while the bypass electricity is blocked. At this time power is supplied by inverter.

2-4-2 System bypass (fig.2-4-2)

Manual bypass switch

AC choke DC choke

Rectifier

Battery auxility

switch

Battery

Pack

Battery

switch

Inverter

Transformer

S.T.S.

Load Output switch

Utility

Input

switch

Input

protection

Fig. 2-4-2

Utility input AC power supplies the load through the static switch. At this time power is supplied by

the utility.

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