Thank you for purchasing the ZJ-SD.
This manual provides information regarding functions, performance and operating methods that
are required for using the ZJ-SD.
When using the ZJ-SD, be sure to observe the following:
• The ZJ-SD must be operated by personnel knowledgeable in electrical engineering.
• To ensure correct use, please read this manual thoroughly to deepen your understanding of the
product.
• Please keep this manual in a safe place so that it can be referred to whenever necessary.
Please read and understand this document before using the products. Please consult your OMRON
representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
ii
ZJ-SD
User’s Manual
Introduction
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT
DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED
UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.
Please refer to separate catalogs for OMRON’s safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Introduction
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the product may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
key specifications for your application on your request. Please consult with your OMRON representative
at any time to confirm actual specifications of purchased products.
ZJ-SD
User’s Manual
iii
Introduction
Introduction
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirety.
iv
ZJ-SD
User’s Manual
Introduction
Precautions for Safe Use
Precautions for Safe Use
The following points are important to ensure safety, so make sure that they are strictly observed.
■ Installation Environment
• Do not use the product in environments where it can be exposed to inflammable/
explosive gas.
• Do not install the product close to high-voltage devices and power devices in order to
secure the safety of operation and maintenance.
■ Power Supply and Wiring
• The supply voltage must be within the rated range.
• Open-collector outputs should not be short-circuited.
• High-voltage lines and power lines must be wired separately from this product. Wiring
them together or placing them in the same duct may cause induction, resulting in
malfunction or damage.
• Avoid connecting or disconnecting connectors while the product is powered ON.
Doing so may damage the product.
• Reverse connection of the power supply and output terminals is not allowed.
Connection to an AC power supply is also not allowed.
• Connect a supply voltage and current within the rated ranges to the output terminals.
Introduction
■ Others
• Do not disassemble, repair, or modify this product.
• This product is not compatible with the ZX series. Do not connect a ZJ-S___ in
combination with a ZX series Amplifier Unit.
• Supply power from a UL Class 2 DC power supply or a DC power supply unit that has
a countermeasure (safety ultra-low voltage circuit) built-in for preventing high voltages
from occurring.
• Be sure to insulate the sensor case as it is connected to the 0 V line of the internal
circuits.
• Always ground the 0 V terminal to prevent electrical shock and to enable performing
measurements correctly.
• Do not operate this product with wet hands. Doing so might cause a malfunction.
• Do not ground the 24 V terminal. Doing so may cause malfunctions.
• Do not drop this product or subject it to strong shock. Doing so might cause a
malfunction.
• Prevent static discharge from being applied to the Sensor Head even if it is operating
within the measurement voltage range. Doing so might cause a malfunction.
• Dispose of this product as industrial waste.
ZJ-SD
User’s Manual
v
Introduction
Introduction
Precautions for Correct Use
Precautions for Correct Use
Observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on
product performance.
■ Installation Site
Do not install the product in locations subjected to the following conditions:
• Ambient temperature outside the rating
• Rapid temperature fluctuations (causing condensation)
• Relative humidity outside the rating
• Presence of corrosive or flammable gases
• Presence of dust, salt, or iron particles
• Direct vibration or shock
• Direct sunlight
• Water, oil, or chemical fumes or spray
• Strong magnetic or electric field
Component Installation and Handling
■ Power Supply and Wiring
• The cables must be 10 m or shorter in total length, for both the sensor and Amplifier
Unit. To extend the cable from the Sensor Head, an optional double-ended connector
cable (ZX-XC_A) must be used. For extension of the cable of Amplifier Units, shielded
cables of the same type must be used.
• When using a commercially available switching regulator, make sure that the FG
(Frame Ground) terminal is grounded.
• If surge currents are present in the power lines, connect surge absorbers that suit the
operating environment.
• When two or more Amplifier Units are connected by a Calculating unit (ZX-CAL2) for
use, connect the linear GND of all Amplifier Units.
■ Warming Up
After turning ON the power supply, allow the product to stand for at least 30 minutes
before use. The circuits are still unstable just after the power supply is turned ON, so
measured values may fluctuate gradually.
■ Maintenance and Inspection
• Always turn OFF the power supply before adjusting or connecting/disconnecting the
Sensor Head.
• Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head and
Amplifier Units.
• Do not allow dust to enter the measurement section.
vi
ZJ-SD
User’s Manual
Editor's Note
53
ZJ-SD
User's Manual
Section 5
DETAILED SETTINGS
Section 5
Usi ng th e Ho ld Fu nctio ns
Us in g the Hold F uncti on s
Selecting the Hold Condition for Measured Values
1.
2.
3.
4.
5.
Page Format
Using the Hold Functions
Section 5
Introduction
Editor's Note
Introduction
●Title of each section
●Header
Indicates the contents of the page.
Using the Hold Functions
The "hold functions" hold data for specific points during the measurement period, such as the
minimum and maximum values, and output those values after measurement ends.
• Flow of Operation
1
Selecting the Hold
Condition for
Measured Values
Selecting the Hold Condition for Measured Values
The time period from the start to the end of hold measurements is called the "sampling
period."
The value to be held during that sampling period is selected here.
2
Setting the Trigger
for Measurement in
the Hold Mode
After sampling is started, the CLAMP value is output until the first sampling period ends.
What is the "CLAMP value?" p.73
Moving to the FUN mode and HOLD
1.
Set the mode switch to FUN.
2.
Use the LEFT and RIGHT keys to display
[HOLD] on the main display.
Selecting the hold condition
3.
Press the UP or DOWN key.
The sub-display flashes.
4.
Use the UP and DOWN keys to select the
desired hold condition.
5.
Press the ENT key to confirm the setting.
This registers the setting.
●Operation procedure and supplementary explanation
Explains the operation procedure and the display
status resulting from execution of the operation.
Helpful information regarding operation and
reference pages is introduced here using symbols.
3
(if required)
Set the Trigger
Direction and
Self-trigger Level
●Overview
Describes the overview and
operation flow of the section.
4
(if required)
Setting the Delay
Time
●Cross-header
●Overview and points of
the function described
Section 5
DETAILED SETTINGS
●Index label
Shows the chapter number
and contents.
●Purpose of operation
Shows the contents of the
operation to be performed.
ZJ-SD
User's Manual
53
●Display
Shows the display status resulting from the operation.
●Keys or switches to be used
Illustrates the keys and switches to be used.
* This page does not exist.
User’s Manual
ZJ-SD
vii
Introduction
Introduction
Editor's Note
Notational Conventions
■ Menu
In this manual, menu items displayed on the screen are enclosed with [ ].
■ Operation procedure
Operation steps are numbered to indicate their order.
■ Visual Aids
Indicates points that are important to achieve the full product performance, such as operational
precautions and application procedures.
Indicates pages where related information can be found.
Communicating with the Static Electricity Smart Monitor via the Interface Unit124
Characteristic Data126
Quick Reference for Displays127
INDEX131
Revision History136
ZJ-SD
User’s Manual
xi
Introduction
CONTENTS
Introduction
CONTENTS
MEMO
xii
ZJ-SD
User’s Manual
Section 1
FEATURES
ZJ-SD Features2
Section 1FEATURES
ZJ-SD
User’s Manual
1
Section 1
ZJ-SD Features
ZJ-SD Features
Section 1 FEATURES
The ZJ-SD is a series of static electricity sensors. The purpose of these sensors is to measure
the electric potential of the surface of a workpiece charged with static electricity.
Example: Measurement of the potential of a PCB
Measured value outputs
Judgment outputs
2
■ High-precision Detection by Distance Correction
The sensor that measures the charged amount of the workpiece is greatly dependent
on the distance up to the workpiece.
The ZJ-SD series can be connected to a ZX displacement sensor so that distance
correction can be performed on the charged amount using that measurement data and
non-uniform workpieces can be measured to high precision.
Also, if the installation distance up to the workpiece is fixed beforehand, distance
correction can be performed and highly accurate measurement ensured by directly
inputting the distance to the ZJ-SD.
Calculating Unit
ZJ-SD
User’s Manual
Extendable Sensor Head Cables
Section 1
ZJ-SD Features
Special extension cables are provided to extend the Sensor Heads.
p.6
Special extension cable
Monitoring Measurement Status
■ Confirm Measurement Status on a Personal Computer
Use an Interface Unit and Static Electricity Smart Monitor to view measurement
waveforms and log measurement data on a personal computer. This function is useful
for making on-site measurement adjustments and for day-to-day quality control.
p.12, p.124
Section 1 FEATURES
Static Electricity
Smart Monitor
Interface
Unit
Amplifier Unit
ZJ-SD
User’s Manual
3
Section 1 FEATURES
Section 1
ZJ-SD Features
MEMO
4
ZJ-SD
User’s Manual
Section 2
PREPARATION FOR MEASUREMENT
Basic Configuration6
Part Names and Functions9
Installing the Amplifier Unit13
Installing Sensor Heads15
Mounting on the Mounting Bracket17
Connections19
Wiring Input/Output Cables23
Section 2PREPARATION FOR MEASUREMENT
ZJ-SD
User’s Manual
5
Section 2 PREPARATION FOR MEASUREMENT
Section 2
Basic Configuration
Basic Configuration
The basic configuration of the ZJ-SD series of static electricity sensors is shown below.
Use the Sensor Unit and Amplifier Unit in the pre-determined combinations. ZJ-SD Sensor Units and
Amplifier Units cannot be used in combination with ZX series Sensor Units and Amplifier Units.
Smart Static Electricity
Monitoring
Enables operation
of Amplifier Units
from the personal
computer and
monitoring
measured values.
Personal Computer
Basic Configuration
Sensor Head
ZJ-SD100
Detects static
electricity.
Connecting cable
Commercially
available cross cable
p.122
Interface Unit
Used to connect to
a personal computer
or programmable
controller.
p.22
ZJ-SDA
p.15
Amplifier Unit
ZJ-SDA11
Performs measurements
and outputs measurement
results.
p.13
Extension Cable
ZX-XC1A (1 m)
ZX-XC4A (4 m)
ZX-XC8A (8 m)
To be used between
a Sensor Unit and
Amplifier Unit.
Only one extension
cable can be used.
Calculating Unit
ZX-CAL2
Used to connect two or
more Amplifier Units.
• Calculating
6
p.20
Power Supply
DC24V (±10%)
ZJ-SD
User’s Manual
Section 2
Basic Configuration
When used in combination with a displacement
sensor
The following shows an example of correcting distance using an ultrasonic type
displacement sensor.
■ When a personal computer (and Amplifier Unit) are not included in
the basic configuration
Example 1)
1ch: ultrasonic sensor
The static electricity sensor on 2ch
can perform correction using the data
of the ultrasonic sensor on 1ch.
2ch: static electricity sensor
Example 2)
1ch: ultrasonic sensor
2ch: static electricity sensor
The static electricity sensor on
3ch: static electricity sensor
2ch to 5ch can perform
correction using the data of
the ultrasonic sensor on 1ch.
Section 2 PREPARATION FOR MEASUREMENT
4ch: static electricity sensor
5ch: static electricity sensor
ZJ-SD
User’s Manual
7
Section 2 PREPARATION FOR MEASUREMENT
Section 2
Basic Configuration
■ When a personal computer (and Amplifier Unit) are included in the
basic configuration
The [Reference destination setting] can be set in the Static Electricity Smart Monitor.
Example 1)
1ch: ultrasonic sensor
2ch: static electricity sensor
(When [Reference destination
3ch: static electricity sensor
4ch: static electricity sensor
setting] is set to [CH1]),
the static electricity sensor on
2ch to 4ch can perform
correction using the data of
the ultrasonic sensor on 1ch.
Example 2)
0ch: Interface Unit
1ch: ultrasonic sensor
2ch: static electricity sensor
3ch: ultrasonic sensor
4ch: static electricity sensor
0ch: Interface Unit
*(When [Reference
destination setting] is set to
[Next CH]),
the static electricity sensor on
2ch and 4ch can perform
correction using the data of
the ultrasonic sensors on 1ch
and 3ch, respectively.
*4ch cannot reference 1ch
and 2ch cannot reference
3ch.
8
ZJ-SD
User’s Manual
Part Names and Functions
Amplifier Unit
Section 2
Part Names and Functions
Display
Section (*)
(1) Input Cable
(*) Operating and Display Sections
(8) OPE1 indicator
(9) OPE2 indicator
(10) OPE3 indicator
Operating Section (*)
(2) Current/voltage switch (on rear side)
(11) Main Display
(12) Sub-display
(4) Output Cable
(3) Connector (two connectors, one on each side)
(5) Power supply indicator
(6) Zero Reset indicator
(7)ENABLE indicator
POWER
POWER
(13) Threshold switch
kV
kV
(14) Mode switch
(1) The input cable connects the Sensor Head.
(2) The current/voltage switch selects either current output or voltage output.
Current/voltage switch
Voltage output
Section 2 PREPARATION FOR MEASUREMENT
(15) Control Keys
Current output
Monitor focus must also be set when switching the output.
p.70
(3) The connectors connect the Calculating and Interface Units.
(4) The output cable connects the sensor to the power supply and external devices,
such as sync sensors or programmable controllers.
(5) The power indicator lights when the Sensor is powered ON.
(6) The Zero Reset indicator lights when the zero reset function is enabled.
(7) The ENABLE indicator lights when the sensor is ready for measurement. It goes off
when measurement is not possible (e.g. when the measuring range is exceeded, or
when the Sensor Head is not connected when the power is turned ON).
(8) The OPE1 indicator lights according to the judgment result or warning state.
(9) The OPE2 indicator lights according to the judgment result or warning state.
(10)The OPE3 indicator lights according to the judgment result or warning state.
p.10
p.10
p.10
(11)The main display shows measured values and function names.
(12)The sub-display shows additional information and function setting values for
measurements.
Reading Displaysp.29
(13)The threshold switch selects whether to set (and display) the HIGH or LOW threshold.
(14)The mode switch selects the operating mode.Switching Modesp.28
(15)The Control Keys set measurement conditions and make other settings.Key
Operations
p.30
ZJ-SD
User’s Manual
9
Section 2 PREPARATION FOR MEASUREMENT
Section 2
Part Names and Functions
Judgment results/warning states and indicators
HoldOutput typeOPE1OPE2OPE3
Other than peak and bottom
hold
Peak and bottom holdWarning/
StandardHIGHPASSLOW
Warn ingWARNOKNG
standard
WARNPeak-OKBottm-OK
OK: ON when PASS
NG: ON whether other than PASS (HIGH or LOW)
WARN: ON in warning state
Peak-OK: ON when the peak hold result is OK (PASS)
Bottm-OK: ON when the bottom hold result is OK (PASS)
The warning state continues until one of "Reset input ON", "Switch to FUN mode" and "Power OFF"
is executed.
10
ZJ-SD
User’s Manual
Sensor Head
■ Sensor Head
Section 2
Part Names and Functions
Sensing section
Preamplifier
Connector
Connect to the Amplifier Unit.
Calculating Unit
Display (*)Connector (two connectors, one on each side)
Connect to the Amplifier Unit.
Section 2 PREPARATION FOR MEASUREMENT
* Display
Connection indicator
Lit when the Amplifier Unit is connected.
User’s Manual
ZJ-SD
11
Section 2 PREPARATION FOR MEASUREMENT
Section 2
Part Names and Functions
Interface Unit
Display (*)
(2) Amplifier Unit connector
(1) Connector
* Display
(3) Power supply indicator
(4) Sensor communication indicator (BUSY/ERR)
(5) External terminal communication indicator (BUSY/ERR)
(1) The communications connector connects the communications cable to the
computer.
(2) The Amplifier Unit connector connects to the Amplifier Unit.
(3) The power supply indicator lights while the power is supplied.
(4) BUSY: Lights during communications with the Smart Sensor.
ERR : Lights if an error occurs during communications with the Smart Sensor.
(5) BUSY: Lights during communications with the personal computer.
ERR : Lights if an error occurs during communications with the personal computer.
12
ZJ-SD
User’s Manual
Installing the Amplifier Unit
Installing the Amplifier Unit
Amplifier Units can be easily mounted onto the 35-mm DIN Track.
DIN Track (Option)
PFP-100N (1 m)
PFP-50N (0.5 m)
PFP-100N2 (1 m)
End Plate (option)
PFP-M
Section 2
Section 2 PREPARATION FOR MEASUREMENT
■ Installation
Hook the connector end of the Amplifier Unit on the DIN Track and press in at the
bottom until the Unit locks into place.
Hook on the connector end
Always hook the connector end of the Amplifier Unit on the DIN Track first. The mounting strength
may decrease if the output cable end is hooked on the DIN Track first.
ZJ-SD
User’s Manual
13
Section 2 PREPARATION FOR MEASUREMENT
Section 2
Installing the Amplifier Unit
■ Removal Method
Push the Amplifier Unit up and pull out from the connector end.
■ Using the Product in Conformance with CE
To use this product in conformance with CE, install the enclosed ferrite core as shown
below.
10 mm max.
Ferrite core
14
ZJ-SD
User’s Manual
Installing Sensor Heads
This section describes how to install Sensor Heads.
Sensor Head
■ Installation
1. Fix the Sensor Head using screws.
The screws must be tightened with a torque of 0.5 Nm or less.
Sensor Head
Section 2
Installing Sensor Heads
Section 2 PREPARATION FOR MEASUREMENT
Preamplifier
Connector
• Mount the Sensor Head in a stable location with little vibration.
• When this sensor is used and installed in combination with a distance sensor, we recommend
using the exclusive mounting bracket (ZJ-XBU1).
• Do not allow anything to touch the metal case of the Sensor Head. Failure to do so might prevent
accurate measurement by the sensor.
Setting the Installation Distancep.41, Scaling p.99
2. Adjust the angle of the Sensor Head.
Loosen the two screws on the sides of the holder, and adjust the angle of the Sensor Head so that it faces
the object to be measured.
Do not remove the screws.
3. Tighten the screws on the sides of the holder to set the angle.
Firmly tighten both screws to a maximum torque of 0.5 N·m.
ZJ-SD
User’s Manual
15
Section 2 PREPARATION FOR MEASUREMENT
.
Fit the other end
into the bracket.
[
]
.
Section 2
Installing Sensor Heads
Preamplifier
■ Installation
1. Use M3 screws to fix the enclosed Preamplifier
mounting bracket.
Use the ZX-XBT2 Preamplifier DIN Track Mounting Bracket
(order separately) when mounting the Preamplifier onto a
DIN Track.
2. Fit one end of the Preamplifier into the bracket.
3. Fit the other end of the Preamplifier into the
bracket.
To remove the Preamplifier from the mounting
bracket, lift upwards while holding the center of the
Preamplifier.
Fit one end into the bracket
Removal
Lift while holding the center
16
■ Using the Product in Conformance with CE
To use this product in conformance with CE, loop the cable twice around the enclosed
ferrite core as shown below.
ZJ-SD
User’s Manual
Sensor
Ferrite core
Two loops
10 mm max.
Amplifier
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