Omron V680-HA63B, V680-HS52, V680-D2KF67, V680-HS63, V680-D2KF52 User Manual

...
RFID System
V680 Series
User's Manual
Cat. No.: Z248-E1-01
Amplifier and Antennas
V680-HA63B V680-HS52 V680-HS63
ID Tags
V680-D2KF52 V680-D2KF67 V680-D2KF67M
Introduction
Thank you for purchasing a V680-series RFID System. This manual describes the functions, performance, and application methods needed for optimum use of the V680-series RFID System.
Please observe the following items when using the RFID System.
• Allow the RFID System to be installed and operated only by qualified specialist with a sufficient
knowledge of electrical systems.
• Read and understand this manual before attempting to use the RFID System and use the RFID Sys-
tem correctly.
• Keep this manual in a safe and accessible location so that it is available for reference when required.
Introduction
Section 1 Section 2 Section 3 Section 4 Section 5
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
READ AND UNDERSTAND THIS DOCUMENT
Product Overview
Specifications and Performance
Communications Specifications
Installation
Chemical Resistance
RFID System
V680-HA63B Amplifier V680-HS52 Antenna V680-HS63 Antenna V680-D2KF52 ID Tag V680-D2KF67 ID Tag V680-D2KF67M ID Tag
User's Manual
2
Introduction
RFID System
User's Manual
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FIT­NESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABIL­ITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CON­TAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s applica­tion or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the prod­ucts. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key spec­ifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in con­junction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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RFID System
User's Manual
Introduction
Introduction
Alert Symbols for Safe Use
The following symbols are used in this manual to indicate precautions that must be observed to ensure safe use of the V680-HS63, V680-HS52, and V680-HA63B. The precautions provided here contain important safety information. Be sure to observe these precautions.
The following signal words are used in this manual.
Meanings of Alert Symbols
Warning
The V680-HS63, V680-HS52, and V680-HA63 conform to the following overseas regulations and standards.
1. FCC Rules (Federal Communications Commission) This product complies with Part 15 Subpart C of the FCC Rules. FCC ID: E4E6CYSIDV6800306
FCC NOTICE
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation.
FCC WARNING
Changes or modifications not expressly approved by the party responsible for compliance could void the user's author­ity to operate the equipment. Properly shielded ground cables and connectors must be used for connection to host computer and/or peripherals in order to meet FCC emission limits. Ferrite cores (TDK Type ZCAT1730-0730A or its equivalent) must be attached to the cables connecting the power sup­ply and ground to suppress RF interference.
Safety Precautions
Indicates a potentially hazardous situation which, if not avoided, will result in minor or mod­erate injury, or may result in serious injury or death. Additionally, there may be significant property damage.
Indicates general prohibitions for which there is no specific symbol.
These Products are not designed to be used either directly or indirectly in applications that detect human presence for the purpose of maintaining safety. Do not use these Products as a sensing means for protect­ing human lives.
Regulations and Standards
WARNING
WARNING
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Introduction
RFID System
User's Manual
Introduction
2. EC Declaration of Conformity Hereby, OMRON Corporation declares that this RFID System, Antenna V680-HS52, V680-HS63, and Amplifier V680­HA63B.Amplifier and Antenna are in compliance with essential requirements and other relevant provisions of Directive 1995/5/EC, and satisfy tests for the appropriate requirements of the following relevant standards. Radio: EN 300 330-2V1.1.1 (06-2001)
EN 300 330-1V1.3.1 (06-2001)
EMC: EN 301 489-3V1.4.1 (08-2002)
EN 301 489-1V1.4.1 (08-2002)
Safety: EN 61010-1: 2001 (2nd Edition)
Countries of intended use: Austria, Belgium, Denmark, Estonia, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Liechtenstein, Luxem­bourg, Netherlands, Norway, Portugal, Romania, Spain, Sweden, Switzerland, United Kingdom
Changes or modifications not expressly approved by the party responsible for compliance could void the user's author­ity to operate the equipment. Properly shielded ground cables and connectors must be used for connection to host computer and/or peripherals in order to meet FCC emission limits. Ferrite cores (TDK Type ZCAT1730-0730A or its equivalent) must be attached to the cables connecting the power sup­ply and ground to suppress RF interference.
3. Japan Radio Law Equipment using high frequencies: Inductive Reading/Writing Communications Equipment Conforming standards: Inductive Reading/Writing Communications Equipment; Standard: ARIB STD-T82
English Hereby, Omron, declares that the RFID System, V680-HS52 Series, V680-HS63 Series, and V680-HA63B Series are in compliance with the essential
requirements and other relevant provisions of Directive 1999/5/EC.
Finnish Omron vakuuttaa täten että RFID Säännös, V680-HS52 Series, V680-HS63 Series, V680-HA63B Series tyyppinen laite on direktiivin 1999/5/EY oleellis-
ten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen.
Dutch Hierbij verklaart Omron dat het toestel de RFID Systeem, V680-HS52 ´Serie, V680-HS63 ´Serie, V680-HA63B ´Serie in overeenstemming is met de
essentiële eisen en de andere relevante bepalingen van richtlijh 1999/5/EG.
French Par la présente Omron déclare que la RFID Système, V680-HS52 Série, V680-HS63 Série, V680-HA63B Série sont conforme aux exigences essentielles
et aux autres dispositions pertinentes de la directive 1999/5/CE.
Swedish Härmed intygar Omron att den RFID System, V680-HS52 Serie, V680-HS63 Serie, V680-HA63B Serie stär l överensstämmelse med de väsentliga egen-
skapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG.
Danish Undertegnede Omron erklærer herved, at følgende den RFID System, V680-HS52 Serie, V680-HS63 Serie, 680-HA63B Serie overholder de væsentlige
krav og øvrige relevante krav i direktiv 1999/5/EF.
German Hiermit erklärt Omron, die RFID System, V670-H11 Serie, V680-HS63 Serie, V680-HA63B Serie in Übereinstimmung mit den grundlegenden
Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet. (BMWi)
Greek
ME THN ΠAPOYSA Omron ∆HΛONEI RFID O
’YO’
ΓΗΜΑ, V680-HS52 O’EIPA, V680-HS63 O’EIPA, V680-HA63B O’EIPA SYMMOPF ONETAI
ΠPOS TIS OYSIOEIS AΠAITHSEIS KAI TIS ΛOIΠES SXETIKES IATAΞEIS THS O∆HΓIAS 1999/5/EK.
Italian Con la presente Omron dichiara che la RFID Sistema, V680-HS52Serie, V680-HS63 Serie, V680-HA63B Serie sono conforme ai requisiti essenziali ed
alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE.
Spanish Por medio de la presente Omron declara que el RFID Sistema, V680-HS52 Serie, V680-HS63 Serie, V680-HA63B Serie esta conforme a los requisitos
esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.
Portuguese Omron declara que a RFID Sistema, V680-HS52 Série, V680-HS63 Série, V680-HA63B Série ser conforme com os tequisitos essenciais e outras dis-
posições da Directiva 1999/5/CE.
Romanian
Prin prezenta, Omron declar c acest V680-HS52,V680-HS63, V680-HA63 este conform cu cerin ele principale çi cu celelalte prevederi relevanate ale Directivei 1999/5/EC.
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RFID System
User's Manual
Introduction
Introduction
Be sure to observe the following precautions to ensure safe use of the Products.
1. Do not use the Products in environments with flammable, explosive, or corrosive gasses.
2. Do not attempt to disassemble, repair, or modify any Product.
3. Tighten mounting screws securely.
4. If any cable has a locking mechanism, make sure that it has been locked before using the cable.
5. Do not allow water or pieces of wire to enter from openings in the case. Doing so may cause fire or
electric shock.
6. Turn OFF the Controller power supply before mounting or removing an Antenna or Amplifier.
7. If an error is detected in any Product, immediately stop operation and turn OFF the power supply. Consult
with an OMRON representative.
8. Dispose of the Products as industrial waste.
9. Observe all warnings and precautions given in the body of this manual.
10.Make sure that there is no adverse effect of radio waves on medical equipment.
The Japan Automatic Identification Systems Association (JAISA) guidelines are as follows:
These Antennas for RFID devices use radio waves. They may adversely affect medical equipment, depending on where and in what applications they are used. To minimize the effects of radio waves, observe the following countermeasure for people with implanted cardiac pacemakers or other medical devices when using RFID devices: Do not bring the Antenna for RFID devices any closer than 22 cm to the implanted location of the car­diac pacemaker.
Precautions for Safe Use
6
Introduction
RFID System
User's Manual
Introduction
Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.
1. Installation Environment
Do not use the Products in the following locations.
• Locations exposed to corrosive gases, dust, metallic powder, or salts
• Locations not within the specified operating temperature range
• Locations subject to rapid changes in temperature or condensation
• Locations not within the specified humidity range
• Locations subject to direct vibration or shock outside the specified ranges
• Locations subject to spray of water, oil, or chemicals
2. Installation
The Products communicate with Tags using the 13.56-MHz frequency band. Some motors, inverters,
and switching power supplies generate noise that can affect communications with the Tags and cause
errors. If such devices are located near the Tags, always test operation in advance to confirm whether
the system will be affected.
• Observe the following precautions to minimize the effects of normal noise.
(1) Ground all metal objects in the vicinity of the Products to 100 or less.
(2) Do not use the Products near high-voltage or high-current lines.
• Do not use non-waterproof Products in an environment where mist is present.
• Do not expose the Products to chemicals that adversely affect the Product materials.
• When mounting the Products, tighten the screws to the following torques.
V680-HS63: 1.2 N⋅m V680-HS52: 40 N⋅m
• If multiple Antennas are mounted near each other, communications performance may decrease due
to mutual interference. Refer to Installing Antennas on page 32 and check to make sure there is no
mutual interference.
• Depending on the operating environment, the case surface may become fogged, but basic perfor-
mance will not be affected.
3. Storage
Do not store the Products in the following locations.
• Locations exposed to corrosive gases, dust, metallic powder, or salts
• Locations not within the specified storage temperature range
• Locations subject to rapid changes in temperature or condensation
• Locations not within the specified storage humidity range
• Locations subject to direct vibration or shock outside the specified ranges
• Locations subject to spray of water, oil, or chemicals
4. Cleaning
• Do not clean the Products with paint thinner or the equivalent. Paint thinner or the equivalent will dis-
solve the resin materials and case coating.
Precautions for Correct Use
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RFID System
User's Manual
Introduction
Meanings of Symbols
Introduction
Meanings of Symbols
Indicates particularly important points related to a function, including precautions and application advice.
Indicates page numbers containing relevant information.
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Introduction
Meanings of Symbols
RFID System
User's Manual
Introduction
MEMO
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RFID System
User's Manual
Introduction
Introduction
Table of Contents
Safety Precautions 3
Regulations and Standards 3
Precautions for Safe Use 5
Precautions for Correct Use 6
Meanings of Symbols 7
Table of Contents 9
Section 1 Product Overview 11
Features 12
Product Configuration 13
Section 2 Specifications and Performance 15
Antennas with Separate Amplifier 16
Amplifier 20
Tags 23
Section 3 Communications Specifications 27
Communications Distances 28
Section 4 Installation 31
Installing Antennas 32
Mounting Amplifiers 33
Installing Tags 37
Section 5 Chemical Resistance 39
Chemical Resistance of the Antennas 40
Revision History 42
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RFID System
User's Manual
Introduction
Introduction
Section 1 Product Overview
11
RFID System
User's Manual
Section 1 Product Overview
Features 12
Product Configuration 13
12
Section 1 Features
RFID System
User’s Manual
Section 1 Product Overview
Features
The V680-series RFID System actively supports many different types of system, such as distributed-control
systems and many-product, small-lot production systems, with non-contact data communications using
electromagnetic induction.
Non-contact Data Communications
The V680 Series uses electromagnetic induction to enable non-contact, bi-directional data communi-
cations between Antennas and Tags.
CRC Used for Transmission Error Detection
A bi-directional 16-bit CRC (Cyclic Redundancy Check) has been added as the error detection method
for wire transmissions between ID Controllers and Antennas, and for wireless transmissions between
Antennas and Tags. This method maintains superior communications reliability even where problems
such as noise occur.
Superior Environmental Resistance and High Reliability
Antennas and Tags now have greater environmental resistance and are not affected by vibration, oil, or
water.
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RFID System
User’s Manual
Section 1 Product Configuration
Section 1
Product Overview
Product Configuration
A V680-series RFID System consists of an ID Controller, one or more Amplifiers, one or two Antennas, and
Tags. Select the models suitable for the application.
V680-HA63B
V680-HS63
V680-HS52
V680-CA5D01
Personal computer Programmable Controller (PLC)
V680-D2KF67
V680-D2KF52V680-D2KF67M
V680-CA5D02
RS-232C RS-422 RS-485
Host device
ID Controller
Amplifiers
Antennas with Separate
Amplifier
Tags
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Section 1 Product Configuration
RFID System
User’s Manual
Section 1 Product Overview
MEMO
Section 2 Specifications and Performance
15
RFID System
User's Manual
Section 2 Specifications and Performance
Antennas with Separate Amplifier 16
Amplifier 20
Tags 23
16
Section 2 Antennas with Separate Amplifier
RFID System
User’s Manual
Section 2 Specifications and Performance
Antennas with Separate Amplifier
V680-HS63
General Specifications
Dimensions
• V680-HS63-W
Item Model V680-HS63-W
(Standard cable, waterproof connector)
V680-HS63-R
(Flexible cable, non-waterproof connector)
Ambient operating temperature
10 to 60°C (with no icing)
Ambient storage temperature
25 to 75°C (with no icing)
Ambient operating humidity
35% to 95% (with no condensation)
Insulation resistance 20 Mmin. (at 500 VDC) between cable terminals and case
Dielectric strength 1,000 VAC, 50/60Hz for 1 min between cable terminals and case
Degree of protection IP67G (Head)
Note: The connector specifications are IP67 and
IP65.
IP67G (Head) Note: The connectors are not waterproof.
Vibration resistance Destruction: 10 to 500 Hz, 1.5-mm double amplitude, acceleration: 100 m/s
2
, 10 sweeps in each of 3
axis directions (up/down, left/right, and forward/backward) for 11 minutes each
Shock resistance Destruction: 500 m/s
2
, 3 times each in 6 directions (Total: 18 times)
Dimensions 40 × 53 × 23 mm
Material ABS resin case, epoxy resin filler
Weight Approx. 850 g (with 12.5 m cable)
Cable length Standard lengths of 2 and 12.5 m
(Unit: mm)
23
5
5
Operation indicator
40
28±0.1
53
27 6
11
Note: Mounting Hole Dimensions
Coil center
Two, M4 or 4.5 dia. holes
37
5030
16.5 dia.
Coaxial cable, 5.5 dia., standard length: 2 m
Connector
Ferrite core
Insulation cover
16.5 dia.
14.5 dia.
Case material ABS resin
Fill resin Epoxy resin
Cable PVC (gray)
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RFID System
User’s Manual
Section 2 Antennas with Separate Amplifier
Section 2
Specifications and Performance
• V680-HS63-R
23
5
5
40
28±0.1
53
27 6
11
(Unit: mm)
Operation indicator
Note: Mounting Hole Dimensions
Coil center
Two, M4 or 4.5 dia. holes
5030
16.5 dia
Coaxial cable, 5.3 dia., standard length: 2 m
Insulation cover
(39.5)
Connector
Ferrite core
16.5 dia.
14.5 dia.
Case material ABS resin
Fill resin Epoxy resin
Cable PVC (black)
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Section 2 Antennas with Separate Amplifier
RFID System
User’s Manual
Section 2 Specifications and Performance
V680-HS52
General Specifications
Dimensions
• V680-HS52-W
Item Model V680-HS52-W
(Standard cable, waterproof connector)
V680-HS52-R
(Flexible cable, non-waterproof connector)
Ambient operating temperature
10 to 60°C (with no icing)
Ambient storage temperature
25 to 75°C (with no icing)
Ambient operating humidity
35% to 95% (with no condensation)
Insulation resistance 20 Mmin. (at 500 VDC) between connector terminals and case
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between connector terminals and case
Degree of protection IP67G (Head)
Note: The connector specifications are IP67 and
IP65.
IP67G (Head) Note: The connectors are not waterproof.
Dielectric strength
Destruction: 10 to 500 Hz, 1.5-mm double amplitude, acceleration: 100 m/s
2
, 10 sweeps in each of 3
axis directions (up/down, left/right, and forward/backward) for 8 minutes each
Shock resistance
Destruction: 500 m/s
2
, 3 times each in 6 directions (Total: 18 times)
Dimensions M22 × 65 mm
Material ABS resin, brass, and epoxy resin filler
Weight Approx. 850 g (with 12.5 m cable)
Cable length Standard lengths of 2 and 12.5 m
65
47.6
57
50
730
19.8 dia.
35 dia.
22.5 dia.
Mounting Hole Dimensions
Two toothed washers
Two lock nuts
M22 ´ 1
Operation indicator
37
5030
16.5 dia.
Coaxial cable, 5.5 dia., standard length: 2 m
Connector
Ferrite core
Insulation cover
16.5 dia.
14.5 dia.
Case material Brass
Communications surface
ABS resin
Fill resin Epoxy resin
Cable PVC (gray)
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RFID System
User’s Manual
Section 2 Antennas with Separate Amplifier
Section 2
Specifications and Performance
• V680-HS52-R
65
47.6
57
50
730
19.8 dia.
35 dia.
22.5 dia.
Mounting Hole Dimensions
Two toothed washers
Two lock nuts
M22 ´ 1
Operation indicator
Insulation cover
5030
16.5 dia
Coaxial cable, 5.3 dia., standard length: 2 m
Insulation cover
(39.5)
Connector
Ferrite core
16.5 dia.
14.5 dia.
Case material Brass
Communications surface
ABS resin
Fill resin Epoxy resin
Cable PVC (black)
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Section 2 Amplifier
RFID System
User’s Manual
Section 2 Specifications and Performance
Amplifier
V680-HA63B
General Specifications
Dimensions
Item Model V680-HA63B
Ambient operating temperature
10 to 55°C ( with no icing)
Ambient storage temperature
25 to 65°C ( with no icing)
Ambient operating humidity
35% to 85% (with no condensation)
Insulation resistance 20 Mmin. (at 500 VDC) between cable terminals and case
Dielectric strength 1,000 VAC, 50/60 Hz for 1 minute between cable terminals and case.
Degree of protection IP67, IP65 (IEC 60529)
Note: Not including connector at Controller end. (When V680-HS63-W or V680-HS52-W is connected)
IP40 (IEC 60529) (When V680-HS63-R or V680-HS52-R is connected)
Dielectric strength
Destruction: 10 to 500 Hz, 1.5-mm double amplitude, acceleration:100 m/s
2
, 10 sweeps in each of 3
axis directions (up/down, left/right, and forward/backward) for 11 minutes each
Shock resistance Destruction: 500 m/s
2
, 3 times each in 6 directions (Total: 18 times)
Dimensions 25 × 40 × 65 mm (Not including protrusions.)
Materials PC
Weight Approx. 650 g (with 10 m cable)
Cable length Standard lengths of 5 and 10 m
Note: The maximum total cable extension is 50 m (including the Amplifier cable). A maximum of two extension cables can be
connected.
Operation indicator
13.7 65 18 51
36
15 dia.
40
25
9.5 dia.
25
3.5
12.8 dia.
15 35.6
25
Round, vinyl-insulated cable (5.8 dia.), standard length: 5 m, (41/0.16 dia) 2 conductors, (17/0.08 dia.) 8 conductors
Connector
Connector
Case material PC resin
Cable PVC
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RFID System
User’s Manual
Section 2 Amplifier
Section 2
Specifications and Performance
Nomenclature
Antenna Connection Port
The Antenna connection port is connected a V680-series Antenna.
Controller Connector
The Controller connector is connected to Antenna connection port on the Controller.
Operation Indicators (LEDs)
Name Color Meaning
RUN Green Lit when the power is ON.
COMM
Yel -
low
Lit when a command is being sent.
NORM Green Lit when communications with a Tag are normal in Normal Communications Mode.
ERR Red Lit when an error occurs in communications with a Tag in Normal Communications Mode.
LV6/7D
Yel -
low
Maintenance Mode: Lit at distance level 6. Normal Communications Mode: Lit when a write protection error occurs.
LV5 /7A
Yel -
low
Maintenance Mode: Lit at distance level 5 or higher. Normal Communications Mode: Lit when an address error occurs.
LV4/76
Yel -
low
Maintenance Mode: Lit at distance level 4 or higher. Normal Communications Mode: Lit when a Tag memory error occurs.
LV3/72
Yel -
low
Maintenance Mode: Lit at distance level 3 or higher. Normal Communications Mode: Lit when a no Tag error occurs.
LV2/71
Yel -
low
Maintenance Mode: Lit at distance level 2 or higher. Normal Communications Mode: Lit when a verification error occurs.
LV1/70
Yel -
low
Maintenance Mode: Lit at distance level 1 or higher. Normal Communications Mode: Lit when a Tag communications error occurs.
Operation indicators
RUN COMM NORM ERR
LV6/7D LV5/7A LV4/76 LV3/72 LV2/71 LV1/70
Antenna connection port
Controller connector
22
Section 2 Amplifier
RFID System
User’s Manual
Section 2 Specifications and Performance
Cables
Specifications
Dimensions
Item Model V700-A43/V700-A44
Number of conductors 10 Insulation resistance 5 Mmin. (at 500 VDC) between terminals and sheath
Dielectric strength 500 VAC, 1 min
Item Model V700-A43 V700-A44
Length (L1) Approx.10m Approx. 20 m
Weight Approx. 700 g Approx.1,350 g
51 L1
±100
49
15.5 dia.
Connector (Controller end))
Connection label
Connector (Amplifier end)
6 dia.
15 dia.
(Unit: mm)
Casing material PVC
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RFID System
User’s Manual
Section 2 Tags
Section 2
Specifications and Performance
Tags
Specifications and Dimensions
V680-D2KF52
• General Specifications
• Dimensions
Item Model 680-D2KF52
Memory capacity 2,000 bytes (user area)
Memory type FRAM Data backup time 10 years after writing(55°C) Data overwrite count 10 billion times per address (25°C)
Ambient operating temperature when communicating
25 to 85°C (with no icing)
Ambient operating temperature when not communicating
40 to85°C (with no icing)
Ambient storage temperature
40 to 85°C (with no icing)
Ambient operating humidity
35% to 95%
Degree of protection IP67 (IEC 60529)
Vibration resistance
Destruction: 10 to 2,000 Hz, 1.5-mm double amplitude, acceleration: 150 m/s
2
, 10 sweeps each in
X, Y, and Z directions for 15 minutes each
Shock resistance Destruction: 500 m/s
2
, 3 times each in X, Y, and Z directions (Total: 18 times)
Dimensions 8 dia. × 5 mm
Materials Case: PPS resin, Fill resin: Epoxy resin
Weight Approx. 0.5 g
Metal countermeasures Yes
8
0
0.1
R0.2
5
0
0.1
dia.
Case material PPS resin
Fill resin Epoxy resin
24
Section 2 Tags
RFID System
User’s Manual
Section 2 Specifications and Performance
V680-D2KF67/67M
• General Specifications
The V680-D2KF67Mis designed to be mounted directly to metal. The V680-D2KF67 and V680-
D2KF67M markings are shown in the following diagrams.
The side with the markings is the communications surface. Mount the Tag with this side facing the Antenna.
Item Model V680-D2KF67 V680-D2KF67M
Memory capacity 2,000 bytes (user area)
Memory type FRAM Data backup time 10 years after writing(55°C) Data overwrite count 10 billion times per address (25°C)
Ambient operating temperature when communicating
25 to 85°C (with no icing)
Ambient operating temperature when not communicating
40 to85°C (with no icing)
Ambient storage temperature
40 to 85°C (with no icing)
Ambient operating humidity
35% to 95%
Degree of protection IP67(IEC 60529)
Vibration resistance
Destruction: 10 to 2,000 Hz, 1.5-mm double amplitude, acceleration: 150 m/s
2
, 10 sweeps each in
X, Y, and Z directions for 15 minutes each
Shock resistance Destruction: 500 m/s
2
, 3 times each in X, Y, and Z directions (Total: 18 times)
Dimensions 34 × 34 × 3.5 mm
Materials Case: PPS resin
Weight Approx. 6 .5g Approx. 7 g
Metal countermeasures None Yes
V680-D2KF67M V680-D2KF67M
V680-D2KF67M
METAL
V680-D2KF67
25
RFID System
User’s Manual
Section 2 Tags
Section 2
Specifications and Performance
• Dimensions
V680-D2KF67/67M
88
0.2
5.2
13.2
16
40+0.1
-0.5
16
40+0.1
-0.5
16
16
Two, 3.5 dia.
13.2
5.2 8
8
0.2
2
4.5
32
32
Two, M3
Mounting Hole Dimensions
(Unit:mm)
Case material ABS resin
Fill resin Epoxy resin
26
Section 2 Tags
RFID System
User’s Manual
Section 2 Specifications and Performance
MEMO
Section 3 Communications Specifications
27
RFID System
User's Manual
Section 3 Communications Specifications
Communications Distances 28
28
Section 3 Communications Distances
RFID System
User’s Manual
Section 3 Communications Specifications
Communications Distances
V680-D2KF52
Communications Distance Specifications (Certified Performance)
• Measurement Conditions
Amplifier Antenna ID Tag Communications distance
V680-HA63B
V680-HS52 V680-D2KF52
Read 0 to 8.0 mm (Axis offset: ±2) Write 0 to 8.0 mm (Axis offset: ±2)
V680-HS52
V680-D2KF52 embedded in metal (steel)
Read 0 to 3.0 mm (Axis offset: ±2)
Write 0 to 3.0 mm (Axis offset: ±2)
V680-HS63 V680-D2KF52
Read 0 to 9.5 mm (Axis offset: ±2) Write 0 to 9.5 mm (Axis offset: ±2)
Non-metallic material
V680-HS52
V680-D2KF52
Steel
V680-HS63
V680-D2KF52
Non-metallic material
V680-HS52
V680-D2KF52
Non-metallic material (Examples: Resin, plastic, wood, etc.)
Non-metallic material (Examples: Resin, plastic, wood, etc.)
Non-metallic material
29
RFID System
User’s Manual
Section 3 Communications Distances
Section 3
Communications Specifications
V680-D2KF67
Communications Distance Specifications (Certified Performance)
• Measurement Conditions
Amplifier Antenna ID Tag Communications distance
V680-HA63B
V680-HS52 V680-D2KF67
Read 0 to 17.0 mm (Axis offset: ±2) Write 0 to 17.0 mm (Axis offset: ±2)
V680-HS63 V680-D2KF67
Read 7 to 30.0 mm (Axis offset: ±10) Write 7 to 30.0 mm (Axis offset: ±10)
V680-HS63
V680-D2KF67
V680-HS52
V680-D2KF67
Non-metallic material
Non-metallic material (Examples: Resin, plastic, wood, etc.)
Non-metallic material (Examples: Resin, plastic, wood, etc.)
Non-metallic material
30
Section 3 Communications Distances
RFID System
User’s Manual
Section 3 Communications Specifications
V680-D2KF67M
Communications Distance Specifications (Certified Performance)
• Measurement Conditions
Amplifier Antenna ID Tag Communications Distance
V680-HA63B
V680-HS52
V680-D2KF67M with metal on back surface (steel)
Read 0 to16.0 mm (Axis offset: ±2) Write 0 to 16.0 mm (Axis offset: ±2)
V680-HS63
V680-D2KF67M with metal on back surface (steel)
Read 6 to 25.0 mm (Axis offset: ±10) Write 6 to 25.0 mm (Axis offset: ±10)
V680-HS63
V680-HS52
Steel
Steel
Non-metallic material
Non-metallic material
V680-D2KF67M
V680-D2KF67M
Section 4 Installation
31
RFID System
Uer's Manual
Section 4 Installation
Installing Antennas 32
Mounting Amplifiers 33
Installing Tags 37
32
Section 4 Installing Antennas
RFID System
User's Manual
Section 4 Installation
Installing Antennas
V680-HS63
Installation from the Front
Installation from the Back
Insert the nuts that come with the Antenna into sections A.
Securely tighten screws to a maximum torque of 1.2 N⋅m.
V680-HS52
Install the Antenna using the nuts and toothed washers that are provided on both sides of the mounting
material, as shown in the diagram below.
When the Antenna is mounted to a metal object, the communications distance will be reduced by approximately 10%
compared with mounting to a non-metallic object. For details on the effect of metal surrounding the Antenna, refer to
Effect of Surrounding Metals on the Antenna (Reference) on page 35.
P. 3 5
Securely tighten the screws to a maximum torque of 40 Nm.
28+0.2
40
27
53
Coil center
Two, M4 holes
28+0.2
A
27
Nut
Two, 4.5 dia. holesCoil center
22
+0.5
0
Mounting Hole Dimensions
dia.
Toothed washers
Non-metallic material
Antenna
Nut
33
RFID System
User's Manual
Section 4 Mounting Amplifiers
Section 4
Installation
Mounting Amplifiers
V680-HA63
Mounting to DIN Track
Note
1. Consider the height of the DIN Track.
2. Provide a space of at least 10 mm (i.e., at least two spacers) and attach them
securely.
40
End Plate
10 mm min. (See note 2.)
Mountin
g
hook
(See note 1.)
DIN Track
Spacers
A
B
PFP-100N2 PFP-M PFP-S
Mountin
g
hook
End Plate
Spacer
DIN Track
1. When mounting the Amplifier to a DIN Track, first
hook section A to the Track and then press in
direction B.
2. To remove the Amplifier from the DIN Track, first pull
out the mounting hook.
34
Section 4 Mounting Amplifiers
RFID System
User's Manual
Section 4 Installation
Amplifier Cable Bending Radius
Attaching/Removing V680-HA63/-HS63/-HS52 Connectors
Attaching the Connector
Removing the Connector
The connector will not come out unless the lock is first released by turning the connector. To remove the cable, release
the lock and pull on the connector. Pulling the cable without releasing the lock may break or damage the cable.
1. Hold the Antenna connector, align the key,
and insert the connector into the Amplifier connector.
2. Turn the connector clockwise to lock it in place.
1. Turn the connector counterclockwise to
release the lock.
2. Pull the Antenna connector straight out.
R 35 or
greater
R 35 or
greater
Do not bend the cable past a bending radius of 35 mm.
Key
Antenna connector
Antenna connector
35
RFID System
User's Manual
Section 4 Mounting Amplifiers
Section 4
Installation
Effect of Surrounding Metals on the Antenna (Reference)
V680-HS63
In addition to surface mounting, it is also possible to embed the V680-HS63 in a metal casing to protect
it from being struck by other objects. To prevent malfunctioning, allow a space of at least 30 mm
between the Antenna and the sides of the metal casing. If the space is less than 30 mm, the read/write
distance will be greatly diminished. In addition, the height of metal casing must not exceed that of the
Antenna.
V680-HS52
When embedding the Antenna in metal, be sure the metal does not extend beyond the tip of the
Antenna.
R22 min.
60 mm min.
23 mm max.
Metal casing
Metal casing
30 mm min.
30 mm min.
30 mm min.
30 mm min.
Note
1. Do not bend the cable into a curve
tighter than 22 mm in radius.
2. The communications distance will
be reduced significantly if the
Antenna is installed closer than 30
mm to metal surfaces.
130 (±65) mm dia. min.
22 mm dia.
R22 min.
15 mm min.
Surrounding metal (steel)
Communications distance reduced by 50%.
Antenna
60 min.
Surrounding metal (steel)
Antenna
Do not bend the cable into a curve tighter than 22 mm in radius.
If the metal around the Antenna reaches the coil surface, the communications distance will be reduced by approximately 50% compared with mounting to a non-metallic surface.
36
Section 4 Mounting Amplifiers
RFID System
User's Manual
Section 4 Installation
Mutual Interference between Antennas (Reference)
To prevent malfunctioning due to mutual interference when using more than one Antenna, leave suffi-
cient space between them as shown in the following diagrams.
V680-HS63
V680-HS52
420 mm min.
260 mm min.
• Installing the Antennas Facing Each Other
• Installing the Antennas in Parallel
120 mm min.
100 mm min.
• Installing the Antennas Facing Each Other
• Installing the Antennas in Parallel
37
RFID System
User's Manual
Section 4 Installing Tags
Section 4
Installation
Installing Tags
V680-D1KP52MT
Mutual Interference with Tags (Reference)
Provide the mounting distances indicated below to prevent malfunctions due to mutual interference
when using more than one Tag.
V680-D2KF67
Tag Installation Direction
Secure the Tag with M3 screws. Tighten the screws to a
torque of 0.3 to 0.5 N·m.
Mutual Interference with Tags (Reference)
To prevent malfunctioning due to mutual interference when using more than one Tag, leave sufficient
space between them as shown in the following diagram.
25 mm min. 25 mm min.
32
32
Two, M3
200mm min.
200mm min.
38
Section 4 Installing Tags
RFID System
User's Manual
Section 4 Installation
V680-D2KF67M
Tag Installation Direction
Mount the V680-D2KF67M to a metal surface, and
secure the Tag with M3 screws. Tighten the screws to a
torque of 0.3 to 0.5 N
m.
Mutual Interference with Tag (Reference)
To prevent malfunctioning due to mutual interference when using more than one Tag, leave sufficient
space between them as shown in the following diagram.
32
32
Two, M3
120mm min.
120mm min.
Section 5 Chemical Resistance
39
RFID System
User's Manual
Section 5 Chemical Resistance
Chemical Resistance of the Antennas 40
40
Section 5 Chemical Resistance of the Antennas
RFID System
User’s Manual
Section 5 Chemical Resistance
Chemical Resistance of the Antennas
Applicable Models
ABS resin is used for case material and epoxy resin for filling material. Refer to the following lists and do not
use chemicals that affect ABS and epoxy resin.
Chemicals That Cause Deformations, Cracks, Etc.
Chemicals That May Cause Discoloration, Swelling, Etc.
Chemicals That Do Not Affect ABS Resin or Epoxy Resin
Note: The above results are from tests conducted a room temperature (23°C). Even if the chemicals
do not affect the ABS or epoxy resins at room temperature, they may affect the resins at higher
or lower temperatures. Check the chemicals carefully in advance.
V680-HS63-W/R V680-HS52-W/R
ABS resin Epoxy resin
Trichlene, acetone, xylene, toluene, gasoline, creosol, methylene chloride, phenol, cyclohexane, aqua regia, chromic acid, sulfuric acid (90% RT), methyl ethyl ketone, aniline, nitrobenzine, monochlorobenzine, pyridine, nitric acid (60% RT), formic acid (80% RT)
Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol
ABS resin Epoxy resin
Hydrochloric acid, alcohol, Freon, sodium hydroxide, hydrogen peroxide, benzine, sulfuric acid (10% RT), nitric acid (10% RT), phosphoric acid (85% RT), ammonia solution
Sulfuric acid (10% RT), nitric acid (10% RT), hydrochlo­ric acid (30% RT), acetic acid (50% RT), oxalic acid, calcium hydroxide, benzine, creosol, alcohol, cyclohex­ane, toluene, xylene, benzine, grease
ABS resin Epoxy resin
Ammonia, kerosine, mineral oil, developer, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE­30Y, petroleum, grease, acetic acid, oxalic acid, cal­cium hydroxide, phosphoric acid (30% RT), hydrochlo­ric acid (10% RT), potassium hydroxide
Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y
41
RFID System
User's Manual
Section 5 Chemical Resistance of the Antennas
Section 5
Chemical Resistance
MEMO
42
RFID System
User's Manual
Revision History
A manual revision code appears as a suffix to the catalog number at the bottom of the front and rear pages.
Revision code Date Revised contents
01 October 2006 Original production
Cat. No.: Z248-E1-01
Revision code
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43
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