Omron V680-D1KP52MT, V680-D1KP66T, V680-D1KP66MT, V680-HA63A, V680-HS52 User Manual

...

V680 Series

Cat. No. Z262-E1-02A

Ampliﬁ er and Antennas

V680-HA63A V680-HS52 V680-HS63

ID Tags

V680-D1KP52MT V680-D1KP66T V680-D1KP66MT

USER’S MANUAL

Introduction

Thank you for purchasing a V680-series RFID System. This manual describes the functions, performance, and application methods needed for optimum use of the V680-series RFID System.

Please observe the following items when using the RFID System.

• Allow the RFID System to be installed and operated only by qualified specialist with a sufficient

knowledge of electrical systems.

• Read and understand this manual before attempting to use the RFID System and use the RFID Sys-

tem correctly.

• Keep this manual in a safe and accessible location so that it is available for reference when required.

Introduction

Section 1 Section 2 Section 3 Section 4 Section 5

Introduction

Section 1

Section 2

Section 3

Section 4

Section 5

READ AND UNDERSTAND THIS DOCUMENT

Product Overview

Specifications and Performance

Communications Specifications

Installation

Chemical Resistance

RFID System

V680-HA63A Amplifier V680-HS52 Antenna V680-HS63 Antenna V680-HS65 Antenna V680-D1KP52MT ID Tag V680-D1KP66T ID Tag V680-D1KP66MT ID Tag

User's Manual

Introduction

RFID System

User's Manual

Introduction

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmans hip for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety

equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time bas ed on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.

RFID System

User's Manual

Introduction

Alert Symbols for Safe Use

The following symbols are used in this manual to indicate precautions that must be observed to ensure safe use of the V680-HS63, V680-HS52, V680-HS65, V680-HA63A, V680-D1KP66T, V680-D1KP66MT, and V680-D1KP52MT. The precautions provided here contain important safety information. Be sure to observe these precautions.

The following signal words are used in this manual.

Meanings of Alert Symbols

Warning

Safety Precautions

Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally, there may be significant property damage.

Indicates general prohibitions for which there is no specific symbol.

These Products are not designed to be used either directly or indirectly in applications that detect human presence for the purpose of maintaining safety. Do not use these Products as a sensing means for protecting human lives.

WARNING

Introduction

RFID System

User's Manual

Introduction

The Products conform to the following overseas regulations and standards.

1.The United States

FCC NOTICE

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation.

FCC WARNING

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Do not remove the ferrite core (TDK Type ZCAT1730-0730A) installed on the cables to suppress RF interference.

2. Europe

Regulations and Standards

Amplifier Antenna

This product complies with Part 15 Subpart C of the FCC Rules. FCC ID: E4E6CYSIDV6800406

V680-HA63A V680-HS52

V680-HS63 V680-HS65

Amplifier Antenna

(Radio and Telecommunication Terminal Equipment Directive 1999/5/EC) V680-HA63A V680-HS52

V680-HS63 V680-HS65

Radio:

EMC:

Safety:

EN 300 330-2V1.3.1 (04-2006) EN 300 330-1V1.5.1 (04-2006) EN 301 489-3V1.4.1 (08-2002) EN 301 489-1V1.6.1 (09-2005) EN 61010-1: 2001 (2nd Edition)

English Hereby, Omron, declares that the RFID System, V680-HS52 Series, V680-HS63 Series, V680-HS65 Series and V680-HA63A Series are in compliance

with the essential requirements and other relevant provisions of Directive 1999/5/EC.

Finnish Omron vakuuttaa täten että RFID Säännös, V680-HS52 Series, V680-HS63 Series V680-HS65 Series,, V680-HA63A Series tyyppinen laite on direktiivin

1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen.

Dutch Hierbij verklaart Omron dat het toestel de RFID Systeem, V680-HS52 ´Serie, V680-HS63 ´Serie, V680-HS65 ´Serie, V680-HA63A ´Serie in overeen-

stemming is met de essentiële eisen en de andere relevante bepalingen van richtlijh 1999/5/EG.

French Par la présente Omron déclare que la RFID Système, V680-HS52 Série, V680-HS63 Série, V680-HS65 Série, V680-HA63A Série sont conforme aux exi-

gences essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE.

Swedish Härmed intygar Omron att den RFID System, V680-HS52 Serie, V680-HS63 Serie, V680-HS65 Serie, V680-HA63A Serie stär l överensstämmelse med

de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG.

Danish Undertegnede Omron erklærer herved, at følgende den RFID System, V680-HS52 Serie, V680-HS63 Serie, V680-HS65 Serie, 680-HA63A Serie over-

holder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF.

German Hiermit erklärt Omron, die RFID System, V680-HS52 Serie, V680-HS63 Serie, V680-HS65 Serie, V680-HA63A Serie in Übereinstimmung mit den

grundlegenden Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet. (BMWi)

Greek

ME THN ΠAPOYSA Omron ∆HΛONEI RFID O

’YO’

ΓΗΜΑ, V680-HS52 O’EIPA, V680-HS63 O’EIPA, V680-HS65 O’EIPA, V680-HA63A O’EIPA SYM-

MOPF ONETAI ΠPOS TIS OYSIO∆EIS AΠAITHSEIS KAI TIS ΛOIΠES SXETIKES ∆IATAΞEIS THS O∆HΓIAS 1999/5/EK.

Italian Con la presente Omron dichiara che la RFID Sistema, V680-HS52Serie, V680-HS63 Serie,V680-HS65 Serie, V680-HA63A Serie sono conforme ai req-

uisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE.

Spanish Por medio de la presente Omron declara que el RFID Sistema, V680-HS52 Serie, V680-HS63 Serie, V680-HS65 Serie, V680-HA63A Serie esta con-

forme a los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.

Portuguese Omron declara que a RFID Sistema, V680-HS52 Série, V680-HS63 Série, V680-HS65 Série, V680-HA63A Série ser conforme com os tequisitos essen-

ciais e outras disposições da Directiva 1999/5/CE.

Romanian

Prin prezenta, Omron declar c acest V680-HS52, V680-HS63, V680-HS65,V680-HA63A este conform cu cerin ele principale çi cu celelalte prevederi relevanate ale Directivei 1999/5/EC.

RFID System

User's Manual

Introduction

3. Japan

4. Canada

This device complies with RSS-Gen of IC Rules. Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

5. China

6. Korea

Amplifier Antenna

Equipment using high frequencies: Inductive Reading/Writing Communications Equipment Conforming standards: Inductive Reading/Writing Communications Equipment; Standard: ARIB STD-T82 EC-06019

V680-HA63A V680-HS52

V680-HS63 V680-HS65

Amplifier Antenna

IC ID:850J-V68HA63A V680-HA63A V680-HS52

V680-HS63 V680-HS65

Amplifier Antenna

CMII ID:2007DJ0577 V680-HA63A V680-HS52-R

CMII ID:2007DJ0575 V680-HA63A V680-HS52-W

CMII ID:2007DJ0573 V680-HA63A V680-HS63-W

CMII ID:2007DJ0571 V680-HA63A V680-HS63-R

Amplifier Antenna

OMR-V680-HA63A V680-HA63A V680-HS52-R

V680-HS52-W V680-HS63-R V680-HS63-W

Introduction

RFID System

User's Manual

Introduction

7. Taiwan

8. Hong Kong

9. Singapore

10.Malaysia

If the product is used in Malaysia, a label must be attached on-site to the side of the V680-HA63A. Please consult your OMRON sales representative for details.

11.Philippine

12.Mexico

Este equipo opera a titulo secundario, consecuentemente, debe aceptar interferencias perjudiciales incluyendo equipos de la misma clase y puede no causar interferencias a sistemas operando a titulo primario.

13.Thailand The certification is unnecessary, so the product can be used.

Amplifier Antenna

CCAB07LP1220T4 V680-HA63A V680-HS52

V680-HS63

Amplifier Antenna

LP407043 V680-HA63A V680-HS52

V680-HS63

Amplifier Antenna

S0294-07 V680-HA63A V680-HS52

V680-HS63

Amplifier Antenna

A011579 V680-HA63A V680-HS52

V680-HS63

Amplifier Antenna

ESD-0702996C V680-HA63A V680-HS52

V680-HS63

Amplifier Antenna

COFETEL:RCPOMV607-622 V680-HA63A V680-HS52

V680-HS63

RFID System

User's Manual

Introduction

Be sure to observe the following precautions to ensure safe use of the Products.

1. Do not use the Products in environments with flammable, explosive, or corrosive gasses.

2. Do not attempt to disassemble, repair, or modify any Product.

3. Tighten mounting screws securely.

4. Because a cable has a locking mechanism, make sure that it has been locked before using the cable.

5. Do not allow water or pieces of wire to enter from openings in the case. Doing so may cause fire or

electric shock.

6. Turn OFF the Controller power supply before mounting or removing an Antenna or Amplifier.

7. If an error is detected in any Product, immediately stop operation and turn OFF the power supply. Consult

with an OMRON representative.

8. Dispose of the Products as industrial waste.

9. Observe all warnings and precautions given in the body of this manual.

10. Do not touch the product immediately after usage at high temperatures. Doing so may occasionally result

in burning.

Precautions for Safe Use

Introduction

RFID System

User's Manual

Introduction

Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.

1. Installation Environment

Do not use the Products in the following locations.

• Locations exposed to corrosive gases, dust, metallic powder, or salts

• Locations not within the specified operating temperature range

• Locations subject to rapid changes in temperature or condensation

• Locations not within the specified humidity range

• Locations subject to direct vibration or shock outside the specified ranges

• Locations subject to spray of water, oil, or chemicals

2. Installation

The Products communicate with Tags using the 13.56-MHz frequency band. Some motors, inverters,

and switching power supplies generate noise that can affect communications with the Tags and cause

errors. If such devices are located near the Tags, always test operation in advance to confirm whether

the system will be affected.

• Observe the following precautions to minimize the effects of normal noise.

(1) Ground all metal objects in the vicinity of the Products to 100 Ω or less.

(2) Do not use the Products near high-voltage or high-current lines.

• Do not use non-waterproof Products in an environment where mist is present.

• Do not expose the Products to chemicals that adversely affect the Product materials.

• When mounting the Products, tighten the screws to the following torques.

V680-HS63: 1.2 N⋅m

V680-HS52: 40 N⋅m

V680-HS65: 1.2 N⋅m

• Transmission will not be possible if the front and back panels are mistakenly reversed and the Unit is

mounted to a metallic surface.

V680-D1KP66MT

• The transmission distance will be reduced when the Unit is not mounted to a metallic surface.

V680-D1KP66MT

• If multiple Antennas are mounted near each other, communications performance may decrease due

to mutual interference. Refer to Installing Antennas on page 46 and check to make sure there is no

mutual interference.

• Depending on the operating environment, the case surface may become fogged, but basic perfor-

mance will not be affected.

3. Storage

Do not store the Products in the following locations.

• Locations exposed to corrosive gases, dust, metallic powder, or salts

• Locations not within the specified storage temperature range

• Locations subject to rapid changes in temperature or condensation

• Locations not within the specified storage humidity range

• Locations subject to direct vibration or shock outside the specified ranges

• Locations subject to spray of water, oil, or chemicals

Precautions for Correct Use

RFID System

User's Manual

Introduction

4. Cleaning

• Do not clean the Products with paint thinner or the equivalent. Paint thinner or the equivalent will dis-

solve the resin materials and case coating.

5. Combination of the Amplifier

• Use the V680-D1KP66T, V680-D1KP66MT, and V680-D1KP52MT ID Tags in combination with only

the V680-HA63A Amplifier. Do not use these ID Tags together with the V680-HA63B Amplifier.

Introduction

Meanings of Symbols

RFID System

User's Manual

Introduction

Meanings of Symbols

Indicates particularly important points related to a function, including precautions and application advice.

Indicates page numbers containing relevant information.

RFID System

User's Manual

Introduction

Table of Contents

Safety Precautions 3

Regulations and Standards 4

Precautions for Safe Use 7

Precautions for Correct Use 8

Meanings of Symbols 10

Table of Contents 11

Section 1 Product Overview 13

Features 14

Product Configuration 15

Section 2 Specifications and Performance 17

Antennas with Separate Amplifier 18

Amplifier 24

Tags 27

Section 3 Communications Specifications 33

Communications Distances 34

TAT and Communication Time (Reference) 40

Section 4 Installation 45

Installing Antennas 46

Mounting Amplifiers 51

Installing Tags 53

Section 5 Chemical Resistance 59

Chemical Resistance of the Antennas 60

Chemical Resistance of Tags 61

Degree of Protection 63

Revision History 66

RFID System

User's Manual

Introduction

MEMO

Section 1 Product Overview

RFID System

User's Manual

Section 1 Product Overview

Features 14

Product Configuration 15

Section 1 Features

RFID System

User's Manual

Section 1 Product Overview

Features

The V680-series RFID System actively supports many different types of system, such as distributed-control

systems and many-product, small-lot production systems, with non-contact data communications using

electromagnetic induction.

 Non-contact Data Communications

The V680 Series uses electromagnetic induction to enable non-contact, bi-directional data communi-

cations between Antennas and Tags.

 EEPROM Memory

EEPROM (non-volatile memory) is used for Tag memory. No battery is required, so there is no need to

be concerned about battery service life.

 CRC Used for Transmission Error Detection

A bi-directional 16-bit CRC (Cyclic Redundancy Check) has been added as the error detection method

for wire transmissions between ID Controllers and Antennas, and for wireless transmissions between

Antennas and Tags. This method maintains superior communications reliability even where problems

such as noise occur.

 1,000byte of Memory

Tags have 1,000byte of memory. In addition to the ID data required on-site, data such as model num-

bers and inspection information can be input.

 Long Service Life of 100,000 Data Rewrites at Normal Temperatures

When the Tag is used at temperatures of up to 25°C, each block of EEPROM data can be rewritten up

to 100,000 times.

 Superior Environmental Resistance and High Reliability

Antennas and Tags now have greater environmental resistance and are not affected by vibration, oil, or

water (in units of single, 8-byte blocks).

RFID System

User's Manual

Section 1 Product Configuration

Section 1

Product Overview

Product Configuration

A V680-series RFID System consists of an ID Controller, one or more Amplifiers, one or two Antennas, and

Tags. Select the models suitable for the application.

When embedding the V680-D1KP52MT into a metal surface, use the V680-HS52 Antenna.

Transmission will not be possible if the V680-HS63 Antenna is used.

Use the V680-D1KP66T, V680-D1KP66MT, and V680-D1KP52MT ID Tags in combination with only the V680-HA63A Amplifier,

Do not use these ID Tags together with the V680-HA63B Amplifier.

V680-HA63A

V680-CA5D01-V2

Personal computer Programmable Controller (PLC)

V680-CA5D02-V2

RS-232C

RS-422 RS-485

Host device

ID Controller

Amplifiers

Antennas with Separate

Amplifier

Omron V680-D1KP52MT, V680-D1KP66T, V680-D1KP66MT, V680-HA63A, V680-HS52 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual