Omron V600-HAM42-DRT Operation Manual

Download

Page 1

V600 RFID System V600-HAM42-DRT Intelligent Flag III (DeviceNet-compatible)

Operation Manual

Produced February 1999

Page 2

Page 3

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

1, 2, 3...

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1999

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Page 4

Page 5

TABLE OF CONTENTS

vii

SECTION 1

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 Features 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 System Configuration 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 Overview of System Operation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2

Specifications and Performance 7. . . . . . . . . . . . . . . . . . . .

2-1 Amplifiers 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Sensors 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Data Carriers (EEPROM, Without Battery) 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Data Carriers (SRAM, With Built-in Battery) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3

Transmission Specifications 33. . . . . . . . . . . . . . . . . . . . . . .

3-1 Transmission Distance 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Transmission Time 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4

Installation 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1 Installing Amplifiers 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Installing Sensors 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Installing Data Carriers 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5

Communicating With Host Devices 61. . . . . . . . . . . . . . . . .

5-1 Read Operation in AUTO Mode 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Read Operation in SYNC Mode 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Write Operation in AUTO Mode 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Write Operation in SYNC Mode 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 Sample Program for Host 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Error Processing 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6

Chemical Resistance 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 V600-HS51, V600-HS61, V600-HS-63, and V600-HS67 Sensors 74. . . . . . . . . . . . . . . . . .

6-2 Data Carriers 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendices

A Accessories (Sold Separately) 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B I/O Allocation 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Multi-vendor Applications 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D Conformity to Standards 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Revision History 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 6

About this Manual:

This manual describes the installation and operation of the V600 RFID System Intelligent Flag III for the DeviceNet and includes the sections described below.

Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the V600 RFID System Intelligent Flag III. Keep this manual in a convenient location where it can continue to be used for reference and guidance.

Section 1

provides a general introduction to the V600 RFID System Intelligent Flag III, including the fea-

tures and system configuration.

Section 2

provides specifications and performance details for Amplifiers, Sensors, and Data Carriers.

Section 3

provides transmission specifications, including distances, ranges, and times.

Section 4

explains how to install Intelligent Flag III Amplifiers, Sensors, and Data Carriers.

Section 5

presents the timing charts and operation outlines for Intelligent Flag Amplifiers when communicating with a host device. Write a communications program for the host according to the timing charts shown in this section.

Section 6

provides information on the chemical resistance of Sensors and Data Carriers.

The Appendices provide information on accessories, I/O allocation, and multi-vendor applications.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

Page 7

SECTION 1

Introduction

This section provides a general introduction to the V600 RFID System Intelligent Flag III, including the features and system configuration.

1-1 Features 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 System Configuration 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 Overview of System Operation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 8

1-1SectionFeatures

1-1 Features

The Intelligent Flag III provides innovative electronic ID flags which replace conventional mechanical flags and Kanbans and also improve quality control and production process control systems. The host interface conforms to DeviceNet (CompoBus/D), one of the global standard buses, and it can be used for constructing a more widely applicable system.

The Intelligent Flag III is the successor to the Intelligent Flag and Intelligent Flag II, and retains essential functions such as data reading, data writing, bit setting, and bit clearing.

Data reading is now enabled for up to 24 bits, which is 1.5 times more than the existing Intelligent Flag series. Data can now be written in units of either eight or 16 bits. Moreover, access addresses (00

to FFH) for Data Carriers can now be

set from remote Masters. A single read/write head is now equivalent to anywhere from eight to 24 sensors.

The space required for flags or Kanbans can be greatly reduced because only one Data Carrier is required.

With the longer transmission distance of up to 100 mm, precise positioning as required for older sensors is not necessary. Furthermore, there is no need to be concerned about mutual interference during installation.

Since the Intelligent Flag III has no mechanical parts, such as the cylinders used in conventional mechanical flags, there is no need to be concerned with service life or mechanical failures.

The Intelligent Flag III is compatible with V600 Data Carriers, so it can be used for expanding an existing line.

Sets with Amplifiers, Sensors, and Data Carriers conform to EN standards (EMC instructions: EN50081-2, EN50082-2).

Builds on Existing Intelligent Flag Series

More Flexible Applications

Space Saving

Workable With Approximate Positioning

Trouble-free Maintenance

Compatible with Other OMRON RFID Systems

Conforms to EN Standards

Page 9

1-3SectionSystem Configuration

1-2 Models

The Intelligent Flag models are shown below. Select the one best suited to the application.

8-bit Intelligent Flag 16-bit Intelligent Flag II

8-bit Amplifier for Read Data Output: V600-HAR91

8-bit Amplifier with Versatile Functions: V600-HAM91

16-bit Amplifier for Read Data Output: V600-HAR92

Amplifier with Versatile Functions Conforming to DeviceNet (CompoBus/D) V600-HAM42-DRT

Intelligent Flag III

(This is the model described in this manual.)

OMRON’s V600 RFID System Intelligent Flags

1-3 System Configuration

The Intelligent Flag III conforms to DeviceNet (CompoBus/D), an open network, and can be connected with special-purpose connectors as a Slave. Usability has been improved by making the Amplifiers and Sensors also connectible by onetouch connectors.

All V600 Data Carriers can be used.

Page 10

1-3SectionSystem Configuration

(Master)

Master Unit

Slave

DCA1/DCA2-5C10

Intelligent Flag III Amplifier

(Slave)

V600-HAM42-DRT

Connection

Sensor Sensor

V600-HS51 V600-HS61 V600-HS63 V600-HS67

Wireless transmission Wireless transmission

Data Carrier (DC)

(All V600 Data Carriers can be accessed.)

V600D23P53

V600D23P54

V600D23P61

V600D23P66

V600D23P66SP

V600D23P72

V600D23P71

V600D8KR12

V600D8KR04

V600D2KR16

Master Unit

I/O I/O

Page 11

1-4SectionOverview of System Operation

1-4 Overview of System Operation

Host device (Programmable Controller)

Interface cable

Sensor

Transmis-

sion area

Data

Carrier

Pallet

Line control

Master Unit

V600-HAM42-DRT (Amplifier)

1, 2, 3...

1. The host system, such as a Programmable Controller, issues a request to the Amplifier to read or write data from or to a Data Carrier. At this time it also specifies the address of the Data Carrier to be accessed.

2. When the Data Carrier mounted on a pallet comes into the transmission area of the Sensor, data is read from or written to the specified address in the Data Carrier.

3. When data is read, it is sent from the Amplifier to the host system and output by DeviceNet. When data is written, the result of the write processing (i.e., whether the write was successfully completed or not) is sent to the host.

4. Upon receiving the result, the host system performs tasks such as production line control.

Page 12

SECTION 2

Specifications and Performance

This section provides specifications and performance details for Amplifiers, Sensors, and Data Carriers.

2-1 Amplifiers 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 Names and Functions of Components 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2 Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-3 I/O Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-4 Dimensions 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Sensors 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-1 Specifications 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-2 Dimensions 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Data Carriers (EEPROM, Without Battery) 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-1 Specifications and Dimensions 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-2 Memory Map 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-3 Write Protect Function 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Data Carriers (SRAM, With Built-in Battery) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-1 Specifications and Dimensions 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-2 Memory Map 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-3 Write Protect Function 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-4 Battery Service Life 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13

2-1SectionAmplifiers

2-1 Amplifiers

2-1-1 Names and Functions of Components

Component Names

DeviceNet (CompoBus/D) Connector

For connecting to DeviceNet.

Data Indicators

Green: Read data displayed in bit units. Red: Flashes to show error classification (bits 0 to 7 only).

CS Indicator

Shows results of communications with Data Carrier. Green: Normal completion Red: Error

NS Indicator

Shows DeviceNet communications status.

MS Indicator

Shows operating status.

DIP Switch 1

DeviceNet communications settings

Power supply terminals

Sensor Connector

For connecting the Sensor.

Cover

DIP Switch 2

Operating mode settings

Page 14

2-1SectionAmplifiers

An XW4B-05C1-H1-D COMBICON screw plug is provided for the cable end at the Unit.

Connector (Plug)

Wire color Signal classification Red Power supply cable, + side (V+) White Communications data high side (CAN H)

--- Shield Blue Communications data low side (CAN L) Black Power supply cable, – side (V–)

Note For details regarding plugs and cables, refer to the

CompoBus/D (DeviceNet)

Operation Manual (W267)

Indicators

Name Function Contents

Data indicator

Data 0 to 7 Green lit 16-bit indicators for data 0 to 7. Error Red flashing Shows error classification. Data 8 to 15 Green lit 16-bit indicators for data 8 to 15.

CS indicator Communications status

Green lit Data Carrier read/write normal completion Red lit Data Carrier read/write error

NS indicator Network status

Green lit Communications connection completed. Green flashing Communications not connected. Red lit Fatal communications error Red flashing Nonfatal communications error Not lit Power supply OFF.

MS indicator Machine status

Green lit Normal Green flashing Not set Red lit Fatal malfunction Red flashing Nonfatal malfunction Not lit Power supply OFF.

This DIP switch is used to make the DeviceNet (CompoBus/D) communications settings. To make the settings, first lift the cover.

DIP Switch 1

Node number setting Baud rate setting

All pins are factory set to 0.

DeviceNet Connector

DIP Switch 1

Page 15

2-1SectionAmplifiers

Node Number Setting

Set the node number with pins 1 to 6. The node number can be set from 00 to 63.

Node

DIP switch 1 pins

number

1 2 3 4 5 6

00 OFF OFF OFF OFF OFF OFF 01 ON OFF OFF OFF OFF OFF 02 OFF ON OFF OFF OFF OFF 03 ON ON OFF OFF OFF OFF 04 OFF OFF ON OFF OFF OFF to : : : : : : 61 ON OFF ON ON ON ON 62 OFF ON ON ON ON ON 63 ON ON ON ON ON ON

Baud Rate Setting

Set the baud rate with pins 7 and 8. Any of the following three rates can be set: 125 Kbps, 250 Kbps, or 500 Kbps.

Baud rate

DIP switch 1 pins

7 8

125 Kbps OFF OFF 250 Kbps ON OFF 500 Kbps OFF ON Cannot be set. ON ON

Note 1. Set the same baud rate for all of the nodes (Masters and Slaves) on the net-

work. If a Slave’s baud rate is different from the Master’s, not only can the Slave’s communications not be referenced, but communications errors may occur for communications between correctly set nodes.

2. Be sure to turn OFF the power supply before making DIP switch settings.

This DIP switch is used to set the operating mode. To make the setting, first lift the cover.

DIP Switch 2

Access mode setting

Not used. (Must be OFF.)

All pins are factory set to 0.

Output mode setting

Output Mode Setting

This pin is used to set the time for outputting the results following communications with the Data Carrier.

Output mode DIP switch 2, pin 1

100 ms OFF 500 ms ON

DIP Switch 2

Page 16

2-1SectionAmplifiers

Access Mode Setting

This pin sets the mode for beginning communications with the Data Carrier . Fo r beginning communications by receiving synchronized inputs from Sensors, use the SYNC mode. For beginning communications automatically by waiting for the Data Carrier to come into range without synchronous inputs, use the AUTO mode. Select either of these modes according to the application.

Access mode DIP switch 2, pin 2

AUTO mode OFF SYNC mode ON

Note Be sure to turn OFF the power supply before making DIP switch settings.

The sensor connector is for connecting V600-HS51, V600-HS61, V600-HS63, or V600-HS67 Sensors.

These terminals are for connecting the power supply and protective conductor terminal.

No. Name Function

1 24 VDC +

Input terminals for 24-VDC

2 24 VDC – (0 V)

power supply

Protective conductor terminal

Note If the environment has a large amount of noise, ground the GR terminal to 100 Ω

or less. Do not use the same ground wire for any other devices. If the ground wire is shared with another device, there will be a greater chance of incurring adverse effects.

V600-HAM42-DRT Another device

Ground to 100 Ω. or less.

Correct

Incorrect

The V600-HAM42-DRT Amplifier has both read and write functions. With the read function, 24 bits in three bytes from the address specified in the

Data Carrier can be read. There are three write modes: BYTE, BIT SET, and BIT CLEAR. In BYTE mode,

8-bit (1-byte) data is written. In BIT SET mode, particular bits are turned ON (1). In BIT CLEAR mode, particular bits are turned OFF (0). This write function is the same as that of mechanical flags.

Either 16 bits (2 bytes) or 8 bits (one byte) can be selected as the write range. Toggling between read and write is executed by turning ON the bit (WTBYTE signal) assigned by DeviceNet (CompoBus/D).

Read Function

1, 2, 3...

1. Three bytes of data (24 bits) is read from the Data Carrier, beginning from the address specified by the address input. The read data is output with the data output signal.

Sensor Connector

Power Supply Terminals

Functions

Cover

Page 17

2-1SectionAmplifiers

2. The NORMAL output signal is turned ON after the data is output.

3. When data in the Data Carrier fails to be read normally, the ERROR output turns ON at the same time as the error classification is output with the data output signal.

The write function has the following three modes:

1. BYTE Mode

1, 2, 3...

1. Data entered with the data input signal (16/8 bits) is written to the Data Carrier in the area specified by the address input,16/8 bit switch input, and write area input.

2. After write processing is complete, the normal termination output signal NORMAL is turned ON.

3. When data fails to be written normally to the Data Carrier, the ERROR output turns ON at the same time as the error classification is output with the data output signal.

2. BIT SET Mode

1, 2, 3...

1. Only the bits that are turned ON by the data input signal (16/8 bits) are set in the area specified by the address input,16/8 bit switch input, and write area input.

2. After write processing is complete, the normal termination output signal NORMAL is turned ON.

3. When data fails to be written normally to the Data Carrier, the ERROR output turns ON at the same time as the error classification is output with the data output signal.

3. BIT CLEAR Mode

1, 2, 3...

1. Only the bits that are turned ON by the data input signal (16/8 bits) are cleared to 0 in the area specified by the address input,16/8 bit switch input, and write area input.

2. After write processing is complete, the normal termination output signal NORMAL is turned ON.

3. When data fails to be written normally to the Data Carrier, the ERROR output turns ON at the same time as the error classification is output with the data output signal.

Write Function

Page 18

2-1SectionAmplifiers

2-1-2 Specifications

General Specifications

Item Specifications

Number of Master words Input: 2; output: 2 (total: 4 words) Number of Sensor

connections

1 channel

Communications power supply voltage

11 to 25 VDC (provided from communications connector)

Internal circuit power supply voltage

18 to 26.4 VDC

Internal current consumption Communications power supply: 40 mA max.

Internal circuit power supply: 150 mA max.

Noise immunity Internal circuit power supply normal ±600 V

Internal circuit power supply common: ±1,500 V

Dielectric strength 50/60 Hz at 500 VAC for 1 minute; leakage current

10 mA max.

Vibration resistance 10 to 55 Hz, 1.5-mm amplitude, with 4 sweeps of 8

min each in 3 directions Shock resistance 294 m/s2 (approx. 30G), 6 times each in 3 directions Ambient temperature Operating:0°C to 55°C (with no icing)

Storage: –25°C to 65°C Ambient humidity Operating: 35% to 85% (with no condensation) Degree of protection IEC60529 IP20 (built-in structure) Mounting method DIN track or direct mounting using accessory fittings

(M4 screws) External dimensions 656560 (mm) Weight Approx. 150 g

Applicable Sensors

Model

V600-HS51 V600-HS61 V600-HS63 V600-HS67

Applicable Standards

Standards

EN50081-2 EN50082-2

Note These standards apply to the EMC regulations in the EC Directives when the

V600-HS63 Sensor (2m) is used.

2-1-3 I/O Specifications

The V600-HAM42-DRT occupies 32 input bits (2 words) and 32 output bits (2 words) of the Programmable Controller. The particular words occupied (word X and word Y) vary according to the Master (model and operating mode) and the node number set by the V600-HAM42-DRT DIP switch.

Page 19

2-1SectionAmplifiers

Allocated I/O Words

Point

Input (IN)

Word X Word (X+1)

0 ID0 ADDR0 1 ID1 ADDR1 2 ID2 ADDR2 3 ID3 ADDR3 4 ID4 ADDR4 5 ID5 ADDR5 6 ID6 ADDR6 7 ID7 ADDR7 8 ID8 WT_MODE1 9 ID9 WT_MODE2 10 ID10 WT_BYTE 11 ID11 WT_AREA 12 ID12 Reserved. (See note 1.) 13 ID13 Reserved. (See note 1.) 14 ID14 READ/WRITE 15 ID15 INHIBIT/TRG

Point

Output (OUT)

Word Y Word (Y+1)

0 OD0 EXT OD16 1 OD1 EXT OD17 2 OD2 EXT OD18 3 OD3 EXT OD19 4 OD4 EXT OD20 5 OD5 EXT OD21 6 OD6 EXT OD22 7 OD7 EXT OD23 8 OD8 Not used. 9 OD9 Not used. 10 OD10 Not used. 11 OD11 Not used. 12 OD12 Not used. 13 OD13 ERROR 14 OD14 NORMAL 15 OD15 HS

Note 1. Reserved inputs must be used as 0.

2. Refer to

Appendix B I/O Allocations

for examples of I/O allocations. For de-

tails, refer to the

CompoBus/D (DeviceNet) Operation Manual (W267)

Page 20

2-1SectionAmplifiers

Signal Functions

Signal Name Function

ID0 to ID15 Data Input Input write data to the Data Carrier. OD0 to OD15 Data Output Output read data from the Data Carrier. The data indicator is lit during

output.

EXT OD 16 to 23 Extension Data Output Output read data from the Data Carrier. There is no data indicator for

these outputs. ADDR0 to ADDR7 Address Input Specify start address for reading or writing. INHIBIT/TRG INHIBIT Input/Trigger

Input

Inputs the INHIBIT signal when in AUTO mode.

INHIBIT

signal 0: No communication with the Data Carrier.

INHIBIT

signal 1: Communication with the Data Carrier.

Inputs the TRG signal when in SYNC mode.

When the TRG signal is input, communication with the Data Carrier will

start. READ/WRITE R/W Switching Input Switches between READ and WRITE.

When this bit is OFF (0), data is read from the Data Carrier.

When this bit is ON (1), data is written to the Data Carrier. WT_MODE1 Write Mode 1 Input Switches between bytes and bits for WRITE operations.

When this bit is OFF (0), data is written in byte units.

When this bit is ON (1), data is written in bit units. WT_MODE2 Write Mode 2 Input Switches between BIT SET and BIT CLEAR for WRITE operations.

When this bit is OFF (0), BIT SET is performed.

When this bit is ON (1), BIT CLEAR is performed. WT_BYTE 16/8 Bit Switching Input Switches between 16-bit and 8-bit data for WRITE operations.

When this bit is OFF (0), 16-bit data is written to the Data Carrier.

When this bit is ON (1), 8-bit data is written to the Data Carrier. WT_AREA Write Area Input Switches between ID0 to ID7 and ID8 to ID15 for 8-bit WRITE BYTE

operations.

When this bit is OFF (0), the data in ID0 to ID7 is written to the Data

Carrier.

When this bit is ON (1), the data in ID8 to ID15 is written to the Data

Carrier. HS HS Output Controls INHIBIT/TRG input signal handshaking. Becomes “1” when

INHIBIT

/TRG input is received, and “0” when cleared. The response time depends on network conditions (baud rate, number of nodes, Master settings, etc.). Create a program so that the host device waits for this signal to turn ON before clearing the INHIBIT

/TRG input.

NORMAL Normal Output This signal is output when communications with the Data Carrier are

completed normally for READ or WRITE operations. For READ operations, read the data in OD0 to OD15 and EXT OD16 to EXT OD23 with the rising edge of this signal.

ERROR Error Output This signal is output when communications with the Data Carrier are

not completed normally for READ or WRITE operations.

Caution Be sure to observe the following precautions.

Note 1. Power Supply Voltage

Do not use an AC (100 VAC) power supply or any voltage exceeding the rated voltage. Unsuitable power supplies may cause the equipment to explode or burn.

2. Load Short-circuiting Do not short-circuit the load or connect it to the power supply. Doing either of

these may cause the equipment to explode or burn.

3. Wiring Be careful not to make wiring mistakes such as reversing the polarity of the

power supply. Wiring mistakes may cause the equipment to explode or burn.

Page 21

2-1SectionAmplifiers

4. Operating Environment Do not use the equipment in locations subject to corrosive, explosive or

flammable gases, or dust (especially metallic dust).

5. Construction Do not remove the product’s outer case. Doing so may adversely affect per-

formance. Be careful not to allow metallic dust to enter the product’s ventilation ducts.

Metallic dust can cause malfunctioning, damage to the equipment, or combustion.

6. EC Directives To conform to EC Directives, connect a ferrite core (ZCAT2035-0930 by

TDK) as shown below. This regulation applies to only the V600-HS63 Sensor (2-m cable). Connect the ferrite core to the end of the Sensor’s cable (near the connector).

Ferrite core

V600-HAM42-DRT

V600-HS63

Page 22

2-1SectionAmplifiers

2-1-4 Dimensions

16 indicators

Communications connector

Three indicators

Three terminals

Sensor connector

Two, 4.5 dia (Mounting holes)

Metal Fitting Mounting Hole Dimensions

Two M4 screws

2.2 x 7 = 15.4

Page 23

2-2SectionSensors

2-2 Sensors

There are four kinds of Sensors that can be used with the Intelligent Flag III. Select a Sensor to suit the application.

2-2-1 Specifications

Item

V600-HS51 V600-HS61 V600-HS63 V600-HS67

Transmission frequency

530 kHz

Ambient temperature Operating:–10°C to 60°C

Storage: –25°C to 75°C

Operating:–10°C to 70°C

Storage: –25°C to 75°C Ambient humidity 35% to 95% Insulation resistance 50 MΩ (at 500 VDC) between cable terminal and case Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between cable terminal and cable Degree of protection IEC60529 IP67 Vibration resistance Destruction: 10 to 500 Hz, 2-mm double

amplitude, with 3 sweeps of 1 1 min each in 3 directions

Destruction: 10 to 2,000 Hz, 3-mm double

amplitude, with 2 sweeps of 15 min each in 3

directions Shock resistance Destruction: 981 m/s2 (approx. 100G), 3 times

each in 3 directions (18 times total)

Destruction: 490 m/s2 (approx. 50G), 3 times

each in 3 directions (18 times total) Cable length 2 m (fixed) Wireless transmission

error direction

16-bit CRC (Cyclic Redundancy Check) in both directions

Indicator --- Power: green Weight Approx. 70 g Approx. 190 g Approx. 540 g

Page 24

2-2SectionSensors

2-2-2 Dimensions

V600-HS51

Case: Brass Transmission face: ABS resin Filter: Epoxy resin Cable: PVC (oil-resistant)

V600-HS61

Case: ABS resin Filter: Epoxy resin Cable: PVC (oil-resistant)

Two lock washers

Two lock nuts

Vinyl-insulated round cord (4-mm dia.)

Connector

Two, 3.5 x 5 mounting holes

Vinyl-insulated round cord (4-mm dia.)

13.7 dia.

9.6 dia.

M12 x 1

V600-HS63

Case: ABS resin Filter: Epoxy resin Cable: PVC (oil-resistant)

Two, 4.5 dia. (mounting holes)

Bushing

Vinyl-insulated round cord 6-mm dia (7/0.18-mm dia.), 8-conductor cable, standard length: 2 m

Power indicator (Green)

Connector

13.8 dia.

Four, R1

Two, R5

Connector

Transmission face

13.7 dia.

Page 25

2-2SectionSensors

V600-HS67

Connector

13.8 dia.

Case: ABS resin Filter: Epoxy resin Cable: PVC (oil-resistant)

Vinyl-insulated round cord (6-mm dia.)

Power indicator (Green)

Four, 4.5 dia. (mounting holes)

Bushing

Page 26

2-3SectionData Carriers (EEPROM, Without Battery)

2-3 Data Carriers (EEPROM, Without Battery)

2-3-1 Specifications and Dimensions

V600-D23P71/V600-D23P72

Item

Model

V600-D23P71 V600-D23P72

Memory capacity 254 bytes Memory type EEPROM (electrically erasable programmable random access memory) Data hold time 10 years (Data will be maintained for 10 years after it is written.) Data write capacity

–10C to 40C: 300,000 times per address

–10C to 70C: 100,000 times per address Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –20°C to 110°C; read/write: –10°C to 70°C Storage temperature –20°C to 110°C Operating humidity 35% to 95% RH Degree of protection Meets or exceeds IEC60529 IP66. Vibration resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G);

30 minutes each in three axis directions, 90 minutes total Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 15 g 5 g

V600-D23P71 V600-D23P72

Four, R2

Material Glass epoxy resin Exterior Polyeurethane resin

V600-A84

Mounting holes (Two, 3.2 dia.) Use M3 plain-head screws. Specified ultrasonic welder must be used.

Four, R3

Material Polypropylene resin

Page 27

2-3SectionData Carriers (EEPROM, Without Battery)

V600-D23P66

Item V600-D23P66

–20C to 40C: 300,000 times per address

–20C to 70C: 100,000 times per address Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 110°C; read/write: –20°C to 70°C Storage temperature –40°C to 110°C Operating humidity 35% to 95% RH Degree of protection Meets or exceeds IEC60529 IP68. (applicable in water at 10 m or less) Vibration resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G);

30 minutes each in three axis directions, 90 minutes total Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 6 g

V600-D23P66

Four, R4

Four, R3

Two, 6 dia.

Two, 3.5 dia.

Two, M3

Mounting Hole Dimensions

Case material: PPS resin

V600-A86 (Attachment)

Four, R5.5

Two, 4 dia.

Two, M3

Case material: PPS resin

Page 28

2-3SectionData Carriers (EEPROM, Without Battery)

V600-D23P66SP

Item V600-D23P66SP

–20C to 40C: 300,000 times per address

–20C to 70C: 100,000 times per address Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 110°C; read/write: –20°C to 70°C Storage temperature –40°C to 110°C Operating humidity 35% to 95% RH Degree of protection Meets or exceeds IEC60529 IP67. Vibration resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G);

30 minutes each in three axis directions, 90 minutes total Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 19 g

V600-D23P66SP

Four, R6

Mounting holes (Two, 5.5 dia.)

Two, M5

Mounting Hole Dimensions

2.5 max.

Case material: PFA resin

Page 29

2-3SectionData Carriers (EEPROM, Without Battery)

V600-D23P61/V600-D23P53/V600-D23P54

Item

Model

V600-D23P61 V600-D23P53 V600-D23P54

–25C to 40C: 300,000 times per address

–25C to 70C: 100,000 times per address Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 85°C; read/write: –25°C to 70°C Storage temperature –40°C to 85°C Operating humidity 35% to 95% RH Degree of protection IEC60529 IP67 Vibration resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G);

30 minutes each in three axis directions, 90 minutes total Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 5.8 g 0.4 g 1.0 g

V600-D23P61 V600-D23P53 V600-D23P54

Mounting holes (Two, 3.5 dia.)

–0.1

mm dia.

–0.2

mm dia.

Two, R1.0

Case material ABS resin Filler Epoxy resin

2-3-2 Memory Map

Address

Write protect setting area

1 byte

User area

(254 bytes)

The memory is EEPROM, so there is no limit on the number of times that data can be read or overwritten.

The memory capacity is 254 bytes, including the write protect setting area address, 0000

Page 30

2-3SectionData Carriers (EEPROM, Without Battery)

2-3-3 Write Protect Function

The write protect function protects important data stored in the memory of the Data Carrier, such as product number and model, from being overwritten inadvertently. With this function, the data in a specified memory area can be protected. It is recommended that important data be write-protected as follows:

Setting the Write Protect Function

The write protect function is set by writing the final address to be protected in address 0000

of the Data Carrier’s memory. The status of the most significant

bit of address 0000

determines whether or not the write protect function is in

effect.

Address Bit

7 6 5 4 3 2 1 0

0000

YES/NO End address

The region specified by the end addresses will be protected when the write protect control bit (most significant bit of address 0000

) is ON, as shown in the fol-

lowing table.

Most significant bit of 0000

Write Protect Function

ON Data is write-protected. OFF Data is not write-protected.

The following addresses can be set for the end address: End address: 00

, 01H to 7F

Address 0080H to 00FDH can therefore not be set as the end address. If the end address is set to 00

, however, all addresses from 0001H to 00FDH will be pro-

tected.

Examples

1, 2, 3...

1. The following settings would write-protect addresses 0001H through 0012H:

Address Bit

7 6 5 4 3 2 1 0

0000

1 0 0 1 0 0 1 0

9 2

2. The entire memory except address 0000H is write-protected by setting the end address to 00

, as shown below.

Address Bit

7 6 5 4 3 2 1 0

0000

1 0 0 0 0 0 0 0

8 0

(End address set to 00H.)

Canceling Write Protection

To cancel write protection, turn OFF the most significant bit of address 0000H. The write protection will be cancelled, and the address set in 0000

will be

ignored.

Note 1. Address 0000

cannot be write-protected.

2. The first address that is write-protected is always 0001

. Always structure the data so that any data that needs to be write protected is written at addresses from 0001

on.

Write-protected addresses

Address

Write-protected addresses

Address

Page 31

2-4SectionData Carriers (SRAM, With Built-in Battery)

2-4 Data Carriers (SRAM, With Built-in Battery)

2-4-1 Specifications and Dimensions

V600-D8KR12/13/04

Item

Model

V600-D8KR12 V600-D8KR13 V600-D8KR04

Memory capacity 8 Kbytes Memory type SRAM (static random access memory) Battery service life Refer to the graphs in

2-4-4 Battery Service Life

Number of data read/write conversions

No limit (up to the extent of the battery service life)

Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 70°C; read/write: –25°C to 70°C Storage temperature –40°C to 70°C Operating humidity 35% to 95% RH Degree of protection Meets or exceeds IEC60529 IP67. Vibration resistance 10 to 500 Hz, 1.0 mm in each direction; acceleration: 150 m/s2 (about 15 G); one sweep

in each of three axis directions, three sweeps in 11 minutes Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions Weight (approximate) 70 g 70 g 160 g

V600-D8KR12 V600-D8KR13

V600-D8KR04

Mounting holes (Two, 4.5 dia.)

Mounting holes (Four, 4.5 dia.)

Case material ABS resin Filler Epoxy resin

Page 32

2-4SectionData Carriers (SRAM, With Built-in Battery)

WARNING The SRAM-type Data Carrier has a built-in lithium battery which can combust or

explode if mishandled. Do not disassemble the Data Carrier, or subject it to high pressure or high temperatures (of 100°C or more), or dispose of it by incineration.

V600-D2KR16

Item V600-D8KR16

Memory capacity 2 Kbytes Memory type SRAM (static random access memory) Battery service life (See note 1.) 2 years (replaceable battery) Number of data read/write

conversions

No limit (unrelated to battery service life)

Error detection 16-bit CRC error detection is used in both directions of transmission. (CRC: Cyclic

Redundancy Check) Operating temperature Data retention: –15°C to 70°C; read/write: 0°C to 50°C Storage temperature –15°C to 70°C Operating humidity 35% to 85% RH Degree of protection (See note 2.) IEC60529 IP50 Vibration resistance 10 to 150 Hz, 1.5 mm in each direction; acceleration: 100 m/s2 (about 10 G); for 30

min. each in X, Y, Z directions. Shock resistance 300 m/s2 (about 30 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 15 g

Note 1. This is the battery service life when the battery is used in an environment

with an ambient temperature below 25°C. For the relationship between temperature and battery service life, refer to

2-4-4 Battery Service Life

2. When the accessory battery replacement cover seal is in place.

V600-D2KR16 Special-purpose Holder (V600-A81)

Four, R1.5

Eight, R0.5

(Four, 3.5 dia.)(Four, 5.5 dia.)

Two, R2.5

Case material: ABS resin

WARNING The SRAM-type Data Carrier has a built-in lithium battery which can combust or

explode if mishandled. Do not disassemble the Data Carrier, or subject it to high pressure or high temperatures (of 100°C or more), or dispose of it by incineration.

Page 33

2-4SectionData Carriers (SRAM, With Built-in Battery)

2-4-2 Memory Map

The Data Carrier (DC) has a memory area of up to 8 Kbytes. Each address of the memory area specifies one byte. A single byte of data can be written to one address.

Address

Data

Most significant

digit

Least significant

digit

1 byte

Production date area

Write protect setting area

2 Kbytes

8 Kbytes

Production Date Area (Written by Supplier)

Address Bit

7 6 5 4 3 2 1 0

0000

Month (second digit) Month (first digit)

0001

Year (second digit) Year (first digit)

Note 1. Address 0000 contains the month of production (March→“03,” Octo-

ber→“10”).

2. Address 0001 contains the lower two digits of the year (1997→“97”).

3. No default data is set for the V600-D2KR16.

4. This area is read only.

The memory is SRAM, so there is no limit on the number of times that data can be read or overwritten.

The memory capacity is 8 Kbytes, and the available addresses are 0000

1FFF

. The available addresses for the memory capacity of 2 Kbytes are 0000

to 07FFH. The memory contents are preserved by a long-life lithium battery.

Page 34

2-4SectionData Carriers (SRAM, With Built-in Battery)

2-4-3 Write Protect Function

Setting the Write Protect Function

The write protect function is set in the four bytes of addresses 0002H through 0005

of the Data Carrier’s memory. The status of the most significant bit of

address 0002

determines whether or not the write protect function is in effect.

Address Bit

7 6 5 4 3 2 1 0

0002

YES/NOLeast significant two digits of start address

0003

Most significant two digits of start address

0004

Most significant two digits of end address

0005

Least significant two digits of end address

The region specified by the beginning and end addresses will be protected when the write protect control bit (most significant bit of address 0002

) is ON, as

shown in the following table.

Most significant bit of 0002

Write Protect Function

ON Data is write-protected.

OFF Data is not write-protected.

Area that can be set: Start address: 0006

to 1FFF

End address: 0006H to 1FFF

Examples

1, 2, 3...

1. The following settings would write-protect addresses 0015H through 0120

(i.e., the start address to the end addresses):

Address Bit

7 6 5 4 3 2 1 0

0002

1 0 0 0 0 0 0 0

8 0

0003

0 0 0 1 0 1 0 1

1 5

0004

0 0 0 0 0 0 0 1

0 1

0005

0 0 1 0 0 0 0 0

2 0

2. To write-protect only 1 byte, set the same address as the start and end addresses (start address = end address).

1 byte Write-protected address

Address

When Executing the Write Protect Function

Write-protected addresses

0000

0015

0120

1FFF

Address

Page 35

2-4SectionData Carriers (SRAM, With Built-in Battery)

3. If the end address exceeds the last address of the Data Carrier memory (end address > 1FFF

), the addresses up to 1FFFH will be write-protected:.

0000

1FFF

Write-protected addresses

Address

4. If the start address is greater than the end address (start address > end address), the write-protected area will wrap through 0006

, so that

addresses from 0006

through the end address,and from the start address

through 1FFF

will be write-protected.

0000

0006

1FFF

End address Start address

Address

Canceling Write Protection

To cancel write protection, turn OFF the most significant bit of address 0002H. The write protection will be cancelled, and the beginning and end addresses that are set for 0002

to 0005H will be ignored.

2-4-4 Battery Service Life

The Data Carrier has a built-in lithium battery that provides power. The service life of the battery depends on the number and size of data transmissions. The graphs below show the relationship between daily number of transmissions and memory size of transmissions and battery service life. (The illustrations shown here are reference examples.)

Number of bytes/transmission

Daily number of transmissions x 100

V600-D8KR12

8 years

Number of bytes/transmission

Daily number of transmissions x 100

Number of bytes/transmission

Daily number of transmissions x 100

V600-D8KR13 V600-D8KR04

8 years

5 years

8 years

5 years

Note The preceding graphs show the lowest possible lifetimes for Data Carriers in the

temperature range of –10°C to 55°C (14°F to 131°F). Normally, battery life will be shorter at higher ambient temperatures.

With a V600-D8KR12 Data Carrier at 55°C (131°F), the battery life will be eight years when 40 bytes of data are accessed 2,000 times a day, or five years in case of 4,500 times a day.

With a V600-D8KR04 Data Carrier at 55°C (131°F), the battery life will be eight years when 200 bytes of data are accessed 3,000 times a day, or five years in case of 6,500 times a day.

Page 36

2-4SectionData Carriers (SRAM, With Built-in Battery)

With the Intelligent Flag III, the battery’s service life will be greatly shortened if the Data Carrier is repeatedly stopped within the communications area while the AUTO mode is in effect. To prevent this from occurring, either turn OFF the Amplifier’s power supply or stop the Sensor’s oscillation by turning OFF the INHIBIT input.

The built-in battery will be consumed to the extent shown in the following table if the Data Carrier is stopped in the communications area for one day (24 hours).

Model Battery capacity Consumption per

day

Percentage of

battery capacity

V600-D8KR12 410 mA/h

1.68 mA/h

0.41 %

V600-D8KR13 1,000 mA/h

(0.07 mA/h per

0.168 %

V600-D8KR04 1,900 mA/h

our

)

0.088 %

V600-D8KR11 1,900 mA/h 0.088 %

The battery used for the V600-D2KR16 has a service life of two years at an ambient temperature of 25°C, regardless of the number of access times or R/W bytes.

Battery Service Life vs. Temperature

Ambient temperature (°C)

Battery life (years)

The above graph shows the relationship between the service life of a built-in battery and ambient temperature (after the insulation sheet is removed).

The table below shows the life expectancy of a battery that is stored separately (without being installed in the Data Carrier).

Temperature (°C) Battery consumption rate (%) per year

20 1 30 2 40 4 50 8 60 16 70 32

If the Data Carrier is kept at a temperature of 70°C without removing the insulation sheet, the battery will last for 1.36 years (2 years x (1 – 0.32)).

If the Data Carrier is kept for one year at a temperature of 70°C without removing the insulation sheet, the battery will last for an additional period of approximately one year and four months if used at an ambient temperature of 25°C. The life of the battery will be shortened if used at an ambient temperature of 0° or 50°C.

Note 1. The data in SRAM-type Data Carriers will be lost at the time of battery

replacement. Be sure to make a backup of the data before replacing the battery.

2. After replacing the battery, be sure to affix the battery cover seal. IP50 is not guaranteed if the battery cover seal is not affixed. Refer to page 60.

V600-D2KR16

Page 37

SECTION 3

Transmission Specifications

This section provides transmission specifications, including distances, ranges, and times.

3-1 Transmission Distance 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-1 Transmission Distance Specifications 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-2 Transmission Range Graphs (Reference Values) 35. . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Transmission Time 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2-1 Transmission Time Specifications 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2-2 Data Carrier Travel Speed (Conveyor Speed) 37. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 38

3-1SectionTransmission Distance

3-1 Transmission Distance

The transmission distance between the Sensor and the Data Carrier will vary depending on combinations and installation conditions. The transmission distance specifications provided here apply to the recommended combinations and transmission distance. Since the transmission distance depends on the installation conditions, be sure to carefully check the installations provided in this section.

3-1-1 Transmission Distance Specifications

Data Carrier V600-HAM42-DRT

Sensors V600-HS51 V600-HS61 V600-HS63 V600-HS67

EEPROM memory

V600-D23P53 0.5 to 3.0 mm 0.5 to 3.0 mm --- ---

V600-D23P54 0.5 to 5.0 mm 0.5 to 5.5 mm --- --V600-D23P61 0.5 to 8.0 mm 0.5 to 9.0 mm 2 to 16 mm --V600-D23P66 --- --- 5 to 30 mm 5 to 35 mm V600-D23P66SP --- --- 5 to 25 mm 5 to 30 mm V600-D23P71 --- --- 5 to 35 mm 10 to 70 mm V600-D23P72 --- 0.5 to 18 mm 5 to 35 mm 10 to 50 mm

SRAM memory

V600-D8KR12 5 to 15 mm 5 to 18 mm 5 to 45 mm 10 to 60 mm

V600-D8KR13 --- --- 10 to 30 mm 10 to 40 mm V600-D8KR16 --- --- 2 to 15 mm --V600-D8KR04 --- --- 10 to 65 mm 10 to 100 mm

Note 1. These specifications take into account variations in ambient temperatures

and products.

2. The read distance and write distance are the same.

3. Sensor Installation Conditions V600-HS51: When flush-mounted in iron

Axial offset from the Data Carrier: ±2.0 mm

V600-HS61: When surface-mounted on metal (ferrous)

Axial offset from the Data Carrier: ±2.0 mm

V600-HS63: When surface-mounted on metal (ferrous)

Axial offset from the Data Carrier: ±10.0 mm

V600-HS67: When surface-mounted on metal (ferrous)

Axial offset from the Data Carrier: ±10.0 mm

4. Data Carrier Installation Conditions V600-D23P53/-P54: When flush-mounted in ferrous V600-D23P66/-P71/-P72:When surface-mounted on resin

(No metal on the backside) V600-D23P61: When surface-mounted on metal (ferrous) V600-D8KR12/-13/-04: When surface-mounted on metal (ferrous) V600-D2KR16: When the Data Carrier attached to the holder is

mounted on the metal (ferrous) surface

5. The transmission distance indicated in the specifications is also applicable when the Data Carrier is mounted on non-metallic surfaces.

6. The Data Carrier is stationary.

Page 39

3-1SectionTransmission Distance

3-1-2 Transmission Range Graphs (Reference Values)

The graphs provided here show the transmission ranges from the Data Carrier, with the Sensor taken as the base. The unit of measurement is mm.

Combinations with the V600-HS51 Sensor

V600-HS51 + V600-D23P53 V600-HS51 + V600-D23P54 V600-HS51 + V600-D23P61

V600-HS51 + V600-D8KR12

Combinations with the V600-HS61 Sensor

V600-HS61 + V600-D23P53 V600-HS61 + V600-D23P54 V600-HS61 + V600-D23P61

V600-HS61 + V600-D23P72 V600-HS61 + V600-D8KR12

Page 40

3-1SectionTransmission Distance

Combinations with the V600-HS63 Sensor

V600-HS63 + V600-D23P61 V600-HS63 + V600-D23P66

V600-HS63 + V600-D23P71

V600-HS63 + V600-D23P72 V600-HS63 + V600-D8KR12

V600-HS63 + V600-D28R16 V600-HS63 + V600-D8KR04

V600-HS63 + V600-D23P66SP

V600-HS63 + V600-D8KR13

Page 41

3-2SectionTransmission Time

Combinations with the V600-HS67 Sensor

V600-HS67 + V600-D23P66 V600-HS67 + V600-D23P66SP V600-HS67 + V600-D23P71

V600-HS67 + V600-D23P72 V600-HS67 + V600-D8KR12

V600-HS67 + V600-D8KR13

V600-HS67 + V600-D8KR04

3-2 Transmission Time

3-2-1 Transmission Time Specifications

The transmission time is time required for transmission between the Sensor and the Data Carrier. With the Intelligent Flag III, this time is longer for writing than for reading.

V600-HAM42-DRT

R/W Read Write

Mode type DATA READ mode BYTE mode BIT SET mode, BIT CLEAR mode

EEPROM 79 ms 140 ms 152 ms SRAM 64 ms 97 ms 109 ms

3-2-2 Data Carrier Travel Speed (Conveyor Speed)

The Data Carrier (DC) travel speed (i.e., the conveyor speed) can be calculated when the Intelligent Flag III transmission range and the transmission time are known.

DC speed =

Distance travelled in the transmission range (x)

Transmission time

(conveyor speed)

Page 42

3-2SectionTransmission Time

In this example, the Data Carrier travel speed is calculated when data is read using a V600-HAM42-DRT Amplifier with a V600-HS63 Sensor and a V600-D8KR04 Data Carrier.

X = 75 mm

DC speed =

75 (mm) 64 (ms)

75 x 10

–3

(m)

64 x 10–3 x 1/60 (min)

= 70.3 (m/min)

(conveyor speed)

Note 1. The travel speed will vary depending on transmission distance Y, axis devi-

ation, and so on, so it is recommended that the transmission range graph be taken as a reference and that the widest portion of the range be used for the calculation.

2. The values shown here are standards. When using them, be sure to test them on the actual equipment.

3. This equation does not include transmission error processing.

Page 43

SECTION 4

Installation

This section explains how to install Intelligent Flag III Amplifiers, Sensors, and Data Carriers.

4-1 Installing Amplifiers 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-1 Installation Environment 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-2 Installation Methods 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-3 Connecting Interface Cables 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-4 Connecting Sensors 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Installing Sensors 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-1 Installation Method 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-2 Effects of Metal On Transmission Distance 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-3 Interference Between Sensors 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-4 Interference with Proximity Sensors 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Installing Data Carriers 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-1 Data Carriers With EEPROM and No Battery 52. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-2 Data Carriers With SRAM and Built-in Battery 58. . . . . . . . . . . . . . . . . . . . . . . . . .

Page 44

4-1SectionInstalling Amplifiers

4-1 Installing Amplifiers

4-1-1 Installation Environment

Avoid installing the V600-HAM42-DRT Amplifier in the following locations:

• Locations where the ambient temperature drops below 0C or exceeds 55C or where sudden temperature changes cause condensation.

• Locations where the relative humidity drops below 35% or exceeds 85%.

• Locations exposed to corrosive gases, inflammable gases, dust, salinity, or

iron dust.

• Locations where vibration or shock is directly transmitted to the Amplifier.

• Locations exposed to direct sunlight.

• Locations exposed to spattering water, oil, chemicals, and other liquids.

The ambient temperature for the Amplifier must be between 0C and 55C. Note the following items:

• Provide enough space for ventilation. In particular, when multiple Amplifiers are to be installed side by side, install a fan to allow each Amplifier to dissipate heat properly.

• Avoid installing the Amplifier near heat-generating devices, such as heaters, transformers, or high-capacity resistors.

• If power cables such as motor power cables (through which high current flows) are to be routed near the Amplifier, conduct enough tests and carefully route these cables taking the wiring conditions into account.

4-1-2 Installation Methods

The Amplifier can be either mounted directly with screws or mounted onto a DIN Track.

To install the Amplifier directly, always use plain washers and two M4 screws to secure it.

Two, M4

Installation Site

Installation Position Inside Control Panels

Installing Amplifiers Directly

Page 45

4-1SectionInstalling Amplifiers

Installing Amplifiers onto a DIN Track

1, 2, 3...

1. To install the Amplifier onto a DIN Track, hitch the Amplifier at portion A and press it in the direction indicated by arrow B.

2. To remove the Amplifier from the DIN Track, pull the mounting hook towards you.

Amplifier

DIN Track

Mounting hook

DIN Track PFP-100N2 (Supplied by OMRON)

End Plate PFP-M (Supplied by OMRON)

When installing multiple V600-HAM42-DRT Amplifiers side by side, provide at least 10 mm clearance between Amplifiers to allow them to dissipate heat properly.

10 mm min.

V600-HAM42-DRT

Clearance Between Amplifiers

Page 46

4-1SectionInstalling Amplifiers

Use at least two spacers (supplied by OMRON) on a DIN Track. The width of each spacer is 5 mm.

Spacer PFP-S

The FG line is provided for grounding to the earth. When using the Amplifier in an environment where it is exposed to large amounts of noise or if the Amplifier malfunctions, provide a ground with a resistance of 100 Ω or less. Note that sharing the grounding wire with other equipment or grounding to the beam of a building will adversely affect the grounding effect.

Other equipment

100 Ω max.

Correct

Incorrect

Amplifier

100 Ω max.

The CompoBus/D Network must be grounded at one location and one location only so that a ground loop is not created. The ground should also be connected as close as possible to the center of the Network. Connect the cable shield to the ground (GR) terminal on the communications power supply and then connect to a ground of 100 Ω max., as shown in the following diagrams.

Power supply with cable grounded (one location only)

Power supply without cable grounded

T-branch Tap or Power Supply Tap

Communications power supply

Ground (100 Ω max.)

Communications cable

Power Supply Tap

Communications power supply

Ground (100 Ω max.)

Communications cable

Shield Shield

Grounding

Grounding the Network

Page 47

4-1SectionInstalling Amplifiers

If more than one communications power supply is connected to the same network, ground only the one nearest the center of the network. Do not connect the shield wire at the other power supplies. Always use Power Supply Taps when connecting more than one communications power supply to the same network. (The power supplies are not counted as network nodes.)

Note 1. Always ground the communications cable shield at one and only one loca-

tion in the network.

2. Always ground to 100 Ω or less.

3. Always use a separate ground. Never use the a common ground for inverters or other drive system devices.

The Amplifier and its connector to the Interface Cable are not waterproof. Be sure to house them in a control box.

4-1-3 Connecting Interface Cables

The Amplifier and Interface Cable are connected with connectors. Inserting the connector of the Interface Cable into the connector of the Amplifier locks them with the right and left locks.

Note For details regarding the Interface Plug and Interface Cable, refer to the

Compo-

Bus/D (DeviceNet) Operation Manual (W267)

Cable

Plug

Connector

WARNING Always be sure to house the V600-HAM42-DRT Amplifier (including the cable

and connector) in a control box. Exposure to water, oil, dust, metal powder, corrosive gases, or machine solvents may result in faulty operation, damage to the product or fire.

Exposure to Spattering Water or Oil

Connection Method

Page 48

4-2SectionInstalling Sensors

4-1-4 Connecting Sensors

Hold the black part A of the connector , align the notch on the connector with the notch in the jack, and insert the connector until it snaps in.

To disconnect the Sensor, pull portion B of the connector.

Note 1. When inserting the connector, always hold the molded section A. Pressing

part B will not lock the connector.

2. When disconnecting the connector, always hold part B and then pull it out.

Amplifier

Part B

Part A

4-2 Installing Sensors

4-2-1 Installation Method

V600-HS51

The V600-HS51 Sensor is M12 in size. When embedding or attaching to metal, separate the communications section (coil tip) from the metal by at least 15 mm in all directions.

30 (±15)-mm dia. min.

7 mm min.

Sensor

Surrounding metal

Note Do not let the surrounding metal extend beyond the end of the Sensor.

Mounting to Brackets: Mounting Hole Dimensions

+0.5

mm dia.

Page 49

4-2SectionInstalling Sensors

Note Mount the Sensor to the bracket so that the lock washers and nuts clamp onto

the bracket. The maximum tightening torque is 6 N  m.

V600-HS61

Mount the Sensor with two M3 screws.

Two, 3.5 dia.

Coil center

Two M3 screws

V600-HS63

The V600-HS63 Sensor has special nuts that allow it to be mounted to either the front or rear panel.

(1) Front Panel Mounting

Two M4 mounting holes

Coil center

Two M4 screws

Note Remove the nut for front panel mounting.

Insert the nuts that are included with the Sensor into the locations marked “A.”

Nut

Coil center

Two, 4.5 dia.

Two M4 screws

(2) Rear Panel Mounting

Page 50

4-2SectionInstalling Sensors

V600-HS67

Use M4 screws and spring washers (in four places) for Sensor installation. Tighten the screws to a torque of 0.7 to 1.2 N  m.

There are no restrictions on the mounting direction or the direction of access to the Data Carrier, but if the Sensor is to be installed near a device such as a conveyance belt, make sure there is no danger of the Sensor being accidentally struck.

Four M4 mounting holes

Mounting Bracket Dimensions (V600-HS67 Only)

Four C1 corners

Four 4.5

+0.3 –0

mm-dia. holes

Note A mounting bracket is provided with the V600-HS67. It is not necessary to use

this bracket if a metal mounting plate larger than the 100×100 mm “footprint” of the Sensor is used for installation.

V600-HS67

Mounting plate

Mounting bracket (included with V600-HS67)

Caution Be sure to ground the mounting surface if it is metal.

Page 51

4-2SectionInstalling Sensors

4-2-2 Effects of Metal On Transmission Distance

If there is metal extending to the coil surface near the Sensor, the transmission distances will be reduced by approximately 30% from the transmission distances shown in

3-1-1 Transmission Distance Specifications

12-mm dia.

Surrounding metal (steel)

Transmission distance reduced by 30%

The V600-HS61 Sensor can be surface-mounted, or it can be embedded in metal to protect it from colliding with other objects. When embedding the Sensor, separate it from the metal surfaces on all sides by at least 15 mm to prevent operating errors. The height of the metal surfaces must not exceed beyond the height of the Sensor.

10 max.

R10 min.

30 min.

Metal casing

15 min.

Metal casing

(Unit: mm)

Note 1. The bending radius of the cord must be at least 10 mm.

2. The transmission distance will be greatly reduced if the Sensor is not separated from surrounding metal surfaces by at least 15 mm.

The V600-HS63 Sensor can be surface-mounted, or it can be embedded in metal to protect it from colliding with other objects. When embedding the Sensor, separate it from the metal surfaces on all sides by at least 30 mm to prevent operating errors. If it is less than 30 mm, the transmission distance will be greatly reduced. Moreover, the height of the metal surfaces must not exceed beyond the height of the Sensor.

23 max.

R11 min.

50 min.

Metal casing

30 min.

Metal casing

(Unit: mm)

30 min.

Note 1. The bending radius of the cord must be at least 11 mm.

2. The transmission distance will be greatly reduced if the Sensor is not separated from surrounding metal surfaces by at least 30 mm.

V600-HS51

V600-HS61

V600-HS63

Page 52

4-2SectionInstalling Sensors

In addition to surface mounting, it is also possible to flush-mount the V600-H67 Sensor within a metal casing to protect it from being struck by other objects. To prevent malfunctioning, allow at least 50 mm between the sides of the Sensor and the metal casing, and do not mount the Sensor below the metal surface. If it is less than 50 mm, the transmission distance will be greatly reduced.

50 min.

11 radius min.

50 min.

30 max.

Metal casing

(Unit: mm)

Note 1. Do not bend the Sensor’s cable into a curve tighter than 11 mm in radius.

2. The read/write transmission range will be reduced significantly if the Sensor is installed closer than 50 mm to metal surfaces.

4-2-3 Mutual Interference Between Sensors

When using multiple Sensors, be sure to install them at the distances shown below in order to prevent malfunctions due to mutual interference.

When facing each other or facing the same direction, V600-HS51 Sensors should be installed at least 80 mm apart.

80 mm min.

V600-HS51 V600-HS51

V600HS51

When facing each other or facing the same direction, V600-HS61 Sensors should be installed at least 80 mm apart.

80 mm min.

V600-HS61 V600-HS61

V600HS61

80 mm min.

V600-HS61 V600-HS61

V600-HS67

V600-HS51

V600-HS61

Page 53

4-2SectionInstalling Sensors

When facing each other or facing the same direction, V600-HS63 Sensors should be installed at least 200 mm apart.

200 mm min.

V600HS63

V600-HS63 V600-HS63

200 mm min.

V600-HS63 V600-HS63

200 mm min.

When facing each other, V600-HS67 Sensors should be installed at least 650 mm apart when used in SYNC mode, or 900 mm apart when used in AUTO mode. When facing the same direction, they should be installed at least 550 mm apart when used in SYNC mode, or 1,200 mm apart when used in AUTO mode.

550 mm min. (1,200 mm min.)

650 mm min. (900 mm min.)

V600-HS63

V600-HS67

Page 54

4-2SectionInstalling Sensors

4-2-4 Interference with Proximity Sensors

V600 Sensors use electromagnetic coupling method (frequency: 530 kHz), so, if they are installed near sensors (such as proximity sensors) with an oscillation frequency of 400 to 600 kHz, it may cause the sensors to malfunction. Before installing Sensors, and when selecting sensors, be sure to conduct tests to make sure that there will be no interference.

The interference range will vary depending on the relative positions of the proximity sensor and the Sensor . Be sure to install them at least as far apart as shown in the following diagram.

Proximity sensor

100 mm min.

V600-HS51

Proximity sensor

150 mm min.

200 mm min.

Be sure to install the Sensor and proximity sensor at least as far apart as shown in the following diagram.

Proximity sensor

100 mm min.

V600-HS61

Proximity sensor

100 mm min.

V600-HS61

V600-HS51

V600-HS61

Page 55

4-2SectionInstalling Sensors

Be sure to install the Sensor and proximity sensor at least as far apart as shown in the following diagram.

Proximity sensor

100 mm min.

V600-HS63

100 mm min.

V600-HS63

Be sure to install the Sensor and proximity sensor at least as far apart as shown in the following diagram.

Proximity sensor

400 mm min.

V600-HS67

300 mm min.

V600-HS67

V600-HS63

V600-HS67

Page 56

4-3SectionInstalling Data Carriers

4-3 Installing Data Carriers

4-3-1 Data Carriers With EEPROM and No Battery

V600-D23P71/P72 Data Carriers

We recommend that the Data Carriers be installed using holders. You can either fabricate your own holders, or use the V600-A84 Holder (sold separately).

Attach the Holder using M3 plain-head screws. The tightening torque is 0.3 to

0.5 N  m. Insert the Data Carriers after attaching the Holders. Insert a Data Car- rier into the grooves on the Holder and slide it completely into place, as shown in the following diagram.

Two, 3.2-dia. mounting holes (for M3 plain-head screws)

Four, R3

24.4 42.5

Ultrasonic welding can be used for mounting the V600-A84 Holder to a plastic packet or container. Each spot can be welded for a couple of seconds.

The transmission distance will be reduced if there is metal in back of a Data Carrier. When mounting on a metal surface, insert a non-metallic spacer (e.g., plastic, wood, etc.). The following diagrams show the relationship between the distance between a Data Carrier and a metal surface and the transmission distance.

(1) V600-D23P71

Distance to metal (X)

(2) V600-D23P72

Distance to metal (X)

Metal casing

Sensor Data Carrier

Metal Transmission distance

Transmission distance (100% = non-metallic surface) (Y)

V600-HS63

V600-HS67

V600-HS63

Installation in V600-A84 Holders

Ultrasonic Mounting

Effects of Metal

Page 57

4-3SectionInstalling Data Carriers

V600-A84 Holders can be used to adjust the distance between a Data Carrier and a metal surface by piling up more than one Holder. The Holders will lock in place if they are piled in alternating directions. Each Holder is 5 mm thick.

Install the Sensors and Data Carriers so that they are as parallel as possible to each other . Communications will be possible even if they are not perfectly parallel, but the transmission distance will be affected, as listed in the following tables.

V600-HS63/67 Sensor

Data Carrier

Metal casing

(1) Reduction in Transmission Distance for Misalignment in V600-D23P71

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-HS63 0% 1% 3% 6% 10% V600-HS67 0% 0% 2% 4% 6%

(2) Reduction in Transmission Distance for Misalignment in V600-D23P72

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-HS63 0% 3% 4% 5% 7% V600-HS67 0% 0% 4% 6% 12%

Mounting Conditions: Sensor surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface.

Effect of Misalignment

Page 58

4-3SectionInstalling Data Carriers

V600-D23P66 Data Carriers

Attach the Holder using M3 plain-head screws and washers. The tightening torque is 0.3 to 0.5 N  m.

The Data Carriers can be installed in any direction with respect to movement relative to the Sensor.

Two, M3

The transmission distance will be reduced if there is metal in back of a Data Carrier. When mounting on a metal surface, use the special Attachment (sold separately) or insert a non-metallic spacer (e.g., plastic, wood, etc.). The following diagrams show the relationship between the distance between a Data Carrier and a metal surface and the transmission distance. The Attachment is 10 mm thick.

Installation on an Attachment

V600-D23P66

Distance to metal (X)

Metal casing

Sensor

Data Carrier

Metal Transmission distance

Transmission distance (100% = non-metallic surface) (Y)

M3 plain-head screw

V600-HS63

V600-HS67

Align the Attachment and Data Carrier so that the mounting holes align. Install the Sensors and Data Carriers so that they are as parallel as possible to

each other . Communications will be possible even if they are not perfectly parallel, but he transmission distance will be affected, as listed in the following tables.

Sensor

V600-D23P66 Data Carrier

Metal casing

Installation Method

Effects of Metal

Effect of Misalignment

Page 59

4-3SectionInstalling Data Carriers

(1) Reduction in Transmission Distance for Misalignment in V600-D23P66

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-HS63 0% 2% 2% 3% 5% V600-HS67 0% 1% 3% 8% 17%

Mounting Conditions: Sensor surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface.

V600-D23P66SP Data Carriers

Attach the Holder using M5 plain-head screws and washers. The tightening torque is 1.2 N  m.

The Data Carriers can be installed in any direction with respect to movement relative to the Sensor.

Two, M5

V600-D23P66SP

Metal casing

Sensor

Data Carrier

Distance to metal (X)

Metal Transmission distance

Transmission distance (100% = non-metallic surface) (Y)

V600-HS63

V600-HS67

Sensor

Data Carrier

Metal casing

Installation Method

Effects of Metal

Effect of Misalignment

Page 60

4-3SectionInstalling Data Carriers

(1) Reduction in Transmission Distance for Misalignment in V600-D23P66SP

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-H63 0% 2% 2% 3% 5% V600-H67 0% 1% 3% 8% 17%

Mounting Conditions: Sensor surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface.

V600-D23P61 Data Carriers

Attach the Holder using M3 plain-head screws and washers. The tightening torque is 0.3 to 0.5 N  m.

The Data Carriers can be installed in any direction in respect to movement relative to the Sensor.

Two, M3

If there is metal surrounding the Data Carrier (as shown in diagram (b), below), the transmission distances will be reduced by approximately 10% over a Data Carrier mounted to a metal surface (as shown in diagram (a), below).

(a) (b)

Steel (SC or SS)

Transmission distance reduced by 10%

Steel (SC or SS)

(a) Mounting to Metal Surface (b) Embedding in Metal

Transmission distances are also affected by the type of metal in back of or surrounding the Data Carriers, as shown in the following table.

Data Carrier Iron SUS Brass Aluminum

V600-D23P61 100% 95% 95% 95%

Note The values for iron are set to 100%.

Installation Method

Effects of Metal

Differences in Surrounding Metals

Page 61

4-3SectionInstalling Data Carriers

Reduction in Transmission Distance for Misalignment in V600-D23P61

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-H63 0% 5% 14% 23% 100%

Metal casing

V600-HS63

V600-D23P61

V600-D23P53/P54 Data Carriers

Installation Method

• Refer to the following dimension diagrams when mounting the Data Carriers.

• Use a two-part epoxy adhesive to attach the Data Carriers.

V600-D23P53 V600-D23P54

R0.2 max.

R0.3 max.

8.1

+0.1

mm dia. 12.1

+0.1

mm dia.

Transmission distances are also affected by the type of metal in back of or surrounding the Data Carriers, as shown in the following table.

Data Carrier Iron SUS Brass Aluminum

V600-D23P53 (8 dia.) 100% 70 to 80 % 55 to 70% 55 to 70% V600-D23P54 (12 dia.) 100% 85 to 90% 80 to 85% 80 to 85%

Note The values for iron are set to 100%.

Data Carrier

Metal casing

V600-H51 Sensor

V600-HS61 Sensor

Data Carrier

Effect of Misalignment

Differences in Surrounding Metals

Effect of Misalignment

Page 62

4-3SectionInstalling Data Carriers

(1) Reduction in Transmission Distance for Misalignment in V600-D23P53

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-HS51/HS61 0% 8% 16% 30% 60%

(2) Reduction in Transmission Distance for Misalignment in V600-D23P54

Sensor

Data Carrier misalignment (θ)

0 10 20 30 40

V600-HS51/HS61 0% 4% 8% 16% 30%

4-3-2 Data Carriers With SRAM and Built-in Battery

V600-D8KR12/KR13/KR04 Data Carriers

Use M4 screws and spring washers for Data Carrier installation. Tighten the screws to a torque of 0.7 to 1.2 N  m.

There are no restrictions on the mounting direction or the direction with respect to the Sensors.

V600-D8KR12 V600-D8KR13

V600-D8KR04

Two, M4

Four, M4

The V600-D8KR12 and V600-D8KR13 Data Carriers can be either surfacemounted or flush-mounted. When flush-mounted in metal, the top of the Data Carrier must not be lower than the surface of the metal casing.

V600-D8KR12

V600-D8KR13

Surface-mountedFlush-mounted

Flush-mounted Surface-mounted

Metal

15 mm max.

Installation Method

Mounting in Metal Casing

Page 63

4-3SectionInstalling Data Carriers

When the V600-D8KR04 is flush-mounted in a metal casing, the transmission range varies according to the width of the gap (

) between the metal and the

Data Carrier, as shown in the following graphs.

V600-D8KR04

Metal

Surface-mounted

Metal

Flush-mounted

20 mm max.

X (mm) X (mm)

Flush-mounted in metal casing Surface-mounted on metal

When Combined With V600-HS63 When Combined With V600-HS67

(over 100 mm)

Transmission range (mm)

Gap between Sensor and metal (x)

(Axial offset:

±0 mm)

Sensor DC

(over 100 mm)

Transmission range (mm)

(Axial offset: ±0 mm)

Sensor DC

Gap between Sensor and metal (

)

The transmission range will be reduced if the Sensor does not face the Data Carrier directly when data is transmitted. Try to keep any misalignment below 10°, as shown in the following diagram.

Sensor

This angle should not exceed 10°.

Effect of Misalignment

Page 64

4-3SectionInstalling Data Carriers

V600-D2KR16 Data Carriers

Use the V600-A81 Holder (purchased separately) for installation. First secure the Holder with flat countersunk-head screws in at least two places, and tighten the screws to a torque of 0.3 to 0.5 N  m. Then insert the Data Carrier into this Holder by hand.

Be sure to attach the battery cover seal to the back of the Data Carrier. If this seal is not affixed, the IP protective structure standard IP50 will not be satisfied.

(Four, 3.5 dia.)

(Four, 5.5 dia.)

Cover seal

The V600-D2KR16 can be either surface-mounted or flush-mounted in a metal casing. If mounted as shown in the following diagrams, there will be no effect on the transmission range.

Metal casing

Surface-mounted

Flush-mounted

5 mm max. (See note.)

10 mm min. 10 mm min.

Data carrier

Metal casing

Data carrier

Note When the V600-A81 Holder is used, this becomes 9 mm max.

The transmission range will be reduced if the Sensor does not face the Data Carrier directly when data is transmitted. Try to keep any misalignment below 10°, as shown in the following diagram.

Sensor

This angle should not exceed 10°.

Installation Method

Mounting in a Metal Casing

Effect of Misalignment

Page 65

SECTION 5

Communicating With Host Devices

The V600-HAM42-DRT Intelligent Flag III can be used in connection with DeviceNet (CompoBus/D) Master Units. This section presents the timing charts and operation outlines for Intelligent Flag Amplifiers when communicating with a host device. Write a communications program for the host according to the timing charts shown in this section.

5-1 Read Operation in AUTO Mode 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Read Operation in SYNC Mode 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Write Operation in AUTO Mode 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Write Operation in SYNC Mode 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 Sample Program for Host 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5-1 Sample Program 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Error Processing 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 66

5-1SectionRead Operation in AUTO Mode

5-1 Read Operation in AUTO Mode

In AUTO mode, the Data Carrier (DC) can always be accessed when the INHIBIT

input is ON while the V600-HAM42-DRT power is ON. Therefore the Data Carrier is automatically accessed when the Data Carrier enters the transmission area, with no need for a simultaneous trigger (TRG) input.

Read data will be output with the data output signal while the Data Carrier is within range.

If the Data Carrier is stopped within the transmission area after reading is accessed, it will not be accessed again. After the Data Carrier goes out of the transmission area, or after operation is stopped by the INHIBIT

input turning OFF, the

Data Carrier will revert to wait status.

Data Carrier position

Data Carrier accessed

Address input

INHIBIT

input

HS output

NORMAL output

R/W input

ERROR output

Data output

Data input

Data LED indicators

Address designation input

All 0 Data (1) Data (2) Data (3)

Previous data output

None lit

Data (1) display

(DC detected)

Read executed (1)

(DC detected)

Read executed (2)

(DC detected)

Read executed (3)

All 0 All 0

None lit

Data (2) display

None lit

Data (3) display

auto

Inside the area Inside the area

Outside the area

Don’t Care

“0”

(DC detected)

The output time t

auto

is the time that the Data Carrier is in the transmission area.

If this time (t

auto

) is shorter than the output time set by pin 1 of DIP switch 2 (output mode), the output will continue during the output time. (When the DIP switch pin is OFF, the output time is 100 ms; when ON, the output time is 500 ms.)

Page 67

5-1SectionRead Operation in AUTO Mode

Explanation

Normal operation When errors occur

(1) When the INHIBIT input turns ON (i.e., is set to “1”) at the host device, the Amplifier becomes ready for a Data Carrier (i.e., goes into a Data Carrier wait state). The initial status is for the data outputs to be all “0.”

(2) The Amplifier begins to access a Data Carrier and read data from it when a Data Carrier enters the transmission area. The data outputs are cleared to “0” and the LED indicators are turned OFF.

(3) When the read processing is completed, the Data Carrier’s data is output to the data output lines and the NORMAL output turns ON (i.e., is set to “1”). The data indicators also light.

(4) The data outputs and the NORMAL output are retained while the Data Carrier is in the transmission area.

(5) The data outputs and the NORMAL output are cleared to “0” as soon as the Data Carrier goes out of the transmission area. If the Data Carrier goes out of the transmission area before the time set by the output mode elapses, the data outputs and the NORMAL output will be cleared to “0” after the time set by the output mode elapses.

(6) The data LED indicators remain lit until the next Data Carrier enters the transmission area.

(7) If processing continues with the Data Carrier still in the transmission area (e.g., if the next data is read), turn the INHIBIT

input OFF at the host device. (Leave the INHIBIT input OFF until the HS output turns ON.) This will clear the outputs and turn OFF the LED indicators. When the INHIBIT input is subsequently turned ON (i.e., cleared) the Data Carrier will again be detected and read processing will be executed.

Normally, an error occurs in AUTO mode when the Data Carrier is traveling so fast that the Data Carrier moves out of the transmission area even though the Sensor is still accessing the Data Carrier.

(1) When an error occurs, the error classification is output to the data output lines and the ERROR output signal turns ON. The error classification is also shown by the data LED indicators flashing red.

(2) The data outputs and the ERROR output are retained while the Data Carrier is in the transmission area.

(3) The data outputs and the ERROR output are cleared to “0” as soon as the Data Carrier goes out of the transmission area. If the Data Carrier goes out of the transmission area faster than the time set by the output mode, the data outputs and the ERROR output will be cleared to “0” after the time set by the output mode elapses.

(4) The data LED indicators remain lit until the next Data Carrier enters the transmission area.

(5) If processing (such as retries) continues with the Data Carrier still in the transmission area, turn the INHIBIT

input

OFF at the host device. (Leave the INHIBIT

input OFF until the HS output turns ON.) This will clear the outputs and turn OFF the LED indicators. When the INHIBIT input is subsequently turned ON (i.e., cleared) the Data Carrier will again be detected and read processing will be executed.

Page 68

5-2SectionRead Operation in SYNC Mode

5-2 Read Operation in SYNC Mode

In SYNC mode, a trigger (TRG) input is awaited after the V600-HAM42-DRT’s power is turned ON. The read or retry access is executed immediately following the TRG input. If a Data Carrier is in the transmission area at that time, the processing results will be output during the time set by DIP switch 2. If no Data Carrier is in the transmission area, this will be detected and treated as a “No Data Carrier” error.

Data Carrier position

Data Carrier accessed

Address input

TRG input

HS output

NORMAL output

R/W input

ERROR output

Data output

Data input

Data LED indicators

Address designation input

All 0 Data (1) Error (2) Data (3)

Previous data output

None lit

Data (1) display

Read executed (1)

Read executed (2) (Error occurs)

Read executed (3)

All 0 All 0

None lit

Data (2) error display

None lit

Data (3) display

sync

Inside the area Inside the area

Outside the area

“0”

Don’t Care

sync

The output time t

sync

is 100 ms when pin 1 of DIP switch 2 (output mode) is OFF ,

and 500 ms when it is ON.

Page 69

5-2SectionRead Operation in SYNC Mode

Explanation

Normal operation When errors occur

(1) The trigger input is turned ON with the R/W input OFF at the host device and the Data Carrier in the transmission area.

Note Leave the trigger input ON until the HS output turns

ON.

(2) When the trigger input’s ON is detected, the input data is obtained and the HS output is turned ON. Then the process of reading from the Data Carrier begins. At this time the data outputs are cleared to “0” and the LED indicators are turned OFF.

(3) When the trigger input turns OFF, the HS output turns OFF.

(4) When the read processing is completed, the Data Carrier’s data is sent to the data outputs and the NORMAL output is turned ON. The read data is displayed at the data LED indicators.

Note If the trigger input is still ON when the Data Carrier read

processing is completed, the data will not be output until the trigger input turns OFF.

(5) The data output is obtained at the host device with the NORMAL output as the trigger.

(6) After the time set for the output mode has elapsed, the data outputs and the NORMAL output turn OFF.

Normally , an error occurs in SYNC mode if the trigger input is turned ON when no Data Carrier is in the transmission area.

(1) If the trigger input is turned ON when no Data Carrier is in the transmission area, this situation is treated as an “No Data Carrier” error.

(2) When an error occurs, the error classification is output to the data output lines and the ERROR output signal turns ON. The error classification is also shown by the data LED indicators flashing red.

(3) After the time set for the output mode has elapsed, the data outputs and the ERROR output turn OFF.

Page 70

5-3SectionWrite Operation in AUTO Mode

5-3 Write Operation in AUTO Mode

In AUTO mode, either 16-bit or 8-bit data is written in any of the following three write modes: BYTE mode, BIT SET mode, and BIT CLR (clear) mode. In BYTE mode, the data is written just as it is. In BIT SET mode, only certain bits are turned ON. In BIT CLR mode, only certain bits are turned OFF. Since the basic timing chart is the same for these modes, this section describes only the BYTE mode as a reference example.

Data Carrier position

Data Carrier accessed

Address input

INHIBIT

input

HS output

NORMAL output

R/W input

ERROR output

Data output

Data input

Data LED indicators

Address designation input

All 0

Previous data output

None lit

Data (1) display

Write executed (1) Read executed (2) Read executed (3)

All 0 All 0

None lit

Data (2) error display

None lit

Data (3) display

auto

Inside the area Inside the area

Outside the area

(DC detected)

All 0 All 0 All 0

Read data (1) Read data (2) Read data (3)

“1”

The output time t

auto

is the time that the Data Carrier is in the transmission area.

If this time (t

auto

) is shorter than the output time set by pin 1 of DIP switch 2 (output mode), the output will continue until this time is reached. (When the DIP switch pin is OFF, the output time is 100 ms; when ON, the output time is 500 ms.)

Page 71

5-3SectionWrite Operation in AUTO Mode

Explanation

Normal operation When errors occur

(1) When the R/W input and the INHIBIT input turn ON (i.e., is set to “1”) at the host device, the Sensor becomes ready for a Data Carrier (i.e., goes into a Data Carrier wait state). The initial status is for the data outputs to be all “0.”

(2) Enter write data into the data input lines. (3) When a Data Carrier enters the transmission area, the

Sensor obtains the input data and begins to write data to the Data Carrier. The data outputs are cleared to “0” and the LED indicators are turned OFF.

(4) When the write processing is completed, the NORMAL output turns ON. At this time the write data is displayed at the data LED indicators.

(5) The NORMAL output is retained while the Data Carrier is in the transmission area.

(6) The NORMAL output is cleared to “0” as soon as the Data Carrier goes out of the transmission area. If the Data Carrier goes out of the transmission area before the time set by the output mode elapses, the NORMAL output will be cleared to “0” after the time set by the output mode elapses.

(7) The data LED indicators remain lit until the next Data Carrier enters the transmission area.

(8) If processing continues with the Data Carrier still in the transmission area (e.g., if the next data is written), turn the INHIBIT

input OFF at the host device. This will clear the outputs and turn OFF the LED indicators. When the INHIBIT

input is subsequently turned ON (i.e., cleared) the Data Carrier will again be detected and write processing will be executed.

Note Leave the INHIBIT

input OFF until the HS output turns

ON.

Normally, an error occurs in AUTO mode when the Data Carrier is traveling so fast that the Data Carrier moves out of the transmission area when the Sensor is still accessing the Data Carrier.

(2) The data outputs and the ERROR output are retained while the Data Carrier is in the transmission area.

(4) The data LED indicators remain lit until the next Data Carrier enters the transmission area.

(5) If processing (such as retries) continues with the Data Carrier still in the transmission area, turn the INHIBIT

input OFF at the host device. This will clear the outputs and turn OFF the LED indicators. When the INHIBIT input is subsequently turned ON (i.e., cleared) the Data Carrier will again be detected and write processing will be executed.

Note Leave the INHIBIT

input OFF until the HS output turns

ON.

Page 72

5-4SectionWrite Operation in SYNC Mode

5-4 Write Operation in SYNC Mode

In SYNC mode, just as in AUTO mode, either 16-bit or 8-bit data is written in any of the following three write modes: BYTE mode, BIT SET mode, and BIT CLR (clear) mode. In BYTE mode, the data is written just as it is. In BIT SET mode, only certain bits are turned ON. In BIT CLR mode, only certain bits are turned OFF. Since the basic timing chart is the same for these modes, this section describes only the BYTE mode as a reference example.

Data Carrier position

Data Carrier accessed

Address input

TRG input

HS output

NORMAL output

R/W input

ERROR output

Data output

Data input

Data LED indicators

Address designation input

All 0 Error (2)

Previous data output

None lit

Write data (1) display

Write executed (1)

Write executed (2) (Error occurs)

Write executed (3)

All 0 All 0

None lit

Data (2) error display

None lit

Data (3) display

sync

Inside the area Inside the area

Outside the area

All 0

sync

All 0

Write data (1) Write data (2) Write data (3)Don’t Care

“1”

The output time t

sync

is 100 ms when pin 1 of DIP switch 2 (output mode) is OFF ,

and 500 ms when it is ON.

Page 73

5-4SectionWrite Operation in SYNC Mode

Explanation

Normal operation When errors occur

(1) The trigger input is turned ON with the R/W input ON at the host device, and the write data output, and the Data Carrier in the transmission area.

Note Leave the trigger input ON until the HS output turns

ON.

(2) When the trigger input’s ON is confirmed, the input information is obtained and the HS output is turned ON. Then the process of writing to the Data Carrier begins. At this time the data outputs are cleared to “0” and the LED indicators are turned OFF.

(3) When the trigger input turns OFF, the HS output turns OFF.

(4) When the write processing is completed, all zeros are sent to the data outputs and the NORMAL output is turned ON. The write data is displayed at the data LED indicators.

Note If the trigger input is still ON when the writing to the

Data Carrier is completed, the data will not be output until the trigger input turns OFF.

(5) The data output is obtained at the host device with the NORMAL output as the trigger.

(6) After the time set for the output mode elapses, the data outputs and the NORMAL output turn OFF.

Normally , an error occurs in SYNC mode if the trigger input signal is turned ON when no Data Carrier is in the transmission area, or if the Data Carrier moves out of the transmission area when the Sensor is still accessing the Data Carrier.

(1) If the trigger input is turned ON when no Data Carrier is in the transmission area, this situation is treated as an “No Data Carrier” error.

(3) After the time set for the output mode elapses, the data outputs and the ERROR output turn OFF.

Page 74

5-5SectionSample Program for Host

5-5 Sample Program for Host

5-5-1 Sample Program

In the following sample ladder program, two bytes of data are read in the trigger mode beginning with address 10. (It is assumed that a C200H-DRM21-V1 CompoBus/D Master is used with a V600-HAM42-DRT at node number 0.)

Self-holding

Completion Bit

TRG

READ/ WRITE

MOV

#0010

CH0051

25315

Start

Retry

TRG

@MOV

CH0350

DM0000

NORMAL

Retry

ERR

It takes some time for a CompoBus/D system to start up. Using the I/O Data Communicating Flag and the Error Flag in the Master’s status area, create a program so that Slave I/O processing will not begin until the Master starts up and remote I/O communications are started. For details, refer to the

CompoBus/D

(DeviceNet) Operation Manual (W267)

Page 75

5-6SectionError Processing

5-6 Error Processing

When an error occurs in communications with a Data Carrier, notification will be provided by both the LED indicators and the data outputs.

Error Classification

Indicator/output bit Error name Description Treatment

7 Hardware error A CPU error occurred due to

excessive noise.

Reset the power supply.

6 Not used. Not used. Not used. 5 Not used. Not used. Not used. 4 Write protect error An address was set in a

write-protected area

Check the write-protected area and change the address.

3 Address error An address was set outside

of the Data Carrier’s memory area.

Check the address.

2 No Data Carrier error No Data Carrier was within

the transmission area at the time of the trigger input.

Check the trigger input timing.

Check conditions such as the transmission distance.

1 Verification error (for writing

only)

An error occurred in verification during write processing.

Check conditions such as speed and transmission distance.

0 Data Carrier transmission error Data Carrier transmission

was not completed due to an error.

Check conditions such as speed and transmission distance.

Page 76

SECTION 6

Chemical Resistance

This section provides information on the chemical resistance of Sensors and Data Carriers.

6-1 V600-HS51, V600-HS61, V600-HS-63, and V600-HS67 Sensors 74. . . . . . . . . . . . . . . . . . .

6-2 Data Carriers 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 77

6-1SectionV600-HS51, V600-HS61, V600-HS-63, and V600-HS67 Sensors

6-1 V600-HS51, V600-HS61, V600-HS-63, and V600-HS67

Sensors

ABS resin is used as casing material and epoxy resin is used as filler resin. Avoid using chemicals that may affect ABS resin and epoxy resin by referring to the tables below.

The Sensor is not explosion-proof.

Note The information on chemical resistance presented in this section must be used

for reference purposes only. The change rates of Sensor characteristics vary with temperatures and chemical concentrations. Therefore, before using the Sensors in an actual production environment, always conduct tests to check for any problems.

Chemicals that Cause Deformation, Cracks, etc.

ABS resin Epoxy resin

Trichlene, acetone, xylene, toluene, gasoline, creosol, methylene chloride, phenol, cyclohexane, aqua regia, chromic acid, sulfuric acid (90% RT), methyl ethyl ketone, aniline, nitrobenzine, monochlorobenzine, pyridine, nitric acid (60% RT), formic acid (80% RT)

Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol

Chemicals that may Cause Discoloration, Swelling, etc.

ABS resin Epoxy resin

Hydrochloric acid, alcohol, Freon, sodium hydroxide, hydrogen peroxide, benzine, sulfuric acid (10% RT), nitric acid (10% RT), phosphoric acid (80% RT), ammonia solution

Sulfuric acid (10% RT), nitric acid (10% RT),hydrochloric acid (30% RT), acetic acid (50% RT), calcium hydroxide, benzine, creosol, alcohol, cyclohexane, toluene, xylene, benzine, grease

Chemicals that Do Not Affect ABS Resin or Epoxy Resin

ABS resin Epoxy resin

Ammonia, kerosine, mineral oil, developer, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y, petroleum, grease acetate, calcium hydroxide, phosphoric acid (30% RT), hydrochloric acid (10% RT), potassium hydroxide

Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y

Note Tests for these chemicals were conducted at room temperature (23C). Chemi-

cals that do not affect ABS or epoxy resin at room temperature (23C) may affect them at higher or lower temperatures. Therefore, carefully examine the effects of these chemicals on ABS and epoxy resin beforehand.

Page 78

6-2SectionData Carriers

6-2 Data Carriers

Note The information on chemical resistance and extracted substances presented in

this section must be used for reference purposes only. The change rates of Data Carrier characteristics and the amounts of substances extracted vary with temperatures and chemical concentrations. Therefore, before using the Data Carrier in an actual production environment, always conduct tests to check for any problems.

V600-D23P61, V600-D23P53, and V600-D23P54 EEPROM Data Carriers V600-D8KR12, V600-D8KR13, and V600-D8KR04 SRAM Data Carriers

ABS resin is used as casing material and epoxy resin is used as filler resin. Avoid using chemicals that may affect ABS resin and epoxy resin by referring to the following tables.

Chemicals that Cause Deformation, Cracks, etc.

ABS resin Epoxy resin

Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol

Chemicals that may Cause Discoloration, Swelling, etc.

ABS resin Epoxy resin

Hydrochloric acid, alcohol, Freon, sodium hydroxide, hydrogen peroxide, benzine, sulfuric acid (10% RT), nitric acid (10% RT), phosphoric acid (80% RT), ammonia solution

Sulfuric acid (10% RT), nitric acid (10% RT), hydrochloric acid (30% RT), acetic acid (50% RT), calcium hydroxide, benzine, creosol, alcohol, cyclohexane, toluene, xylene, benzine, grease

Chemicals that Do Not Affect ABS Resin or Epoxy Resin

ABS resin Epoxy resin

Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y

Note Tests for these chemicals were conducted at room temperature 23C. The

chemicals that do not affect ABS or epoxy resin at room temperature 23 C may affect them at higher or lower temperatures. Therefore, carefully examine the effects of these chemicals on ABS and epoxy resin beforehand.

Caution The V600-D23P71/P72 Data Carriers have no chemical and oil resistance. Do

not use them in places exposed to spattering from chemicals and oil.

Page 79

6-2SectionData Carriers

V600-D23P66 and V600-A86 Data Carriers

PPS resin is used as material. Avoid using chemicals that may affect PPS resin by referring to the tables below.

Chemical name Room

temperature

90

Hydrochloric acid 37% A A

10% A A

Sulfuric acid 98% A B

50% A A 30% A A

3% A A

Nitric acid 60% B C

40% A B

10% A A Hydrogen fluoride solution 40% A A Chromic acid 40% A A Hydrogen peroxide solution 28% A B

3% A A

Sodium hydroxide solution 60% A A

10% A A

1% A A

Ammonia solution 28% A B

10% A B Sodium chloride 10% A A Sodium carbonate 20% A A

2% A A Sodium hypochlorite A A Phenol solution 5% A A Glacial acetic acid A A Acetic acid A A Oleic acid A A Methyl alcohol 95% A A Ethyl alcohol 95% A A Ethyl acetate A A Sebacic acid diethylhexyl A A Acetone A A Diethyl ether A A n-heptane A A 2-2-4 trimethylpentane A A Benzine A A Toluene A A Aniline A A Mineral oil A A Gasoline A A Insulating oil A A Dichloroethylene A A Carbon tetrachloride A A A: Has no adverse effect, B: May cause discoloration, swelling, etc.,

C: Causes deformation, cracks, etc.

Note The above tables show the extent of changes in PPS resin that is ex-

posed to each chemical at room temperature and at 90C. If the Data Carrier is to be exposed to different chemicals, concentrations, and temperatures from those shown in the tables, always conduct tests before using the Data Carrier in such an environment.

Page 80

6-2SectionData Carriers

V600-D23P66SP Data Carriers

PFA is used as the exterior of the V600-D23P66SP Data Carrier. Before using the V600-D23P66SP, study the characteristics of PFA by reading the following reference:

PFA: Tetrafluorethylene-P

erfluoroalkylvinylether copolymer

Fluoroplastic PFA does not react with most chemicals except molten alkali metal, hot pressurized fluorine (F

), and some halogen derivatives. The following tables show the results of tests in which PFA was soaked in or exposed to commonly used organic and inorganic chemicals. In these tests, a compressionmolded test piece (1.3 mm thick) was soaked in the chemical at a specified temperature for a week (168 hours) and taken out of the chemical, then the weight change, tensile strength, and elongation of the test piece were immediately measured. If the change in the tensile strength is 15% or less, the change in the elongation is 10% or less, and the increase in the weight is less than 0.5%, the results of the test can be considered normal.

If PFA is exposed to trichloroacetic acid, tri-n-butyl phosphate, perchloroethylene, carbon tetrachloride, and other liquids (which easily make resin surfaces wet) at a high temperature, it tends to increase its weight due to absorption and reduce its tensile strength. Even when PF A absorbs chemicals and solvents, its molecular structure will not change. If, however , P FA is subject to temperature or pressure changes or mechanical damage when it has absorbed chemicals, the chemicals will repeatedly expand and contract inside PFA, causing mechanical problems such as cracks and bulging. In fact, this problem occurs with any kind of plastic.

Inorganic Chemicals

Chemicals Test

Resulting characteristics (%)

Weight

temperature

(C)

Tensile

strength

Elongation

increase rate

(%)

Concentrated hydrochloric acid 120 98 100 0.0 Concentrated sulfuric acid 120 95 98 0.0 Hydrofluoric acid (60%) 23 99 99 0.0 Fuming sulfuric acid 23 95 96 0.0 Aqua regia 120 99 100 0.0 Chromic acid (50%) 120 93 97 0.0 Concentrated nitric acid 120 95 98 0.0 Fuming nitric acid 23 99 99 0.0 Concentrated ammonia solution 66 98 100 0.0 Caustic soda (50%) 120 93 99 0.4 Hydrogen peroxide solution (30%) 23 93 95 0.0 Bromine 23 99 100 0.5 Chlorine 120 92 100 0.5 Ferrous chloride (25%) 100 93 98 0.0 Zinc chloride (25%) 100 96 100 0.0 Sulfuryl chloride 69 83 100 2.7 Chlorosulfonic acid 151 91 100 0.0 Concentrated phosphoric acid 100 93 100 0.0

Chemical Resistance of Fluoroplastic PFA (Reference)

Page 81

6-2SectionData Carriers

Organic Chemicals

Chemicals Test

Resulting characteristics (%)

Weight

temperature

(C)

Tensile

strength

Elongation

increase rate

(%)

Glacial acetic acid 118 95 100 0.4 Acetic anhydride 139 91 99 0.3 Trichloroacetic acid 196 90 100 2.2 Isooctane 99 94 100 0.7 Naphtha 100 91 100 0.5 Mineral oil 180 87 95 0.0 Toluene 110 88 100 0.7 o-creosol 191 92 96 0.2 Nitrobenzine 210 90 100 0.7 Benzyl alcohol 205 93 99 0.3 Aniline 185 94 100 0.3 n-butylamine 78 86 97 0.4 Ethylenediamine 117 96 100 0.1 Tetrahydrofuran 66 88 100 0.7 Benzaldehyde 179 90 99 0.5 Cyclohexane 156 92 100 0.4 Methyl ethyl ketone 80 90 100 0.4 Acetophenone 202 90 100 0.6 Dimethylphthalate 200 98 100 0.3 n-butyl acetate 125 93 100 0.5 Tri-n-butyl phosphate 200 91 100 2.0 Methylene chloride 40 94 100 0.8 Perchloroethylene 121 86 100 2.0 Carbon tetrachloride 77 87 100 2.3 Dimethyl formamide 154 96 100 0.2 Dimethyl sulfoxide 189 95 100 0.1 Dioxane 101 92 100 0.6 Reference:

Fluoroplastics Handbook

, The Nikkan Kogyo Shimbun Ltd. (Takaomi Satogawa)

If chemicals penetrate into the built-in Data Carrier through PFA, ions may be extracted from the Data Carrier.

• Results of Ion-exchange Chromatography

The built-in Data Carrier was soaked in hot water (100

C for 16 hours), and

extracted ions were analyzed. The results are shown below.

• Extracted Ions (Concentration) Cl

–

0.5 p.p.m. Na

10 p.p.m.. . . . . . . .

11 p.p.m. K

1.0 p.p.m.. . . . . . .

• Results of ICP Emission Spectral Analysis

The V600-D23P66SP Data Carrier was soaked in concentrated hydrochloric acid (which can easily penetrate through PFA) at 80

C for 300 hours,

then extracted substances were analyzed.

• Extracted Substances (Concentration)

Si 700 ng/ml S 1000 ng/ml. . . . . . . . . .

Ca 30 ng/ml. . . . .

Substances Extracted from Data Carrier (Reference)

Page 82

Appendix A

Accessories (Sold Separately)

Item Specification Model Remarks

Data Carrier Holder For V600-D23P71 or

V600-D23P72 Data Carriers

V600-A84 When attaching the Holder

to plastic objects, it can either be screwed in place or ultrasonically welded.

The Holders can also be pilled up to act as spacers to provide more space between the Data Carrier and the mounting surface.

Data Carrier Attachment For V600-D23P66 only V600-A86 ---

Data Carrier Holder For V600-D2KR16 only V600-A81 Secured with M3 plain-head

screws (in at least two places).

Lithium Battery (CR2016) For V600-D2KR16 only V600-A82 CR2016 commercially

available, with battery cover tool.

Page 83

Appendix B

I/O Allocation

The following table gives the I/O allocations for the V600-HAM42-DRT when using the C200HW-DRM21-V with fixed allocation.

V600-HAM42 node address

00 01 02 to n n+1

PC output signals, V600 input signals

05000 to 05115

05100 to 05215

05200 to 05315

. . . 05000+n100

to 05115+n100

05000+(n+1)100 to 05115+(n+1)100

PC input signals, V600 output signals

35000 to 35115

35100 to 35215

35200 to 35315

. . . 35000+n100

to 35115+n100

35000+(n+1)100 to 35115+(n+1)100

Page 84

Appendix BI/O Allocation

Example: I/O allocations for the V600-HAM42-DRT node address “00”

PC output signals (V600-HAM42-DRT input signals) PC input signals (V600-HAM-DRT output signals)

05000 (ID0)

For specifying 16 bits (ID0

35000 (OD0)

For transferring 16 bits

05001 (ID1)

yg (

to ID15) of write data to be

35001 (OD1)

(OD0 to OD15) of read data

05002 (ID2)

written to the Data Carrier.

35002 (OD2)

rom the Data Carrier.

(

Displayed by the data

05003 (ID3) 35003 (OD3)

(Dis layed by the data

indicators on the Amplifier.)

05004 (ID4) 35004 (OD4)

)

05005 (ID5) 35005 (OD5) 05006 (ID6) 35006 (OD6) 05007 (ID7) 35007 (OD7) 05008 (ID8) 35008 (OD8) 05009 (ID9) 35009 (OD9) 05010 (ID10) 35010 (OD10) 05011 (ID11) 35011 (OD11) 05012 (ID12) 35012 (OD12) 05013 (ID13) 35013 (OD13) 05014 (ID14) 35014 (OD14) 05015 (ID15) 35015 (OD15) 05100 (ADDR0)

For specifying the address

35100 (EXT OD16)

For transferring 8 bits

05101 (ADDR1)

in the Data Carrier, for read

35101 (EXT OD17)

(OD16 to OD23) of read

05102 (ADDR2)

or write to be performed. Settin

range: C0 Hex to

35102 (EXT OD18)

ata from the Data Carrier.

(

Not displayed by data

05103 (ADDR3)

Setting range: C0 Hex to

FF Hex.

35103 (EXT OD19)

(Not dis layed by data

indicators on the Amplifier.)

05104 (ADDR4) 35104 (EXT OD20)

)

05105 (ADDR5) 35105 (EXT OD21) 05106 (ADDR6) 35106 (EXT OD22) 05107 (ADDR7) 35107 (EXT OD23) 05108 (WT_MODE1)

Write mode switching signal

35108 (Not used)

Not used.

05109 (WT_MODE2)

35109 (Not used)

05110 (WT_BYTE) 16/8 bit switching signal (for

write)

35110 (Not used)

05111 (WT_AREA) Area specification signal

(when writing in 8 bits)

35111 (Not used)

05112 (Reserved)

Always “0”

35112 (Not used)

05113 (Reserved)

35113 (ERROR) Transmission error stop

signal

05114 (READ/WRITE) Read/write switching signal 35114 (NORMAL) Normal transmission

completion signal

05115 (INHIBIT/TRG) INHIBIT/TRG switching

signal

35115 (HS) Handshake signal

Page 85

Appendix C

Multi-vendor Applications

Connecting an OMRON Slave to another Company’s Configurator

When another company’s configurator (a device that makes environment settings on DeviceNet Masters and Slaves) is connected, it will be able to read settings from OMRON Masters and Slaves but not change them.

When another company’s configurator is being used, we recommend creating an OMRON Slaves EDS file (a file that contains each Slave’s parameters and operating information).

For creation of an EDS file, refer to the following Device profile. For more information on how to create an EDS file, refer to the manual for the configurator used.

V600-HAM42-DRT Device Profile

General Data

Compatible DeviceNet specifications

Volume I - Release 1.3

Volume II - Release 1.3 Vendor name OMRON Corporation Header ID = 47 Device profile name Slaves: Generic Profile number = 0 Product catalog number Manual number (W267) Product revision 1.3

Physical conformance data

Network current consumption

40 mA max. (24 VDC)

Connector type Open plug Physical insulation Yes Supported indicators Module, Network MAC ID setting DIP switch Default MAC ID 0 Baud rate setting DIP switch Support baud rates 125 kbps, 250 kbps, 500 kbps

Communications data

Predefined Master/Slave connection set

Group 2 only server

Dynamic connection supported (UCMM)

Explicit message fragmentation support

Yes

Object Mounting

Identity Object (0x01)

Object class

Attribute Not supported

Service Not supported

Item ID content Get (read) Set (write) Value

Object instance Attribute

1 Vendor Yes No 47

2 Product type Yes No 0 3 Product code Yes No 202 4 Revision Yes No 1.3 5 Status (bits supported) Yes No Bit 0 only 6 Serial number Yes No Unique for each Unit 7 Product name Yes No V600-HAM42 (see note) 8 State No No ---

Page 86

Appendix CMulti-vendor Applications

Note “DRT” is omitted because the number of characters that can be registered at once is limited.

Item DeviceNet service Parameter option

Object instance Service

05 Reset No

0E Get_Attribute_Single No

Message Router Object (0x02)

Object class

Attribute Not supported

Service Not supported

Object instance

Attribute Not supported

Service Not supported

Addition of user’s unique specification

None

DeviceNet Object (0x03)

Object class

Attribute Not supported

Service Not supported

Item ID content Get (read) Set (write) Value

Object instance Attribute

1 MAC ID Yes No ---

2 Baud rate Yes No --3 BOI Yes No 00 (hexadecimal) 4 Bus Off counter No No --5 Allocation information Yes No --6 MAC ID switch changed No No --7 Baud rate switch changed No No --8 MAC ID switch value No No --9 Baud rate switch value No No ---

Item DeviceNet service Parameter option

Object instance Service

0E Get_Attribute_Single No

4B Allocate_Master/Slave_Connection_Set No 4C Release_Master/Slave_Connection_Set No

Connection Object (0x05)

Object class

Attribute Not supported

Service Not supported Max. number of active connections 1

Item Section Information Max. number of interfaces

Object instance 1

Instance type Explicit Message 1

Production trigger Cyclic --Transport type Server --Transport class 3 ---

Page 87

Appendix CMulti-vendor Applications

Item ID content Get

(read)

Set

(write)

Value

Object instance 1 Attribute

1 State Yes No ---

2 Instance type Yes No 00 (hexadecimal) 3 Transport class trigger Yes No 83 (hexadecimal) 4 Produced connection ID Yes No --5 Consumed connection ID Yes No --6 Initial comm. characteristics Yes No 21 (hexadecimal) 7 Produced connection size Yes No 0D00 (hexadecimal) 8 Consumed connection size Yes No 0D00 (hexadecimal) 9 Expected packet rate Yes Yes --12 Watchdog time-out action Yes No 01 13 Produced connection path length Yes No 00 14 Produced connection path Yes No --15 Consumed connection path length Yes No 00 16 Consumed connection path Yes No ---

Item DeviceNet service Parameter option

Object instance 1 Service

05 Reset No

0E Get_Attribute_Single No 10 Set_Attribute_Single No

Item Section Information Max. number of instances

Object instance 2

Instance type Polled I/O 1

Production trigger Cyclic --Transport type Server --Transport class 2 ---

Item ID content Get

(read)

Set

(write)

Value

Object instance 2 Attribute

1 State Yes No ---

2 Instance type Yes No 01 (hexadecimal) 3 Transport class trigger Yes No 82 (hexadecimal) 4 Produced connection ID Yes No --5 Consumed connection ID Yes No --6 Initial comm. characteristics Yes No 01 (hexadecimal) 7 Produced connection size Yes No 0400 (hexadecimal) 8 Consumed connection size Yes No 0400 (hexadecimal) 9 Expected packet rate Yes Yes --12 Watchdog time-out action Yes No 00 13 Produced connection path length Yes No 06 14 Produced connection path Yes No 20, 04, 24, 01, 30, 03 15 Consumed connection path length Yes No 06 16 Consumed connection path Yes No 20, 04, 24, 01, 30, 03

Page 88

Appendix CMulti-vendor Applications

Item DeviceNet service Parameter option

Object instance 2 Service

05 Reset No

0E Get_Attribute_Single No 10 Set_Attribute_Single No

Item Section Information Max. number of interfaces

Object instance 3

Instance type Bit strobed I/O 1

Production trigger Cyclic --Transport type Server --Transport class 2 ---

Item ID content Get

(read)

Set

(write)

Value

Object instance 3 Attribute

1 State Yes No ---

Item DeviceNet service Parameter option

Object instance 3 Service

05 Reset No

0E Get_Attribute_Single No 10 Set_Attribute_Single No

Page 89

Appendix D

Conformity to Standards

EC Directive

We hereby declare that the following product is in conformity with the requirements of the following EC Directive:

Identification System

Read/Write Head Amplifier: V600-HAM42-DRT Series Sensor : V600-HS63 Data Carrier: V600-D Series

No. of Directive: 89/336/EEC Title of Directive: Electromagnetic Compatibility

The above referenced product conforms to the following standards:

Electromagnetic Compatibility

EMI (Electromagnetic Interference)

Radiated EN50081-2: 1993/EN55011: 1991

EMS (Electromagnetic Susceptibility)

Electrostatic Discharge EN50082-2: 1995/EN61000-4-2: 1995 RF Electromagnetic Field EN50082-2: 1995/ENV50140: 1993 RF Common Mode EN50082-2: 1995/ENV50141: 1993 Electrical Fast Transient Burst EN50082-2: 1995/EN61000-4-4: 1995 Power-frequency Magnetic Field EN50082-2: 1995/EN61000-4-8: 1993

Technical Data

Factory: OMRON Corporation, Ayabe Factory

3-2 Narutani, Nakayama-cho, Ayabe-shi, Kyoto 623-0105, JAPAN

Intended Environment: Industrial

Read/Write Head Amplifier

1. Type Designation : V600-HAM42-DRT Series

2. Host Interface : DeviceNet

3. Sensor Connectable : 1 channel

4. Rated Power Supply Voltage : 24 VDC

5. Acceptable Power Supply Voltage : 18 to 26.4 VDC

6. Power Consumption : 3.2 W max.

7. Dielectric Strength : 500 VAC,between live parts and protective earth conductor.

8. Ambient Temperature : Operating 0°C to 55°C Storage –25°C to 65°C

9. Pollution Degree : 2 (Controlled environment)

Electromagnetic Compatibility (EMC)

a) Field Withstandability : 10 V/m b) RF Common Mode : 10 V c) Electrostatic Discharge Withstandability : 4 kV (Contact)

8 kV (Air)

d) Fast Transient Withstandability : 2 kV (DC power)

1 kV (Signal line) e) Power-frequency Magnetic Field : 30 A/m, 50 Hz f) Radiated Emission : Class A, Group 1

Page 90

Appendix DConformity to Standards

Nomenclature

Read/Write Head Amplifiers

V600-HAM42-DRT Series

V600-HAM42-DRT--

1234

1: Inductive identification system 2: Read/Write Head Amplifier - DeviceNet interface 3: Blank - First version 4: Blank - Standard model

Read/Write Head Sensor

V600-HS63

123

1: Inductive identification system 2: Read/Write Head Sensor 3: Square type

Data Carriers

V600-D-

123456

1: Inductive identification system 2: Data Carrier 3: Memory capacity -2K 2 Kbytes

-8K 8 Kbytes

-23 256 bytes

4: Memory type -R SRAM

-P EEPROM 5: Serial number 6: Blank -Standard model

Suffix(es) -For marketing purposes

FCC (Federal Communications Commission)

FCC Part 15 Subpart B

For a Class A digital device or peripheral, the instructions furnished the user shall include the following or similar statement placed in a prominent location in the text of the manual:

Note This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Page 91

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. Z129-E1-1

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code Date Revised content

1 February 1999 Original production