Omron V530-R160E User Manual

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2-Dimensional Code Reader (Fixed Type)
V530-R160E, EP
A Code Reader that Handles Pin-Stamped Markings!

Features

Dependably Read Pin-Stamped Markings
Markings made by pin-stamping machines can be dependably
Stable reading is possible even if the shape of cells changes because of aging in the marking device.
(Reference: Samples were made using a Vector Co. pin-stamping machine)
Dot Codes* Read at Any Angle: 360° Compatibility
Codes can be read even with rough backgrounds on the casting
surface or other locations.
Dot codes* can be read at any angle through a 360° range.
* Dot codes are 2-dimensional codes in which dots form the cells.
Dependably Read Markings at an Angle
With dependable reading at an angle, installation is possible even on existing facilities with space limitations.
Easy Setup
Setup is easily achieved with a Memory Card (compact flash mem­ory) slot on the V530-R160E and V530-R160EP. Just insert a card to easily copy settings or save images. There is no need to carry a per­sonal computer and cables for process switch-overs.
2 2-Dimensional Code Reader (Fixed Type) V530-R160E, EP
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Easy Operation and Maintenance
Trends can be monitored to achieve the following:
Displaying changes in the status (correlation values) of codes or contrast changes on line graphs on a monitor.
Setting alarm levels while monitoring graphs.
Outputting external alarms if a value falls below the set value.
Easy Analysis
Trend monitoring can be used to set guidelines for replacing parts in lighting devices, marking devi­ces, and other equipment.
Manage Data Histories
Histories of the number of OK and NG reads can be managed.
Check and Analyze Troubles
Up to 35 NG images can be saved in inter­nal memory.

Applications

Save Images to Memory Cards
Save approx. 200 images in 64 MB and 400 images in 128 MB.
Reproduce Images
Saved NG images can be loaded to reproduce a reading.
Using time stamps on NG im­ages with data histories enables more detailed troubleshooting.
2-Dimensional Code Reader (Fixed Type) V530-R160E, EP 3
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Ordering Information

List of Models
Item Description Model
Controller --- V530-R160E, V530-R160EP
Console 2-m cable F150-KP-2D 2M
Camera --- F150-S1A-2D
Camera Cable 3-m cable F150-VS-2D 3M
Monitor Cable 2-m cable F150-VM-2D 2M
Liquid Crystal Monitor --- F150-M05L-2D
Video Monitor --- F150-M09-2D
Parallel Cable Cable with loose wires for Parallel I/O Connector (2-m cable) F160-VP
Memory Card Card capacity: 64 MB F160-N64S(S)
Card capacity: 128 MB QM300-N128S
RS-232C Cable For IBM PC/AT or compatible computer (2-m cable) XW2Z-200S-V
For SYSMAC PLC (2-m cable) XW2Z-200T

Specifications

V530-R160E, V530-R160EP Controller
Item Specifications
Model V530-R160E V530-R160EP
Input/Output type NPN PNP
Applicable codes Data Matrix ECC200: 10 × 10 to 64 × 64, 8 × 18, 8 × 32, 12 × 26, 12 × 36, 16 × 36, 16 × 48
Readable direction 360°
Number of pixels (resolution) 512 (H) × 484 (V)
Number of connectable cameras 2 max.
Image memory function Maximum of 35 images stored (internal memory in Controller).
Operation method Selected from menu.
Processing method Gray
Memory Card slot 1
Monitor interface 1 channel (color/monochrome)
Serial communications RS-232C/422A, 1 channel
Parallel I/O 5 inputs: TRIG-A, TRIG-B, TRIG-C, TRIG-D, and RESET
Power supply voltage 20.4 to 26.4 VDC
Current consumption Approx. 1.6 A max.
Ambient temperature Operating: 0 to 50°C, storage: 25 to 65°C (with no icing or condensation)
Ambient humidity 35% to 85% (with no condensation)
Weight Approx. 570 g
Data Matrix ECC000, ECC050, ECC080, ECC100, ECC140: 9 × 9 to 25 × 25
QR Code (Model 1, 2): 21 × 21 to 41 × 41 (Version 1 to 6)
6 outputs: RUN, ERROR, OK/NG, BUSY, GATE, and ALARM
F150-S1A-2D Camera
Item Specifications
Picture element 1/3-inch CCD
Effective pixels 659 (H) × 494 (V)
Shutter function Electronic frame shutter
Shutter speed: 1/100, 1/500, 1/2000, or 1/10000 s (menu selectable)
Ambient temperature Operating: 0 to 50°C, storage: 25 to 60°C (with no icing or condensation)
Ambient humidity 35% to 85% (with no condensation)
Weight Approx. 80 g
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Monitor
Item
Model No.
Liquid Crystal Monitor
F150-M05L-2D
Video Monitor
F150-M09-2D
Size 5.5 inches 9 inches
Type Liquid crystal color TFT Monochrome CRT
Resolution 320 × 240 dots 800 TV lines min. (at center)
Input signal NTSC composite video (1.0 V/75 Ω)
Power supply voltag e 20.4 to 26.4 VDC 85 to 264 VAC
Current consumption Approx. 700 mA Approx. 200 mA
Ambient temperature Operating: 0 to 50°C, storage: 25 to 65°C
(with no icing or condensation)
Ambient humidity Operating/Storage: 35% to 85%
(with no condensation)
Operating: 10 to 50°C, storage: 20 to 65°C (with no icing or condensation)
Operating/Storage: 10% to 90% (with no condensation)
Weight (Monitor only) Approx. 1 kg Approx. 4.5 kg
Accessories Operation manual, 4 mounting brackets Operation manual

System Configuration

Synchronous Sensor
F150-KP-2D-2M Console
Programmable Controller
RS-232C Cable for SYSMAC PLC:
Personal Computer
Cameras
F150-S1A-2D Camera
XW2Z-200T
RS-232C Cable for DOS Computer: XW2Z-200S-V
F160-VP Parallel Cable
F150-VS-2D 3M Camera Cable
V530-R160E V530-R160EP Controller
Monitors
F150-M05L-2D Liquid Crystal Monitor (Color)
Note: F150-M09-2D does not conform to EC Directives.
F150-M09-2D Video Monitor (Monochrome CRT)
(See note.)
F150-VM-2D 2M Monitor Cable
Recommended Power Supply: OMRON S82K-05024
2-Dimensional Code Reader (Fixed Type) V530-R160E, EP 5
F160-N64S
Memory Cards 64 MB: F160-N64S(S) 128 MB: QM300-N128S
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Dimensions

Note: All units are in millimeters unless otherwise indicated.
V530-R160E, V530-R160EP Controller
12 60 56 60 12
Four, M3 mounting holes with depth of 4.8
Four, M3 mounting holes with depth of 4.8
66.5 66.5
7153
38
992
110
Four, M4 mounting holes with depth of 6
F150-S1A-2D Camera F150-KP-2D-2M Console
14.5
40
37
Mounting dimensions
15.5
25
11
8
31.25
F150-S1
2021.25
48
(40)
A
1.5
30.5
16.75
V530-R160 connector
Two, M4 mounting holes with depth of 8
1/4-20UNC with depth of 8
6.75
31
F150 lighting connector
12 dia.
2000
ESC TRIG
SHIFT
F150-M09-2D Video Monitor
66.5 66.5
13
50
ENT
F150-KP
CONSOLE
23
1.5
87
5
10
12.5
F150-M05L-2D Liquid Crystal Monitor
Allowable panel thickness for mounting:
1.6 to 4.8
(46 max.)
SYNC
(100)
185
Panel cutout diagram
174
Mounting bracket
(155)
(145)
132
143
133.5
50min
+0.5 mm 0
(5.5)
F150-VM-2D Monitor Cable
42.2
Tolerance: ±1 mm
Dimensions inside parentheses ( ) are reference values.
+0.5 mm
175.5
0
233
143
5
6 2-Dimensional Code Reader (Fixed Type) V530-R160E, EP
222
190
250
50
160
22
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ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
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Terms and Conditions

WARRANTY, LIMITATIONS OF LIABILITY
WARRANTY OMRON’s exclusive warranty is that the products are
free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSI­BLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CON­NECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the indi­vidual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WAR­RANTY, REPAIR OR OTHER CLAIMS REGARDING THE PROD­UCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
APPLICATION CONSIDERATIONS
SUITABILITY FOR USE OMRON shall not be responsible for confor-
mity with any standards, codes or regulations which apply to the combination of the product in the customer's application or use of the product.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use which apply to the product. This information by itself is not sufficient for a complete determination of the suitability of the product in combi­nation with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list
of all possible uses of this product, nor is it intended to imply that the uses listed may be suitable for this product:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad sys­tems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any con­sequence thereof.
DISCLAIMERS
PERFORMANCE DATA Performance data given in this catalog is
provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the OMRON War­ranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accesso­ries may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your appli­cation. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product.
ERRORS AND OMISSIONS
The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions.
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4
Cat. No. GC RFID 4
Printed in USA
OMRON CANADA, INC.
885 Milner Avenue Toronto, Ontario M1B 5V8
416-286-6465
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg, IL 60173
847-843-7900
For US technical support or other inquiries:
800-556-6766
5/03 Specifications subject to change without notice
Complete terms and conditions for product purchase and use are on Omron’s website at www.omron.com/oei – under the “About Us” tab, in the Legal Matters section.
8 2-Dimensional Code Reader (Fixed Type) V530-R160E, EP
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