Omron SYSDRIVE 3G3FV-*-CUE, SYSDRIVE 3G3HV-*-CUE, SYSDRIVE 3G3HV-*-CUE-CE Installation Manual

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INSTALLATION MANUAL

(Models Conforming to CE and UL/cUL Standards)

SYSDRIVE 3G3FV-j-CUE/3G3HV-j-CUE (-CE)

Cat. No. I530-E1-1

R

ﯽﻠﻠﻤﻟا ﻦﯿﺑ ﺖﮐﺮﺷOmron :ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تﻻﻮﺼﺤﻣ عاﻮﻧا هﺪﻨﻨﮐ ﺪﯿﻟﻮﺗ

- ) ﯽﻘﻄﻨﻣ يﺎﻫ هﺪﻨﻨﮐ لﺮﺘﻨﮐPLC(

- ﯽﺘﻌﻨﺻ يﺎﻫﺮﮕﺸﯾﺎﻤﻧ)HMI(

- ) ﯽﺘﻌﻨﺻ يﺎﻫﺮﺗﻮﯿﭙﻣﺎﮐIPC(

- ) تﺎﻋﻼﻃا يروآ ﻊﻤﺟ يﺎﻫ ﻢﺘﺴﯿﺳData Logger(

- ... و ﺖﻣﺎﺨﺿ ،لﻮﻃ يﺮﯿﮔ هزاﺪﻧا ﺖﻬﺟ ﯽﺘﻌﻨﺻ يﺎﻫرﻮﺴﻨﺳ

- ) ﺮﯾﻮﺼﺗ شزادﺮﭘ يﺎﻫ ﻢﺘﺴﯿﺳVision(

- رﻮﺗﻮﻣ رود لﺮﺘﻨﮐ عاﻮﻧا- ﺮﺗرﻮﻨﯾا

- و ﻮﯾارد وﺮﺳ وﺮﺳرﻮﺗﻮﻣ

- .... و هﺪﻧرﺎﻤﺷ ،ﺮﻤﯾﺎﺗ ،ﻪﯾﺬﻐﺗ ﻊﺒﻨﻣ ،زﺎﻓ لﺮﺘﻨﮐ ﺪﻨﻧﺎﻣ ﯽﯾﻮﻠﺑﺎﺗ تاﺰﯿﻬﺠﺗ عاﻮﻧا

ﺎﯿﻠﯾا ﺪﻨﻤﺷﻮﻫ نازادﺮﭘ هداد ﺖﮐﺮﺷ و يا ﻪﻓﺮﺣ ﯽﻧﺎﺒﯿﺘﺸﭘ تﺎﻣﺪﺧ ﻪﺋارا هﺪﻨﻨﮐ ﻦﯿﻣﺎﺗ

ﺠﺗﯿﻬ تاﺰOmron

ﯽﺷزﻮﻣآ يﺎﻫ هرود يراﺰﮔﺮﺑPLC – HMI – Servo – Sensor – Inverter – Industrial Network

ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا يﺎﻫژوﺮﭘ مﺎﺠﻧا

ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تاودا ﻪﯿﻠﮐ ﯽﺼﺼﺨﺗ تاﺮﯿﻤﻌﺗ

: سﺎﻤﺗ يﺎﻫ ﻦﻔﻠﺗ15-88594014 : ﺲﮑﻓ88594013

بو : ﺖﯾﺎﺳwww.dphi.ir – www.indus.ir

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Thank you for choosing this SYSDRIVE 3G3FV-j-CUE/EF3HV-j-CUE (-CE) (Models
Conforming to CE and UL/cUL Standards). This Installation Manual describes
procedures for installing and wiring the SYSDRIVE 3G3FV-j-CUE/EF3HV-j-CUE
(-CE) (Models Conforming to CE and UL/cUL Standards).
Please read this manual thoroughly and handle and operate the product with care. For
details about parameter settings required for operation, troubleshooting, and inspection
methods, please refer to the User’s Manual prepared for each series.

NOTICE

1. This manual describes the functions of the product and relations with other prod­ucts. You should assume that anything not described in this manual is not possible.

2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.

3. The product contains potentially dangerous parts under the cover. Do not attempt
to open the cover under any circumstances. Doing so may result in injury or death
and may damage the product. Never attempt to repair or disassemble the product.

4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.

S Precautions on the dangers of high-voltage equipment.
S Precautions on touching the terminals of the product even after power has been

turned off. (These terminals are live even with the power turned off.)

5. Specifications and functions may be changed without notice in order to improve
product performance.

Items to Check when Unpacking

Check the following items when removing the product from the package:

S Has the correct product been delivered (i.e., the correct model number and speci-

fications)? Check the nameplate as shown below.

S Has the product been damaged in shipping?
S Are any screws or bolts loose?

Inverter model

Input specification

Output specification

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any­thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of
information.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 2000

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis­sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained in this publication.

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Transportation Precautions

Caution Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while

transporting the product. Doing so may result in injury.

Caution Do not pull on the cables. Doing so may result in damage to the product or malfunc-

tion.

Caution Use the eye-bolts only for transporting the Inverter. Using them for transporting the

machinery may result in injury or malfunction.

Installation Precautions

WARNING Provide an appropriate stopping device on the machine side to secure safety. (A

holding brake is not a stopping device for securing safety .) Not doing so may result in
injury.

WARNING Provide an external emergency stopping device that allows an instantaneous stop of

operation and power interruption. Not doing so may result in injury.

Caution Be sure to install the product in the correct direction and provide specified clear-

ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.

Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or

malfunction.

Caution Do not apply any strong impact. Doing so may result in damage to the product or

malfunction.

Wiring Precautions

WARNING Wiring must be performed only after confirming that the power supply has been

turned OFF. Not doing so may result in electrical shock.

WARNING Wiring must be performed by authorized personnel. Not doing so may result in

electrical shock or fire.

WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing

so may result in injury.

WARNING Always connect the ground terminals to a ground of 100 Ω or less for the 200-V AC

class, or 1 0 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.

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Caution Install external breakers and take other safety measures against short-circuiting in

external wiring. Not doing so may result in fire.

Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-

ply voltage. An incorrect power supply may result in fire, injury, or malfunction.

Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.

Not doing so may result in fire.

Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage t o

the product.

Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in

fire, injury, or damage to the product.

Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage

to the product or malfunction.

Operation and Adjustment Precautions

WARNING Turn ON the input power supply only after mounting the front cover, terminal covers,

bottom cover, Operator, and optional items. Not doing so may result in electrical
shock.

WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional

items whi l e the power is being supplied. Not doing so may result in electrical shock or
damage to the product.

WARNING Do not operate the Operator or switches with wet hands. Doing so may result in

electrical shock.

WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.

WARNING Do not come close to the machine when using the error retry function because the

machine may abruptly start when stopped by an alarm. Doing so may result in injury.

WARNING Do not come close to the machine immediately after resetting momentary power

interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.

WARNING Provide a separate emergency stop switch because the STOP Key on the Operator

is valid only when function settings are performed. Not doing so may result in injury.

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General Precautions

Observe the following precautions when using the SYSDRIVE Inverters and peripheral
devices.

This manual may include illustrations of the product with protective covers removed in order
to describe the components of the product in detail. Make sure that these protective covers
are on the product before use.

Consult your OMRON representative when using the product after a long period of storage.

WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
WARNING Operation, maintenance, or inspection must be performed after turning OFF the

power supply , confirming that the CHARGE indicator (or status indicators) are OFF,
and after waiting for the time specified on the front cover. Not doing s o may result in
electrical shock.

WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.

Doing so may result in electrical shock.

WARNING Do not touch the rotating parts of the motor under operation. Doing so may result in

injury.

WARNING Do not modify the product. Doing so may result in injury or damage to the product.

Caution Do not store, install, or operate the product in the following places. Doing so may

result in electrical shock, fire or damage to the product.

S Locations subject to direct sunlight.
S Locations subject to temperatures or humidity outside the range specified in the

specifications.

S Locations subject to condensation as the result of severe changes in temperature.
S Locations subject to corrosive or flammable gases.
S Locations subject to exposure to combustibles.
S Locations subject to dust (especially iron dust) or salts.
S Locations subject to exposure to water, oil, or chemicals.
S Locations subject to shock or vibration.

Caution Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the

power is being supplied or soon after the power is turned OFF. Doing so may result in
a skin burn due to the hot surface.

Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so may

result in damage to the product or malfunction.

Caution Take appropriate and sufficient countermeasures when installing systems in the fol-

lowing locations. Not doing so may result in equipment damage.

S Locations subject to static electricity or other forms of noise.
S Locations subject to strong electromagnetic fields and magnetic fields.
S Locations subject to possible exposure to radioactivity.
S Locations close to power supplies.

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WARNING Be sure confirm that the RUN signal is turned OFF before turning ON the power

supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so
while the RUN signal is turned ON may result in injury.

Caution Be sure to confirm permissible ranges of motors and machines before operation

because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.

Caution Provide a separate holding brake when necessary. Not doing so may result in injury.

Caution Do not perform a signal check during operation. Doing so may result in injury or dam-

age to the product.

Caution Do not carelessly change settings. Doing so may result in injury or damage to the

product.

Maintenance and Inspection Precautions

WARNING Do not touch the Inverter terminals while the power is being supplied.

WARNING Maintenance or inspection must be performed only after turning OFF the power

supply, confirming that the CHARGE indicator (or status indicators) is turned OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.

WARNING Maintenance, inspection, or parts replacement must be performed by authorized

personnel. Not doing so may result in electrical shock or injury.

WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in

electrical shock or injury.

Caution Carefully handle the Inverter because it uses semiconductor elements. Careless

handling may result in malfunction.

Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or

replace fans while power is being supplied. Doing so may result in injury, damage to
the product, or malfunction.

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Warnings for UL/cUL Marking

- Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.

- The Inverter internal capacitor is still charged even after the power supply is turned OFF . To prevent

electrical shock, disconnect all power before servicing the Inverter. Then wait at least one minute
after the power supply is disconnected and all indicators are OFF.

- Do not perform a withstand voltage test on any part of the Inverter. This electronic equipment uses
semiconductors and is vulnerable to high voltage.

- Do not remove the Digital Operator or the blank cover unless the power supply is turned OFF . Never
touch the printed control board (PCB) while the power supply is turned ON.

- The Inverter is not suitable for use on a circuit capable of delivering more than 5,000 RMS symmetri­cal amperes, 250 volts maximum (200-V-class Units) or 18,000 RMS symmetrical amperes, 480 V
maximum (400-V-class Units).

CAUTION

Separate motor overcurrent, overload and overheating protection is required to be provided in ac­cordance with CANADIAN ELECTRICAL CODE, PART I and NEC.
Use 75°C copper wires or equivalent.
Low voltage wires shall be wired with Class I Wiring.

ATTENTION

Une protection distincte contre les surintensités, la surcharge et la surchauffé de moteur doit être
fournie conformément
AU CODE CANADIEN DE L’ELECTRICITE, PREMIER PARTIE et LE NATIONAL DE L’ELECTRI-
CITE.

Checking Before Unpacking

3G3FV-A4037-CUE

Specifications

Blank Japanese model

-E English model

-CE Conforms to EN Standards

-CUE Conforms to EN, UL/cUL Standards

Maximum motor capacity

004 0.4 kW
007 0.75 kW
015 1.5 kW
022 2.2 kW
037 3.7 kW

055 5.5 kW
075 7.5 kW
110 11 kW
150 15 kW
185 18.5 kW

220 22 kW
300 30 kW
370 37 kW
450 45 kW
550 55 kW

Voltage class

B Single-phase, 200 VAC (200-V model)
4 Three-phase, 400 VAC (400-V model)

Protective Structure

A Panel-mounting (IP10 min.) or closed

wall-mounting models

B Panel-mounting (IP00) models.

Series
3G3FV Series
3G3HV Series

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Warning Label

A warning label is attached to the product as shown in the following illustration. Be sure to
observe the precautionary items specified on the label.

Warning label

Contents of Warning Label

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Table of Contents

Chapter 1. Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 Function 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Nomenclature 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2. Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1 Mounting 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 Dimensions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2 Installation Conditions 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Wiring 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-1 Removing and Mounting the Front Cover 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-2 Terminals 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-3 Standard Connection Diagram 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-4 Wiring Around the Main Circuit 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-5 Wiring Control Circuit Terminals 2-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3. Specifications 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 Inverter Specifications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Input Noise Filter Specification 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Revision History R-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 1

Introduction

1-1 Function
1-2 Nomenclature

1

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1-2

1-1 Function

H SYSDRIVE 3G3FV-j-CUE/3G3HV-j-CUE (-CE) Inverter Models

(Models Conforming to CE and UL/cUL Standards)

•SYSDRIVE Inverter models include the 3G3FV Series and 3G3HV Series that conform to the CE mark

and UL mark.

•The maximum applied motor capacity ranges from 0.4 kW to 160 kW (18 models).

D 3G3FV Series

Voltage class Protective structure Maximum applied motor capacity Model

400-V class NEMA1 type

0.4 kW 3G3FV-A4004-CUE

(3-phase)

0.75 kW 3G3FV-A4007-CUE

1.5 kW 3G3FV-A4015-CUE

2.2 kW 3G3FV-A4022-CUE

3.7 kW 3G3FV-A4037-CUE

5.5 kW 3G3FV-A4055-CUE

7.5 kW 3G3FV-A4075-CUE
11 kW 3G3FV-A4110-CUE
15 kW 3G3FV-A4150-CUE

Open chassis type

18.5 kW 3G3FV-B4185-CUE
22 kW 3G3FV-B4220-CUE
30 kW 3G3FV-B4300-CUE
37 kW 3G3FV-B4370-CUE
45 kW 3G3FV-B4450-CUE
55 kW 3G3FV-B4550-CUE
75 kW 3G3FV-B4750-CUE
110 kW 3G3FV-B411K-CUE
160 kW 3G3FV-B416K-CUE

Introduction Chapter 1

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1-3

D 3G3HV Series

Voltage class Protective structure Maximum applied motor capacity Model

200-V class NEMA1 type

0.4 kW 3G3HV-AB004-CE

(single phase)

0.75 kW 3G3HV-AB007-CE

1.5 kW 3G3HV-AB015-CE

2.2 kW 3G3HV-AB022-CE

3.7 kW 3G3HV-AB037-CE

400-V class NEMA1 type

0.4 kW 3G3HV-A4004-CUE

(3-phase)

0.75 kW 3G3HV-A4007-CUE

1.5 kW 3G3HV-A4015-CUE

2.2 kW 3G3HV-A4022-CUE

3.7 kW 3G3HV-A4037-CUE

5.5 kW 3G3HV-A4055-CUE

7.5 kW 3G3HV-A4075-CUE
11 kW 3G3HV-A4110-CUE
15 kW 3G3HV-A4150-CUE

Open chassis type

18.5 kW 3G3HV-B4185-CUE
22 kW 3G3HV-B4220-CUE
30 kW 3G3HV-B4300-CUE
37 kW 3G3HV-B4370-CUE
45 kW 3G3HV-B4450-CUE
55 kW 3G3HV-B4550-CUE
75 kW 3G3HV-B4750-CUE
110 kW 3G3HV-B411K-CUE
160 kW 3G3HV-B416K-CUE

H Conformance to the LVD (Low-voltage Directives) and EMC Directives

The SYSDRIVE CUE (CE) models conform to the LVD (prEN50178) and the EMC (EN50081-2,
EN50082-2) Directives.

However, when the product is built into a unit, the connected switches, optional items, or motors may not
satisfy these standards. In such a case, either use components that meet the standards or take ap­propriate countermeasures such as providing surge killers or other noise prevention devices.

H Conformance Conditions

There are several conditions that must be satisfied for this Inverter to conform to the LVD and EMC
Directives. To satisfy the standards, meet the instructions in this manual for the following installation
conditions. If the Inverters are used beyond the conditions specified here, final confirmation must be
made on the overall units.

•Installation of noise filters.

•Shield stranded cables must be used for input and output cables.

Limitations on the lengths of cables.

•Installation of metallic ground plates.

•Installation of recommended fuses on the input side.

Introduction Chapter 1

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1-4

H UL/cUL Standards

SYSDRIVE models described here as “Models Conforming to CE and UL/cUL Standards” have ob­tained approval on the UL/cUL Standard (UL508C) in addition to the EC Directives. The SYSDRIVE
models meeting these standards can be used worldwide.

H Other Functions

Although this manual describes the installation methods for conforming to the LVD and EMC Directives,
it does not describe the standard functions of the Inverter. For details, please refer to the User’s Manual
for each Series.

•3G3FV Series: SYSDRIVE 3G3FV High-function General-purpose Inverter (I516-E1)

•3G3HV Series: SYSDRIVE 3G3HV High-capacity General-purpose Inverter (I515-E1)

Introduction Chapter 1

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1-5

1-2 Nomenclature

H Panel

Protection cover (top and bottom)

Mounting hole

Heat sink

Digital Operator

Front cover

Terminals

Front cover fixing bracket

3G3FV Series

Introduction Chapter 1

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D Terminals (with Front Cover Removed)
3G3FV Series: 400-V Class Inverter with 3.7-kW Output

Control
circuit
terminals

Main circuit
terminals

3G3HV Series: 400-V Class Inverter with 3.7-kW Output

Control
circuit
terminals

Main circuit
terminals

Introduction Chapter 1

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Chapter 2

Installation

2-1 Mounting
2-2 Wiring

2

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2-2

2-1 Mounting
2-1-1 Dimensions

H 3G3FV-A4004-CUE/-A4007-CUE/-A4015-CUE/-A4022-CUE/-A4037-CUE

3G3HV-AB004-CE/-AB007-CE/-AB015-CE/-A4004-CUE/-A4007-CUE
3G3HV-A4015-CUE/-A4022-CUE/-A4037-CUE

D External Dimensions D Mounting Dimensions

Two, 5.5 dia.

Four, M5

D2

Series Voltage class Model 3G3FV-/3G3HV-

Dimensions (mm)

D D2

3G3FV 400-V

A4004-CUE/A4007-CUE 160 39
A4015-CUE/A4022-CUE/A4037-CUE 180 59

3G3HV 200-V (single phase)

AB004-CE 160 39
AB007-CE/AB015-CE 180 59

400-V

A4004-CUE/A4007-CUE 160 39
A4015-CUE/A4022-CUE/A4037-CUE 180 59

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H 3G3FV-A4055-CUE/-A4075-CUE

3G3HV-AB022-CE/-AB037-CE/-A4055-CUE/-A4075-CUE

D External Dimensions D Mounting Dimensions

Two, 7 dia.

Four, M6

H 3G3FV-A4110-CUE/-A4150-CUE

3G3HV-A4110-CUE/-A4150-CUE

D External Dimensions D Mounting Dimensions

Two, 7 dia.

Four, M6

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H 3G3FV-B4185-CUE/-B4220-CUE/-B4300-CUE/-B4450-CUE

3G3HV-B4185-CUE/-B4220-CUE/-B4300-CUE/-B4450-CUE

D External Dimensions D Mounting Dimensions

Four, M6

Series Voltage class Model 3G3FV-/3G3HV-

Dimensions (mm)

H H1 D1

3G3FV 400-V

B4185-CUE/B4220-CUE 450 435 174.5
B4300-CUE/B4370-CUE/B4450-CUE 625 610 175

3G3HV 400-V

B4185-CUE/B4220-CUE 450 435 174.5
B4300-CUE/B4370-CUE/B4450-CUE 625 610 175

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H 3G3FV-B4550-CUE/-B4750-CUE

3G3HV-B4550-CUE/-B4750-CUE

D External Dimensions D Mounting Dimensions

Two, 12 dia.

Four, M10

350
455

350

795

820

795

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H 3G3FV-B411K-CUE/-B416K-CUE

3G3HV-B411K-CUE/-B416K-CUE

D External Dimensions D Mounting Dimensions

Two, 14 dia.

Four, M12

Series Voltage class Model

Dimensions (mm)

3G3FV-/3G3HV-

D D2 W2

3G3FV 400-V

B411K-CUE 375 130 695
B416K-CUE 400 158 695

3G3HV 400-V

B411K-CUE 375 130 695
B416K-CUE 400 158 695

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2-7

2-1-2 Installation Conditions

H Installation Precautions

WARNING Provide an appropriate stopping device on the machine side to secure safety. (A

holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.

WARNING Provide an external emergency stopping device that allows an instantaneous stop of

operation and power interruption. Not doing so may result in injury.

Caution Be sure to install the product in the correct direction and provide specified clear-

ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.

Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or

malfunction.

Caution Do not apply any strong impact. Doing so may result in damage to the product or

malfunction.

H Direction and Dimensions

•Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.

•When installing the Inverter, always provide the following installation space to allow normal heat dis-

sipation from the Inverter.

W = 30 mm min.

Inverter Inverter Inverter

120 mm min.

120 mm min.

Air

Side

Air

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H Installation Site

•Install the Inverter under the following conditions.

NEMA1 Type

Ambient temperature for operation: –10°C to 40°C
Humidity: 90% RH or less (no condensation)

Open Chassis Type

Ambient temperature for operation: –10°C to 45°C
Humidity: 90% RH or less (no condensation)

Note Remove the top and bottom covers when using the open chassis type of 15 kW or less.

•Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally en-

closed panel that is completely shielded from floating dust.

•When installing or operating the Inverter, always take special care so that metal powder, oil, water, or

other foreign matter does not get into the Inverter.

•Do not install the Inverter on inflammable material such as wood.

H Ambient Temperature Control

•To enhance operation reliability, the Inverter should be installed in an environment free from extreme

temperature rises.

•If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner

to maintain the internal air temperature below 45°C.

H Protecting Inverter from Foreign Matter During Installation

•Place a cover over the Inverter during installation to shield it from metal powder produced by drilling.

•Upon completion of installation, always remove the cover from the Inverter. Otherwise, ventilation will

be affected, causing the Inverter to overheat.

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2-9

2-2 Wiring

WARNING Wiring must be performed only after confirming that the power supply has been

turned OFF. Not doing so may result in electrical shock.

WARNING Wiring must be performed by authorized personnel. Not doing so may result in

electrical shock or fire.

WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing

so may result in injury.

WARNING Always connect the ground terminals to a ground of 100 Ω or less for the 200-V AC

class, or 1 0 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.

Caution Install external breakers and take other safety measures against short-circuiting in

external wiring. Not doing so may result in fire.

Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-

ply voltage. An incorrect power supply may result in fire, injury, or malfunction.

Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.

Not doing so may result in fire.

Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to

the product.

Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in

fire, injury, or damage to the product.

Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage

to the product or malfunction.

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2-2-1 Removing and Mounting the Front Cover

Remove the front cover to wire the terminals. Remove the Digital Operator from the front
cover before removing the front cover. For models of 15 kW or less (both 200-V and
400-V class), do not remove or mount the front cover without first removing the Digital
Operator; otherwise the Digital Operator may malfunction due to imperfect contact.

H Removing the Cover (Models of 15 kW or Less)

•Removing the Digital Operator

Press the l ever on the side of the Digital Operator in the arrow

1

direction to unlock the Digital Opera-

tor and lift the Digital Operator in the arrow

2

direction to remove the Digital Operator as shown in the

following illustration.

•Removing the Front Cover

Press the left and right sides of the front cover in the arrow

1

directions and lift the bottom of the cover

in the arrow

2

direction to remove the front cover as shown in the following illustration.

1. Loosen the two screws for the front cover fixing bracket and remove the bracket.

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2. While pressing the sides of the front cover, pull the front cover towards you.

•Mounting the Front Cover

Mount the front cover to the Inverter by taking in reverse order to the steps to remove the front cover
after wiring the terminals.

Do not mount the front cover with the Digital Operator attached to the front cover, otherwise Digital
Operator may malfunction due to imperfect contact.

Insert the tab of the upper part of the front cover into the groove of the Inverter and press the lower part
of the front cover onto the Inverter until the front cover snaps shut.

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H Mounting the Digital Operator

•Hook the Digital Operator on clicks A of the front cover in the arrow 1 direction as shown in the follow-

ing illustration.

•Press the Digital Operator in the arrow

2

direction until it snaps shut with clicks B.

Clicks A

Clicks B

Note Do not remove or attach the Digital Operator or mount or remove the front cover using methods

other than those mentioned above, otherwise the Inverter may malfunction due to imperfect con­tact or break.

H Removing the Front Cover of Inverters with 18.5-kW Output or More

•The front cover can be removed without removing the Digital Operator from the Inverter provided that

the Inverter model is one with an output of 18.5 kW or more.

•Loosen the four screws of the front cover and move the front cover slightly upwards to remove the front

cover.

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2-2-2 Terminals

H 3G3FV Series

D Terminal Block Configuration (400-V Class with 3.7-kW Output, CUE Models)

Control
circuit
terminals

Main circuit
terminals

D Main Circuit Terminals

Voltage class 400-V class

Model 3G3FV-j-CUE A4004 to A4150 B4185 to B4450 B4550 to B416K

Maximum applied motor

capacity

0.4 to 15 kW 18.5 to 45 kW 55 to 160 kW

L1 (R)

Power supply input terminals, 3-phase, 380 to 460 VAC, 50/60 Hz
L2 (S)
L3 (T)
T1 (U)

Motor output terminals, 3-phase, 380 to 460 VAC (correspond to input voltage)
T2 (V)
T3 (W)
B1

Braking Resistor Unit --­B2

connection terminals

1

+

DC reactor connection DC power supply input ---

2

+

terminal ( 1- 2)

+ +

terminal ( 1- )

+

–

–

DC power supply input

terminal ( 1- )

+

–

Braking Unit connection
terminal ( 3- )

+

–

Braking Unit connection

3

+

---

terminal ( 3- )
(see note 3)

+

–

s (l2)

--- Cooling fan power supply

---

r (l1)

input terminal

See notes 1, 2

s200 (l2200)

---

s400 (l2400)

Ground the terminal at a resistance of less than 10 Ω.

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Note 1. These are the cooling fan power supply and control circuit power supply input terminals.
Note 2. When 200 V is used, input 200 to 230 VAC from r – s200. When 400 V is used, input 380 to

460 VAC from r – s400.

Note 3. Do not apply DC power to the Inverters with a capacity of 55 to 160 kW. Otherwise, equipment

damage may occur.

D Control Circuit Terminals for All 3G3FV-j-CUE Models

Symbol Name Function Signal level

Se-

1 Forward run/Stop Forward run at ON. Stops at OFF.

Photocoupler

quence

2 Reverse run/Stop Reverse run at ON. Stops at OFF.

24 VDC, 8 mA

input

3 Multi-function contact input 1 Set by parameter H1-01 (external fault a).
4 Multi-function contact input 2 Set by parameter H1-02 (fault reset).
5 Multi-function contact input 3 Set by parameter H1-03 (multi-step refer-

ence 1).

6 Multi-function contact input 4 Set by parameter H1-04 (multi-step refer-

ence 2).

7 Multi-function contact input 5 Set by parameter H1-05 (jog frequency ref-

erence)

8 Multi-function contact input 6 Set by parameter H1-06 (external base-

block N.O.)
11 Sequence input common Common for 1 to 8.
35 Sequence switching terminal NPN/PNP input switching terminal
36 Sequence power +24V Power common for 1 to 8

Analog
input

15 Frequency reference power supply

(15 VDC)

15-VDC power supply for frequency refer-

ence.

15 VDC, 20 mA
max.

33 Frequency reference power supply

(–15 VDC)

–15-VDC power supply for frequency refer-

ence.

–15 VDC, 20 mA
max.

13 Frequency reference input (voltage) Frequency reference voltage input terminal

Either 0 to +10 V or 0 to ±10 V can be se-

lected as the parameter (H3-01).

0 to 10 VDC
(Input impedance:
20 kΩ)
0 to ±10 V
(Input impedance:
20 kΩ)

14 Frequency reference input (current) Current input terminal for frequency refer-

ence.

4 to 20 mA
(Input impedance:
250 kΩ)

16 Multi-function analog input Set by parameter H3-05. 0 to 10 VDC

(Input impedance:
20 kΩ)
0 to ±10 V
(Input impedance:
20 kΩ)

17 Frequency reference input common Common for analog input signal. ---

Shield E Shielded wire connecting ground For connecting to shielded wires ---

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Symbol Signal levelFunctionName

Se­quence

9 Multi-function contact output (NO con-

dition)

Set by parameter H2-01 (during running). Contact output

(SPST-NO)

output

10 Multi-function contact output common

30 VDC, 1 A max.
250 VAC, 1 A max.

25 Multi-function output 1

Set by parameter H2-02 (zero speed Open collector out­27 Multi-function output 1 common

detection). put
26 Multi-function output 2

Set by parameter H2-03 (agree output ref-

48 V, 50 mA max.

37 Multi-function output 2 common

erence detection).
18 Fault output (NO condition)

When fault occurs: Contact output
19 Fault output (NC condition)

Terminals 18 to 20: Closed

(SPDT)

20 Fault output common

Terminals 19 to 20: Open

30 VDC, 1 A max.
250 VAC, 1 A max.

Analog
output

21 Multi-function analog output 1 Set by parameter H4-01. (Output frequen-

cy: 0 to ±10 V/±100% frequency)

0 to ±10 VDC, 0 to
10 VDC, 2 mA

23 Multi-function analog output 2 Set by parameter H4-01. (Output current:

5 V/Inverter rated current)

max.

22 Multi-function analog output common Common for analog output.

---

40

For option
41
42
43

Note Multi-function inputs 1 to 5, multi-function contact outputs, and multi-function output 1 to 2 allow

selection of various functions by changing parameter settings. The settings shown in paren­theses in the Function column for the multi-function inputs and multi-function contact outputs indi­cate the default settings.

H 3G3HV Series

D Terminal Block Configuration (400-V Class with 3.7-kW Output, CUE Models)

Control
circuit
terminals

Main circuit
terminals

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D Main Circuit Terminals

Voltage class 200-V class 400-V class

Model

3G3HV-j-CUE

(-CE)

AB004 to AB037 A4004 to A4150 B4185 to B416K

Maximum

applied motor

capacity

0.4 to 3.7 kW 0.4 to 15 kW 18.5 to 160 kW

L (R)

Power supply input ---

N (S)

terminals, single phase, 200
to 230 VAC, 50/60 Hz

L1 (R)

--- Power supply input Power supply input

L2 (S)

terminals, 3-phase, 380 to terminals, 3-phase, 380 to

L3 (T)

460 VAC, 50/60 Hz 460 VAC, 50/60 Hz

L11 (R1)

--­L21 (S1)
L31 (T1)
T1 (U)

Motor output terminals, Motor output terminals, 3-phase, 380 to 460 VAC

T2 (V)

3-phase, 200 to 230 VAC (correspond to input voltage)

T3 (W)

(correspond to input voltage)

B1

Braking Resistor Unit Braking Resistor Unit ---

B2

connection terminals connection terminals

–

DC reactor connection DC reactor connection ---

1

+

terminal ( 1- 2)

+ +

terminal ( 1- 2)

+ +

2

+

DC power supply input
terminal ( 1- )

+

–

DC power supply input
terminal ( 1- )

+

–

Ground the terminal at a
resistance of less than
100 Ω.

Ground the terminal at a resistance of less than 10 Ω.

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D Control Circuit Terminals for All 3G3HV-j-CUE Models

Symbol Name Function (see note) Signal level

Se-

S1 Forward run/Stop Stops at OFF.

Photocoupler

quence

S2 Multi-function input 1 (S2) Set by constant n035 (reverse run/stop).

24 VDC, 8 mA

input

S3 Multi-function input 2 (S3) Set by constant n036 (external error a).
S4 Multi-function input 3 (S4) Set by constant n037 (error reset).
S5 Multi-function input 4 (S5) Set by constant n038 (multi-step speed

reference 1).

S6 Multi-function input 5 (S6) Set by constant n039 (multi-step speed

reference 2).
SC Sequence input common Common for S1 to S6.
SS Sequence switching terminal NPN/PNP input switching terminal
SP Sequence power +24V Power common for S1 to S8

Analog
input

FS Frequency reference power supply DC power supply for frequency reference 15 VDC 20 mA

max.

FV Frequency reference input (voltage) Frequency reference voltage input terminal 0 to 10 VDC

(Input imped­ance: 20 kΩ)

FI Frequency reference input (current) Current input terminal for frequency refer-

ence

4 to 20 mA
(Input imped­ance: 250 kΩ)

FC Frequency reference input common Common for FV, FI ---

Shield E (G) Shielded wire connecting ground For connecting to shielded wires --­Se-

quence

MA Multi-function contact output 1 (nor-

mally open)

Set by constant n040 (error) Contact output

30 VDC, 1 A

output

MB Multi-function contact output 1 (nor-

mally closed)

max.
250 VAC, 1 A

MC Multi-function contact output 1 com-

mon

Common for MA, MB

max.

M1 Multi-function contact output 2 (nor-

mally open)

Set by constant n041 (running)

M2 Multi-function contact output 2 com-

mon

Common for M1

Analog

AM Multi-function analog output Set by constant n048 (output frequency)

0 to 10 VDC,

output

AC Multi-function analog output common Common for AM

2 mA

---

R+

For option
R–
S+
S–

Note Multi-function inputs 1 to 5 and multi-function contact outputs 1 to 2 allow selection of various

functions by changing parameter settings. The setting shown in parentheses in the Function col­umn for the multi-function inputs and multi-function contact outputs indicate the default settings.

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2-2-3 Standard Connection Diagram

H Main Circuit Terminal Connections

D 3G3FV Model

3G3FV-A4004 to A4150

DC reactor (optional) Braking Resistor Unit (optional)

3-phase 400 VAC

Fuse

Shield Noise filter Shield

Three-phase
induction motor

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note Be sure to remove the short bar before connecting a DC reactor.

3G3FV-B4185 to B4450

Braking Resistor Unit (optional)

Braking Unit (optional)

3-phase 400 VAC

Fuse Shield Noise filter

Shield

Three-phase
induction motor

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note 1. The DC reactor is built in.
Note 2. The r–L1(R) and s–L2(S) terminals are short-circuited for shipping.

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3G3FV-B4550 to B416K

Braking Resistor Unit (optional)

Braking Unit (optional)

3-phase 400 VAC

Fuse

Shield Noise filter

Shield

Three-phase
induction motor

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note 1. The DC reactor is built in.
Note 2. The r–L1(R) and s(s400)–L2(S) terminals are short-circuited for shipping.

D 3G3HV Model
3G3HV-AB004 to AB037, A4004 to A4150

Single phase 200 VAC
3-phase 400 VAC

Fuse

Shield Noise filter Shield

Three-phase
induction motor

DC reactor (optional) Braking Resistor Unit (optional)

L1 (R)
L2/N (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note 1. Be sure to remove the short bar before connecting a DC reactor.
Note 2. Connect between L1 (R) and N (S) for the input of the 200-VAC single phase.

3G3HV-B4185 to B416K

3-phase 400 VAC

Fuse

Shield Noise filter

Shield

Three-phase
induction motor

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

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Note 1. Be sure to remove the short bar before connecting a DC reactor.
Note 2. The R1 (L 11)-R (1),S1 (L21)-S (L2), and T1(L31)-T(L3) terminals are short-circuited for ship-

ping.

General Notes

Note 1. The Braking Unit and Braking Resistor Unit cannot be connected to the 3G3HV Inverters of

18.5 kW to 160 kW.

Note 2. Make sure that terminals L1 and L 11, L2 and L21, L3 and L31 are short-circuited. These termi-

nals are short-circuited with short bars before shipping. Be sure to remove the short bars,
however, when using 12-pulse rectification.

H Control Circuit Terminal Connections (All Models)

D 3G3FV Model

Forward run/stop
Reverse run/stop

Multi-function
contact input 1

Multi-function
contact input 2

Multi-function
contact input 3

Multi-function
contact input 4

Multi-function
contact input 5

Multi-function
contact input 6

Sequence input common

Shielded
wire

Variable resistor for
frequency reference
(voltage input)

Frequency
reference

Multi-function
analog input

2 kΩ

0 to 10 V

4 to 20 mA
0 to 10 V

0 V

Variable resistor for
setting frequency

2 kΩ

Multi-function
analog output 1

Voltmeter

Voltmeter

Multi-function
analog output 2

Multi-function
analog output
common

Fault output (NO)
Fault output (NC)

Fault output
common

Multi-function
contact output

Multi-function
contact output
common

Multi-function
output 1

Multi-function
output 1 common
Multi-function
output 2

Multi-function
output 2 common

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D 3G3HV Model

Forward run/stop

Multi-function
contact input 1

Multi-function
contact input 2

Multi-function
contact input 3

Multi-function
contact input 4

Multi-function
contact input 5

Sequence input common

Shielded
wire

Variable resistor for
frequency reference
(voltage input)

Frequency
reference

2 kΩ

0 to 10 V

4 to 20 mA
0 V

Variable resistor for
setting frequency

2 kΩ

Multi-function analog
output

Voltmeter
Multi-function analog

output common

Multi-function contact
output 1 (NO)

Multi-function contact
output 1 common

Multi-function contact
output 1 (NC)

Multi-function contact
output 2 common

Multi-function contact
output 2

H Input Methods of Control Circuit Terminals

D When Using a PNP Transistor (Open Collector) for Control Signals

Forward/stop

(See note)

36/SP

11/SC

35/SS

1/S1

Note Numeric characters indicate terminal numbers for the 3G3FV and alphanumeric characters indi-

cate terminal numbers for the 3G3HV.

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D When Using a NPN Transistor (Open Collector) for Control Signals

Forward/stop

(See note)

36/SP

11/SC

35/SS

1/S1

Note Numeric characters indicate terminal numbers for the 3G3FV and alphanumeric characters indi-

cate terminal numbers for the 3G3HV.

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2-2-4 Wiring Around the Main Circuit

System reliability and noise resistance are affected by the wiring method used. There­fore, always follow the instructions given below when connecting the Inverter to periph­eral devices and other parts.

H Wire Size and Round Solderless Terminal

D Wire Sizes

Model

3G3FV-j-CUE/

3G3HV-j-CUE

Terminal Terminal

screw

Wire

thickness

(mm

2

)

A4004

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 2 to 5.5

A4007

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 2 to 5.5

A4015

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 2 to 5.5

A4022

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 2 to 5.5

A4037

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 2 to 5.5

A4055

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 3.5 to 5.5

A4075

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 5.5

A4110

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3) M5

8 to 14

M6

A4150

L1, L2, L3, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3) M5

8 to 14

M6

B4185 L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W M6 14

ȏ

1

, ȏ

2

M4 0.5 to 5.5

B4220

L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W

M6

22
16

ȏ

1

, ȏ

2

M4 0.5 to 5.5

B4300

L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W M8 22

M6 16

ȏ

1

, ȏ

2

M4 0.5 to 5.5

B4370

L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W M8 30

M6 16

ȏ

1

, ȏ

2

M4 0.5 to 5.5

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2-24

Model

3G3FV-j-CUE/

3G3HV-j-CUE

Wire

thickness

(mm

2

)

Terminal

screw

Terminal

B4450

L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W M8 50

M6 30

ȏ

1

, ȏ

2

M4 0.5 to 5.5

B4550

L1, L2, L3, L11, L21, L31, (–), (+)3, U, V, W M10 100

M8 50

ȏ

1

, ȏ2200, ȏ2400

M4 0.5 to 5.5

B4750

L1, L2, L3, L11, L21, L31, (–), (+)3, U, V, W M10 60 × 2P

M8 60

ȏ

1

, ȏ2200, ȏ2400

M4 0.5 to 5.5

B411K

L1, L2, L3, L11, L21, L31, (–), (+)3, U, V, W M10 60 × 2P

M8 60

ȏ

1

, ȏ2200, ȏ2400

M4 0.5 to 5.5

B416K

L1, L2, L3, L11, L21, L31, (–), (+)3, U, V, W M12 100 × 2P

M8 100

ȏ

1

, ȏ2200, ȏ2400

M4 0.5 to 5.5

Note The wire thickness is set for copper wires at 75°C.

Model

3G3HV-j-CE

Terminal Terminal

screw

Wire

thickness

(mm

2

)

AB004

L, N, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4

2 to 5.5

3.5 to 5.5

AB007

L, N, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 3.5 to 5.5

AB015

L, N, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3)

M4 5.5

AB022 L, N, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3) M4 8 to 14

AB037 L, N, (–), (+)1, (+)2, B1, B2, U (T1), V (T2), W (T3) M4 14

Note The wire thickness is set for copper wires at 75°C.

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2-25

D Round Solderless Terminals and Tightening Torque

Wire thickness

(mm

2

)

Terminal

screw

Size Tightening

torque (NSm)

0.5

M3.5 1.25 – 3.5 0.8
M4 1.25 – 4 1.2

0.75

M3.5 1.25 – 3.5 0.8
M4 1.25 – 4 1.2

1.25

M3.5 1.25 – 3.5 0.8
M4 1.25 – 4 1.2

2

M3.5 2 – 3.5 0.8
M4 2 – 4 1.2
M5 2 – 5 2.0
M6 2 – 6 2.5
M8 2 – 8 6.0

3.5/5.5

M4 5.5 – 4 1.2
M5 5.5 – 5 2.0
M6 5.5 – 6 2.5
M8 5.5 – 8 6.0

8

M5 8 – 5 2.0
M6 8 – 6 2.5
M8 8 – 8 6.0

14

M6 14 – 6 2.5
M8 14 – 8 6.0

22

M6 22 – 6 2.5

M8 22 – 8 6.0
30/38 M8 38 – 8 6.0
50/60

M8 60 – 8 6.0

M10 60 – 10 10.0
80

M10

80 – 10 10.0
100 100 – 10 10.0
100

M12

100 – 12 14.0
150 150 – 12 14.0
200 200 – 12 14.0
325

M12 × 2 325 – 12 14.0
M16 325 – 16 25.0

Note Determining Wire Size

Determine the wire size for the main circuit so that line voltage drop is within 2% of the rated volt­age.

Line voltage drop is calculated as follows:
Line voltage drop

(V) + 3

Ǹ

x wire resistance (Ω/km) x wire length (m) x current (A) x 10

–3

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H Conformance to EMC Directives

In order to conform to EMC Directives, the exclusive-use methods are required for noise filter applica­tion, cable shielding, and Inverter installation. The following provides an outline of the methods.

The noise filter and the Inverter must be mounted on the same metal plate. The filter should be mounted
as close to the Inverter as practical. Keep the cable as short as possible (40 cm max.). The metal plate
should be securely grounded. The ground of the noise filter and Inverter must be bonded to the metal
plate using as large an area as possible (after peeling off the paint on the Inverter and the metal plate).

For the mains input cable, screened cable is recommended at least within the control panel. The screen
of the cable should be connected to a solid ground. For the motor cable, screened cable (20 m max.)
must be used and the screen of the motor cable is connected to the ground at both ends by a short
connection, using as large an area as possible.

Ground to the supply neutral, which will increase the effect of the noise filter.
The following table and figures provide the noise filter list for the EMC Directives and the installation and

wiring of the Inverter and noise filter.

Noise Filter List for EMC Directives

Inverter model

Noise filter (manufactured by Schaffner)

3G3FV/3G3HV

Model Rated current (A) Weight (kg) Dimensions

(W×D×H) (mm)

A4004-CUE

3G3FV-PFS4874-7-07 7 1.1 50×126×255
A4007-CUE
A4015-CUE
A4022-CUE

3G3FV-PFS4874-18-07 18 1.7 55×142×305
A4037-CUE
A4055-CUE

3G3FV-PFS4874-30-07 30 2.0 60×150×335
A4075-CUE
A4110-CUE

3G3FV-PFS4874-42-07 42 3.0 70×185×329
A4150-CUE
B4185-CUE 3G3FV-PFS4874-55-07 55 3.3 80×185×329
B4220-CUE

3G3FV-PFS4874-75-34 75 4.3 80×220×329
B4300-CUE
B4370-CUE 3G3FV-PFS4874-100-35 100 5.7 90×220×379
B4450-CUE 3G3FV-PFS4874-130-35 130 8.0 110×240×439
B4550-CUE 3G3FV-PFS4874-180-07 180 11 110×240×438
B4750-CUE 3G3FV-PFS4874-300-99 300 15 300×564×160
B411K-CUE

3G3FV-PFS4874-400-99 400 22 300×564×160
B416K-CUE
AB004-CE 3G3HV-PFS4971-10-07 10 0.7 57.5×156×45.4
AB007-CE

3G3HV-PFS4971-20-07 20

1.0 85.5×119×57.6
AB015-CE
AB022-CE

3G3HV-PFS4971-40-07 40

3.0 90×246×65
AB037-CE

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D 3G3FV-A4004 to A4150, 3G3HV-A4004 to A4150

Ground bonds (remove any paint.)

Mains

Filter

Load

Cable length: 40 cm max.

Metal plate

Ground bonds (remove any paint.)

Motor cable: 20 m max.

Installation of Noise Filter and Inverter

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D 3G3FV-B4185 to B416K, 3G3HV-B4185 to B416K

Ground bonds (remove any paint.)

Mains

Filter

Load

Cable length: 40 cm max.

Metal plate

Ground bonds (remove any paint.)

Motor cable: 20 m max.

Installation of Noise Filter and Inverter

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D 3G3HV-AB004 to AB037

Ground bonds (remove any paint.)

Mains

Filter

Load

Cable length: 40 cm max.

Metal plate

Ground bonds (remove any paint.)

Motor cable: 20 m max.

Installation of Noise Filter and Inverter

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H Conformance to Low-voltage Directives

An input fuse is not provided with the SYSDRIVE Inverter. Make sure to connect the fuses between the
AC main circuit power supply and Inverter input terminals L1, L2 and L3 to protect the input diode or
cables. (A fuse is provided in the DC main circuit power supply to protect the output side.)

•Input Diode Protection:
A semiconductor protection fuse is recommended for protecting the input diode when a short-circuit
occurs in the Inverter. The following table shows the recommended fuse specifications. Another fuse
can be applied if I

2

t is smaller than that in the table and rated current is larger than Inverter input current

shown in the table.

•Cable Protection:
A general fuse can be applied for cable protection. Observe the local safety regulations for selection.
Select the fuse whose rated current is larger than the Inverter input current shown in the following
table.

Fuse

Shield Noise filter

Note Be sure to install an open chassis type Inverter inside a panel.

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Input Fuse Selection

Note Both input diodes and cables can be protected by selecting appropriate fuses shown in the follow-

ing tables.

D 400-V Class

Inverter Fuse

Max.

applicable

motor

output (kW)

Rated input

current (A)

Rated

current

I2t max.

(A

2

s)

(at 460 V)

V Manufacturer Type 12-pulse

input (see

note 2)

0.4 2.2 20 140 700

Gould Shawmut

A70P20 ---

0.75 4.1 20 140 700 A70P20 ---

1.5 5.8 20 140 700 A70P20 ---

2.2 7.5 25 220 700 A70P25 ---

3.7 9.6 25 220 700 A70P25 ---

5.5 16.8 30 320 700 A70P30 ---

7.5 26 30 320 700 A70P30 --­11 33 50 880 700 A70P50 --­15 40 60 1,280 700 A70P60 ---

18.5 46 70 1,760 700 A70P70 A70P40
22 58 80 2,280 700 A70P80 A70P50
30 72 100 3,600 700 A70P100 A70P60
37 88 125 5,600 700 A70P125 A70P70
45 106 150 8,000 700 A70P150 A70P80
55 141 200 14,400 700 A70P200 A70P100
75 182 225 18,400 700 A70P225 A70P125
110 247 300 32,400 700 A70P300 A70P175
160 330 350 44,000 700 A70P350 A70P200

Note 1. Select the fuse whose specifications are larger than the rated current and less than I2t when

using a fuse other than specified in the table.

Note 2. 12-pulse rectified input is available only for the 3G3HV Series. When using the 12-pulse recti-

fied input, connect the fuses in the table to the power supply terminals (R, S, T, R1, S1, and T1)
respectively.

D 200-V Class (Single Phase)

Inverter Fuse

Max.

applicable

motor

output (kW)

Rated input

current (A)

Rated

current

I2t max.

(A

2

s)

(at 460 V)

V Manufacturer Type

0.4 8.0 20 110 500

Gould

A50P20

0.75 15.0 20 110 500

Shawmut

A50P20

1.5 17.6 30 260 500 A50P30

2.2 33.0 40 470 500 A50P40

3.7 44.0 50 720 500 A50P50

Note Select the fuse whose specifications are larger than the rated current and less than I2t when using

a fuse other than specified in the table.

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H Wiring on the Input Side of Main Circuit

D Installing a Molded-case Circuit Breaker

Provide fuses recommended for each Inverter between the power supply and the power input terminals
(L1, L2, and L3). It is recommended that a molded case circuit breaker (MCCB) that matches the Invert­er be provided between the power supply and the input terminals to facilitate easy operation and main­tenance.

•Install one MCCB for each Unit.

•Choose an MCCB with a capacity of 1.5 to 2 times the Inverter’s rated current.

•For the MCCB’s time characteristics, be sure to consider the Inverter’s overload protection (one min-

ute at 150% of the rated output current).

•Since diodes and cables of individual Inverters need not be protected, if the MCCB is to be used in
common among multiple Inverters or other devices, set up a sequence such that the power supply will
be turned off by an fault output, as shown in the following diagram.

Single phase 200 VAC
3-phase 400 VAC

Fault output (NC)
(see note 1)

Fuse

Shield

Noise filter

L1 (R)
L2 (S)
L3 (T)

Note 1. Terminals 19 and 20 are terminal numbers for the 3G3FV, and MB and MC are terminal num-

bers for the 3G3FV. Since the terminals MB and MC are multi-functional outputs, set to “Error
(n040=0).”

Note 2. Connect a 400-/200-V transformer for the 2,400-V-class model.

D Installing a Ground Fault Interrupter

Inverter outputs use high-speed switching, so high-frequency leakage current is generated. In general,
a leakage current of approximately 100 mA will occur for each Inverter (when the power cable is 1 m),
and approximately 5 mA for each additional meter of power cable. Therefore, at the power supply input
area, use a special-purpose breaker for Inverters, which detects only the leakage current in the frequen­cy range that is hazardous to humans and excludes high-frequency leakage current.

Countermeasures taken for the EMC tend to increase the leakage current, therefore careful attention
must be paid in selecting a breaker.

•For the special-purpose breaker for Inverters, choose a ground fault interrupter with a sensitivity am­perage of at least10 mA per Inverter.

•When using a general leakage breaker, choose a ground fault interrupter with a sensitivity amperage
of 200 mA or more per Inverter and with an operating time of 0.1 s or more.

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D Installing a Magnetic Contactor

If the power supply for the main circuit is to be shut off because of the sequence, a magnetic contactor
can be used instead of a molded-case circuit breaker.

When a magnetic contactor is installed on the primary side of the main circuit to forcibly stop a load,
however, the regenerative braking does not work and the load coasts to a stop.

•The load can be run or stopped by switching the magnetic contactor in the primary side. Frequent
switching of the contactor, however, may result in Inverter troubles. It is recommended that switching
be limited to once half an hour, considering the life of electrolytic capacitors or relay contacts inside the
Inverter.

•When the Inverter is operated with the Digital Operator, automatic operation cannot be performed af­ter recovery from a power interruption.

•If the Braking Resistor Unit is to be used, program the sequence so that the magnetic contactor is
turned off by the contact of the Unit’s thermal relay.

D Connecting Input Power Supply to the Terminal Block

Input power supply can be connected to any terminal on the terminal block because the phase se­quence of input power supply is irrelevant to the phase sequence (L1, L2, and L3).

D Installing an AC Reactor

If the Inverter is connected to a large-capacity power transformer (600 kW or more) or the phase ad­vance capacitor is switched, an excessive peak current may flow through the input power circuit, caus­ing the converter unit to break down. To prevent this, install an optional AC reactor on the input side of
the Inverter. This also improves the power factor on the power supply side.

D Installing a Surge Absorber

Always use a surge absorber or diode for the inductive loads near the Inverter. These inductive loads
include magnetic contactors, electromagnetic relays, solenoid valves, solenoids, and magnetic brakes.

D Wiring the Power Terminal of the Inverter with 18.5- to 160-kW Output

•For 400-V class, 18.5 to 45 kW, connect the r and s terminals to the L1 (R) and L2 (S) terminals respec­tively. (These are shorted by short bars for shipping.)

•For 400-V class, 55 to 160 kW, connect the r and s 400 terminals to the L1 (R) and L2 (S) terminals
respectively. (These are shorted by short bars for shipping.)

D Wiring the Power Terminal of the Inverter with 3G3HV Series with 18.5- to 160-kW

Output

Refer to the following to wire terminals R, S, T, R1, S1, and T1.

D Three-phase Power Input

Make sure that terminals R and R1, S and S1, and T and T1 are short-circuited before supplying
power to the Inverter. These terminals are short-circuited with short bars before shipping.
The Inverter may break down if only terminals R, S, and T or terminals R1, S1, and T1 are supplied
with power.

D 12-pulse Rectification

Terminals R and R1, S and S1, and T and T1 are short-circuited with short bars before shipping. Be
sure to remove the short bars when using 12-pulse rectification, otherwise the Inverter will break
down.

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H Wiring on the Output Side of Main Circuit

D Connecting the Terminal Block to the Load

Connect output terminals T1 (U), T2 (V), and T3 (W) to motor lead wires T1 (U), T2 (V), and T3 (W),
respectively . Check that the motor rotates forward with the forward command. Switch over any two of
the output terminals to each other and reconnect if the motor rotates in reverse with the forward com­mand.

D Never Connect a Power Supply to Output Terminals

Never connect a power supply to output terminals T1 (U), T2 (V), and T3 (W). If voltage is applied to the
output terminals, the internal circuit of the Inverter will be damaged.

D Never Short or Ground Output Terminals

If the output terminals are touched with bare hands or the output wires come into contact with the Invert­er casing, an electric shock or grounding will occur. This is extremely hazardous. Also, be careful not to
short the output wires.

D Do Not Use a Phase Advancing Capacitor or Noise Filter

Never to connect a phase advance capacitor or LC/RC noise filter to the output circuit. Doing so may
result in damage to the Inverter or cause other parts to burn.

D Do Not Use an Electromagnetic Switch or Magnetic Contactor

Do not connect an electromagnetic switch or magnetic contactor to the output circuit. If a load is con­nected to the Inverter during running, an inrush current will actuate the overcurrent protective circuit in
the Inverter.

D Installing a Thermal Relay

This Inverter has an electronic thermal protection function to protect the motor from overheating. If,
however, more than one motor is operated with one Inverter or multi-polar motor is used, always install a
thermal relay (THR) between the Inverter and the motor and set n033 to 0 (no thermal protection).
In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is
turned off by the contact of the thermal relay.

D Installing a Noise Filter on Output Side

Connect a noise filter to the output side of the Inverter to reduce radio noise and induction noise.

Noise filter

Power
supply

Signal line

Controller

Induction
noise

Radio noise

AM radio

3G3FV

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Induction Noise: Electromagnetic induction generates noise on the signal line, causing the controller

to malfunction.

Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio

receiver to make noise.

D Cable Length between Inverter and Motor

As the cable length between the Inverter and the motor is increased, the floating capacity between the
Inverter outputs and the ground is increased proportionally. The increase in floating capacity at the In­verter outputs causes the high-frequency leakage current to increase, and this may adversely affect
peripheral devices and the current detector in the Inverter’s output section. To prevent this from occur­ring, use a cable of no more than 100 meters between the Inverter and the motor. If the cable must be
longer than 100 meters, take measures to reduce the floating capacity by not wiring in metallic ducts, by
using a separate cable for each phase, and so on.

Also adjust the carrier frequency according to the cable length between the Inverter and the motor, as
shown in the table below.

Model

Cable length 20 m max. 40 m max. More than 40 m

Carrier frequency 15 kHz max. 10 kHz max. 5 kHz max.

3G3FV

(Set value: C06-01) (15.0) (10.0) (5.0)
(Set value: C06-02) (15.0) (10.0) (5.0)
(Set value: C06-02) (0) (0) (0)

3G3HV (Set value: n050) (6) (4) (2)

Note 1. If the cable length exceeds 20 m, final check must be made for the whole system to conform to

the EMC Directive.

Note 2. The upper limit of carrier frequency depends on the inverter capacities as shown below.

3G3FV: 15 kHz for 30 kW or smaller models, 10 kHz for 37 kW or larger models
3G3HV: 15 kHz for 22 kW or smaller models, 10 kHz for 30 kW or larger models

Note 3. If the inverter overload (OL2) is detected before motor overload (OL1), lower the carrier fre-

quency setting.

D Single-phase Motors Cannot Be Used

The Inverter is not suited for the variable speed control of single-phase motors.
Single-phase motors are either capacitor start motors or split-phase start motors. (The method for de-

termining rotation direction at startup is different.) If a capacitor start motor is used, the capacitor may be
damaged by a sudden electric discharge caused by Inverter output. If a split-phase start motor is used,
the starting coil may burn because the centrifugal switch does not operate.

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H Ground Wiring

•Connect the ground terminal to the supply neutral (neutral point of the input power supply).

•Always use the ground terminal of the 200-V Inverter with a ground resistance of less than 100 Ω and
that of the 400-V Inverter with a ground resistance of less than 10 Ω.

•Do not share the ground wire with other devices such as welding machines or power tools.

•Connect the ground terminal before connecting any other terminal. When removing the wiring, re-

move the ground wire last.

•Always use a ground wire that complies with technical standards on electrical equipment and mini­mize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode
and the ground terminal is too long, potential on the ground terminal of the Inverter will become unsta­ble.

•When using more than one Inverter, be careful not to loop the ground wire.

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H Countermeasures against Harmonics

With the continuing development of electronics, the generation of harmonics from industrial machines
has been causing problems recently. Refer to the following for the definition of harmonics (i.e., harmonic
currents with voltages) and countermeasures against the generation of harmonics from the Inverter.

D Harmonics (Harmonic Currents with Voltages)

•Definition

Harmonics consist of electric power produced from AC power and alternating at frequencies that are
integral multiples of the frequency of the AC power.
The following are the harmonic frequencies of a 60- or 50-Hz commercial power supply.
Second harmonic: 120 (100) Hz
Third harmonic: 180 (150) Hz

Basic frequency
(60 Hz)

Second harmonic (120 Hz)

Third harmonic (180 Hz)

•Problems Caused by Harmonics Generation

The waveform of the commercial power supply will be distorted if the commercial power supply con­tains excessive harmonics.
Machines with such a commercial power supply will malfunction or generate excessive heat.

Third harmonic (180 Hz)Basic frequency (60 Hz)

Distorted current
waveform

D Causes of Harmonics Generation

•Usually, electric machines have built-in circuitry that converts commercial AC power supply into DC
power. Such AC power, however, contains harmonics due to the dif ference in current flow between AC
and DC.

•Obtaining DC from AC using Rectifiers and Capacitors

DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and
smoothing the pulsating one-side voltage with capacitors. Such AC current, however, contains har­monics.

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2-38

•Inverter

The Inverter as well as normal electric machines has an input current containing harmonics because
the Inverter converts AC into DC.
The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output
current of the Inverter is higher than that of any other electric machine.

Voltage

Voltage

Voltage

Current

Time

Time

Time

Time

Rectified

Smoothed

A current flows into the capacitors. The
current is different from the voltage in
waveform.

D Countermeasures with Reactors against Harmonics Generation

•DC/AC Reactors

The DC reactor and AC reactor suppress harmonics and currents that change suddenly and greatly.
The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC
reactor suppresses harmonics more effectively.
The input power factor of the Inverter is improved by suppressing the harmonics in the input current of
the Inverter.

Note 18.5- to 160-kW models have a built-in DC reactor.

•Connection

Connect the DC reactor to the internal DC power supply of the Inverter after shutting off the power
supply to the Inverter and making sure that the charge indicator of the Inverter turns off.

WARNING Do not touch the internal circuitry of the Inverter in operation, otherwise an electric

shock or a burn injury may occur.

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•Wiring Method
With DC Reactor

3G3HV

200 VAC (400 V)

DC reactor
(optional)

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor.

With DC and AC Reactors

3G3HV

200 VAC (400 V)

DC reactor
(optional)

AC reactor
(optional)

L1 (R)
L2 (S)
L3 (T)

T1 (U)

T2 (V)

T3 (W)

Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor.

•Reactor Effects

Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in
the following table.

Harmonic suppres-

Harmonic generation rate (%)

sion method

(3-phase input)

5th har-

monic

7th har-

monic

11th

harmon-

ic

13th

harmon-

ic

17th

harmon-

ic

19th

harmon-

ic

23th

harmon-

ic

25th

har-

monic

No reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8
AC reactor 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
DC reactor 30 13 8.4 5 4.7 3.2 3.0 2.2
DC and AC reactors 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4

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D Countermeasures with 12-pulse Rectification against Harmonics Generation

(Only for 3G3HV Models Larger than 18.5 kW)

•12-pulse Rectification

The 3G3HV-series Inverter with an output of 18.5 to 160 kW can employ 12-pulse rectification, which
suppresses harmonics better than reactors. The 3G3HV-series Inverter with an output of 15 kW or
less cannot employ 12-pulse rectification.

•Wiring Method

1. Terminals L1 (R) and L11 (R1), L2 (S) and L21 (S1), and L3 (T) and L31 (T1) are short-circuited with
short bars before shipping. Be sure to remove the short bars when employing 12-pulse rectification,
otherwise the Inverter will break down.

2. Do not ground the secondary winding side of the transformer, otherwise the Inverter may break
down.

With Input Transformer for 12-pulse Rectification

400 VAC

Input transformer for
12-pulse rectification

3G3HV

L1 (R)
L2 (S)
L3 (T)

L11 (R1)
L21 (S1)
L31 (T1)

T1 (U)
T2 (V)

T3 (W)

With Standard Transformers for 12-pulse Rectification

400 VAC

Star-star insulating
transformer

3G3HV

Star-delta insulating
transformer

L1 (R)
L2 (S)
L3 (T)

L11 (R1)
L21 (S1)
L31 (T1)

T1 (U)
T2 (V)

T3 (W)

Note Use insulating transformers.

Installation Chapter 2

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!

2-41

•Input Transformers for 12-pulse Rectification

Refer to the following table to select the input transformer for 12-pulse rectification. Refer to the mini­mum currents on the secondary winding side in the table when selecting two standard transformers
used in combination for 12-pulse rectification.

Inverter model

3G3HV-

Input voltage (V) Minimum current on

the primary winding

side (A)

Minimum current on

the secondary winding

side (A)

B4185

I/O voltage ratio: 1:1

52 26

B4220

380 to 460 V ±10%/

66 33

B4300

380 to 460 V±10% at

82 41

B4370

50/60 Hz

100 50
B4450 120 60
B4550 180 80

•12-pulse Rectification Effect

Harmonics are suppressed effectively with 12-pulse rectification as shown in the following table.

Harmonic suppres-

Harmonic generation rate (%)

sion method

5th har-

monic

7th har-

monic

11th

harmon-

ic

13th

harmon-

ic

17th

harmon-

ic

19th

harmon-

ic

23th

harmon-

ic

25th

har-

monic

No reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8
12-pulse rectification 5.43 5.28 5.40 5.96 0.69 0.19 1.49 1.18

H Connecting the Braking Resistor

•Connect the braking resistor as shown in the following diagram.

•When using a Braking Resistor for the 3G3FV, set L8-01 to “1” (i.e., overheating protection of the brak-

ing resistor) and set L3-04 to “0” (i.e., no decelerating stall prevention) or “2” (braking function with stall
prevention).

•For the 3G3HV, set n079 (braking resistor overheating protection) to “1” and n070 (no decelerating
stall prevention) to “0.”

Inverter

Braking resistor

Caution The braking resistor’s connection terminals are B1 and B2. Do not connect any other

terminals. Connecting any terminals other than B1 or B2 can cause the resistor to
overheat, resulting in damage to the equipment.

Installation Chapter 2

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H Connecting the Braking Resistor Unit and Braking Unit

•Connect the Braking Resistor Unit and Braking Unit to the Inverter as shown in the following diagrams.

•For the 3G3FV, set L8-01 to “0” (i.e., no overheating protection of the braking resistor) and L3-04 to “0”

(i.e., no decelerating stall prevention) or “2” (braking function with stall prevention) before using the
Inverter with the Braking Resistor Unit connected.

•For the 3G3HV, set n079 to “1” and n070 to “0.”

Note 1. Set L8-01 to “1” (n079 to “1”) when operating the Inverter with the braking resistor without

thermal relay trip contacts.

Note 2. The Braking Resistor Unit cannot be used and the deceleration time cannot be shortened by

the Inverter if L3-04 (n070) is set to “1” (i.e., decelerating stall prevention).

•To prevent the Unit from overheating, make a power supply sequence as shown below or connect the
thermal relay trip output of the Unit to the external fault input terminal of the Inverter to interrupt the
running of the Inverter.

D 200-V Class with 0.4- to 3.7-kW Output and 400-V Class with 0.4- to 15-kW Output

Inverter

Braking Resistor Unit

Thermal relay
trip contact

D 400-V Class with 18.5-or-more Output

Inverter

Thermal relay
trip contact

Braking Unit

Braking Resistor Unit

Thermal relay trip contact

N

Note Braking Units or Braking Resistor Units cannot be connected to a 3G3HV model with a capacity of

18.5 kW or larger.

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2-43

D Connecting Braking Units in Parallel

When connecting two or more Braking Units in parallel, use the wiring and connectors shown in the
following diagram. There are connectors for selecting whether each Braking Unit is to be a Master or
Slave. Select “Master” for the first Braking Unit only; select “Slave” for all other Braking Units (i.e., from
the second Unit onwards).

Inverter

Thermal
relay trip
contact

Braking
Resistor
Unit

Braking Unit #1

Braking Unit #2

Braking Unit #3

Thermal
relay trip
contact

Thermal
relay trip
contact

Braking
Resistor
Unit

Thermal
relay trip
contact

Braking
Resistor
Unit

Thermal
relay trip
contact

Thermal
relay trip
contact

D Power Supply Sequence

200-V class: Three-phase, 200 to

230 VAC (50/60 Hz)

400-V class: Three-phase, 380 to

460 VAC (50/60 Hz)

Power
supply

Inverter

(See note)

L1 (R)
L2 (S)
L3 (T)

Note Use a transformer with 200- and 400-V outputs for the power supply of the 400-V Inverter.

Installation Chapter 2

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2-44

2-2-5 Wiring Control Circuit Terminals

A control signal line must be 50 m maximum and separated from power lines. The fre­quency reference must be input to the Inverter through twisted-pair wires.

H Wire Size and Round Solderless Terminals

Use thick wires to prevent voltage drops if the wires are long.

D Wires for All Inverter Models

Terminal Terminal

screw

Wire thickness (mm2) Type

3G3FV

1 to 43

3G3HV

S1, S2, S3, S4, S5, S6, SC,
FV, FI, FS, FC, AM, AC, M1,
M2, MA, MB, MC

--- Stranded wire: 0.5 to 1.25
Single wire: 0.5 to 1.25

Shielded, twisted-pair wire
Shielded,
polyethylene-covered, vinyl
sheath cable

E (G) M3.5 0.5 to 2

D Solderless Terminals for Control Circuit Terminals

The use of solderless terminals for the control circuit terminals is recommended because solderless
terminals are easy to connect securely.

Wire thickness Model d1 d2 Manufacturer

0.5 mm

2

A1 0.5-8WH 1.00 2.60

Phoenix Contact

0.75 mm

2

A1 0.75-8GY 1.20 2.80

1 mm

2

A1 1-8RD 1.40 3.00

1.5 mm

2

A1 1.5-8BK 1.70 3.50

Note Do not solder wires with the control circuit terminals if wires are used instead of solderless termi-

nals. Wires may not contact well with the control circuit terminals or the wires may be discon­nected from the control circuit terminals due to vibration if the wires are soldered.

D Round Solderless Terminals for Ground Terminal

Wire thickness

(mm

2

)

Terminal

screw

Size

0.5

M3.5

1.25 to 3.5

0.75 1.25 to 3.5

1.25 1.25 to 3.5
2 2 to 3.5

Installation Chapter 2

d1 dia.

d2 dia.

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H Wiring Control Circuit Terminals

D Wiring Method

1. Loosen the terminal screws with a thin-slotted screwdriver.

2. Insert the wires from underneath the terminal block.

3. Tighten the terminal screws firmly.

Note 1. Always separate the control signal line from the main circuit cables and other power cables.
Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the

control circuit terminals if the wires are soldered.

Note 3. The end of each wire connected to the control circuit terminals must be stripped for approxi-

mately 7 mm.

Note 4. Use a shielded wire for the ground terminal.
Note 5. Insulate the shield with tape so that the shield will not touch any signal line or device.
Note 6. Tighten screws to a torque of 0.5 to 0.6 NSm. Tightening screws to a torque exceeding this

value may damage terminal blocks. On the other hand, loosely tightened screws may cause
malfunctions or short-circuits.

Strip the end for 7 mm if
no solderless terminal is
used.

Wires

Thin-slotted screwdriver

Control circuit
terminal block

Solderless terminal or
wire without soldering

Blade of screwdriver

3.5 mm max.

Blade thickness: 0.6 mm max.

Installation Chapter 2

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Chapter 3

Specifications

3-1 Inverter Specifications
3-2 Input Noise Filter Specification

3

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3-2

3-1 Inverter Specifications

General Specifications for 3G3FV Inverters

Model number
3G3FV-j-CUE

A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Max. applicable motor capac­ity (kW)

0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 110 160

Output characteristics

Rated output capacity
(kVA)

1.4 2.6 3.7 4.7 6.1 11 14 21 26 31 37 50 61 73 98 130 170 230

Rated output current (A) 1.8 3.4 4.8 6.2 8.0 14 18 27 34 41 48 65 80 96 128 165 224 302
Max. output voltage (V) 3-phase, 380 to 460 VAC (Corresponds to input voltage.)
Max. output frequency (Hz) 400 Hz (Set by parameter constant.)

Power supply characteristics

Rated voltage (V)
Rated frequency (Hz)

3-phase, 380 to 460 VAC, 50/60 Hz

Allowable voltage fluctua­tion

–15% to 10%

Allowable frequency fluc­tuation

±5%

Power consumption (kW) 0.06 0.09 0.11 0.13 0.15 0.22 0.36 0.46 0.57 0.66 0.88 1.1 1.3 1.4 1.9 2.4 3.1 4.2
Approximate weight (kg) 3.0 3.0 4.0 4.5 4.5 6.0 6.0 11 11 29 31 44 44 44 81 82 135 145

Control Characteristics

Model number
3G3FV-j-CUE

A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Power supply harmonic coun­termeasures

DC reactor (option) connection possible. DC reactor built in

Control method Sine wave PWM (high-carrier frequency control)
Carrier frequency 0.4 to 15 kHz (2.0 to 15 kHz in vector control) 0.4 to 10 kHz (2.0 to 10 kHz in vector control)
Speed control range 1:100 (1:1000 with PG)
Speed control precision ±0.2% (±0.02% with PG)
Speed control response 5 Hz (30 Hz with PG)
Torque characteristics 150% at 1 Hz (150% at 0 rpm with PG). A torque limit function is incorporated.
Torque control precision ±5% (with PG)
Frequency control range 0.1 to 400 Hz
Frequency precision

(temperature characteristics)

Digital commands: ±0.01% ( –10° to 40°C)
Analog commands: ±0.1% ( 25°±10°C )

Frequency setting resolution Digital commands: 0.01 Hz (Less than 100 Hz)

Analog commands: 0.03 Hz/60 Hz (11 bits + sign)

Output frequency resolution 0.001 Hz
Overload capacity 150% of rated current for one minute
Frequency setting signal 0 to ±10 VDC, 0 to 10 VDC (20 kΩ) voltage input or 4 to 20 mA (250 Ω) current input
Acceleration/Deceleration

time

0.01 to 6000.0 s (4 selectable combinations of independent acceleration and deceleration settings)

Braking torque Approximately 20% (Increment possible with an external braking resistor.)
Voltage/frequency character-

istics

Select vector control, one from 15 types of fixed V/f patterns, or set a user V/f pattern.

Specifications Chapter 3

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3-3

Protective Functions

Model number
3G3FV-j-CUE

A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Motor protection Protection by electronic thermal.
Instantaneous overcurrent

protection

Stops at approx. 200% of rated output current.

Overload protection Stops in one minute at approx. 150% of rated output current.
Overvoltage protection Stops when main-circuit DC voltage is approx. 820 V.
Undervoltage protection Stops when main-circuit DC voltage is approx. 380 V.
Momentary power interrup-

tion compensation (selection)

Stops for 15 ms or more. By selecting the momentary power interruption mode, operation can be continued if power is restored within 2 s.

Cooling fin overheating Protection by thermistor.
Grounding protection Protection by electronic circuits.
Charge indicator (internal

LED)

Lit when the main circuit DC voltage is approx. 50 V or more.

Environment

Model number
3G3FV-j-CUE

A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Location Indoors (no corrosive gas, oil spray, metallic dust, etc.)
Ambient operating tempera-

ture

–10° to 45°C (NEMA1 type: –10° to 40°C)

–10_ to 45_C (Open-chassis type)

Ambient operating humidity 90% RH max. (with no condensation)
Storage temperature –20° to 60°C
Altitude 1,000 m max.
Insulation resistance 5 MΩ min. (Do not carry out the insulation resistance test or withstand voltage test.)
Vibration withstand Vibration frequency less than 20 Hz, 9.8 m/s2 {1G} max.; 20 to 50 Hz, 2 m/s2 {0.2G} max
Protective structure Both NEMA1 type: IP20 and open-chassis type: IP00 Open-chassis type: IP00

Specifications Chapter 3

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3-4

General Specifications for 3G3HV Inverters

D 200-V Class

Model
3G3HV-j-CE

AB004 AB007 AB015 AB022 AB037

Maximum applica­ble motor capacity
(kW)

0.4 0.75 1.5 2.2 3.7

Output characteristics

Rated output
capacity (kVA)

1.2 2.3 3.0 4.2 6.7

Rated output
current (A)

3.2 6 8 11 17.5

Maximum out­put voltage (V)

3-phase, 200 to 230 VAC
(Corresponds to input voltage.)

Maximum out­put frequency
(Hz)

400 Hz (Set by parameter constant.)

Power supply characteristics

Rated voltage
(V)
Rated frequen­cy (Hz)

Single-phase, 200 to 230 VAC, 50/60 Hz

Allowable volt­age fluctuation

–15% to 10%

Allowable fre­quency fluctua­tion

±5%

Heat generated
(kW)

0.07 0.09 0.12 0.14 0.22

Weight (kg)

Approx.3Approx.

4.5

Approx.

4.5

Approx.6Approx.

6

D 400-V Class

Model
3G3HV-j-CUE

A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Maximum applica­ble motor capacity
(kW)

0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 110 160

Output characteristics

Rated output
capacity (kVA)

1.4 2.6 3.7 4.7 6.1 11 14 21 26 31 40 50 61 73 98 130 170 230

Rated output
current (A)

1.8 3.4 4.8 6.2 8 14 18 27 34 41 52 65 80 96 128 165 224 302

Maximum out­put voltage (V)

3-phase, 380 to 460 VAC (Corresponds to input voltage.)

Maximum out­put frequency
(Hz)

400 Hz (Set by parameter constant.)

Power supply characteristics

Rated voltage
(V)
Rated frequen­cy (Hz)

3-phase, 380 to 460 VAC, 50/60 Hz

Allowable volt­age fluctuation

–15 to 10%

Allowable fre­quency fluc­tuation

±5%

Heat generated
(kW)

0.06 0.09 0.11 0.13 0.15 0.22 0.36 0.46 0.57 0.66 0.88 1.1 1.3 1.4 1.9 2.4 3.1 4.2

Weight (kg)

Approx.3Approx.3Approx.4Approx.

4.5

Approx.

4.5

Approx.

6.0

Approx.

6.0

Approx.11Approx.11Approx.29Approx.31Approx.44Approx.44Approx.44Approx.81Approx.82Approx.

135

Approx.
145

Specifications Chapter 3

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3-5

Control Characteristics

Model
3G3HV-j-CUE (-CE)

AB004
A4004

AB007
A4007

AB015
A4015

AB022
A4022

AB037

A4037

A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Power supply har­monic countermea­sures

DC reactor connection possible. Built-in DC reactor

12-phase rectification input

Control method Sine wave PWM (high-carrier frequency control)
Carrier frequency 2.5 to 15 kHz (6-step switching), other special settings 2.5 to 10 kHz
Frequency control

range

0.1 to 400 Hz

Frequency precision
(temperature charac­teristics)

Digital commands: ±0.01% (–10° to 40°C)
Analog commands: ±0.1% (25° to ±10°C)

Frequency setting
resolution

Digital commands: 0.1 Hz
Analog commands: 0.1 Hz

Output frequency
resolution

0.1 Hz

Overload capacity 150% of rated current for one minute 120% of rated current for one minute
Frequency setting

signal

0- to 10-VDC (20 kΩ) voltage input or 4- to 20-mA (250 Ω) current input

Acceleration/Decel­eration time

0.0 to 3,600 s (acceleration and deceleration set separately)

Braking torque Approx. 20% (Up to 125% possible with external braking resistor.) Approx. 20% (External braking resistor cannot be attached.)
Voltage/frequency

characteristics

Select from 15 types of fixed V/f patterns or set any V/f pattern.

Protective Functions

Model
3G3HV-j-CUE (-CE)

AB004
A4004

AB007
A4007

AB015

A4015

AB022
A4022

AB037
A4037

A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Motor protection Protection by electronic thermal.
Instantaneous over-

current protection

Stops at approx. 200% of rated output current. Stops at approx. 180% of rated output current.

Overload protection Stops in one minute at approx. 150% of rated output current. Stops in one minute at approx. 120% of rated output current.
Overvoltage protec-

tion

Stops when main-circuit DC voltage is approx. 410 V (or 820 V for 400-V class).

Undervoltage
protection

Stops when main-circuit DC voltage is approx. 190 V (or 380 V for 400-V class).

Momentary power
interruption com­pensation (selec­tion)

Stops at 15 ms or more. By means of an operating mode selection, operation can be continued if recovery occurs within 2 seconds.

Cooling fin over­heating

Protection by thermistor.

Grounding protec­tion

Protection by electronic circuits (detection at approx. 50% of rated output current).

Charge indicator
(internal LED)

Lit when rated DC voltage is approx. 50 V or more.

Environment

Model
3G3HV-j-CUE (-CE)

AB004
A4004

AB007

A4007

AB015
A4015

AB022
A4022

AB037

A4037

A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K

Location Indoors (no corrosive gas, oil spray, metallic dust, etc.)
Ambient operating

temperature

–10° to 45°C (NEMA type: –10° to 40°C) –10° to 45°C (Open-chassis type)

Ambient operating
humidity

90% RH (with no condensation)

Storage temperature –20° to 60°C
Altitude 1,000 m max.
Vibration withstand Vibration frequency less than 20 Hz, 9.8 m/s2, 1G max.; 20 to 50 Hz, 2 m/s2, 0.2G max
Protective structure Both NEMA1 type: IP20 and open-chassis type: IP00 Open-chassis type: IP00

Specifications Chapter 3

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3-6

3-2 Input Noise Filter Specification

Noise Filter List for EMC Directives

Inverter model

Noise filter (manufactured by Schaffner)

3G3FV/3G3HV

Model Rated current (A) Weight (kg) Dimensions

(W×D×H) (mm)

A4004-CUE

3G3FV-PFS4874-7-07 7 1.1 50×126×255
A4007-CUE
A4015-CUE
A4022-CUE

3G3FV-PFS4874-18-07 18 1.7 55×142×305
A4037-CUE
A4055-CUE

3G3FV-PFS4874-30-07 30 2.0 60×150×335
A4075-CUE
A4110-CUE

3G3FV-PFS4874-42-07 42 3.0 70×185×329
A4150-CUE
B4185-CUE 3G3FV-PFS4874-55-07 55 3.3 80×185×329
B4220-CUE

3G3FV-PFS4874-75-34 75 4.3 80×220×329
B4300-CUE
B4370-CUE 3G3FV-PFS4874-100-35 100 5.7 90×220×379
B4450-CUE 3G3FV-PFS4874-130-35 130 8.0 110×240×439
B4550-CUE 3G3FV-PFS4874-180-07 180 11 110×240×438
B4750-CUE 3G3FV-PFS4874-300-99 300 15 300×564×160
B411K-CUE

3G3FV-PFS4874-400-99 400 22 300×564×160
B416K-CUE
AB004-CE 3G3HV-PFS4971-10-07 10 0.7 57.5×156×45.4
AB007-CE

3G3HV-PFS4971-20-07 20

1.0 85.5×119×57.6
AB015-CE
AB022-CE

3G3HV-PFS4971-40-07 40

3.0 90×246×65
AB037-CE

Specifications Chapter 3

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3-7

External Dimensions of Input Noise Filters

D 3G3FV-PFS4874-7-07 to PFS4874-55-07

Model 3G3FV- A B C E F G H J K L

PFS4874-7-07 255 240 225 300±10 9 50 25 6.5 M5 126
PFS4874-18-07 305 290 275 300±10 9 55 30 6.5 M5 142
PFS4874-30-07 335 320 305 400±10 9 60 35 6.5 M5 150
PFS4874-42-07 329 314 300 500±10 12 70 45 6.5 M6 185
PFS4874-55-07 329 314 300 500±10 12 80 55 6.5 M6 185

Specifications Chapter 3

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3-8

D 3G3FV-PFS4874-75-34 to PFS4874-130-35

Model 3G3FV- A B C D G H J K L

PFS4874-75-34 329 314 300 377 80 55 6.5 M6 220
PFS4874-100-35 379 364 350 436 90 65 6.5 M10 220
PFS4874-130-35 439 414 400 486 110 80 6.5 M10 240

Specifications Chapter 3

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3-9

D 3G3FV-PFS4874-180-07

D 3G3FV-PFS4874-300-99/PFS4874-400-99

9 dia. × 6

M12 × 2

d dia. × 6

Model 3G3FV- t d

PFS4874-300-99 5 8.5
PFS4874-400-99 6 10.5

Specifications Chapter 3

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3-10

D 3G3HV-PFS4971-10-07 for Single-phase 200-V Class (0.4 kW)

Two, 5.3 × 6 oval holes

D 3G3HV-PFS4971-20-07 for Single-phase 200-V Class (0.75 and 1.5 kW)

Three, 4.4 × 7.4 oval holes

Specifications Chapter 3

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3-11

D 3G3HV-PFS4971-40-07 for Single-phase 200-V Class (2.2 and 3.7 kW)

Four, 5.3 × 7 oval holes

Specifications Chapter 3

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R-1

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. I530-E1-1

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.

Revision code Date Revised content

1 May 2000 Original production

ﯽﻠﻠﻤﻟا ﻦﯿﺑ ﺖﮐﺮﺷOmron :ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تﻻﻮﺼﺤﻣ عاﻮﻧا هﺪﻨﻨﮐ ﺪﯿﻟﻮﺗ

- ) ﯽﻘﻄﻨﻣ يﺎﻫ هﺪﻨﻨﮐ لﺮﺘﻨﮐPLC(

- ﯽﺘﻌﻨﺻ يﺎﻫﺮﮕﺸﯾﺎﻤﻧ)HMI(

- ) ﯽﺘﻌﻨﺻ يﺎﻫﺮﺗﻮﯿﭙﻣﺎﮐIPC(

- ) تﺎﻋﻼﻃا يروآ ﻊﻤﺟ يﺎﻫ ﻢﺘﺴﯿﺳData Logger(

- ... و ﺖﻣﺎﺨﺿ ،لﻮﻃ يﺮﯿﮔ هزاﺪﻧا ﺖﻬﺟ ﯽﺘﻌﻨﺻ يﺎﻫرﻮﺴﻨﺳ

- ) ﺮﯾﻮﺼﺗ شزادﺮﭘ يﺎﻫ ﻢﺘﺴﯿﺳVision(

- رﻮﺗﻮﻣ رود لﺮﺘﻨﮐ عاﻮﻧا- ﺮﺗرﻮﻨﯾا

- و ﻮﯾارد وﺮﺳ وﺮﺳرﻮﺗﻮﻣ

- .... و هﺪﻧرﺎﻤﺷ ،ﺮﻤﯾﺎﺗ ،ﻪﯾﺬﻐﺗ ﻊﺒﻨﻣ ،زﺎﻓ لﺮﺘﻨﮐ ﺪﻨﻧﺎﻣ ﯽﯾﻮﻠﺑﺎﺗ تاﺰﯿﻬﺠﺗ عاﻮﻧا

ﺎﯿﻠﯾا ﺪﻨﻤﺷﻮﻫ نازادﺮﭘ هداد ﺖﮐﺮﺷ و يا ﻪﻓﺮﺣ ﯽﻧﺎﺒﯿﺘﺸﭘ تﺎﻣﺪﺧ ﻪﺋارا هﺪﻨﻨﮐ ﻦﯿﻣﺎﺗ

ﺠﺗﯿﻬ تاﺰOmron

ﯽﺷزﻮﻣآ يﺎﻫ هرود يراﺰﮔﺮﺑPLC – HMI – Servo – Sensor – Inverter – Industrial Network

ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا يﺎﻫژوﺮﭘ مﺎﺠﻧا

ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تاودا ﻪﯿﻠﮐ ﯽﺼﺼﺨﺗ تاﺮﯿﻤﻌﺗ

: سﺎﻤﺗ يﺎﻫ ﻦﻔﻠﺗ15-88594014 : ﺲﮑﻓ88594013

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