Omron NSH5-SQR10B-V2, NSH5-SQG10B-V2 OPERATION MANUAL
Cat. No. V090-E1-08
NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held
Programmable Terminal
OPERATION MANUAL
NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held Programmable Terminal
Operation Manual
Revised October 2010
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Important
The LCD panel is created using extremely advanced technology, but there may still be some defective
pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and
do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as
much as possible, eliminating all of them is not possible using currently available technology.
The display device may be changed to make improvements without prior notice.
Trademarks
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Other brand and product names are trademarks or registered trademarks of their respective owners.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v
OMRON, 2005
r
f
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION 2
Grounding and Connections . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 3
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3-3 Enabling Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
SECTION 4
Connecting to the Removable Box . . . . . . . . . . . . . . . . . . . . 49
4-1 Overview of Removable Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
vii
TABLE OF CONTENTS
SECTION 5
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendices
A General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C Types of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
D Recommended Enabling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
E Removable Box Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
viii
About this Manual:
This manual describes the installation and operation of the NSH5 Programmable Terminal and
includes the sections described below.
The NSH5 Programmable Terminal is a Hand-held Programmable Terminal manufactured by OMRON
that provides a touch panel and safety switches.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate the NSH5 Programmable Terminal.
Use this manual together with the NS-series PT manual, and be sure to read the precautions provided
in the following section.
Precautions provides general precautions for using the NSH5 Programmable Terminal and related
devices.
Section 1 describes the features, nomenclature, and functions of the NSH5 Programmable Terminal
for first-time users.
Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using the Special Cable.
Section 3 describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.
Section 4 describes the Removable Box, which is connected to the NSH5.
Section 5 describes inspection and maintenance and the contents of error messages for the NSH5
Programmable Terminal.
The Appendices provide specifications, dimensions, memory reference tables, and recommended
enabling circuits
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
ix
Related Manuals
Related manuals are listed below.
The @ symbol at the end of the catalog number is the revision code.
Operating the CX-Designer
• CX-Designer User’s Manual (V099-E1-@)
This manual describes the installation method, basic operating procedures,
and the user interface of the CX-Designer. Typical features and applications
methods are also described. Operating methods, procedures, and settings for
the CX-Designer can be displayed on the screen using online help. Online
help can be referred to for normal operations.
Refer to the following manuals for detailed information of the operation of NSseries PTs.
Checking NS-series PT Functions, Applications, and Troubleshooting
• NS-series Programmable Terminal Programming Manual (V073-E1-@)
This manual describes functions and applications of NS-series PTs. Also
included are descriptions of remedies for faults that occur in NS-series PTs.
Checking NS-series PT Functions, Operation, and Restrictions
• NS-series Programmable Terminal Programming Manual (V083-E1-@)
This manual is for NS V1/V2-series PTs (NS15-V2, NS12-V1/V2, NS10-V1/
V2, NS8-V1/V2, NS5-V1/V2).
The manual describes installation, connections, general specifications, and
hardware for NS-series PTs.
• NS-series Programmable Terminal Setup Manual (V072-E1-@)
This manual is for NS-series PTs (NS12, NS10, NS7).
Checking PLC Functions and Operation
• Relevant PLC User’s Manual
When information on PLC operation and functions is required, refer to the
user’s manuals for the relevant PLC, Special I/O Unit, CPU Bus Unit, or Communications Unit.
x
Terminology
Terminology
NSH5 Indicates products in the OMRON NSH5 Series of Programmable
PLC Indicates an OMRON Programmable Controller.
Host Indicates the PLC or IBM PC/AT or compatible computer functioning
CX-Designer Indicates the OMRON CX-Designer (NS-CXDC1-V@). The CX-
CS1G-CPU@@-V1 Boxes in model numbers indicate variable characters.
The following terminology is used in this manual.
Terminals.
as the control device and interfaced with the NS-series PT.
Designer is a Support Software application used to create screen
data for NS-series PTs.
For example, “CS1G-CPU@@-EV1” indicates the following models:
CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1,
and CS1G-CPU45-EV1.
xi
xii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
xiii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xiv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xv
xvi
PRECAUTIONS
This section provides general precautions for using the NSH5-series Programmable Terminal (PT).
The information contained in this section is important for the safe and reliable application of the PT. You must read
this section and understand the information contained before attempting to set up or operate an NSH5-series PT.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
xvii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems into production facilities.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and connecting FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using the PT. Be sure to read this manual before attempting to use the software and keep this manual close at hand
for reference during operation.
!WARNING It is extremely important that PTs and related devices be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying PTs to the above-mentioned applications.
3 Safety Precautions
Read these safety precautions carefully and make sure you understand them
before using the PT so that you can use it safely and correctly.
Do not attempt to take the PT apart and do not touch any internal parts
while the power is being supplied. Doing either of these may result in
electrical shock.
WARNING
!
xviii
Precautions for Safe Use 4
WARNING
!
• Always ensure that personnel in charge properly perform installation, inspection,
and maintenance for the PT. “Personnel in charge” refers to individuals qualified and
responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal.
• Ensure that installation and post-installation checks are performed by personnel in
charge who possess a thorough understanding of the machinery to be installed.
• Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the
safety functions.
• Always connect the emergency stop switch and enabling switch to safety circuits.
Serious accidents may occur if a malfunction occurs while the PT is connected to a
PLC or other controller. Do not use the function switches or switches on the touch
panel as input switches that may cause injury or damage property. Install monitoring circuits or other devices in output signals that may result in serious accidents.
Construct the system so that switching of important operations is performed in
devices outside the PT.
• For devices and components connected to the PT that affect safety, use appropriate
products meeting the required safety level and safety category. System safety and
the appropriate safety category must be evaluated for the entire system. Consult a
certified third-party organization to determine the appropriate safety category.
• It is the user’s responsibility to ensure that system safety adheres to relevant standards.
• Connect the emergency stop switch, and enabling switch on the PT so that they
function according to stop category 0 or 1 described in IEC/EN 60204-1.
• Install or hand-hold the NSH5 when operating it. Do not operate the NSH5 on the
floor or on a tabletop.
• There are two types of switches on the PT, a red one for use as an emergency stop
switch, and a gray one for use as a stop switch. Use each of these for its intended
purpose. When using a PT with a red emergency stop switch, attach the cable from
the system securely so it cannot be easily disconnected. When using a PT with a
gray stop switch in an application where the PT is detached from the system, make
sure that the emergency stop switch and the stop switch can be clearly distinguished.
4 Precautions for Safe Use
• When unpacking the PT and peripheral devices, check that they are not
damaged. Lightly shake the products to confirm that no abnormal sound
is made.
• Use a power supply with the following specifications for the PT, and for
supplying power to the emergency stop switch, enabling switch, function
switches, and station detection.
• For compliance with the EC Directives (Low Voltage Directive), use a
power supply with reinforced insulation. Reinforced insulation refers to
a single insulation method that is capable of providing the same level
of protection against electric shock as double insulation.
• Do not connect the power supply terminals to an AC power source.
• Do not perform a dielectric strength test.
• Insert a 3-A fuse immediately after the secondary output from the power supply.
• Use a DC power supply with minimal voltage fluctuation.
Rated power supply voltage: 24 VDC (Allowable range: 20.4 to
27.6 VDC), Capacity: 10 W min.
xix
Precautions for Safe Use 4
• Always use a Class 2 power supply for compliance with UL standards.
A Class 2 power supply refers to one in which the current and voltage
levels of the product’s secondary output are both limited (100 VA
max.), and which has undergone and passed the necessary tests for
UL certification.
• Properly ground the PT to prevent malfunction due to noise.
• Never touch the electronic components or patterns on product boards
with your bare hands. Touch grounded metal to discharge any static electricity before handling the PT.
• When connecting the cable to the PT, make sure to secure the cable and
the PT. Do not pull on the cable with a force greater than 60 N.
• Thoroughly check the wiring before supplying power.
• Turn OFF the power supply to the PT before connecting or disconnecting
the cable.
• Be sure to tighten the connector screws after connecting the cable.
• The entire system may fail to operate depending on how the power supply
is turned ON or OFF. Follow specified procedures for turning the power
supply ON and OFF.
• Thoroughly confirm operation of screen data, macros, and host programming before starting actual use.
• Do not perform the following operations while the Memory Card is being
accessed.
Turning OFF the power supply to the PT
Removing the Memory Card
Always follow specified procedures for removing the Memory Card.
• To ensure system safety, incorporate programming at the host to periodically accesses a RUN signal to confirm that the PT is operating properly.
• Press touch switches with a force of 30 N max.
• Confirm system safety before pressing touch switches.
• Use caution when pressing touch switches if there is no display shown or
if the touch switch backlight is not lit.
• The inputs may not be read properly if touch switches are pressed in rapid
succession. Confirm one input before proceeding with the next.
• Confirm that the created screen data is backed up in the CX-Designer
before initializing the screen data.
• When changing the password in the System Menu, do not reset the PT or
turn OFF the power supply until the write operation has been performed
(i.e., until the Write Button returns to normal). The screen may not function if the password is not properly saved.
• When using the device monitor function, thoroughly confirm system safety
before performing the following operations.
• Changing present values for monitor data, timers, or counters
• Changing the operating mode
• Force-setting/resetting bits
• Changing settings for timers or counters
• Never use volatile solvents, such as paint thinner or benzene, or chemical
wipes for cleaning.
• Do not attempt to disassemble, repair, or modify the PT.
xx
Precautions for Safe Use 4
• When disposing of batteries, comply with all local ordinances that apply to
disposal.
• Do not connect a USB connector to any device that is not applicable.
• Before connecting a USB connector to a device, check the external
appearance of the device and make sure that the device is free from damage.
• When mounting the battery, be sure to use the correct battery and mount
it correctly.
• Dispose of the product and batteries according to local ordinances as they apply. Have qualified specialists properly dispose of used batteries as industrial waste.
• The backlight in the PT contains mercury. Do not dispose of the PT
together with other waste to be sent to a disposal site. Dispose of the PT
according to local ordinances as they apply.
• Do not turn OFF the power supply to the PT while downloading or uploading screen data or system programming. The screen data and system
programming may become corrupted.
• Secure the PT’s cable at the control panel when connecting it to the control panel.
• Be sure not to trip over the cable when moving around while holding the
PT.
• When using the NSH5, use the lefthand belt or use a commercially available neck strap. If the NSH5 falls, injury or device damage may occur.
• Periodically inspect for loose cables or other cable problems.
• Confirm the safety of the system before turning ON or OFF the power
supply or before pressing the reset button.
• After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT.
• Do not operate a touch switch using a screwdriver or other tool.
• To ensure safety when using numeral input functions, set the upper and
lower limits for the input value.
• Dispose of any battery that has been dropped on the floor or otherwise
subjected to excessive shock. The battery may leak if it is used.
• Commercially available USB hubs and the recommended USB hub do not
necessarily have the same general specifications as the NSH5, and may
not function properly if used in environments subject to static electricity or
other forms of noise. When using a USB hub, take sufficient measures to
prevent static electricity and other forms of noise, or do not install the PT
in an environment subject to such noise.
• Do not disassemble or short-circuit the battery.
• The backlight in the PT cannot be replaced by the user. Contact your
OMRON representative for backlight replacement.
• Periodically check the installation conditions in applications where the PT
is subject to contact with oil or water.
xxi
Operating Environment Precautions 5
5 Operating Environment Precautions
!Caution Do not install the control system in the following locations.
• Locations subject to severe changes in temperature
• Locations subject to temperatures or humidity outside the range specified
in the specifications
• Locations subject to condensation as a result of severe changes in temperature
• Locations subject water, oil, or chemical spray
• Locations subject to corrosive or flammable gases
• Locations subject to shock or vibration
• Locations outdoors directly subject to wind or rain
• Locations subject to strong ultraviolet light
!Caution Take appropriate and sufficient countermeasures when using systems in the
following locations:
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations close to power lines
• Locations subject to possible exposure to radioactivity
6 EC Directives
Conforming Directive
The NSH5-series PTs conform to the EMC Directive.
EMC Directive Conformance
OMRON products are designed as electrical devices for use built into other
devices or the overall machine. As individual devices, they comply with the
related EMC standards (see note) so that they can more easily be built into
other devices or the overall machine. The actual products have been checked
for conformity to EMC standards. Whether they conform to the standards in
the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices will vary depending on the
configuration, wiring, and other conditions of the equipment or control panel
on which the OMRON devices are installed. The customer must, therefore,
perform the final check to confirm that devices and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission:
Complying with EC Directives
NSH5-series PTs comply with EC Directives. Observe the following precautions to ensure that the customer’s device and the overall machine also comply with EC Directives.
10-m regulations)
xxii
EC Directives 6
1,2,3... 1. Use reinforced insulation or double insulation for the DC power supply to
the PT. Ensure that a stable power output can be provided even if a 10-ms
interruption occurs at the input.
2. The PT conforms to the EN 61131-2, but the radiated emission characteristics (10-m regulations) may vary depending on the configuration of the
control panel used, other devices connected to the control panel, wiring,
and other conditions. You must therefore confirm that the overall machine
or equipment complies with EC Directives.
The NSH5 is a Class A product for use in industrial environments. In residential environments it may cause radio interference. In this case the user may be
required to take adequate measures to reduce interference.
xxiii
EC Directives 6
xxiv
SECTION 1
Introduction
This section describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.
1-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 What Is the NSH5 Programmable Terminal? . . . . . . . . . . . . . . . . . . 2
1-1-2 NSH5 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 NSH5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-6 Switch Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-7 External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-8 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-3 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-3 Special Cable Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-1 Special Cable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-2 UL-standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-3 Loose-wire/D-Sub Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-4 Removable Box Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-3-5 External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-3-6 Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1
Overview Section 1-1
1-1 Overview
1-1-1 What Is the NSH5 Programmable Terminal?
The NSH5 is an NSH5-series Hand-held Programmable Terminal that provides both a touch panel and safety switches.
R
E
S
E
T
T
E
S
E
R
R
E
S
E
RUN
F6
F7
F8
F9
F10
Touch Panel The touch panel is the same as the one for NS5-series Programmable Termi-
nals with touch panels. Connecting to an OMRON PLC by RS-232C or RS422A does not require a program. Function switches are also provided.
Safety Switches An emergency stop switch and an enabling switch are provided. Be sure to
externally connect them to safety circuits.
Use safety circuits that are capable of detecting shorts in the emergency stop
switch and enable switch.
T
F1
F2
F3
NSH5
F4
F5
Touch panel
Safety switches
1-1-2 NSH5 Models
There are two NSH5 models, one equipped with a red switch and the other
with a gray switch. The switching function is the same for both.
• NSH5-SQR10B-V2 (equipped with a red switch for use as an emergency
stop switch)
This switch
and used on a control panel in a way that it cannot be detached.
functions as the emergency stop switch so the PT must be mounted
• NSH5-SQG10B-V2 (equipped with a gray switch for use as a stop switch)
This functions as the stop switch and can be used in either the hand-held or
mounted condition.
2
Overview Section 1-1
1-1-3 NSH5 Features
Computer running CX-Designer
Memory Card (Compact Flash)
USB port
RUN
F10
Enabling switch (on back)
Screen
transfer
Memory Card slot
R
E
S
E
T
T
E
S
E
R
R
E
S
E
T
F6
F7
F8
F9
F1
F2
F3
F4
F5
Function switches (10)
Color TFT LCD*
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
bers on page 73 for information
on lot numbers.
CS/CJ-series PLC
Safety circuits
24-VDC
power supply
Serial connection
(RS-422A/RS-232C)
1:N NT Link
External switch outputs
Function switches (F1, F2, F6, and F7)
Stop/emergency stop switch
Enabling switch
• Equipped with both a stop/emergency stop switch and an enabling switch
There are two switches provided for stopping machine operation while
using the touch panel. The stop/emergency stop switch is for stopping
operation intentionally, and the enabling switch is for stopping machine
operation without taking conscious action.
The emergency stop switch (DPST-NC contact + NO bit) is allocated one
bit in the internal memory or in the host (PLC) memory and is hard-wired
to two external outputs. It has a direct opening mechanism.
The enabling switch (3-position DPST-NO) is hard-wired to an output. It
has a direct opening mechanism, a click mechanism, and a rubber cover.
• Ten function switches (SPST-NO) are provided. They can be used for
operations such as inching. Six of the function switches can be allocated
bits in internal memory or host (PLC) memory, and four of the function
switches can be output via hard-wired external outputs.
• Program-free connection is possible to an OMRON PLC via RS-232C or
RS-422A.
• A 5.7-inch TFT display with 256 colors (bit maps: 32,768 colors) is provided. (See note 1.)
3
Overview Section 1-1
• The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub
male connector, and loose wires for the stop/emergency stop switch,
enabling switch, and function switches.
• Screen transfers are enabled by connecting a computer running CXDesigner to the USB port (standard feature).
• Project data can be shared with panel-mounted NS-series Programmable
Te r mi n al s.
• The Smart Active Parts library for NS-series PTs can be used.
• A Memory Card can be mounted to save screen data, data logs, operation logs, error logs, and recipes.
• The PT is waterproof to a IP65 degree of protection. (See note 2.)
• The PT features a lightweight 1-kg hand-held design.
• The removable box is automatically detected when it’s connected.
The box number is set using the DIP switch on the removable box.
When the PT is connected, the box number is automatically detected
and the screens corresponding to the box number are automatically
displayed on the PT. At the same time, the PLC can be notified of the
box number.
Note (1) PTs with lot numbers 05X0 and earlier have the following specification for
colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to
NSH5-series PT Lot Numbers on page 73 for information on lot numbers.
(2) Conformance is evaluated under applicable test conditions, and it may
not be possible to use the PT in every environment. When used over a
long period of time, the drip-proof packing may become damaged or dirty
and lose its effectiveness.
1-1-4 Product Specifications
Model Specifications
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Note PTs with lot numbers 05X0 and earlier have the following specifica-
1-1-5 Applications
5.7-inch color TFT LCD (See note.)
• Dots: 320 x 240
• Colors: 256 (bit maps: 32,768) (See note.)
• Screen capacity
NSH5-SQ@10B-V2: 60 MB
• 1 USB port (for transferring screen from the CX-Designer)
Commercially available USB cable can be connected.
• Memory Card: Can be mounted.
• Serial communications: Either RS-232C or RS-422A,
depending on the Special Cable used. The serial communications mode is 1:N NT Link.
• 1 stop/emergency stop switch (
DPST-NC contact + NO
bit)
• 1 enabling output (DPST-NO)
• 10 function outputs
tion for colors (because they have STN LCDs): 256 (bit maps:
4,096). Refer to NSH5-series PT Lot Numbers on page 73 for information on lot numbers.
• Setting parameters and monitoring operation when starting up equipment
or switching processes
4
Overview Section 1-1
• Setting parameters and monitoring operation when an error occurs
• Setting parameters and monitoring operation anywhere in expansive facilities
1-1-6 Switch Output Configuration
The stop/emergency stop switch uses DPST-NC contact + NO bit. Of these,
DPST-NC contacts are used for external hardware outputs. The remaining NO
bit can be allocated any bit in the internal memory or in the host (PLC) memory.
Six function switches can be allocated any bits in the internal memory or in
the host (PLC) memory. Four of the function switches can be output to external contact outputs.
The enabling switch (DPST-NO) can also be output to external contact outputs.
Stop/emergency stop switch
(DPST-NC contact + NO bit)
10 function switches
Enabling switch
(DPST-NO)
Enabling switch outputs
(DPST-NO)
The hard-wired outputs operate even when the PT power supply is OFF.
1-1-7 External Connections
Use a Special Cable (NSH5-232/422-CW-@@M, UL type: NSH5-232/422UL-
@@M), loose-wires and D-Sub connector on one end) to connect the signals
as follows:
• Emergency stop switch/stop switch
When using as a safety system, connect to safety components. (Do not
connect to the PLC.)
• Enabling switch
When using as a safety system, connect to safety components. (Do not
connect to the PLC.)
• Serial communications (RS-232C or RS-422A)
Connect to the serial port of the PLC.
• Function switches
Connect to an DC Input Unit of the PLC.
External
output
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
4 function
switch outputs
NSH5
Allocation
Internal memory
Stop/emergency stop switch
Allocation
24-VDC power supply
Stop/emergency stop
switch outputs (DPST-NC)
F3F4F8F5
F9
F10
or
RS-232C
or RS-422A
Color TFT LCD*
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
bers on page 73 for information
on lot numbers.
Host (PLC) memory
Stop/emergency stop switch
F3 F4
F5
F8
F9
F10
5
Overview Section 1-1
y
R
E
S
E
T
T
E
S
E
R
R
E
S
E
RUN
F6
F7
F8
F9
F10
T
F1
F2
F3
F4
F5
Special Cable (3 or 10 m)
• RS-232C: NSH5-232@@-@@M
• RS-422A: NSH5-422@@-@@M
9-pin D-sub (male)
CS/CJ-series PLC
Safety circuits
Note (1) When used in a safety control system, the stop/emergency stop switch
and enabling switch must be connected to a safety circuit.
(2) Do not use the function switches or the touch switches on the touch panel
as emergency stop switches in situations involving potential risk to human life or serious damage.
(3) Use safety circuits that are capable of detecting shorts in the stop/emer-
gency stop switch and enable switch.
1-1-8 Safety Standards
Overview of Standards General Standards
EN 954-1:1996
Safety-related Parts of Control Systems
Part 1: General Principles for Design
Summary
This standard applies to design procedures for parts in control systems that
involve safety.
Function
switch outputs
Loose wires (21)
24-VDC power suppl
Safety switch
outputs
Main Point
The levels for machines are determined by taking into consideration the
degree of anticipated damage (from light to heavy) and the rate of occurrence
(from rare to frequent). The danger level is classified into five categories, and
for each category the safety functions that should be provided for control parts
are specified.
EN 60204-1:1997
Electrical Equipment of Machines
Part 1: Specification for General Requirements
Summary
This standard applies to electrical devices in which the power supply nominal
voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and
the nominal frequency is less than 200 Hz.
6
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