Omron MX2 COMPONET OPTION BOARD User Manual

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Cat. No. I114E-EN-01

MX2 CompoNet Option Board

Born to drive machines

Model: 3G3AX-MX2-CRT-E

USER’S MANUAL

Notice:

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

OMRON Product References

All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Trademarks and Copyrights

Other product names and company names in this manual are trademarks or registered trademarks of their respective companies.

The copyright of the 3G3AX-MX2-CRT-E Option Board belongs to OMRON Corporation.

Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

• Personnel in charge of maintaining FA systems.

About this Manual

This manual describes the 3G3AX-MX2-CRT-E CompoNet Option Board for OMRON's MX2-A@ Inverter. It also describes how to install and operate the Unit.

Please read this manual carefully so that you understand the information provided before installing or using the 3G3AX-MX2-CRT-E Option Board. Start with the precautions in the following section. They describe the operating environment and application safety measures which must be observed prior to and when using the 3G3AX-MX2-CRT-E Option Board.

Please be sure to read the related user manuals to use the 3G3AX-MX2-CRTE Option Board safely and properly. Be sure you are using the most current version of the manual:

Manual Contents Cat No.

MX2 User's Manual Describes the installation and operation of the MX2-A@

CS/CJ Series CompoNet Master Units Operation Manual

Inverter

Provides an overview of CompoNet Networks, communications specifications, wiring methods, and CompoNet Master Unit functions

I570

W456

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

o Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

o Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

o Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS

RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

SUITABILITY FOR USE

Disclaimers

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1 Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

2 General Precautions - Read These First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

4 Configuration Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

6 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

7 Handling, Storage and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

8 Compliance with EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-2 Option Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-3 Introduction to CompoNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 2

Option Board Mounting and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-1 Orientation to Option Board Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-2 Basic System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2-3 Step-by-Step Basic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SECTION 3

Configuring Drive Parameters and Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-1 Installation of EDS files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-2 Configuring the Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-3 Configuring the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3-4 Registration table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 4

Operations and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

4-1 Setting up inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4-2 Operating the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-3 Overriding Inverter inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-4 Controlling Inverter Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-5 Faults and Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-6 Accessing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4-7 Flexible Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4-8 Limitations Caused by Inverter Mode and Rating Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5-1 Troubleshooting Using the LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5-2 Other Error Causes and Error Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

APPENDIX A

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

vii

Table of contents

APPENDIX B

Assembly Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B-1 Basic Speed Control IO (20/70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B-2 Extended Speed Control IO (21/71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

B-3 Extended Speed and Torque Control IO (123/173) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

B-4 Special IO (100/150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

B-5 Extended Control IO (101/151/153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

B-6 Extended Speed and Acceleration Control IO (110/111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

APPENDIX C

General Object Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

C-1 Identity Object (Class 0x01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

C-2 Message Router Object (Class 0x02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

C-3 Assembly Object (Class 0x04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

C-4 Connection Object (Class 0x05) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

C-5 Discrete Input Point Object (Class 0x08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

C-6 Discrete Output Point Object (Class 0x09) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

C-7 Unit Parameter Object (Class 0x94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

C-8 CompoNet Link Object (Class 0xF7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

APPENDIX D

AC Drive Object Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

D-1 Motor Data Object (Class 0x28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

D-2 Control Supervisor Object (Class 0x29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

D-3 AC/DC Drive Object (Class 0x2A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

APPENDIX E

CompoNet Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

E-1 Basic Format of Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

E-2 Function Code Object (Class 0x65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

E-3 Modbus Register Object (Class 0x64) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

E-4 Explicit Message Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

APPENDIX F

Flexible Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Table index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

viii

Safety Messages

For the best results with the MX2-A@ Inverter, carefully read this manual and all of the warning labels attached to the Inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference.

Definitions and Symbols

A safety instruction (message) includes a "Safety Alert Symbol" and a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning:

!HIGH VOLTAGE Indicates a potentially hazardous situation which, if not avoided, could result

in electric shock. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment.

Read the message and follow the instructions carefully.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result

in death or serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation, which, if not avoided, may result in

minor or moderate injury, or property damage.

Step 1 Indicates a step in a series of action steps required to accomplish a goal. The

number of the step will be contained in the step symbol.

Note Notes indicate an area or subject of special merit, emphasizing either the

product's capability or common errors in operation or maintenance.

Tip Tips give a special instruction that can save time or provide other benefits

while installing or using the product. The tip calls attention to an idea that may not be obvious if you are a first-time user of the product.

1 Hazardous High Voltage

!HIGH VOLTAGE Motor control equipment and electronic controllers are connected to hazard-

ous line voltages. When servicing drives and electronic controllers, there may be exposed components with housing or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

General Precautions - Read These First!

2 General Precautions - Read These First!

!WARNING Failure to read and understand the information provided in this manual may

result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

!WARNING This equipment should be installed, adjusted, and serviced by qualified elec-

trical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.

!WARNING Wiring, maintenance or inspection must be performed by authorized person-

nel. Not doing so may result in electrical shock or fire.

!WARNING Hazard of electrical shock! Disconnect incoming power before working on the

OMRON 3G3AX-MX2-CRT-E CompoNet Option Board or the MX2-A@ Inverter.

!HIGH VOLTAGE Turn the power supply OFF and wait for the time specified on the Option

Board front cover before performing wiring, maintenance or inspection. Not doing so may result in electrical shock.

The OMRON 3G3AX-MX2-CRT-E CompoNet Option Board is attached to an MX2-A@ Inverter. Dangerous voltage exists until the MX2-A@ Inverter power light is OFF.

!HIGH VOLTAGE Do not touch the conductive parts such as the internal PCB, terminals or con-

nector while power is being supplied. Doing so may result in electrical shock.

!WARNING Do not attempt to take an Option Board apart or touch any internal parts while

the power is being supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify an Option Board. Any

attempt to do so may result in malfunction, fire, or electric shock.

!WARNING Provide emergency stop circuits, interlock circuits, limit circuits and similar

safety measures in external circuits (NOT in the Option Board). This ensures safety in the system if an abnormality occurs due to malfunction of the Option Board or another external factor affecting the Option Board operation. Not doing so may result in serious accidents.

!WARNING Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. Not doing so may result in serious accidents.

!Caution Do not touch the Inverter during power on, and immediately after power off.

Hot surface may cause injury.

Installation Precautions

!Caution The product will be used to control an adjustable speed drive connected to

high voltage sources and rotating machinery that is inherently dangerous if not operated safely. Interlock all energy sources, hazardous locations, and guards in order to restrict the exposure of personnel to hazards. The adjustable speed drive may start the motor without warning. Signs on the equipment installation must be posted to this effect. A familiarity with auto-restart settings is a requirement when controlling adjustable speed drives. Failure of external or ancillary components may cause intermittent system operation, i.e., the system may start the motor without warning or may not stop on command. Improperly designed or improperly installed system interlocks and permissives may render a motor unable to start or stop on command.

3 Installation Precautions

!WARNING Always connect the grounding cable to one of the ground terminals of the

MX2-A@ Inverter. Failure to abide could lead to serious or possibly fatal injury.

!Caution Failure to observe these precautions could lead to faulty operation of the

Option Board or the Inverter, or could damage either of the two. Always read these precautions.

• Install external breakers and take other safety measures against short-circuits in external wiring. Not observing this may result in burning.

• Be sure that all cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

• Do not allow metal clippings to enter either Option Board or Inverter when wiring or installing the unit.

• Follow the network configuration and wiring instructions provided in the CompoNet Master Units Operation Manual (Cat. No. W456):

• Wire the CompoNet cables and connectors correctly. Incorrect wiring may result in burning.

• Be sure that the network connectors are clicked into place correctly. Improper latching may result in malfunction.

• Always connect a Terminating Resistor at the prescribed locations of the CompoNet network to ensure the quality of the transmission path Do not apply termination anywhere else.

• Be sure that the Option Board is mounted correctly. Improper mounting may result in malfunction.

• Disconnect the grounding cable when performing withstand-voltage tests. Not disconnecting the grounding cable may result in burning.

4 Configuration Precautions

!Caution Failure to observe these precautions could lead to unexpected operation of

the Option Board or the Inverter. Always read these precautions.

• Check the network related Inverter settings regarding CompoNet node address and CompoNet remote I/O allocation. Not doing so may result in unexpected operation.

• When replacing an Inverter be sure that all Inverter settings of the Inverter being replaced are restored to the replacement.

Application Precautions

• When replacing an Option Board be sure that the setting of the rotary switches of the Option Board being replaced are restored to the replacement.

• Restoring parameters stored in the remote operator also restores the CompoNet node address. Always check the node address and other network related Inverter settings after restore.

5 Application Precautions

!WARNING Before using the product under conditions which are not described in the

manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

!WARNING It is extremely important that the Unit is used for its specified purpose and

under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult your OMRON representative before using it in a system in the above-mentioned applications.

!WARNING Failure to observe these precautions could lead to serious or possibly fatal

injury. Always read these precautions.

• Check any user program in the system that acts as a CompoNet Master before actually running it. Not checking the program may result in unexpected operation.

• For safe operation clear the run command via CompoNet as soon as a trip condition is detected.

• In the event the Inverter is in a Trip state, be sure to investigate the cause of this Trip state thoroughly before clearing the Trip. Not checking the cause may result in unexpected operation.

!Caution Failure to observe these precautions could lead to faulty operation of the

Option Board or the Inverter, or could damage to either of the two. Always read these precautions.

• Check the Inverter settings for proper Inverter behaviour before actually operating the Inverter remotely via the CompoNet network.

• Check the Inverter's EzSQ program and its interaction with the CompoNet Master before actually running it on the Inverter. Not checking the program may result in unexpected operation.

• Confirm that no adverse effect will occur at the moment the CompoNet Master stops communicating with the Inverter or at the moment the CompoNet Master has not yet started communicating to the Inverter.

• Confirm that no adverse effect will occur in the Inverter before force-setting/force-resetting any bit in the system that acts as a CompoNet Master.

xii

Operating Environment Precautions

6 Operating Environment Precautions

!Caution Do not operate the MX2-A@ Inverter with a mounted 3G3AX-MX2-CRT-E

Option Board in the following locations (doing so may result in malfunction, electric shock or burning):

• Locations subject to direct sunlight

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as the result of severe changes in temperature

• Locations subject to corrosive or flammable gases

• Locations subject to dust (especially iron dust) or salts

• Locations subject to exposure to water, oil, or chemicals

• Locations subject to shock or vibration

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations (doing so may result in malfunction):

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity

• Locations close to power supplies

!Caution The operating environment of the MX2-A@ Inverter with a mounted

3G3AX-MX2-CRT-E Option Board can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the system. Make sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

7 Handling, Storage and Disposal

!Caution Failure to observe these precautions could lead to faulty operation of or dam-

age to the Option Board. Always read these precautions.

• Before touching the Option Board or Inverter, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.

• When transporting or storing the 3G3AX-MX2-CRT-E Option Board, keep the product within the specified storage temperature range.

!Caution Never dispose electrical components by incineration. Contact your state envi-

ronmental agency for details on disposal of electrical components and packaging in your area.

8 Compliance with EC Directives

This product complies with EC Directives when mounted to an MX2-A@ Inverter with the grounding cable connected.

xiii

Compliance with EC Directives

xiv

SECTION 1

Getting Started

1-1 Introduction

1-1-1 Main Features

The 3G3AX-MX2-CRT-E allows controlling, monitoring and parameterization of an MX2-A@ Inverter via a CompoNet network. The 3G3AX-MX2-CRT-E serves as a gateway that passes communicated register values from the CompoNet network to the MX2-A@ Inverter and vice versa. The 3G3AX-MX2-CRT-E adheres to the CompoNet / CIP AC Drive profile.

The following functions are available via CompoNet communication by installing the 3G3AX-MX2-CRT-E:

Cyclic Data Exchange The CompoNet Master and 3G3AX-MX2-CRT-E can exchange data via a

CompoNet Remote I/O connection:

• Output data (from CompoNet Master to 3G3AX-MX2-CRT-E): E.g. Run/stop, Reference frequency and Fault reset.

• Input data (from 3G3AX-MX2-CRT-E to CompoNet Master): E.g. Inverter status, Output frequency and Output current, etc.

Inverter Parameter Access The CompoNet Master can read and write parameter data via the

3G3AX-MX2-CRT-E using the explicit message communication.

The inverter parameters are accessible in multiple ways:

• Access based on Function code

• Access based on the Modbus register address

Several AC Drive profile attributes can also be accessed using the explicit message mechanism.

Simplified Start-up The 3G3AX-MX2-CRT-E can be set up easily, just by wiring the Unit, setting

the CompoNet node address by either the rotary switches or by setting inverter parameter (P190) and the default connection path (P046) and restarting the unit. The Unit’s configuration is read automatically when the power is turned ON or after a reset. It is not necessary to make any settings with a special Programming Device.

Simplified Replacement All parameters required by the 3G3AX-MX2-CRT-E are stored in the MX2-A@

Inverter. The 3G3AX-MX2-CRT-E can be replaced, requiring no re-configuration.

Automatic Baud Rate Recognition

The 3G3AX-MX2-CRT-E automatically detects the Master’s communication baud rate, and no user configuration is required.

Introduction Section 1-1

@@@@

1-1-2 Inverter Support

The 3G3AX-MX2-CRT-E Option Board supports the MX2-A@ Inverter with minimum revision of AAAA. An MX2-A@ Inverter that supports the 3G3AX-MX2-CRT-E Option Board can be recognised from the Inverter type label. Please check that your Inverter type label displays revision characters in the bottom right corner where the is displayed in this illustration.

Please note if these characters are absent, your Inverter does not support the 3G3AX-MX2-CRT-E, so please contact your local OMRON representative.

1-1-3 Inverter Safety (ISO 13849-1)

An MX2-A@ Inverter provides a Gate Suppress function to perform a safe stop according to the EN60204-1, stop category 0. The 3G3AX-MX2-CRT-E Option Board has been designed not to interfere with this safety function.

Note The 3G3AX-MX2-CRT-E is not a safety device and does not implement any

safety protocols.

Option Board Specifications Section 1-2

1-2 Option Board Specifications

Table 1 Option Board Specification

Item Specification

Unit type MX2 Series Option Board

Model 3G3AX-MX2-CRT-E

Dimensions (W x H x D) 68 x 58 x 45 mm

Weight 170g (typical)

Installation

Ambient operating temperature -10 to 55°C (no icing or condensation)

Ambient operating humidity 20 to 90%RH

Ambient storage temperature -20 to 65°C (no icing or condensation)

Vibration resistance 5.9m/s2 (0.6G) at 10…55Hz

Dielectric strength 500 VAC (between isolated circuits)

Conformance to EMC and Electrical

Environment

safety standards

Enclosure rating IP 20

Communications protocol

Slave Type Word Slave Unit (Mixed)

Certification CompoNet Conformance Tested

CompoNet Profile AC Drive (0x02)

Node Address 0 to 63, set with inverter parameter P190 or the rotary switches.

Baud rates supported 4 Mbps, 3 Mbps, 1.5 Mbps, 93.75 kbps. Automatically detecting baud rate of

CompoNet Interface

Default Connection path Supported, set with inverter parameter P046

Supported Assemblies Basic Remote IO (Output assembly 20, Input assembly 70)

CompoNet Configuration

EDS file

EN61800-3: 2004 (2004/108/EC) Second environment, Category C3

EN61800-5-1: 2007 (2006/95/EC) SELV

CompoNet

Master Unit

Extended Speed IO (21, 71) Extended Speed and Torque Control (123, 173) Special IO (100, 150) Extended Control IO (101, 151) Extended Control IO and Multi function IO monitor (101, 153) Flexible Format (139, 159) Extended Speed and Acceleration Control (110, 111)

Depending on the MX2

@ inverter model (see below)

Note In case the 3G3AX-MX2-DRT-E is connected to the MX2 Inverter, it is not sup-

ported to connect any external devices to the RS485(Modbus) interface and the RJ45 port (Optional operator port) of the inverter.

The required EDS file for the option board depends on the model of the MX2-A@ inverter.

Ta ble 2 Device List

@ Model name

MX2-A

MX2-AB001-E 3G3AX-MX2-CRT-AB001_A2001-E.eds 1800

MX2-A2001-E

MX2-AB002-E 3G3AX-MX2-CRT-AB002_A2002-E.eds 1801

MX2-A2002-E

MX2-AB004-E 3G3AX-MX2-CRT-AB004_A2004-E.eds 1802

MX2-A2004-E

MX2-AB007-E 3G3AX-MX2-CRT-AB007_A2007-E.eds 1804

MX2-A2007-E

Name of EDS file Product

Code

Introduction to CompoNet Section 1-3

Table 2 Device List (continued)

@ Model name

MX2-A

MX2-AB015-E 3G3AX-MX2-CRT-AB015_A2015-E.eds 1806

MX2-A2015-E

MX2-AB022-E 3G3AX-MX2-CRT-AB022_A2022-E.eds 1807

MX2-A2022-E

MX2-A2037-E 3G3AX-MX2-CRT-A2037-E.eds 1809

MX2-A2055-E 3G3AX-MX2-CRT-A2055-E.eds 1811

MX2-A2075-E 3G3AX-MX2-CRT-A2075-E.eds 1812

MX2-A2110-E 3G3AX-MX2-CRT-A2110-E.eds 1813

MX2-A2150-E 3G3AX-MX2-CRT-A2150-E.eds 1814

MX2-A4004-E 3G3AX-MX2-CRT-A4004-E.eds 1822

MX2-A4007-E 3G3AX-MX2-CRT-A4007-E.eds 1824

MX2-A4015-E 3G3AX-MX2-CRT-A4015-E.eds 1826

MX2-A4022-E 3G3AX-MX2-CRT-A4022-E.eds 1827

MX2-A4030-E 3G3AX-MX2-CRT-A4030-E.eds 1828

MX2-A4040-E 3G3AX-MX2-CRT-A4040-E.eds 1830

MX2-A4055-E 3G3AX-MX2-CRT-A4055-E.eds 1831

MX2-A4075-E 3G3AX-MX2-CRT-A4075-E.eds 1832

Name of EDS file Product

Code

1-3 Introduction to CompoNet

1-3-1 Overview of CompoNet

CompoNet Networks feature easy operation and installation in a componentlevel network connecting PLCs and on-site I/O. The PLC and CompoNet Slave Units cyclically exchange I/O information through a CompoNet Master Unit, refreshing I/O in sync with the PLC scan. CompoNet (just like DeviceNet) is a member of a family of networks that implements the Common Industrial Protocol (CIP) at its upper layers.

Two types of communications are supported to provide a single point of connection for both control and configuration:

1. Time-critical control remote I/O communications that automatically transfer between the Master Unit/CPU Unit and the remote Slave Units, and

2. Explicit message communications that read/write messages, control operation, or perform other functions to the Slave Units. Message communications are achieved by executing specific instructions from the program in the CPU Unit to which the Master Unit is mounted.

1-3-2 CompoNet Slave Unit Groups

CompoNet Slave Units can be classified into the following groups:

Word Slave Units Word Slave Units are Slave Units that are allocated units of 16 bits (i.e., 1

word) in I/O memory of the CPU Unit.

Bit Slave Units Bit Slave Units are Slave Units that are allocated units of 2 bits in I/O memory

of the CPU Unit. Bit Slave Units provide 2 or 4 digital contact I/O points and have Standard or Sheathed Flat Cable already connected.

Repeater Units Units that can be used to expand the network by extending trunk lines or

branching

Introduction to CompoNet Section 1-3

1-3-3 What is the AC Drive profile

Within CompoNet/CIP standard, multiple device profiles have been defined. Therefore the devices which adhere to a certain device profile are compatible.

The AC Drive device profile (profile code 0x02) supplements the CompoNet/ CIP standard. It defines a unified behaviour and technique to access Inverter and drive device data. All drives supporting the AC Drive profile respond the same way to control instructions.

Introduction to CompoNet Section 1-3

Option Board Mounting and Installation

Option Board with Grounding Cable

Instruction Sheet Warning Labels

2-1 Orientation to Option Board Features

2-1-1 Unpacking and Inspection

Take a few moments to unpack your new 3G3AX-MX2-CRT-E Option Board and perform these steps:

1. Look for any damage that may have occurred during transportation.

2. Verify the contents of the box:

SECTION 2

3. Inspect the markings on the Option Board. Make sure it matches the product part number you ordered.

Orientation to Option Board Features Section 2-1

underside

A - Option board connector

B - LED indicators (MS, NS)

C - Warning label

D - Fieldbus connector

E - Grounding cable

F - Housing

G - Mounting screw

2-1-2 Main Physical Features

2-1-3 LED Indicators

The LED indicators (B) allow easy diagnosis. An attached grounding cable (E) is sized to reach the ground terminals on all MX2-A@ Inverter models. A feature in the housing (F) will retain the mounting screw (G) when the Option Board is not mounted to the Inverter. The orientation of the Fieldbus connector (D) allows unstrained connection and removal of the CompoNet connector. Please pay special attention to the Option Board connector: It must be properly connected with the Inverter when the Option Board is mounted.

The LED indicators on the front indicate the operational mode and status of the Option Board and the network.

Table 3 LED Indicators

Indicator Colour Status Meaning

MS (Module status)

Green Lit Normal operation

Red Lit Unrecoverable fault:

Not lit • Power is not supplied to the Option Board

• Option Board is being reset

• Option Board hardware error

• Unsupported Inverter version

Flashing Recoverable fault:

• Network power is OFF

• Node address changed

• Illegal Flexible configuration

• Option Board parameters out of range or cannot be read

• Option Board detects consecutive communication errors

Basic System Description Section 2-2

Table 3 LED Indicators (continued)

Indicator Colour Status Meaning

NS (Network status)

Green Lit Network is operating normally (communica-

Red Lit Option Board detects network communication

Not lit • Power not supplied (check Module Status

LED)

• Checking for node address duplication (intermediate state)

tions established)

Flashing Network is operating normally, but communi-

cations have not been established.

not possible due to Communications error:

• Node address duplication

• Network error

Note Refer to Section 5-1 for Troubleshooting Using the LED Indicators on page 31.

2-1-4 Rotary Switches

The rotary switches are used to set the node address of the 3G3AX-MX2CRT-E Option Board on the CompoNet network. Set the node address as a decimal number between 0 and 63.

Set the 10s digit on the left rotary switch and set the 1s digit on the right rotary switch. The setting of the switches is read when the Unit power supply turns ON.

There are two ways of configuring the CompoNetNode number.

1. Set the node address by the rotary switches to a valid value in the range 0

2. Set the node address by Inverter parameter P190. Set the rotary switches

See Section 3-2 Configuring the Option Board on page 15 for more details.

Flashing Option board detects communication lost. One

or more Connections are in time-out state.

to 63.

to an invalid value (between 64 to 99) to set the node address as the value of the P190 parameter

2-2 Basic System Description

CompoNet CRM21 Master

PLC

The Option Board connects to the Master via a CompoNet network cable. Inverter I/O data is generally shared with the Master's I/O memory through the CompoNet network. Every CompoNet communication cycle, Inverter I/O data

MX2-A@ Inverter

Option Board

Slave

CompoNet network

Step-by-Step Basic Installation Section 2-3

is collected by the Option Board and exchanged with the Master. The PC (personal computer) allows you to configure, monitor, program, diagnose and operate the system.

2-3 Step-by-Step Basic Installation

2-3-1 Option Board Mounting

!HIGH VOLTAGE Always switch OFF the mains power supply to the Inverter before removing

any covers. Wait for the time specified on the Inverter front cover for the capacitors to discharge. Not doing so may result in electrical shock.

Step 1 Loosen the screw of the option board

cover, remove the cover and put the cover aside.

Step 2 For Inverters up to 4.0 kW only:

loosen the screws of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws.

Step-by-Step Basic Installation Section 2-3

Step 3 Secure the Option Board grounding cable to the MX2-A@ Inverter with a

mounting screw.

1-phase 200 V 0.1 - 2.2 kW 3-phase 200 V 0.1 - 3.7 kW 3-phase 400 V 0.4 - 4.0 kW

Step 4 If removed in Step 2, mount the termi-

nal cover again and tighten the screw(s).

3-phase 200 V 5.5 - 15 kW 3-phase 400 V 5.5 - 15 kW

Step 5 Push the Option Board into the previ-

ous location of the option board cover until it clicks into place

Step-by-Step Basic Installation Section 2-3

Step 6 Press down on the indicated corner

of the Option Board housing to ensure proper connection of the Option Board connector

Step 7 Check that there is

no gap between the top edges of the Option Board and the Inverter casing.

Step 8 Secure the Option

Board in place with the mounting screw (do not over-tighten).

Step 9 Select the right warning language from the warning label sheet and replace

the English warning if appropriate.

Note 1 Refer to section 2-1-3 in the MX2 User's Manual (Cat. No. I570) for operations

related to assembly and disassembly of the MX2-A@ Inverter:

Note 2 Some Inverter models do not include a screw for the grounding cable. Please

supply the recommended screw, lock-washer and washer to attach the grounding cable.

Table 4 Ground cable screw selection

Inverter models Grounding Cable Attachment Screw

3-phase 200 V 5.5 – 7.5 kW M4 x 6

3-phase 400 V 5.5 – 7.5 kW

Step-by-Step Basic Installation Section 2-3

Table 4 Ground cable screw selection (continued)

Inverter models Grounding Cable Attachment Screw

3-phase 200 V 11 – 15 kW M5 x 6

3-phase 400 V 11 – 15 kW

Note 3 Illustrations are only provided for one Inverter size. The instructions however

are generic, and may be followed for all Inverter sizes. Make use of the MX2-A@ Inverter manual.

!HIGH VOLTAGE Never operate the Inverter with the terminal block cover or backing plate

removed.

!WARNING Always connect the grounding cable to one of the ground terminals of the

MX2-A@ Inverter. Failure to abide could lead to serious or possibly fatal injury.

!WARNING Provide emergency stop circuits, interlock circuits, limit circuits and similar

!Caution Never touch the heat sink during or just after operation; it can be very hot.

!Caution Be sure that the Option Board is mounted correctly. Improper mounting may

result in malfunction.

!Caution Be sure that all cable connector screws are tightened to the torque specified

in the relevant manuals. Incorrect tightening torque may result in malfunction.

2-3-2 Installation Environment Clearance

Please adhere to the requirements of section 2-3-2 in the MX2 User's manual (Cat. No. I570) on "Installation Environment clearance". In addition to this, provide sufficient clearance to allow connection and removal of the CompoNet connector. No unnecessary strain should be placed on the CompoNet cable or connector that could be transferred to the Option Board.

2-3-3 CompoNet network connector

You can use different types of communications cable in as CompoNet network. You can use the connector to connect either a flat cable or round cable. Refer to the CS/CJ-Series CompoNet Master Unit Operation Manual (Cat. No. W456) for the connection procedure.

Table 5 CompoNet connector signals

Colour Signal Description

Red BS+ Communications power supply (24VDC)

White BDH Communications data lines (high)

Blue BDL Communications data lines (low)

Black BS- Communications power supply (0VDC)

Note The BS+ (communications power supply +) and BS- (communications power

supply -) are not connected internally in the Option Board. Connecting them on the connector is not strictly required.

Step-by-Step Basic Installation Section 2-3

Table 6 Option Board Dimensions

Item Dimension Item Dimension Item Dimension

h 60.7 mm c 18.7 mm d2 31.3 mm

h1 57.9 mm d 52.6 mm d3 44.8 mm w 67.6 mm

1. Dimension d1 gives the increase in MX2-A@ Inverter dimension D when the Option Board is fit-

ted. Please refer to section 2-3 of the MX2 User's manual (Cat. No. I570).

26.4 mm d4 28.4 mm

2-3-4 Option Board Dimensions

Configuring Drive Parameters and Option Board

3-1 Installation of EDS files

For each of the MX2 Inverter models, a specific EDS file exists for the Option Board. The EDS files contain specific parameter data (default, ranges) depending on the model. Perform the following steps to install the EDS files prior to configure the network.

Step 1 Download the EDS files named 3G3AX-MX2-CRT-@-E.eds for the

3G3AX-MX2-CRT-E Option Board via the Omron website (http://industrial.omron.eu).

Step 2 Install / add these EDS files to the CompoNet Master Unit configuration pro-

gram used to configure your CompoNet master.

3-2 Configuring the Option Board

All Option Board parameters are stored in the MX2-A@ Inverter. This allows for easy replacement of the Option Board without the need to re-configure. After connecting the Option Board to an MX2-A@ Inverter for the first time however, proceed with the following steps:

SECTION 3

Step 1 There are two ways of configuring the CompoNet node number.

a. Set the CompoNet node number using the rotary switches on the front of

the Unit.

b. Set the rotary switches to an invalid value (64 to 99) and configure

Inverter parameter P190. Use either the Inverter keypad or any other method of configuring the inverter parameters. See note 1.

Table 7 Configuration of Node Number

Param Description Setting

P190 CompoNet Node

Address

Step 2 Select the required Output and Input assembly pair by setting inverter param-

eter P046 Default Connection Path.

Table 8 Default Connection Path

P046

value

0 Basic Speed IO 20 70

1 Extended Speed IO (default) 21 71

2 Extended Speed and Torque Control 123 173

3 Special IO 100 150

4 Extended Control IO 101 151

5 Extended Control IO and Multi Function IO Monitor 101 153

6 Flexible Format 139 159

7 Extended Speed and Acceleration Control 110 111

0 to 63 (default: 0)

Description Assembly nr (Hex)

Output Input

Configuring the Option Board Section 3-2

Step 3 It is recommended to set C102 = 3 to prevent the Inverter reset input (RS) and

Stop/reset button from interfering with Option Board during operation. Setting C102 to another value causes the Option Board to reset when a trip condition is cleared. See the MX2 User’s manual (Cat. No. I570) for details on this parameter.

Table 9 Configuration of Inverter Reset Mode Selection

Param Description Setting

C102 Reset mode selection Set to 3 "Resetting only trip" (recommended set-

ting)

Step 4 Inverter registers P044, P045 and P048 configure the CompoNet network-

related parameters. Adjust these to configure required action in case a fieldbus network IDLE mode behaviour and/or a fieldbus failure occurs.

Table 10 Configuration of CompoNet Parameters

Param Description Setting

P044 Network Error Timer Communication watchdog timer while running.

Note additional to CompoNet inactivity / watchdog

timer.

0 to 9999 in 0.1 s unit. Set to 0 to disable.

P045 Action on Network

Error

P048 Action on Network

Idle Mode

Set to 0 for inverter trip (Default) Set to 1 for deceleration and trip Set to 2 for no action Set to 3 for stop due to free-run Set to 4 for deceleration and stop

Step 5 Registers A001 and A002 are used by the Inverter to adjust the frequency

source and control source. If the second motor parameter set is used, registers A201 and A202 also have to be set. Adjust these in accordance with the following table:

Table 11 Configuration of Source Selection Parameters

Param Description Setting

A001 Motor 1

Frequency Source

A002 Motor 1 Run

Command Source

For option board as source: Set to 4 "Option Board input" for all assemblies except Flexible format (P046 is not 6) Set to 3 "Modbus network input" in case of Flexible format (P046 is 6)

Step 6 Registers P033, P036, C021, C022 and C026 are used by the Inverter to

adjust some Inverter function sources. If required, adjust these in accordance with the following table:

Configuring the Option Board Section 3-2

Table 12 Configuration of Other Selection Parameter

Param Description Setting

P033 Torque Command

Source

P036 Torque Bias Mode For option board as source:

C021 Output Terminal 11

Source

C022 Output Terminal 12

Source

C026 Alarm Relay Source Set to 63 for option board as source (optional)

Step 7 The Flexible format (assembly 139/159) gives you the freedom to select any

Inverter Modbus register for Cyclic Data Exchange. Inverter registers P160 to P167 and P170 to P177 are used to configure and map the exchanged Mod-

bus registers. Please refer to Appendix F Flexib le Format on page 73 for more

detail.

For option board as source: Set to 6 "Option Board input" for all assemblies

except Flexible format (P046 is not 6) Set to 3 "Digital Operator input" for Flexible format

(P046 is 6)

Set to 5 "Option Board input" for all assemblies except Flexible format (P046 is not 6)

Set to 3 "Digital Operator input" for Flexible format (P046 is 6)

Set to 63 for option board as source

Table 13 Configuration of Flexible Mapping

Param Description Setting

P160 Output Register 1

contents

P161 Output Register 2

contents

P162 Output Register 3

contents

P163 Output Register 4

contents

P164 Output Register 5

contents

P165 Output Register 6

contents

P166 Output Register 7

contents

P167 Output Register 8

contents

P170 Input Register 1 con-

tents

P171 Input Register 2 con-

tents

P172 Input Register 3 con-

tents

P173 Input Register 4 con-

tents

P174 Input Register 5 con-

tents

P175 Input Register 6 con-

tents

Modbus register mapped into flexible output word 1

Modbus register mapped into flexible output word 2

Modbus register mapped into flexible output word 3

Modbus register mapped into flexible output word 4

Modbus register mapped into flexible output word 5

Modbus register mapped into flexible output word 6

Modbus register mapped into flexible output word 7

Modbus register mapped into flexible output word 8

Modbus register mapped into flexible input word 1

Modbus register mapped into flexible input word 2

Modbus register mapped into flexible input word 3

Modbus register mapped into flexible input word 4

Modbus register mapped into flexible input word 5

Modbus register mapped into flexible input word 6

Configuring the Network Section 3-3

Table 13 Configuration of Flexible Mapping

Param Description Setting

P176 Input Register 7 con-

tents

P177 Input Register 8 con-

tents

Step 8 Restart the MX2-A@ Inverter for the changes to take effect. See note 1 and 2.

Note 1 Alternative ways for configuring inverter parameters and resetting the inverter

are use the OMRON CX-Drive tool, use CX-Integrator with the unit’s EDS file

(see Section 4 Operations and Monitoring on page 21), or use Explicit messages to access the parameters directly (refer to Appendix E CompoNet Explicit Messages on page 65).

Note 2 When restarting the MX2-A@ Inverter, wait for the Inverter power indicator to

go out before switching on again. Note the time to wait may vary depending on the Inverter model.

!Caution Check the network related Inverter settings regarding CompoNet node

address and other settings. Not doing so may result in unexpected operation.

The EDS file contains the access data for most of the Inverter’s parameters. This enables CompoNet configurators such as CX-Integrator to configure the Inverter.

The defaults of the parameters have been selected specifically for the Option Board and not necessarily the same as the Inverter parameter's default value.

Please note that the write access of the Inverter parameters may depend on the Inverter mode. Also make sure the Inverter is not in trip state before downloading the parameters.

Modbus register mapped into flexible input word 7

Modbus register mapped into flexible input word 8

!WARNING During the parameter initialisation (Inverter parameter b180), operating the

Inverter is not prevented automatically and doing so may lead to unpredicted behaviour. Be sure to not operate the Inverter and do not write any Inverter parameter during parameter initialisation by Option Board or any other interface.

3-3 Configuring the Network

Communications are started just by connecting the communicaitions wiring and turning ON the power (the communications power supply to the Slave Unit and the power supply to the PLC), allowing data to be shared between the I/O Memory Areas of the CPU Unit and the Slave Unit.

For details about configuring the OMRON CJ1W-CRM21 and CS1W-CRM21 Master Unit’s, refer to CompoNet Unit Operation Manual (Cat. No. W456).

The configuration can be done without the CompoNet configurator (CX-Integrator). The output and input data of the slaves are allocated strictly in order of node address in the areas. The Master Unit will check the Default connection path of the actual Slave to select which assemblies will be used for the configuration.

Step 1 Turn ON the communications, inverter(s), and Master Unit or PLC power sup-

plies.

Step 2 Confirm the Option Board’s node number (rotary switches or inverter parame-

ter P190) and Default Connection Path (inverter parameter P046) are set properly. See explanation in previous section.

Registration table Section 3-4

Step 3 In case one of the settings of the previous step is incorrect, change to the cor-

rect value and power OFF and ON the system.

Step 4 Once the network is re-started with the new settings, check that the Option

Board LED indicators indicate proper operation: If everything is correctly configured, both the MS (Module Status) LED and the NS (Network Status) LED

will be Green. Please refer to section 5-1 Troubleshooting Using the LED Indi- cators for troubleshooting any configuration errors if the LED indicators are

displaying a different pattern.

Tip In case of any errors during configuring the network, please refer to Section 5

Troubleshooting and Maintenance on page 31.

Step 5 When the CompoNet network is operating properly, optionally the Master Unit

provides the possibility to register the Slave Units.

3-4 Registration table

Registration Tables are used to register Slave Units that are intended to participate at particular node addresses to verify that they actually are participating. At the same time, they prevent unregistered Slave Units and Slave Units of the wrong models from participating in the network.

Perform the registration sequence of the Master Unit.

Master Registration Sequence

The registration sequence for a slave of non-default Input and/or Output size (2 words in/ 2 words out) requires a manual adaptation of the EDS file.

Perform the following steps to resolve this issue:

Step 6 Determine the input and output size of the assembly chosen. This information

can be found in Appendix C-3 Assembly Object (Class 0x04) on page 55.

As example, take for instance you have selected Extended Control IO and Multi-function input monitor (assemblies 101 and 153) by selecting P046 (Default Connection Path) = 5. The resulting output size is 8 bytes and input size is 10 bytes.

Step 7 Adapt the non-default sizes in the EDS file of the Unit you are configuring. The

data to change can be found in the "[CompoNet_IO]" part.

For the example, the [CompoNet_IO] part will look like this (notice the length is in words instead of bytes):

[CompoNet_IO]

CompoNet_Input_Info =

2, $ Length unit: 0=bits, 1=bytes, 2=words 5; $ Length

CompoNet_Output_Info =

2, $ Length unit: 0=bits, 1=bytes, 2=words 4; $ Length

Step 8 Install the EDS file in CX-Integrator and perform the registration sequence of

the Master Unit. Confirm the Registration table shows the correct input and output size.

If these steps are omitted, the CRM21 Master will fail to connect to the Slave at startup, indicating both error d5 (Verification error: non-existent Slave Unit) and d6 (Verification error: unregistered Slave Unit).

Registration table Section 3-4

This section provides some common usage examples to help you get started.

Table 14 Extended Speed I/O Output Words

Word Bit Allocation

76543210

15 14 13 12 11 10 9 8

Instance ID 21: Extended Speed Control Output

n - REF CTR - - RST REV FWD

--------

n + 1 Rotational Speed Reference (default [0.01 Hz])

Rotational Speed Reference

Bit Name Description

FWD Forward/Stop 0: Stop

1: Forward

REV Reverse/Stop 0: Stop

1: Reverse

RST Fault Reset Reset Fault/Trip condition on transi-

tion from 0 to 1

CTR NetCtrl Run command selection.

0: Setting of A002 1: Network controlled

REF NetRef Speed reference selection.

0: Setting of A001 1: Network controlled

Table 15 Extended Speed I/O Input Words

Word Bit Allocation

76543210

15 14 13 12 11 10 9 8

Instance ID 71: Extended Speed Control Input

n ARF RFN CFN RDY DRR DFR WR FLT

Drive Status (see below)

n + 1 Rotational Speed Monitor (default [0.01 Hz])

Rotational Speed Monitor

Bit Name Description

FLT Fault 0: Normal

1: Fault/Trip

WR Warning 0: Normal

1: Warning

DFR During forward run 0: Stop/reverse

1: During forward run

DRR During reverse run 0: Stop/forward

1: During reverse run

RDY Inverter ready 0: Inverter not ready

1: Inverter ready

CFN Ctrl from Net Run command input selection

0: Local 1: CompoNet reference

RFN Ref from Net Speed reference input selection

0: Local 1: CompoNet reference

ARF At reference 0: Accel/decel phase

1: At reference

Drive Status

Value Description

1Startup 2 Not ready 3 Ready 4Enabled 5 Stopping 6 Fault/Trip Stop 7 Faulted/Tripped

4-1 Setting up inverter

Unless otherwise specified, all usage examples make use of the Extended

Speed IO format as the default connection path (Refer to section 3-1 Installa- tion of EDS files, Step 2). Prepare the Inverter and Option Board before start-

ing with the usage examples:

Step 1 Initialize the Inverter mode to Std. IM by first setting b171 = 1 and then

b180 = 1 (Refer to MX2 User’s manual (Cat. No. I570) section 3-6-24).

Step 2 Set the Inverter rating to CT (constant torque) by setting b049 = 0 (Refer to

the MX2 User’s manual section 3-2-5).

Step 3 Configure the Option Board and Network as explained in sections 3-1 Installa-

tion of EDS files and 3-2 Configuring the Option Board with Extended Speed

IO (Output assembly 21, Input assembly 71). Select P046 (Default Connection Path) = 1.

If you configured everything correctly, your output and input I/O words should contain the following data:

SECTION 4

Operations and Monitoring

!Caution Check the Inverter settings for proper Inverter behaviour before actually oper-

ating the Inverter remotely via the network.

Operating the Motor Section 4-2

!Caution The product will be used to control an adjustable speed drive connected to

high voltage sources and rotating machinery that is inherently dangerous if not operated safely. Interlock all energy sources, hazardous locations, and guards in order to restrict the exposure of personnel to hazards. The adjustable speed drive may start the motor without warning. Signs on the equipment installation must be posted to this effect. A familiarity with auto-restart settings is a requirement when controlling adjustable speed drives. Failure of external or ancillary components may cause intermittent system operation, i.e., the system may start the motor without warning or may not stop on command. Improperly designed or improperly installed system interlocks and permissions may render a motor unable to start or stop on command.

4-2 Operating the Motor

4-2-1 Starting the Motor

Step 1 Set A001 = 4 and A002 = 4 so that the Inverter can be controlled using the

CompoNet Option Board.

Note The net control (CTR) and net reference (REF) override bits in the 1

word can be used to override A001 and A002. When these bits are set, it has the same effect as temporarily setting A001 = 4 and A002 = 4. Clearing these bits removes the override, and the Inverter sources are once again determined by these registers. Please note in case the Inverter has version AAAA, override is not supported for A002 = 2. Control using the Option Board is not possible.

Step 2 Set F002 and F003 for adjusting the acceleration and deceleration time of the

motor. Refer to MX2 User’s manual (Cat. No. I570) section B-4.

Step 3 Set the Rotation Speed Reference (see Appendix B Assembly Specification

on page 41) of the Inverter in the 2

Step 4 Set the FWD bit to put the Inverter in run mode. The RUN indicator on the

Inverter should light up at this point. If this is not the case, check your source

selection (please refer to section 3-2 Configuring the Option Board Step 5).

The motor accelerates until it reaches the desired frequency. Notice that the ARF bit is set once the inverter has reached the desired Rotation Speed Reference.

4-2-2 Changing Direction

Step 5 Clear the FWD bit and set the REV bit.

I/O output word to 10.00 Hz.

output

The motor decelerates stops and then accelerates in the opposite direction. ARF bit clears as soon as the Rotation Speed Reference is changed. Once the new Rotation Speed Reference is reached, ARF bit is set again.

4-2-3 Stopping the Motor – Decelerated stop

Step 6 Clear the run bits (FWD or REV) to bring the motor to a controlled (deceler-

ated) stop.

The motor decelerates, and comes to a stop. ARF bit clears as soon as the run bit is cleared.

Before continuing set Rotation Speed Reference to 0 Hz.

Note The motor can also be brought to a stop by setting Rotation Speed Reference

to 0 Hz and leaving the run bits set. The Inverter will however stay in run mode once the motor has reached 0 Hz.

Overriding Inverter inputs Section 4-3

4-2-4 Stopping the Motor – Free-running

An alternative to Step 6 is a free-run stop: The Inverter stops controlling the

motor, and the motor coasts to a stop. Set C001 = 11 (FRS: free-run stop) to assign intelligent input terminal 1 as free-run stop enable. Set the terminal input 1 to ON to enable free-run stop. During a free-run stop, Rotation Speed Monitor immediately drops to 0 and ARF bit is cleared.

4-2-5 Changing Speed Reference and Speed Monitor Scaling

Rotational Speed Reference and Rotational Speed Monitor are word registers. The scaling of these values depend on the inverter's Motor poles setting P049:

1. In case P049 has non-zero value, the Unit is RPM.

2. In case P049 is set to zero, the Unit depends on the inverter mode. If the inverter is in High Frequency (HF) mode, the Unit is 0.1 Hz. The unit will be

0.01 Hz in other modes.

For the second option (Unit is either 0.1 Hz or 0.01 Hz), the maximum frequency which can be set is 400.00 Hz. Please refer to MX2 User's manual (Cat. No. I570) for instructions about inverter modes and parameter P049.

4-3 Overriding Inverter inputs

By using the Option Boards input override functionality, the Inverter Intelligent Terminal Functions can be controlled from the network.

The following example explains how to make use of the Option Board to override the input function Free Run Stop (FRS) using the IO data.

Step 1 Configure the Option Board and Network as explained in sections 3-1 Installa-

tion of EDS files on page 15 and 3-2 Configuring the Option Board on page 15

with Extended Control IO and Multi-function IO monitor (Output assembly 101, Input assembly 151). Select P046 (Default Connection Path) = 4.

Step 2 Set C003 = 11 (FRS: Free Run Stop) to assign intelligent input terminal 3.

Step 3 The output words of assembly 101 contain the CI3 bit see table 16, which

overrides input terminal 3. Set this bit to enable the free run stop.

Please note that as an alternative to override inputs using this assembly with bits CI3 to CI7, also the explicit message writing the Discrete Input Point

Object (0x08) can be used. Please refer to Appendix B Assembly Specifica- tion on page 41 and Appendix E CompoNet Explicit Messages on page 65).

4-4 Controlling Inverter Torque

In addition to Speed control, the MX2-A@ Inverter allows direct control of the motor torque.

!Caution Before following this example, disconnect your motor from any load to prevent

injury or damage to property.

The following example explains how to make use of the Option Board to control the motor torque:

Step 1 Configure the Option Board and Network as explained in sections 3-1 Installa-

tion of EDS files and 3-2 Configuring the Option Board with Control IO and

Multi function IO monitor (Output assembly 101, Input assembly 151). Select P046 (Default Connection Path) = 4.

Controlling Inverter Torque Section 4-4

Table 16 Extended Speed Torque I/O Output Words

Word Bit Allocation

76543210

15 14 13 12 11 10 9 8

Instance ID 123: Extended Speed and Torque Control Output

n - CI7 CI6 CI5 CI4 CI3 REV FWD

CO2 CO1 CR - - - RST FFL

n + 1 Rotational Speed Reference (default [0.01 Hz])

Rotational Speed Reference

n + 2 Torque Reference [1 %]

Torque Reference

n + 3 Torque Compensation Bias [1 %]

Torque Compensation Bias

Bit Name Description

FWD Forward/Stop 0: Stop

1: Forward

REV Reverse/Stop 0: Stop

1: Reverse

RST Fault Reset Reset Fault/Trip condition on transi-

tion from 0 to 1

FFL Force Fault Force external fault/trip from network

CI3 to

CI7

Control/Override Input

0: Reset 1: Set override for Multi Function input 3 to 7.

CO1, CO2,

Set (Relay) Output 0: Reset 1: Set Multi Function 1 to 2

or Relay Output (CR).

Table 17 Extended Speed Torque I/O Input Words

Word Bit Allocation

76543210

15 14 13 12 11 10 9 8

Instance ID 71: Extended Speed Control Input

n FLT WR RDY ARF - DRR DZS DFR

- - MO2 MO1 MR CFN - -

n + 1 Rotational Speed Monitor (default [0.01 Hz])

Rotational Speed Monitor

n + 2 Torque actual [1 %]

Torque actual

n + 3 Output current monitor [0.1 A]

Output current monitor

n + 4 - MI7 MI6 MI5 MI4 MI3 MI2 MI1

--------

Bit Name Description

DFR During forward run 0: Stop/reverse

1: During forward run

DZS During zero speed 0: Non-zero speed

1: During zero speed

DRR During reverse run 0: Stop/forward

1: During reverse run

ARF At reference 0: Accel/decel phase

1: At reference

RDY Inverter ready 0: Inverter not ready

1: Inverter ready

WR Warning 0: Normal

1: Warning

FLT Fault 0: Normal

1: Fault/Trip

CFN Control from net Run command input selection

(0: local, 1: CompoNet)

MO1, MO2,

Monitor (Relay) outputs

0: OFF 1: ON

Step 2 Set C003 = 52 (ATR: permission of torque command input) to assign intelli-

gent input terminal 3 as torque enable. See also section 4-3 Overriding

Inverter inputs

Step 3 Set parameter A044=3 to enable Sensorless Vector Control (SLV).

Step 4 Set parameter P033=6 to assign Torque command input selection to Option

Board.

Step 5 Restart the Inverter or reset the Option Board for the new settings to take

effect.

Note The Inverter will only allow setting of torque related registers if it is configured

to operate with CT rating in Std. IM mode.

Your input and output words should now have the following layout:

Step 6 Set the maximum allowable output frequency in torque mode by configuring

P039 and P040 for the forward- and reverse run directions. Be careful to select safe limits for your test setup.

Step 7 Set the Rotation Speed Reference (see Appendix B Assembly Specification

Step 8 Set the Torque Reference of the Inverter in the 3

Step 9 Set the FWD bit to put the Inverter in run mode. The motor will accelerate to a

Step 10 Override the input terminal 3 (CI3) to enable torque command input.

on page 41) of the Inverter in the 2

constant forward output frequency.

I/O output word to 10.00 Hz.

I/O output word to 20%.

Faults and Trips Section 4-5

The motor either accelerates or decelerates depending on the load. The output frequency is limited by the P039 setting. The output torque is given by d012.

Step 11 To change the torque command direction, clear the FWD bit and set the REV

bit.

The motor decelerates and accelerates in the opposite direction. The output frequency is limited by the P040 setting.

Note As an alternative for the overriding of input terminal 3 from the network at step

10, also the physical input terminal can be used.

4-5 Faults and Trips

4-5-1 External Trip

You may want to trip the Inverter from your PLC program. Not all assemblies support setting the external trip by using a bit in IO Data. Basically there are two options:

• Select an assembly which support this trip set in the output data.

• Using explicit message to set the Force Fault/Trip attribute in the Control

Supervisor Object (Class 29 Hex, Instance 01 Hex, Attribute 11 Hex).

The two Extended Control IO assemblies (Output 101, Input 151) contains the FFL (Force Fault/Trip) bit and can be used for this feature.

Step 1 Follow the instructions sections 3-1 Installation of EDS files and 3-2 Configur-

Step 2 Set bit 8 (FFL) of the first word of the output data to trip the Inverter.

4-5-2 Clearing a Trip

!WARNING In the event the Inverter is in a Trip state, be sure to investigate the cause of

Step 1 Please clear the FWD and REV bits in your PLC program when a rising edge

Step 2 Set the RST bit of the output assembly to clear the trip.

ing the Option Board to configure the assemblies.

The alternative is to use the explicit message mechanism to generate the

external trip. Please refer to Appendix E CompoNet Explicit Messages exam-

ple 3 for a description how to do this.

When the inverter trips due to a fault condition first analyse the trip cause as

explained in section 5-1 Troubleshooting Using the LED Indicators on page 31 or section 5-3 Maintenance and Inspection on page 36.

Notice that the FLT bit is set (present in all output assemblies) when the Inverter trips.

this Trip state thoroughly before clearing the Trip. Not checking the cause may result in unexpected operation.

is detected on FLT.

!WARNING Always clear the run bits FWD and REV in your PLC program on the rising

edge of the FLT bit. Not doing so may result in the motor starting unexpectedly when the trip is cleared via CompoNet or the „Stop/reset“ button on the Inverter

Accessing Parameters Section 4-6

Codenode address

Class ID Instance ID

Code

Service

Attribute ID

280000

Command0EDestination

280200

000000

65280000132C01

280200

Source Service

000004

Code received node address Code

Command End Code No. of bytes

4-6 Accessing Parameters

CompoNet explicit messages sent from the Master Unit to the 3G3AX-MX2-CRT-E Unit can be used to access any parameter from the Unit

or the MX2-A@ Inverter. Please refer to the Appendix E CompoNet Explicit Messages on page 65 for details and examples.

Refer to the CompoNet Master Units Operation manual (Cat. No. W456) for details on how to send the explicit messages to the 3G3AX-MX2-CRT-E. Below are examples for usage of the OMRON CJ1W-CRM21 Master Unit with the FINS Explicit Message Send command (2802).

4-6-1 Accessing General (AC Drive Profile) Objects

Reading the value of MX2-A@ inverter input terminal [4].

Command:

Response:

Command End Code No. of bytes Source

Code

The value of input terminal [4] is ON.

received node address Code

Service

4-6-2 Accessing Inverter parameter using Function Code Object

Writing the value of the acceleration time (F002) to 3.00 seconds (012C Hex). The parameter F002 corresponds to address 5002 (138A Hex). Please note the swapping of the data following CIP data type encoding.

Command:

Destination Service Instance IDCommand

Code Code

node address

Response:

Class ID Data

Attribute ID

Data

4-7 Flexible Format

The Flexible format lets you operate the Inverter using the Modbus registers directly. For CompoNet, the maximum of 8 words can be freely configured by the user. Parameters P160 to P167 and P170 to P177 are used to map Modbus registers into the cyclically exchanged IO data. User parameters P160 to P167 configure the output data words where parameters P170 to P177 configure the input data words.

Please refer to the Appendix F Flexible Format on page 73 for details on the

flexible mode.

Flexible Format Section 4-7

0000

+5+6+7

Value

F001 (0001h/0002h)

0000

Word offset

Coil data 0+4-

--0

Value

Name

Bit

0000

dec hex

1514131211109876543210

ONT RNT TRQ UV - OTQ FA3 AL OD OL FA2 FA1 RUN - Rdy Dir

0000000000000010

FA3 OTQ UV

RNT ONT

Value

Name

Bit

0001

0000

0002

0000

000000000

Word offset

Invstat C

d001 (1001h/1002h)

Value

+6+2+3

Coil data 1

Dir Rotation direction AL Alarm signal

Rdy Inverter ready Set frequency reached RUN Running Over-torque FA1 Constant-speed reached Undervoltage FA2 Set frequency overreached TRQ Torque limited

Operation time over Plug-in time over

Invstat C Inverter status C (Refer to Inverter Manual section B-4-2)

OL Overload advance notice OD Output deviation for PID control

4-7-1 Typical Configuration

Step 1 Configure the Option Board and Network as explained in sections 3-1 Installa-

tion of EDS files and 3-2 Configuring the Option Board.

Step 2 Set parameters P160 to 1F01h to map coil data 0 as the first output word.

Step 3 Set parameters P161 and P162 to 0001h and 0002h to map the Modbus fre-

quency reference (F001) as the 2

Step 4 Set parameter P170 to 0005h to map Inverter status C as the first input word.

Step 5 Set parameter P171 to 1E01h to map coil data 1 (coil no 0010h to 001Fh) into

the second input word.

Step 6 Set parameters P172 and P173 to 1001h and 1002h to map the Modbus fre-

quency monitor (d001) as the third and fourth input word.

Step 7 Restart the Inverter or reset the Option Board for the new settings to take

effect.

If you configured everything correctly, your output and input words should have the following mapping:

Table 18 Flex Mode Output Area with Typical Configuration

and 3rd output words.

(see note)

dec hex

1514131211109876543210

- In7 In6 In5 In4 In3 In2 In1 - - RS EXT Dir Opr -

0000000000000000

Opr Operation command Dir Rotation direction command Intelligent input terminal [4] EXT RS Trip reset Intelligent input terminal [6] In1 Intelligent input terminal [1] In2 Intelligent input terminal [2]

External Trip Intelligent input terminal [5]

Table 19 Flex Mode Input Area with Typical Configuration

Intelligent input terminal [3]In3 In4 In5 In6 In7 Intelligent input terminal [7]

Confirm the Output has a data size of 3 words and the Input has 4 words. This

Note Do not set bit 15 of the Coil data 0 to ON. The operation status coil (000Fh)

is because P163 to P167 and P174 to P177 are all set to zero.

cannot be used in the output process area.

Flexible Format Section 4-7

Value

Name

Bit

Word offset

Coil data 0

Value

F001 (0001h/0002h)

---

+5+6+7

0002

0000

03E8

0000

+1000

0000

Value

+1000

Name

Bit

0003

0000

001A

0000

d001 (1001h/1002h)

03E8

Value

+6+2+3

Coil data 1

Word offset

Invstat C+4-

4-7-2 Operating the Motor

Step 8 Set A001 = 3 and A002 = 3 so that the Inverter can be controlled using the

Modbus registers in Flexible mode.

Step 9 Set the Opr bit to put the Inverter in run mode. The RUN indicator on the

Inverter should light up at this point. If this is not the case, check your source selection.

Step 10 Change F001 in the Output data to the desired frequency (E.g. 1000 for

10.00 Hz)

Table 20 Flex Mode Output Area with Motor Running Forward

dec hex

1514131211109876543210

- In7 In6 In5 In4 In3 In2 In1 - - RS EXT Dir Opr -

000000000000001 0

The motor accelerates until it reaches the desired frequency. Notice that the FA1 bit is set once the inverter has reached the desired reference frequency.

Table 21 Flex Mode Input Area with Motor Running Forward

Step 11 Set Dir to reverse the direction of the motor. The motor decelerates, stops and

then accelerates in the opposite direction. The FA1 bit clears as soon as the reference frequency is changed. Once the new reference frequency is reached, the FA1 bit is once again set.

Step 12 Clear the Opr bit to stop the motor. The motor decelerates and comes to a

halt.

4-7-3 Faults and Trips

User trips can be generated by setting the EXT bit in coil data 0. You must always immediately clear the Opr bit in your PLC program when the Unit indicates it is in Trip status (for example when AL bit is set ON). If the Opr bit is set when the trip condition is cleared, the Inverter will immediately start running!

!WARNING Always clear the Opr bit in your PLC program when the AL bit is set ON by the

Inverter. Not doing so may result in the motor starting unexpectedly when the trip is cleared.

dec hex

1514131211109876543210

ONT RNT TRQ UV - OTQ FA3 AL OD OL FA2 FA1 RUN - Rdy Dir

0000000000011010

Set and clear the RS bit in coil data 0 to clear a trip.

!WARNING Always clear the RS bit after setting it. Not doing so will result in new trip con-

ditions automatically being cleared.

Limitations Caused by Inverter Mode and Rating Selection Section 4-8

4-8 Limitations Caused by Inverter Mode and Rating Selection

The Inverter mode and rating selection directly affects several aspects of the Option Board usage. Refer to the MX2 User’s manual section 3-6-24. The following table lists the most common consequences of the various Inverter modes and ratings:

Table 22 Limitations Caused by Inverter Mode and Rating Selection

Inverter Mode and

Rating

d060 0 (1-C) 1 (1-v) 2 (H-1) 3 (P)

Rotational speed scaling 0.01 Hz 0.1 Hz 0.01 Hz

Torque-related registers Available Not available (see note 1)

Note 1 The Inverter will trip due to a cyclic mapping fault if you use torque-related

registers in the process area when not available.

Standard Induction Motor High

Constant

Torq ue

Var iable

Torq ue

Frequency

Permanent

Magnet

Limitations Caused by Inverter Mode and Rating Selection Section 4-8

Troubleshooting and Maintenance

MSMSMSMSMS

MS NS

5-1 Troubleshooting Using the LED Indicators

The two bi-color LED indicators on the Option Board provide information on the Option Board mode and status and the network status.

When an error occurs, the Option Board trips the Inverter so that an error code is displayed on the fourdigit display of the Inverter. Use the error code to help troubleshoot the error.

In the following sections typical LED indicator and four-digit Inverter display patterns are provided to assist in troubleshooting. To show the status of the indicators, the following conventions are used:

MS NS

SECTION 5

OFF

RED

GREEN

Flashing

Not important (Ignore)

Inverter error code

Not important (Ignore)

Tip Do not clear the trip before you are finished troubleshooting an error. When

you clear the trip, the error code is cleared from the four-digit display. You may therefore lose the error information before you are able to start troubleshooting. Checking data in trip history is still an option in this case.

5-1-1 Option Board or Inverter Errors

During the Initialization process the MS and NS indicator shortly blink GREEN and RED to show correct operation of the indicator. Once the initialization has been completed correctly, the MS indicator will lit GREEN.and the NS indicator will be OFF. The table below shows the indicator and display patterns caused by Option Board or Inverter Errors.

Table 23 Option Board or Inverter Errors

Display &

Indicators

The Inverter does not power up. Follow the instruction provided in the MX2 User’s manual (Cat.

The Option Board connector is damaged Replace the Option Board.

The Inverter RS input is ON Switch the Inverter RS input OFF.

Possible Cause(s) Corrective Action

No. I570) section 6-1-4 to troubleshoot.

Troubleshooting Using the LED Indicators Section 5-1

MS NS

Table 23 Option Board or Inverter Errors

Display &

Indicators

The Option Board encountered a fatal error during Power-on

The Inverter does not support a 3G3AX-

MX2-CRT-E (Refer to section 5-1-2 Con- figuration Errors)

The Option Board connector is damaged Replace the Option Board.

The Option Board encountered a fatal error during Operation.

Possible Cause(s) Corrective Action

Check if the Option Board is mounted properly and restart the Option Board. If the problem persists, replace the Option Board.

Replace the Inverter with a later version.

Check if the option is mounted properly and restart the Option Board. If the problem persists, replace the Option Board

The Inverter is tripped with the Force

Clear the FFL Force external fault bit and reset the trip.

external Fault/Trip through the fieldbus.

The Inverter detected a fatal error in the operation of the Option Board.

Check if the option is mounted properly and restart the Option Board. If the problem persists, replace the Option Board

Troubleshooting Using the LED Indicators Section 5-1

MS NS

5-1-2 Configuration Errors

If the Option Board is correctly configured, the MS indicator will lit GREEN The table below shows the indicator and display patterns caused by configuration errors.

Table 24 Configuration Errors

Display &

Indicators

One of the configuration parameters P160 – P179 has been rejected by the Inverter.

Your Inverter settings are not compatible with this version of the 3G3AX-MX2-CRTE.

Possible Cause(s) Corrective Action

Check (and correct) the following items: STEP I:

• Does one of the parameters P168, P169, P178 or P179 contain a value which is not zero?

• Is one of the parameters P160 to P167 or P170 to P177 specifying a Modbus register that does not exist?

• If one of the parameters P160 – P167 is specifying a doubleword Modbus register: Are both the low- and high-words specified in sequence by two consecutive parameters?

• If one of the parameters P170 – P177 is specifying a doubleword Modbus register: Are both the high- and low-words specified in sequence by two consecutive parameters?

• Is a specific Modbus register specified twice in the output parameter registers P160 – P167?

• Is one of the output parameters P160 – P167 specifying a Modbus register that is read only? (A register is read-only if it has an ‘R’ in the ‘R/W’ column in section B-4-2 of the MX2 User’s manual (Cat. No. I570).)

• Is one of the output parameters P160 – P167 specifying a Modbus register of which the parameter is not run-mode editable? (A parameter is not run-mode editable if it has an ‘’ in the ‘Run Mode Edit’ column in section 3 of the MX2 User’s manual.)

STEP II: Restart the system by one of the following method

• Power OFF and ON

• Press the stop button on the Operator panel.

• Use the RS function of the intelligent input terminal.

Recovery via the fieldbus:

• Use Modbus Class Object to set the Trip reset coil (04h) in coil register 0x1F01.

• Check P046 value in range [0..7] and restart unit.

• Reset the Inverter to factory defaults. If the problem persists, contact your local OMRON representative for assistance.

Troubleshooting Using the LED Indicators Section 5-1

MS NS

5-1-3 CompoNet Errors

If the CompoNet master is correctly configured and there are no wiring errors, the NS indicator will lit GREEN. The table below shows the indicator patterns caused by configuration CompoNet errors.

Table 25 CompoNet Errors

Display &

Indicators

Waiting for connection In case the Master Unit is using the Registration table function-

CompoNet Node address (P192) does not match current online address of the Unit.

Possible Cause(s) Corrective Action

ality:

• Does the Registration table have correct input and output assembly length (check in CX-Integrator)?

If not, perform sequence as defined in Section 3-3 Configuring the Network on page 18.

Restart the Unit.

The CompoNet master cannot communicate with the Option Board because the node address is already is use.

The Option Board detects: communication idle or communication timeout during RUN mode (P044).

Connection time-out. The Option Board detects communication lost.

5-1-4 Commisioning Mode

When using one of the OMRON tools during commissioning time, the 3G3AX-MX2-CRT-E can be set into commissioning mode. A clear indication will be given by the tool.

Commissioning mode is NOT an error, but it can influence normal system operation. During commissioning mode, Inverter parameter access takes priority over cyclic data exchange. Accessing Inverter parameters will therefore delay cyclic data exchange causing unexpected latencies.

Check (and correct) the following items:

• Does the Slave Unit on the CompoNet network also have the same node address?

Check (and correct) the following items:

• Is the CompoNet master sending IDLE messages? Check P048 to select the Action on Network Idle.

• Increase the value of P044, the timeout value.

Check (and correct) the following items: Is the ground cable of the option board connected with a

ground terminal of the MX2 Inverter? Are the MX2 installation guidelines to comply with EMC recom-

mendations properly implemented (refer to MX2 User’s manual (Cat. No. I570) section D-1)?

Are the correct pins wired on the CompoNet connector? Are there any short circuits or line interruptions?

!Caution Make sure that commissioning mode is disabled before operating the system.

Other Error Causes and Error Procedures Section 5-2

5-2 Other Error Causes and Error Procedures

This section explains about errors which are not shown as specific LED indicator states.

Table 26 Other Error Causes and Error Procedures

Error event Possible cause and procedure

Within CX-Integrator, the download or upload of the parameters of the Unit fail.

Explicit message access of the parameters (using Function Code object or Modbus Register object) fail.

The Inverter may have limited write access to the parameters based on the Inverter mode selected.

The Inverter may be in Trip state, which prevents parameters to be downloaded.

Check the proper Inverter mode and state before attempting downloading again.

The Inverter may have limited write access to the parameters based on the Inverter mode selected.

The Inverter may be in Trip state, which prevents parameters to be downloaded.

Check the proper Inverter mode and state before attempting downloading again.

Maintenance and Inspection Section 5-3

5-3 Maintenance and Inspection

5-3-1 Replacing the Option Board

!HIGH VOLTAGE Always Switch OFF the mains power supply to the Inverter before removing

the Option Board. Wait for the time specified on the Inverter front cover for the capacitors to discharge. Not doing so may result in electrical shock.

Step 1 Loosen the faulty Option Board

mounting screw.

Step 2 Pull the faulty Option Board straight

out of the Inverter while pushing down on the indicated sides to release the snap-fits.

Step 3 For Inverters up to 4.0 kW only:

loosen the screw(s) of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws.

Maintenance and Inspection Section 5-3

Step 4 Unscrew and remove the faulty Option Board grounding cable. Keep the

screw and washers, but set the faulty Option Board aside.

1-phase 200 V 0.1 - 2.2 kW 3-phase 200 V 0.1 - 3.7 kW 3-phase 400 V 0.4 - 4.0 kW

Step 5 Secure the replacement Option Board grounding cable to the MX2-A@

Inverter using the mounting screw saved in .Unscrew and remove the faulty Option Board grounding cable. Keep the screw and washers, but set the faulty Option Board aside.

3-phase 200 V 5.5 - 15 kW 3-phase 400 V 5.5 - 15 kW

Step 6 If removed in Step 3, mount the termi-

nal cover again and tighten the screw(s).

Step 7 Push the replacement Option Board

into Inverter to replace the removed Option Board until it clicks into place

Maintenance and Inspection Section 5-3

Step 8 Press down on the indicated corner

of the replacement option board housing to ensure proper connection of the option board connector

Step 9 Check that there is

no gap between the top edges of the replacement Option Board and the Inverter casing.

Step 10 Secure the replacement Option

Board in place with the mounting screw (do not over-tighten).

!Caution When replacing an Inverter be sure that all Inverter settings of the Inverter

being replaced are restored to the replacement.

APPENDIX A

Glossary

Bit Slave Units Bit Slave Units are Slave Units that are allocated units of 2 bits in I/O memory

of the CPU Unit. Bit Slave Units provide 2 or 4 digital contact I/O points and have Standard or Sheathed Flat Cable already connected.

Electronic Data Sheet (EDS) Files

Explicit Messaging Explicit messages are acyclic communication messages used for configura-

Inverter A device that electronically changes DC to AC current through an alternating

Registration Table Master Unit's Registration Table containing Slave Unit data (i.e., the node

Repeater Units Units that can be used to expand the network by extending trunk lines or

Torque The rotational force exerted by a motor shaft. The units of measurement con-

Text files which are used by network configuration tools such as CX-Integrator to configure the system. The configuration consists of CompoNet network related settings and may contain additional configurable parameters.

tion or monitoring the devices over CompoNet

process of switching the input to the output, inverted and non-inverted. It contains three inverter circuits to generate 3-phase output to the motor.

address and corresponding Slave Unit model number) of each registered Slave Unit.

This table can be registered from the CX-Integrator to verify the Slave Units actually participating in the network and prevent unregistered Slave Units from participating in the network.

branching.

sist of the distance (radius from shaft center axis) and force (weight) applied at that distance. Units are usually given as pound-feet, ounce-inches, or Newton-meters.

Trip event An event that causes the inverter to stop operation is called a "trip" event (as

in tripping a circuit breaker). The inverter keeps a history log of trip events. They also require an action to clear.

Word Slave Units Word Slave Units are Slave Units that are allocated units of 16 bits (i.e.,

1 word) in I/O memory of the CPU Unit.

Appendix A

B-1 Basic Speed Control IO (20/70)

APPENDIX B

Assembly Specification

Assembly ID 20: Basic Speed Control Output

Table B-1 Basic Speed Control Output - Assembly 20 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n0-----RST-FWD

1--------

n + 1 2 Rotational Speed Reference (Low Byte)

3 Rotational Speed Reference (High Byte)

Table B-2 Basic Speed Control Output -

Name Description

FWD Forward run command

0: Stop 1: Forward run

RST Fault reset

Reset fault / trip condition on transition from 0 to 1

Rotational Speed Reference

Reference rotational speed. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

If Motor poles setting for RPM (inverter parameter P049) is set to zero, the Unit depends on the inverter mode (d060): d060 = 2 (High Frequency mode): Unit is [0.1 Hz] d060 != 2 (High Frequency mode): Unit is [0.01 Hz]

Assembly 20 Description

Note For safety reasons, the FWD, REV and RST command operation requires a

rising edge (0 to 1 transition) after power on and fault/trip reset.

Assembly ID 70: Basic Speed Control Input

Table B-3 Basic Speed Control Input - Assembly 70 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n0-----DFR-FLT

1--------

n + 1 2 Rotational Speed Monitor (Low Byte)

3 Rotational Speed Monitor (High Byte)

Table B-4 Basic Speed Control Input - Assembly 70 Description

Name Description

FLT Fault

0: Normal 1: Fault/trip

DFR During forward run

Rotational Speed Monitor

0: Stop/reverse 1: During forward run

Actual rotational speed monitor. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Extended Speed Control IO (21/71) Appendix B

B-2 Extended Speed Control IO (21/71)

Assembly ID 21: Extended Speed Control Output

Table B-5 Extended Speed Control Output - Assembly 21 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 - REF CTR - - RST REV FWD

1--------

n + 1 2 Rotational Speed Reference (Low Byte)

3 Rotational Speed Reference (High Byte)

Table B-6 Extended Speed Control Output - Assembly 21 Description

Name Description

FWD Forward run command

0: Stop 1: Forward run

REV Reverse run command

0: Stop 1: Reverse run

RST Fault reset

CTR NetCtrl run command selection

REF NetRef speed reference selection

Rotational Speed Reference

Reset fault / trip condition on transition from 0 to 1

0: Setting of inverter parameter A002 1: Network controlled

0: Setting of inverter parameter A001 1: Network controlled

Reference rotational speed. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Note For safety reasons, the FWD, REV and RST command operation requires a

Assembly ID 71: Extended Speed Control Input

rising edge (0 to 1 transition) after power on and fault/trip reset.

Table B-7 Extend ed Speed Control Input - Assembly 71 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 ARF RFN CFN RDY DRR DFR WR FLT

1Drive status

n + 1 2 Rotational Speed Monitor (Low Byte)

3 Rotational Speed Monitor (High Byte)

Table B-8 Extend ed Speed Control Input - Assembly 71 Description

Name Description

FLT Fault

0: Normal 1: Fault/trip

WR Warning

0: Normal 1: Warning

DFR During forward run

0: Stop/reverse 1: During forward run

DRR During reverse run

0: Stop/forward 1: During reverse run

Extended Speed and Torque Control IO (123/173) Appendix B

Table B-8 Extended Speed Control Input - Assembly 71 Description (continued)

Name Description

RDY Inverter ready status

CFN Ctrl from net: run command input selection

RFN Ref from net: speed reference input selection

ARF At reference

Drive Status Drive Status

Rotational Speed Monitor

0: Inverter not ready 1: Inverter ready

0: Local 1: CompoNet reference

0: Acceleration or deceleration phase 1: At reference

1: Startup 2: Not ready 3: Ready 4: Enabled 5: Stopping 6: Fault / trip stop 7: Faulted / tripped

Actual rotational speed monitor. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

B-3 Extended Speed and Torque Control IO (123/173)

Assembly ID 123: Extended Speed and Torque Control Output

Table B-9 Extended Speed and Torque Control Output - Assembly 123 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 -REFCTR- -RSTREVFWD

1--------

n + 1 2 Rotational Speed Reference (Low Byte)

3 Rotational Speed Reference (High Byte)

n + 2 4 Torque Reference (Low Byte)

5 Torque Reference (High Byte)

Table B-10 Extended Speed and Torque Control Output - Assembly 123 Description

Name Description

FWD Forward run command

0: Stop 1: Forward run

REV Reverse run command

0: Stop 1: Reverse run

RST Fault reset

Reset fault / trip condition on transition from 0 to 1

CTR NetCtrl run command selection

0: Setting of inverter parameter A002 1: Network controlled

REF NetRef speed reference selection

0: Setting of inverter parameter A001 1: Network controlled

Extended Speed and Torque Control IO (123/173) Appendix B

Table B-10 Extended Speed and Torque Control Output - Assembly 123 Description

Name Description

Rotational Speed Reference

Torque Reference

Note For safety reasons, the FWD, REV and RST command operation requires a

rising edge (0 to 1 transition) after power on and fault/trip reset.

Reference rotational speed. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Reference torque. Unit: [%]

Assembly ID 173: Extended Speed and Torque Control Input

Table B-11 Extended Speed and Torque Control Input - Assembly 173 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 ARF RFN CFN RDY DRR DFR WR FLT

1Drive status

n + 1 2 Rotational Speed Monitor (Low Byte)

3 Rotational Speed Monitor (High Byte)

n + 2 4 Torque Actual (Low Byte)

5 Torque Actual (High Byte)

Table B-12 Extended Speed and Torque Control Input - Assembly 173 Description

Name Description

FLT Fault

0: Normal 1: Fault/trip

WR Warning

0: Normal 1: Warning

DFR During forward run

0: Stop/reverse 1: During forward run

DRR During reverse run

0: Stop/forward 1: During reverse run

RDY Inverter ready status

0: Inverter not ready 1: Inverter ready

CFN Ctrl from net: run command input selection

0: Local 1: CompoNet reference

RFN Ref from net: speed reference input selection

0: Local 1: CompoNet reference

ARF At reference

0: Acceleration or deceleration phase 1: At reference

Drive Status Drive Status

1: Startup 2: Not ready 3: Ready 4: Enabled 5: Stopping 6: Fault / trip stop 7: Faulted / tripped

Special IO (100/150) Appendix B

Table B-12 Extended Speed and Torque Control Input - Assembly 173 Description

Name Description

Rotational Speed Monitor

Torque Actual Actual torque monitor. Unit: [%]

Actual rotational speed monitor. Unit: [RPM].

B-4 Special IO (100/150)

Assembly ID 100: Special Output

Table B-13 Special Output - Assembly 100 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 Function Code

n + 1 2 Register Number (Low Byte)

3 Register Number (High Byte)

n + 2 4 Register Data Word 0 (Low Byte)

5 Register Data Word 0 (High Byte)

n + 3 6 Register Data Word 1 (Low Byte)

7 Register Data Word 1 (High Byte)

Table B-14 Special Output - Assembly 100 Description

Name Description

Function Code Special IO function code (in Hex):

03 Read single word 10 Write single word 43 Read double word 50 Write double word

Note these codes are not the same as the explicit message service code.

The modbus register number corresponding to a specific inverter parameter to be written.

The data to write to the specified register. Word 0 is the least significant word. Word 1 is the most significant word (zero in case of single word write).

Assembly ID 150: Special Input

Table B-15 Special Input - Assembly 150 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 Function Code

n + 1 2 Register Number (Low Byte)

3 Register Number (High Byte)

n + 2 4 Register Data Word 0 (Low Byte)

5 Register Data Word 0 (High Byte)

n + 3 6 Register Data Word 1 (Low Byte)

7 Register Data Word 1 (High Byte)

Extended Control IO (101/151/153) Appendix B

Table B-16 Special Input - Assembly 150 Description

Word Byte Write success Read success Failure

n 0 0x10 / 0x50 0x03 / 0x43 Function code OR'ed

1---

n + 1 2 Register Number (Low Byte)

3 Register Number (High Byte)

n + 2 4 - Register Data Word

0 (Low Byte)

5 - Register Data Word

0 (High Byte)

n + 3 6 - Register Data Word

7 - Register Data Word

1 (Low Byte)

1 (High Byte)

The error codes for the Special IO operation are listed here below.

Table B-17 Special Input - Assembly 150 Errors

Fault code

01 Hex Function code error A code other than 03 / 10 / 43 or 50 Hex has

02 Hex Register number error The specified register number does not

04 Hex Slave device failure Option inverter communication failure

21 Hex Data setting error An upper or lower limit for the write data set-

22 Hex Writing mode error The inverter is in the wrong mode

23 Hex Register size error. Used 2 bytes read/write on 4 bytes register

Name Description

been set as function code.

exist.

ting range was exceeded

or 4 bytes read/write on 2 bytes register

with 0x80

Fault code

B-5 Extended Control IO (101/151/153)

Assembly ID 101: Extended Control Output

Table B-18 Extended Control Output - Assembly 101 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 - CI7 CI6 CI5 CI4 CI3 REV FWD

1 CO2 CO1 CR - - - RST FFL

n + 1 2 Rotational Speed Reference (Low Byte)

3 Rotational Speed Reference (High Byte)

n + 2 4 Torque Reference (Low Byte)

5 Torque Reference (High Byte)

n + 3 6 Torque Compensation Bias (Low Byte)

7 Torque Compensation Bias (High Byte)

Table B-19 Extended Control Output - Assembly 101 Description

Name Description

FWD Forward run command

0: Stop 1: Forward run

REV Reverse run command

0: Stop 1: Reverse run

CI3 - CI7 Control / override for multi function input terminal [3] to [7]

0: Reset 1: Override input

Extended Control IO (101/151/153) Appendix B

Table B-19 Extended Control Output - Assembly 101 Description (continued)

Name Description

FFL Force external fault/trip

RST Fault reset

C01, C02, CR Set (relay) output

Rotational Speed Reference

Torque Reference

Torque Compensation Bias

Note For safety reasons, the FWD, REV and RST command operation requires a

rising edge (0 to 1 transition) after power on and fault/trip reset.

Set external fault / trip state on transition from 0 to 1

Reset fault / trip condition on transition from 0 to 1

0: Reset 1: Set multi function output [1] to [2] or relay output (CR)

Reference rotational speed. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Reference torque. Unit [%]

Compensation bias torque. Unit: [%]

Assembly ID 151: Extended Control Input

Table B-20 Extended Control Input - Assembly 151 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 FLT WR RDY ARF - DRR DZS DFR

1--MO2MO1MRCFN- -

n + 1 2 Rotational Speed Monitor (Low Byte)

3 Rotational Speed Monitor (High Byte)

n + 2 4 Torque Actual (Low Byte)

5 Torque Actual (High Byte)

n + 3 6 Output Current Monitor (Low Byte)

7 Output Current Monitor (High Byte)

Table B-21 Extended Control Input - Assembly 151 Description

Name Description

DFR During forward run

0: Stop/reverse 1: During forward run

DZS During zero speed

0: Non-zero speed 1: During zero speed

DRR During reverse run

0: Stop/forward 1: During reverse run

ARF At reference

0: Acceleration or deceleration phase 1: At reference

RDY Inverter ready status

0: Inverter not ready 1: Inverter ready

WR Warning

0: Normal 1: Warning

FLT Fault

0: Normal 1: Fault/trip

Extended Control IO (101/151/153) Appendix B

Table B-21 Extended Control Input - Assembly 151 Description (continued)

Name Description

CFN Ctrl from net: run command input selection

MO1, MO2, MR

Rotational Speed Monitor

Torque Actual Actual torque monitor. Unit: [%]

Output current monitor

0: Local 1: CompoNet reference

Monitor (relay) outputs 0: OFF 1: ON

Actual rotational speed monitor. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Output current monitor. Unit: [0.1 A]

Assembly ID 153: Extended Control + Multi Function Input

Table B-22 Extended Control + Multi Function Input - Assembly 153 Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 FLT WR RDY ARF - DRR DZS DFR

1--MO2MO1MRCFN- -

n + 1 2 Rotational Speed Monitor (Low Byte)

3 Rotational Speed Monitor (High Byte)

n + 2 4 Torque Actual (Low Byte)

5 Torque Actual (High Byte)

n + 3 6 Output Current Monitor (Low Byte)

7 Output Current Monitor (High Byte)

n + 4 8 - MI7 MI6 MI5 MI4 MI3 MI2 MI1

9--------

Table B-23 Extended Control + Multi Function Input - Assembly 153 Description

Name Description

DFR During forward run

0: Stop/reverse 1: During forward run

DZS During zero speed

0: Non-zero speed 1: During zero speed

DRR During reverse run

0: Stop/forward 1: During reverse run

ARF At reference

0: Acceleration or deceleration phase 1: At reference

RDY Inverter ready status

0: Inverter not ready 1: Inverter ready

WR Warning

0: Normal 1: Warning

FLT Fault

0: Normal 1: Fault/trip

CFN Ctrl from net: run command input selection

0: Local 1: CompoNet reference

Extended Speed and Acceleration Control IO (110/111) Appendix B

Table B-23 Extended Control + Multi Function Input - Assembly 153 Description

Name Description

MO1, MO2, MRMonitor (relay) outputs

Rotational Speed Monitor

Torque Actual Actual torque monitor. Unit: [%]

Output current monitor

MI1 to MI7 Monitor multi function inputs [1] to [7]

0: OFF 1: ON

Actual rotational speed monitor. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Output current monitor. Unit: [0.1 A]

0: OFF 1: ON

B-6 Extended Speed and Acceleration Control IO (110/111)

Assembly ID 110: Extended Speed and Acceleration Control Output

Table B-24 Extended Speed and Acceleration Control Output - Assembly 110

Allocation

Word Byte Bit Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n 0 - REF CTR - FRS RST REV FWD

1--------

n + 1 2 Rotational Speed Reference (Low Byte)

3 Rotational Speed Reference (High Byte)

n + 2 4 Acceleration Time (Low Byte)

5 Acceleration Time (High Byte)

n + 3 6 Deceleration Time (Low Byte)

7 Deceleration Time (High Byte)

Table B-25 Extended Speed and Acceleration Control Output - Assembly 110

Description

Name Description

FWD Forward run command

0: Stop 1: Forward run

REV Reverse run command

RST Fault reset

FRS Activate Free run stop (coasting)

CTR NetCtrl run command selection

REF NetRef speed and acceleration/deceleration reference selection

Rotational Speed Reference

0: Stop 1: Reverse run

Reset fault / trip condition on transition from 0 to 1

0: No action 1: Free run stop

0: Setting of inverter parameter A002 1: Network controlled

0: Setting of inverter parameters A001, F002 and F003 1: Network controlled

Reference rotational speed. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Extended Speed and Acceleration Control IO (110/111) Appendix B

Table B-25 Extended Speed and Acceleration Control Output - Assembly 110

Description (continued)

Name Description

Note For safety reasons, the FWD, REV and RST command operation requires a

Assembly ID 111: Extended Speed and Acceleration Control Input

Acceleration time

Deceleration time

rising edge (0 to 1 transition) after power on and fault/trip reset.

Table B-26 Extended Speed and Acceleration Control Input - Assembly 111

Word Byte Bit Allocation

n 0 MI3 MI2 MI1 ARF - FLT DRR DFR

n + 1 2 Rotational Speed Monitor (Low Byte)

n + 2 4 Output Current Monitor (Low Byte)

n + 3 6 Trip Cause

Reference acceleration time. Unit: [0.1 s]

Range of setting [0.1 to 3600.0]

Be sure to set the REF bit to control the acceleration or deceleration time using this assembly. Otherwise the F002 and F003 will be used independent of parameter A001.

Reference deceleration time. Unit: [0.1 s]

Range of setting [0.1 to 3600.0]

Be sure to set the REF bit to control the acceleration or deceleration time using this assembly. Otherwise the F002 and F003 will be used independent of parameter A001.

Allocation

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1Drive status

3 Rotational Speed Monitor (High Byte)

5 Output Current Monitor (High Byte)

7 RFN CFN - - MI7 MI6 MI5 MI4

Table B-27 Extended Speed and Acceleration Control Input - Assembly 111

Description

Name Description

DFR During forward run

0: Stop/reverse 1: During forward run

DRR During reverse run

FLT Fault

ARF At reference

MI1 to MI7 Monitor multi function inputs [1] to [7]

CFN Ctrl from net: run command input selection

RFN Ref from net: speed reference input selection

0: Stop/forward 1: During reverse run

0: Normal 1: Fault/trip

0: Acceleration or deceleration phase 1: At reference

0: OFF 1: ON

0: Local 1: CompoNet reference

Extended Speed and Acceleration Control IO (110/111) Appendix B

Table B-27 Extended Speed and Acceleration Control Input - Assembly 111

Description (continued)

Name Description

Drive Status Drive Status

1: Startup 2: Not ready 3: Ready 4: Enabled 5: Stopping 6: Fault / trip stop 7: Faulted / tripped

Rotational Speed Monitor

Output current monitor

Trip Cause Returns direct trip cause. Value 1 to 99 decimal correspond to trip

Actual rotational speed monitor. Unit: [RPM]/[0.1 Hz]/[0.01 Hz].

Output current monitor. Unit: [0.1 A]

E01 to E99.

Extended Speed and Acceleration Control IO (110/111) Appendix B

General Object Specification

C-1 Identity Object (Class 0x01)

Supported Service Codes Table C-1 Identity Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

05 Reset (return to initial status)

Object Details

Table C-2 Identity Object - Object Details

Instance

(hex)

01 01 Vendor ID Indicates the manufacturer's ID ---- 47 (OMRON

Attribute

(hex)

02 Device Type Indicates the CompoNet profile

03 Product Code Product code depending on the

04 Revision Indicates overall software revision

Name Content Setting

classification

MX2-A@ inverter model. See note.

for CompoNet Option Board and Inverter

Default Get Set Size

range

Corporation)

---- 2 (AC Drive) Yes No UINT

---- Depending on inverter

---- Depending

APPENDIX C

Ye s N o U I N T

Ye s N o W O R D

on unit

Note this attribute depends on both the Option Board and the Inverter. Be sure to match the correct EDS file to this revision for configuration.

05 Status Indicates communications status

for CompoNet Option board

Bit allocation: 0: Always ON 8: Minor Recoverable Fault 9: Minor Unrecoverable Fault 10: Major Recoverable Fault 11: Major Unrecoverable Fault

06 Serial Number Indicates the serial number of the

CompoNet Option board

07 Product Name Product name depending on the

MX2-A@ inverter model. See note.

09 Configuration

Consistency Val ue

Indicates the consistency value which is incremented if an inverter parameter is changed and stored to EEPROM through the Option Board interface.

Please note changes using the other Inverter interfaces (Serial, Digital operator) will not influence this attribute.

---- 0 Hex Yes No UINT

---- Unique for

each unit

---- Depending on inverter

---- 0 Hex Yes No UINT

Ye s N o L O N G

Ye s N o U I N T

65 Firmware Revi-

sion Option Board

Writing to EEPROM save (Modbus address 0900 Hex, class 64 Hex, instance 09 Hex, attribute 0 Hex) will also increment this value.

Indicates software version of the CompoNet Option board.

---- Depending

on unit

Ye s N o W O R D

Message Router Object (Class 0x02) Appendix C

Note The product code and the product name depend on the model of inverter

being used, as shown in the following table.]

Table C-3 Model List

MX2-A@ Model Name Product Name Product

Code (Dec)

MX2-AB001-E, MX2-A2001-E 3G3AX-MX2-CRT-AB001_A2001-E 1800 3G3AX-MX2-CRT-AB001_A2001-E.eds

MX2-AB002-E, MX2-A2002-E 3G3AX-MX2-CRT-AB002_A2002-E 1801 3G3AX-MX2-CRT-AB002_A2002-E.eds

MX2-AB004-E, MX2-A2004-E 3G3AX-MX2-CRT-AB004_A2004-E 1802 3G3AX-MX2-CRT-AB004_A2004-E.eds

MX2-AB007-E, MX2-A2007-E 3G3AX-MX2-CRT-AB007_A2007-E 1804 3G3AX-MX2-CRT-AB007_A2007-E.eds

MX2-AB015-E, MX2-A2015-E 3G3AX-MX2-CRT-AB015_A2015-E 1806 3G3AX-MX2-CRT-AB015_A2015-E.eds

MX2-AB022-E, MX2-A2022-E 3G3AX-MX2-CRT-AB022_A2022-E 1807 3G3AX-MX2-CRT-AB022_A2022-E.eds

MX2-A2037-E 3G3AX-MX2-CRT-A2037-E 1809 3G3AX-MX2-CRT-A2037-E.eds

MX2-A2055-E 3G3AX-MX2-CRT-A2055-E 1811 3G3AX-MX2-CRT-A2055-E.eds

MX2-A2075-E 3G3AX-MX2-CRT-A2075-E 1812 3G3AX-MX2-CRT-A2075-E.eds

MX2-A2110-E 3G3AX-MX2-CRT-A2110-E 1813 3G3AX-MX2-CRT-A2110-E.eds

MX2-A2150-E 3G3AX-MX2-CRT-A2150-E 1814 3G3AX-MX2-CRT-A2150-E.eds

MX2-A4004-E 3G3AX-MX2-CRT-A4004-E 1822 3G3AX-MX2-CRT-A4004-E.eds

MX2-A4007-E 3G3AX-MX2-CRT-A4007-E 1824 3G3AX-MX2-CRT-A4007-E.eds

MX2-A4015-E 3G3AX-MX2-CRT-A4015-E 1826 3G3AX-MX2-CRT-A4015-E.eds

MX2-A4022-E 3G3AX-MX2-CRT-A4022-E 1827 3G3AX-MX2-CRT-A4022-E.eds

MX2-A4030-E 3G3AX-MX2-CRT-A4030-E 1828 3G3AX-MX2-CRT-A4030-E.eds

MX2-A4040-E 3G3AX-MX2-CRT-A4040-E 1830 3G3AX-MX2-CRT-A4040-E.eds

MX2-A4055-E 3G3AX-MX2-CRT-A4055-E 1831 3G3AX-MX2-CRT-A4055-E.eds

MX2-A4075-E 3G3AX-MX2-CRT-A4075-E 1832 3G3AX-MX2-CRT-A4075-E.eds

MX2-A4110-E 3G3AX-MX2-CRT-A4110-E 1833 3G3AX-MX2-CRT-A4110-E.eds

MX2-A4150-E 3G3AX-MX2-CRT-A4150-E 1834 3G3AX-MX2-CRT-A4150-E.eds

EDS File

C-2 Message Router Object (Class 0x02)

Object Details No vendor specific attributes are supported.

Assembly Object (Class 0x04) Appendix C

C-3 Assembly Object (Class 0x04)

Supported Service Codes Table C-4 Assembly Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table C-5 Assembly Object - Object Details

Instance

(hex)

14 03 Remote I/O

15 03 Remote I/O

46 03 Remote I/O

47 03 Remote I/O

64 03 Remote I/O

65 03 Remote I/O

6E 03 Remote I/O

6F 03 Remote I/O

7B 03 Remote I/O

8B 03 Remote I/O

96 03 Remote I/O

97 03 Remote I/O

99 03 Remote I/O

9F 03 Remote I/O

Attribute

(hex)

Name Content Setting

Data

Data same as Basic Speed IO (Output)

Data same as Extended Speed IO (Output)

Data same as Basic Speed IO (Input)

Data same as Extended Speed IO (Input)

Data same as Special IO (Output) ---- 00 00 00 00

Data same as Extended Control IO (Output)

Data same as Extended Speed and Acceleration Control (Output)

Data same as Extended Speed and Acceleration Control (Input)

Data same as Extended Speed and Torque Control (Output)

Flexible IO (Output) ---- 00 00 00 00

Data same as Special IO (Input) ---- 00 00 00 00

Data same as Extended Control IO (Input)

Data same as Extended Control IO and Multi-Function monitor (Input)

Flexible IO (Input) ---- 00 00 00 00

Default Get Set Size

range

---- 00 00 00 00 Yes Yes BYTE x

---- 00 00 00 00 Yes No BYTE x

00 00 00 00

---- 00 00 00 00

00 00 00 00

---- 00 00 00 00

00 00 00 00

---- 00 00 00 00

00 00 00 00

---- 00 00 00 00

00 00

00 00 00 00 00 00 00 00 00 00 00 00

00 00 00 00

---- 00 00 00 00

00 00 00 00

---- 00 00 00 00

00 00 00 00

00 00

00 00 00 00 00 00 00 00 00 00 00 00

Yes Yes BYTE x

Yes No BYTE x

Yes Yes BYTE x

16 max

(see

note 2)

Yes No BYTE x

16 max

(see

note 2)

Note 1 The data allocation of the assembly in this objects are the same as defined in

Appendix D AC Drive Object Specification on page 59.

Note 2 The size of the Flexible IO assemblies are depending on the actual configura-

tion.

Connection Object (Class 0x05) Appendix C

C-4 Connection Object (Class 0x05)

Supported Service Codes Table C-6 Connection Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table C-7 Connection Object - Object Details

Instance

(hex)

Multicast

Poll I/O

Attribute

(hex)

01 State Status of the instance ---- 1 Yes No USINT

02 Instance type Type of the instance ---- 1 Yes No USINT

03 TransportClass

07 Produced con-

08 Consumed

09 Expected

0C Watchdog tim-

0D Produced con-

0E Produced con-

0F Consumed

10 Consumed

Name Content Setting

_Trigger

nection size

connection size

packet rate

eout action

nection path length

nection path

connection path length

connection path

Defines behaviour of the connection

Indicates the maximum number of bytes for transmission.

Indicates the maximum number of bytes for reception.

Indicates the length of the internal processing timeout when a communication request is received (incremented by 10 ms units)

Indicates the action for internal processing timeout related to communications.

00: Retain timeout status (until reset or cleared)

01: Cut connection automatically 02: Operate again with same con-

nection as is

Number of bytes for produced connection path.

No data for explicit messages

Specifies the application object for produced connection path.

No data for explicit messages

Number of bytes for consumed connection path.

No data for explicit messages

Specifies the application object for consumed connection path.

No data for explicit messages

Default Get Set Size

range

---- 83 Hex Yes No BYTE

---- 16 Yes No UINT

0 65535

---- 0 Yes Yes USINT

---- 3 Yes No UINT

---- Depending

---- 3 Yes No UINT

---- Depending

0YesYesUINT

Yes Yes ARRAY on Default Connection Path

Discrete Input Point Object (Class 0x08) Appendix C

C-5 Discrete Input Point Object (Class 0x08)

Supported Service Codes Table C-8 Discrete Input Point Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table C-9 Discrete Input Point Object - Object Details

Instance

(hex)

01 to 07

(See

Note)

Attribute

(hex)

03 Value Read input point value

69 Override Override input point value

Name Content Setting

0: Off 1: On

Note The instance 1 to 7 correspond to the MX2-A@ inverter input terminal [1] to

[7].

Default Get Set Size

range

---- ---- Yes No BOOL

---- ---- Yes Yes BOOL

C-6 Discrete Output Point Object (Class 0x09)

Supported Service Codes Table C-10 Discrete Output Point Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table C-11 Discrete Output Point Object - Object Details

Instance

(hex)

01 to 03

(See note)

Attribute

(hex)

03 Value Control the output point value

Name Content Setting

0: Off 1: On

Note The instance 1 to 3 correspond to the MX2-A@ inverter output terminals

respectively output [11], output [12] and alarm relay contacts (AL0,1,2).

Default Get Set Size

range

---- ---- Yes Yes BOOL

Unit Parameter Object (Class 0x94) Appendix C

C-7 Unit Parameter Object (Class 0x94)

Supported Service Codes Table C-12 Unit Parameter Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table C-13 Unit Parameter Object - Object Details

Instance

(hex)

01 64 Default Con-

Attribute

(hex)

Name Content Setting

nection Path

Selection of the default connection path. Actual value is read and written to inverter parameter P046.

Please refer to section 3-1 Installa- tion of EDS files on page 15 for

details on P046.

Default Get Set Size

range

0 - 7 1 Yes Yes USINT

C-8 CompoNet Link Object (Class 0xF7)

Supported Service Codes Table C-14 CompoNet Link Object - Supported Serv ice Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Instance

(hex)

01 01 MAC ID Node address of option board 0 - 63 0 Yes No USINT

Attribute

(hex)

02 Baud rate Baud rate of option board:

05 Allocation

06 MAC ID Switch

08 MAC ID Switch

0A Explicit mes-

Name Content Setting

0: 93.75 kbit/s 1: Reserved 2: 1.5 Mbit/s 3: 3 Mbit/s 4: 4 Mbit/s

CompoNet communication con-

choice

Changed

Val ue

sage timer

nection information

Node address changed after power-on or reset

Node address setting actual value ---- 0 Yes No UINT

Waiting timer setting for getting token from Master to Slave

Default Get Set Size

range

0 - 4 0 Yes No UINT

---- 2 Yes No WORD

---- 0 Yes No BOOL

---- 0 Yes Yes UINT

AC Drive Object Specification

D-1 Motor Data Object (Class 0x28)

Supported Service Codes Table D-1 Motor Data Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table D-2 Motor Data Object - Object Details

Instance

01 03 Motor Type Depends on the motor control mode which is

(hex)

Attribute

(hex)

06 Rated Current Motor rated current. Unit: [0.1 A] ---- Depend-

07 Rated Voltage Motor rated voltage. Unit: [V]

08 Rated Power Motor rated power. Unit: [W]

09 Rated Frequency Motor rated frequency. Unit: [Hz]. 300 - MaxSpeed 50 Yes Yes UINT

11 MaxSpeed Maximum allowed motor speed. Unit: [RPM] Depending on

12 PoleCount Number of poles in the motor (speed conversion

Name Content Setting

selected for the inverter. The motor control mode can be read by inverter parameter d060.

Get values: 3: PM synchronous motor (d060 = 3) 7: Squirrel cage induction motor (d060 != 3)

Set values: 3: in case inverter control mode is not in this mode, the inverter will be set to PM synchronous mode (d060 = 3). 7: in case inverter control mode is PM synchronous mode (d060 = 3), the inverter will be set to ND mode (d060 = 1).

See note

Set: Only defined set of values as indicated for inverter parameter A082 (AVR voltage select) are accepted.

Set: Only defined set of values as indicated for inverter parameter H003 (Squirrel cage induction motor) or H103 (PM Synchronous mode) are accepted.

only).

Only even number of poles are valid.

range

---- 7 Yes Yes US

---- Depend-

motor control mode

0 - 38 0 Yes Yes UINT

APPENDIX D

Default Get Set Size

INT

ing on inverter type

50 Yes Yes UINT

Yes Yes UINT

Note A change of the Motor Type value will cause an inverter and CompoNet option

board reset. This is equivalent to setting inverter parameters b171 (Inverter mode selection) and b180 (Parameter initialisation trigger).

Control Supervisor Object (Class 0x29) Appendix D

D-2 Control Supervisor Object (Class 0x29)

Supported Service Codes Table D-3 Control Supervisor Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table D-4 Control Supervisor Object - Object Details

Instance

01 03 Run1 Run Forward

01 64 Drive State Detail Drive State Detail value:

Attribute

(hex)

04 Run2 Run Reverse

05 Net Ctrl Run command input is set

06 State Drive status. See Appendix B for details. ---- ---- Yes No UINT

07 Running1 Forward Running

08 Running2 Reverse Running

09 Ready Inverter ready

0A Faulted Inverter fault / trip

0B Warning Inverter warning

0C Fault Rst Reset fault / trip state of inverter when written to 1. ---- 0 Yes Yes BOOL

0D Fault Code Current fault / trip state code. See note. ---- ---- Yes No UINT

0F Ctrl From Net Run command input selection

10 Net Fault Mode Inverter action on network error

11 Force Fault Force external fault / trip state for inverter on rising

12 Force Status Status external fault forced

14 Net Idle Mode Inverter action on network idle mode

65 Trip Cause Returns direct trip cause (E01 to E99) ---- ---- Yes No USINT

66 Free Run Activate Free run stop (coasting)

Name Content Setting

0: Stop 1: Run Forward

0: Stop 1: Run Reverse

0: Setting of inverter parameter A002 1: CompoNet reference

0: Stop 1: Forward Running

0: Stop 1: Reverse Running

0: Not ready 1: Ready

0: No inverter fault / trip 1: Inverter fault / trip

0: No inverter warning 1: Inverter warning

0: Setting of A002 1: CompoNet controlled

0: Inverter fault / trip and stop (P045 = 1) 1: Ignore (P045 = 2) 2: Vendor specific.

edge.

0: Fault not forced 1: Fault forced

0: Stop (P048 = 4) 1: Ignore (P048 = 2) 2: Vendor specific.

0: Stopping 1: Running 2: Jogging 3: Free running (coasting) 4: Direct current DC braking 5: Pickup (Decelerated stop) 7: During pickup (Retry) 8: Waiting (Retry) 10: Trip condition 11: Under-voltage condition

0: No action 1: Free run stop

range

---- 0 Yes Yes BOOL

---- ---- Yes No BOOL

---- ---- Yes No UINT

---- ---- Yes No BOOL

---- 2 Yes Yes UINT

---- 0 Yes Yes BOOL

---- 0 Yes No BOOL

---- 2 Yes Yes USINT

---- ---- Yes No USINT

---- 0 Yes Yes BOOL

Default Get Set Size

Control Supervisor Object (Class 0x29) Appendix D

Note The following table shows the conversion between the MX2 Error or Trip code

and the CIP Fault and Warning codes.

Table D-5 Error Code Conversion

MX2 Error/Trip code CIP Fault and Warning Code

Code Name Code Name

E01 Over-current event while at con-

stant speed

E02 Over-current event during deceler-

ation

E03 Over-current event during acceler-

ation

E04 Over-current event during other

conditions

E05 Overload protection 2220 Continuous Overcurrent

E06 Braking resistor overload protec-

tion

E07 Over-voltage protection 3210 Overvoltage inside the device

E08 EEPROM error 6320 Parameter Error

E09 Under-voltage error 3220 Undervoltage inside the Device

E10 Current detection error 5210 Measurement Circuit

E11 CPU error 6100 Internal Software

E12 External trip 9000 External Malfunction

E13 USP 9000 External Malfunction

E14 Ground fault 2120 Short to Earth

E15 Input over-voltage 3110 Mains overvoltage

E16 Momentary electricity failure pro-

tection

E20 Temperature error with cooling fan

frequency lowering

E21 Inverter thermal trip 4200 Device Temperature

E22 CPU error 5000 Device Hardware

E24 Phase Failure 3130 Phase Failure

E25 Main circuit error 5410 Output Stages

E30 Driver error 5400 Power section

E35 Thermistor 7300 Sensor

E36 Braking error 9000 External Malfunction

E37 Safe Stop 9000 External Malfunction

E38 Low-speed overload protection 2221 Continuous Overcurrent no1

E40 Operator connection 5300 Operator control circuit

E41 Modbus communication error 7500 Communication

E43 EzSQ invalid instruction 6200 User Software

E44 EzSQ nesting count error 6200 User Software

E45 EzSQ instruction error 6200 User Software

E50

EzSQ user trip (0 to 9) 6200 User Software

…59

E60 Option error (inverter communica-

tions error)

E61 Option error (Duplicated MAC ID) 7510 Serial Interface No 1

E62 Option error (External trip) 7510 Serial Interface No 1

E63 DRT/CRT Communication lost /

idle

E64 Illegal flexible mapping 6320 Parameter error

E65

Option error (reserved) 7510 Serial Interface No 1

…68

2200 Current Inside the Device

2214 Overcurrent during Slowdown

2213 Overcurrent during Startup

2200 Current Inside the Device

7112 Brake Chopper overcurrent

3120 Mains undervoltage

4000 Temperature

7510 Serial Interface No 1

Control Supervisor Object (Class 0x29) Appendix D

Table D-5 Error Code Conversion (continue d)

MX2 Error/Trip code CIP Fault and Warning Code

Code Name Code Name

E69 Option error (inverter communica-

tion lost error)

E80 Encoder disconnection 7305 Incremental Encoder 1 Defective

E81 Excessive speed 8401 Velocity following error

E82 Positioning error 8500 Position

E83 Position control range error 8501 Position Following Error

7510 Serial Interface No 1

AC/DC Drive Object (Class 0x2A) Appendix D

D-3 AC/DC Drive Object (Class 0x2A)

Supported Service Codes Table D-6 AC/DC Drive Object - Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

Object Details

Table D-7 AC/DC Drive Object - Object Details

Instance

1 03 At Reference Status indication for at reference

(hex)

Attribute

(hex)

04 Net Ref Speed reference selection

06 Drive Mode Fixed to value:

07 Speed Actual Actual rotational speed monitor. Unit: [RPM]/[0.1

08 Speed Ref Reference rotational speed. Unit: [RPM]/[0.1 Hz]/

09 Current Actual Output current monitor. Unit: [0.1 A] ---- ---- Yes No INT

0F Power Actual Output power monitor. Unit: [W] ---- ---- Yes No INT

11 Output Voltage Output voltage monitor. Unit: [V] ---- ---- Yes No INT

12 Accel Time Acceleration time. Unit: [ms] 10 - 3600000 10000 Yes Yes UINT

13 Decel Time Deceleration time. Unit: [ms] 10 - 3600000 10000 Yes Yes UINT

1D Ref From Net Speed reference input selection monitor:

77 Torque Actual

78 Torque Ref Rel Reference torque. Unit [%] 0 - 200 0 Yes Yes INT

79 Torque

7A At Zero Speed Status indication at zero speed

Name Content Setting

0: Stopped, accelerating or decelerating 1: At reference

0: Setting of inverter parameter A002 1: Network controlled

0: Vendor specific mode

Hz]/[0.01 Hz].

[0.01 Hz].

0: Local 1: Network reference

Rel

Compensation Bias Rel

Actual torque monitor. Unit: [%] ---- ---- Yes Yes INT

Compensation bias torque. Unit: [%] -200 - 200 0 Yes Yes INT

0: Non-zero speed 1: Zero speed

range

---- ---- Yes No BOOL

0 - 1 0 Yes Yes BOOL

00YesYesUSINT

---- ---- Yes No INT

0 - Max Speed 0 Yes Yes INT

0 - 1 0 Yes Yes BOOL

---- ---- Yes No BOOL

Default Get Set Size

AC/DC Drive Object (Class 0x2A) Appendix D

CompoNet Explicit Messages

Class ID

Codenode address

ServiceDestination Instance ID Service Data

Source

Code

Service DataNo. of bytes

received node address

Service

000100

No. of bytes Source Service

received node address Code

E-1 Basic Format of Explicit Messages

The basic format of each command and response is shown below.

Command:

Response:

Service codes supported by the Unit are

Table E-1 Service Codes

Service Read Write Reset

Command 0E Hex 10 Hex 05 Hex

Normal response 8E Hex 90 Hex 85 Hex

APPENDIX E

Destination/source Node address

Example 1: Reset the Unit

Destination / Source Node address indicates the Node address for the Explicit Message. For Word Mixed Units such as the 3G3AX-MX2-CRT-E, the value is defined as 10@@ Hex, where @@ is the Slave Unit's node address (range 0 to 3F Hex).

Command:

Destination Service Class ID

node address Code

Response:

Instance ID

Basic Format of Explicit Messages Appendix E

0E0029

100029

001101

No. of bytes Source Service

received node address Code

0E002A

Example 2: Reading USINT Object Trip Cause

Example 3: Writing BOOL Object ForceFault/Trip

Parameter:Class 29 Hex, Instance 01 Hex, Attribute 65 Hex

Command:

Destination Service

node address Code

Response:

No. of bytes Source Service

received node address Code

The latest trip of the inverter has been caused by E62 (value 3E Hex). This is Force fault/trip from the option board.

Parameter:Class 29 Hex, Instance 01 Hex, Attribute 11 Hex

Command:

Destination

node address Code

Service Class ID

Class ID

Instance ID

Data

Instance ID

Attribute ID

Data

Attribute ID

Example 4: Read INT SpeedActual

Response:

Parameter:Class 2A Hex, Instance 01 Hex, Attribute 07 Hex

Command:

Destination Service Class ID

node address Code

Response:

No. of bytes Source Service

received node address Code

The actual speed is read as 10.0 Hz (0064 Hex). Please note the swapping of the data following CIP data type encoding.

Data

Attribute IDInstance ID

Function Code Object (Class 0x65) Appendix E

E-2 Function Code Object (Class 0x65)

E-2-1 Supported Service Codes

Table E-2 Function Code Object (Class 0x65) Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

E-2-2 Supported Instance and Attribute Codes

The inverter parameter Function code are mapped to the object's instance and attributes.

Funct ion Code

Object

Instance ID XX

Attribute ID YY

Inverter function

code

XX YY

The instance and attribute are calculated using a sequence number of the function group (A = 0, B = 1, etc) * 1000 plus the function code value. The resulting value is allocated to the instance (high byte) and attribute (low byte).

Table E-3 Function Code Object (Class 0x65) Supported Instance and Attribute

Codes

Function Code Decimal base Decimal range Hexadecimal range

A001 - A999 0 1 - 999 0001 - 03E7

b001 - b999 1000 1000 - 1999 03E9 - 07CF

C001 - C999 2000 2001 - 2999 07D1 - 0BB7

d001 - d999 3000 3001 - 3999 0BB9 - 0F9F

F001 - F999 5000 5001 - 5999 1389 - 176F

H001 - H999 7000 7001 - 7999 1B59 - 1F3F

P001 - P999 15000 15001 - 15999 3A99 - 3E7F

U001 - U999 20000 20001 - 20999 4E21 - 5207

Note 1 Please refer to Appendix B of the MX2 User's Manual (Cat. No. I570) for

details about Function code references and data sizes.

Note 2 All data written by Function Code or Modbus Register object are stored tem-

porary in the memory of the inverter. Be sure to execute the ENTER command at the end of writing sequence to store the value in EEPROM.

The ENTER command is executed by:

• enable the EEPROM write mode (write 01 Hex to Modbus address 0902 Hex)

• write to EEPROM (write 01 Hex to Modbus address 0900 Hex)

Both operation can be performed by using Modbus Register Object Class.

Note 3 Function code F001 can not be written using the Function code object. The

Function code B127 has a data size of 2 words (different from the Modbus register size of 1 word).

Function Code Object (Class 0x65) Appendix E

1000650000

0000F4

No. of bytes Source Service

received node address Code

Example 1: Reading single word Function Code

Example 2: Writing double word Function Code

Parameter:d005 Intelligent input terminal status

Command:

Destination Service Class ID

node address Code

Response:

No. of bytes Source Service

received node address Code

The instance and attribute are determined as value 3 (d) * 1000 + 005 equals 3005 or 0BBD Hex. The response shows input 1 has been set. Please note the swapping of the data following CIP data type encoding.

Parameter:P060 Multistage position 0 (value 128000, 01F400 Hex)

Command:

Destination Service Class ID

node address Code

Instance ID

Data

Instance ID

Attribute ID

Data

Response:

The instance and attribute are determined as value 15 (P) * 1000 + 060 equals 15060 or 3AD4 Hex. Please note the swapping of the data following CIP data type encoding to set decimal value 128000.

Modbus Register Object (Class 0x64) Appendix E

0100640000

008E00

E-3 Modbus Register Object (Class 0x64)

E-3-1 Supported Service Codes

Table E-4 Modbus Register Object (0x64) Supported Service Codes

Service Code No. (hex) Service

0E Get attribute single

10 Set attribute single

E-3-2 Supported Instance and Attribute Codes

For this Object, the corresponding Modbus register of the inverter parameter are mapped to the object's instance and attribute.

Modbus Register

Object

Instance ID XX

High byte Low byte

Attribute ID YY

In case of the Modbus Address XXYY Hex, the instance of the object is mapped to XX and the attribute is mapped to YY.

Note 1 Please refer to Appendix B of the MX2 User's Manual (Cat. No. I570) for

details about Modbus registers and data sizes.

Note 2 All data written by Function Code or Modbus Register object are stored tem-

porary in the memory of the inverter. Be sure to execute the ENTER command at the end of writing sequence to store the value in EEPROM.

The ENTER command is executed by:

• enable the EEPROM write mode (write 01 Hex to Modbus address 0902 Hex)

• write to EEPROM (write 01 Hex to Modbus address 0900 Hex)

Both operation can be performed by using Modbus Register Object Class.

Modbus register address .

XXYY Hex

Example 1: Reading single word Modbus register

Parameter:Coil data 1 (address 1E01 Hex)

Command:

Destination Service Class ID Inst: High

node address Code byte register

Response:

No. of bytes Source

received node address Code

Please note the swapping of the data following CIP data type encoding.

Service

Data

Attr: Low byte registe

Modbus Register Object (Class 0x64) Appendix E

000100

0010006400

Example 2: Writing single word Modbus register

Parameter:EEPROM Save parameter 0900 Hex (value 1 Hex)

Command:

Destination Service Class ID Inst: High

node address Code byte register

Response:

No. of bytes Source Service

received node address Code

Data

Attr: Low byte registe

Explicit Message Error Codes Appendix E

Error Code

No. of bytes Source

Service

received node address Code

E-4 Explicit Message Error Codes

When an error response has been returned for the executed explicit message, this response will have the following format.

Within the frame, one of the following error codes will be included.

Table E-5 Error Response

Response

Code

02@@ Resource unavailable An internal communication error between

08@@ Service not supported The service code is incorrect. 09@@ Invalid attribute value The specified attribute / inverter parame-

0C@@ Object state conflict The specified command cannot be exe-

0E@@ Attribute not settable An attribute ID supported only for reading

10@@ Device state conflict The specified command cannot be exe-

13@@ Not enough data The data is smaller than the specified

14@@ Attribute not supported The attribute or inverter parameter does

15@@ Too much data The data is larger than the specified size

16@@ Object does not exist The specified Instance ID is not sup-

1F@@ Vendor specific This code is returned in case of an

20@@ Invalid parameter The specified operation command data is

Error Name Cause

Option Board and Inverter

ter value is not supported. The data written is outside range.

cuted due to an internal error.

has been executed for a write service code.

cuted in this inverter mode.

size (accessing only high word of double word).

not exists.

(accessing single word with double word data).

ported.

Inverter error.

not supported.

Explicit Message Error Codes Appendix E

APPENDIX F

Flexible Format

The Flexible Format implements I/O data exchange that supports direct mapping of MX2-A@ Inverter Modbus registers in the I/O area. The Flexible Format provides

1. User configurable allocation of the IO Data to any Modbus register

2. Flexibility to set the size of the IO data to only transfer the necessary data, minimising fieldbus traffic.

This offers fieldbus- and profile-independent control of the MX2-A@ Inverter.

The exchanged registers are configured by setting Inverter registers P160 to P167 and P170 to P177 to the appropriate Inverter Modbus addresses.

Note The MX2-A@ Inverter places some restrictions on the Modbus register selec-

tion.

• For a Modbus Register to be mapped for output data exchange, it must be both run-mode editable and writable.

•MX2-A@ Inverter parameters may not be accessible depending on the Inverter’s mode (High frequency mode, Permanent magnet mode, Torque mode, etc).

Flexible I/O Mapping

Tip Refer to section B-4-2 of the MX2 User's manual (Cat. No. I570) for a list of

the Inverter registers which provide write access.

Tip Refer to section 3-2-3 of the MX2 User's manual for an explanation on run-

mode edit registers.

Tip The MX2-A@ Inverter parameter B031 (Sofware Lock Mode) determines the

various protection levels. Be sure to set the appropriate value B031 = 10 to be able to set parameter during run-mode.

Tip When using Flexible Format, the Inverter is controlled via Modbus registers.

Set A001/A201 = 3 and A002/A202 = 3 to make use of the Modbus control registers for typical Flexible Format use.

Table F-1 Flexible Format I/O Mapping

Word

Offset

+0 Modbus register set by P160 Modbus register set by P170

+1 Modbus register set by P161 Modbus register set by P171

+2 Modbus register set by P162 Modbus register set by P172

+3 Modbus register set by P163 Modbus register set by P173

+4 Modbus register set by P164 Modbus register set by P174

+5 Modbus register set by P165 Modbus register set by P175

+6 Modbus register set by P166 Modbus register set by P176

+7 Modbus register set by P167 Modbus register set by P177

Output Area Input Area

Content

Flexible I/O Settings Please consider the following notes when setting the parameters P160 to

P177.

Note 1 The parameters P160 to P167 and P170 to P177 determine the size of the

input and output data. The IO size is determined by the highest non-zero parameter. For example for output: if P164 is the highest non-zero parameter, the output data size will be 5 words.

Appendix F

Both output as input size should have a minimum size of 1 word and maximum size of 8 words.

Note 2 Setting specific parameters in the range to 0 (not at the end), can be used to

reserve IO memory. If set to 0 (zero), an output register is ignored and a 0 (zero) is mapped into an input register.

Note 3 Double-word MX2 registers should be mapped with two modbus registers in

sequence: high-word following low-word. Mapping only the low word in output data will write zero in the high word of the MX2 register. Mapping only the low word in input data is not allowed.

Note 4 It is not allowed to map the same register more than once in the output area.

Note 5 An incorrect setting of P160 to P167 and P170 to 177 will lead to a Major

Recoverable Fault (MS blinking Red) and inverter trip state E64. In such case,

correct the parameter values and restart (or reset, see Appendix E CompoNet Explicit Messages) the Unit.

Note 6 Be sure to keep parameters P168, P169, P178 and P179 always to zero.

Tip In case the trip state E64 is generated, multiple incorrect settings in range

P160 - 179 can have caused this error. If the error persists after some changes: it would be convenient to start with a small configuration which is correct and add a new register one by one (checking by restarting the Unit).

Tip Set the following register values:

• P160 = 1F01h: This gives you control over Modbus Coils 0000h through 000Fh using the first output word. These coils implement all the important control functions of the MX2-A@ Inverter.

• P161 = 0001h and P162 = 0002h: This gives you control over the frequency reference using output words 2 and 3.

• P170 = 1E01h: This allows you to monitor Modbus Coils 0010h through 001Fh as the first input word. These coils implement the most important status information of the MX2-A@ Inverter.

• P171 = 1001h and P172 = 1002h: This allows you to monitor the output frequency using input words 2 and 3.

The Modbus coil definitions for the MX2-A@ Inverter are listed in section B-4-1 of the MX2 User's manual (Cat. No. I570).

In case the output data is required to be as small as possilbe, please consider to only use register 0002h (instead of both 0001h and 0002h) as frequency reference. The resulting configuration is P160 = 1F01h and P161 = 0002h.

Table index

Table 1 Option Board Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 2 Device List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 3 LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 4 Ground cable screw selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table 5 CompoNet connector signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Table 6 Option Board Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 7 Configuration of Node Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 8 Default Connection Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 9 Configuration of Inverter Reset Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 10 Configuration of CompoNet Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 11 Configuration of Source Selection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 12 Configuration of Other Selection Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table 13 Configuration of Flexible Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table 14 Extended Speed I/O Output Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 15 Extended Speed I/O Input Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 16 Extended Speed Torque I/O Output Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 17 Extended Speed Torque I/O Input Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 18 Flex Mode Output Area with Typical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 19 Flex Mode Input Area with Typical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 20 Flex Mode Output Area with Motor Running Forward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 21 Flex Mode Input Area with Motor Running Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 22 Limitations Caused by Inverter Mode and Rating Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 23 Option Board or Inverter Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 24 Configuration Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 25 CompoNet Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table 26 Other Error Causes and Error Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Table B-1 Basic Speed Control Output - Assembly 20 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table B-2 Basic Speed Control Output - Assembly 20 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table B-3 Basic Speed Control Input - Assembly 70 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table B-4 Basic Speed Control Input - Assembly 70 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table B-5 Extended Speed Control Output - Assembly 21 Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table B-6 Extended Speed Control Output - Assembly 21 Description . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table B-7 Extended Speed Control Input - Assembly 71 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table B-8 Extended Speed Control Input - Assembly 71 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table B-9 Extended Speed and Torque Control Output - Assembly 123 Allocation . . . . . . . . . . . . . . . . . 43

Table B-10 Extended Speed and Torque Control Output - Assembly 123 Description . . . . . . . . . . . . . . . . 43

Table B-11 Extended Speed and Torque Control Input - Assembly 173 Allocation . . . . . . . . . . . . . . . . . . 44

Table B-12 Extended Speed and Torque Control Input - Assembly 173 Description . . . . . . . . . . . . . . . . . 44

Table B-13 Special Output - Assembly 100 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Table B-14 Special Output - Assembly 100 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Table B-15 Special Input - Assembly 150 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Table B-17 Special Input - Assembly 150 Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table B-16 Special Input - Assembly 150 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table B-18 Extended Control Output - Assembly 101 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table B-19 Extended Control Output - Assembly 101 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table B-20 Extended Control Input - Assembly 151 Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table B-21 Extended Control Input - Assembly 151 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table B-22 Extended Control + Multi Function Input - Assembly 153 Allocation . . . . . . . . . . . . . . . . . . . . 48

Table B-23 Extended Control + Multi Function Input - Assembly 153 Description . . . . . . . . . . . . . . . . . . . 48

Table B-24 Extended Speed and Acceleration Control Output - Assembly 110 Allocation . . . . . . . . . . . . . 49

Table B-25 Extended Speed and Acceleration Control Output - Assembly 110 Description. . . . . . . . . . . . 49

Table B-26 Extended Speed and Acceleration Control Input - Assembly 111 Allocation . . . . . . . . . . . . . . 50

Table B-27 Extended Speed and Acceleration Control Input - Assembly 111 Description . . . . . . . . . . . . . 50

Table C-1 Identity Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table C-2 Identity Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table index

Table C-3 Model List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Table C-4 Assembly Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Table C-5 Assembly Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Table C-6 Connection Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table C-7 Connection Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table C-8 Discrete Input Point Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table C-9 Discrete Input Point Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table C-10 Discrete Output Point Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table C-11 Discrete Output Point Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table C-12 Unit Parameter Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table C-13 Unit Parameter Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table C-14 CompoNet Link Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table D-1 Motor Data Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Table D-2 Motor Data Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Table D-3 Control Supervisor Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table D-4 Control Supervisor Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table D-5 Error Code Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Table D-6 AC/DC Drive Object - Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Table D-7 AC/DC Drive Object - Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Table E-1 Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Table E-2 Function Code Object (Class 0x65) Supported Service Codes. . . . . . . . . . . . . . . . . . . . . . . . . 67

Table E-3 Function Code Object (Class 0x65) Supported Instance and Attribute Codes . . . . . . . . . . . . . 67

Table E-4 Modbus Register Object (0x64) Supported Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Table E-5 Error Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Table F-1 Flexible Format I/O Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Revision history

Cat. No. I114E-EN-01

Revision code

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code Date Revised content

01 July 2010 Original production

Omron MX2 COMPONET OPTION BOARD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Notice:

OMRON Product References

Trademarks and Copyrights

Intended Audience

About this Manual

Warranty and Limitations of Liability

Application Considerations

Disclaimers

Table of contents

Safety Messages

1 Hazardous High Voltage

2 General Precautions - Read These First!

3 Installation Precautions

4 Configuration Precautions

5 Application Precautions

6 Operating Environment Precautions

7 Handling, Storage and Disposal

8 Compliance with EC Directives

1-1 Introduction

1-2 Option Board Specifications

1-3 Introduction to CompoNet

2-1 Orientation to Option Board Features

2-2 Basic System Description

2-3 Step-by-Step Basic Installation

3-1 Installation of EDS files

3-2 Configuring the Option Board

3-3 Configuring the Network

3-4 Registration table

4-1 Setting up inverter

4-2 Operating the Motor

4-3 Overriding Inverter inputs

4-4 Controlling Inverter Torque

4-5 Faults and Trips

4-6 Accessing Parameters

4-7 Flexible Format

4-8 Limitations Caused by Inverter Mode and Rating Selection

5-1 Troubleshooting Using the LED Indicators

5-2 Other Error Causes and Error Procedures

5-3 Maintenance and Inspection

B-1 Basic Speed Control IO (20/70)

B-2 Extended Speed Control IO (21/71)

B-3 Extended Speed and Torque Control IO (123/173)

B-4 Special IO (100/150)

B-5 Extended Control IO (101/151/153)

B-6 Extended Speed and Acceleration Control IO (110/111)

C-1 Identity Object (Class 0x01)

C-2 Message Router Object (Class 0x02)

C-3 Assembly Object (Class 0x04)

C-4 Connection Object (Class 0x05)

C-5 Discrete Input Point Object (Class 0x08)

C-6 Discrete Output Point Object (Class 0x09)

C-7 Unit Parameter Object (Class 0x94)

C-8 CompoNet Link Object (Class 0xF7)

D-1 Motor Data Object (Class 0x28)

D-2 Control Supervisor Object (Class 0x29)

D-3 AC/DC Drive Object (Class 0x2A)

E-1 Basic Format of Explicit Messages

E-2 Function Code Object (Class 0x65)

E-3 Modbus Register Object (Class 0x64)

E-4 Explicit Message Error Codes

Table index

Revision history