Omron MONITOR PLUS, CX-PROCESS BROCHURE

Page 1

CX-Process Monitor Plus

WS02-LCMC1-EV2

The CX-Process Monitor Plus can improve cost performance for monitoring and controlling equipment, storing operating data, and checking the alarm status.

Ver. 2.0

Page 2

Easy Monitoring of PLC-based Process Control

PID1

PID2

Split conversion

MV2

MV1 RSP1

Lower the cost of screens required for process monitoring and control.

The CX-Process Monitor Plus is Support Software that monitors a process control system based on OMRON CS/CJ-series PLCs. Tag information, which is allocated in the monitor/control program in the Loop Controller, can be allocated to dynamic elements in a Control Screen. Flexible screens can be created inexpensively and easily to achieve Easy Monitoring of PLC-based process control. The various functions of the Graphic and Trend Screens have been improved in the version 2.0 upgrade.

CX-Process Monitor Plus Functions

Monitor and control the operating status of function blocks

Function

in the Loop Controller.

Monitor the alarm status of function blocks

Function

in the Loop Controller.

Function

Configure screens.

Control Screen

Segment Program 2 Screen

Version 2.0 upgrade

Graphic Screen

Version 2.0 upgrade

Improvements to

Tuning Screen

Support Software (CX-Process Tool)

CX-Process Monitor Plus Ver. 2.0

CS/CJ-series PLC

Trend Screen

Version 2.0 upgrade

Graphic Functions

Graphic elements, such as tanks and pumps, and drawing functions can be used to easily and flexibly create Graphic Screens. Fixed elements such as text, lines, and ellipses have been added, along with images, screen jumps, and faceplate pop-ups. Graphic elements, images, and objects can be shown or hidden based on data value. Graphic colors can be changed based on tag values and graphics can be grouped.

Ver. 2.0

Tag allocation

Loop Controller

Create a monitor/control program.

Heating and cooling outputs

Improvements to Trend and Segment Functions

2 3

An upgraded Trend Screen called a Batch Trend Screen can start or stop data collection using a data value as a trigger. Another screen can set or display Segment Program 2. collection using a data value as a trigger. Another screen can set or display a Segment Program 2 block.

Ver. 2.0

Page 3

CX-Process Monitor Plus Functions

Various Screen Functions

A Wide Variety of Screens Is Available, and PLC-based Process Control Systems Can Be Constructed Flexibly and Inexpensively.

The CX-Process Monitor Plus can be used to import tag data (CSV file format) of the function blocks in a Loop Controller, and easily create screens such as Control Screens (on-site instrument images), Trend Screens, Graphic Screens, and Annunciator Screens.

Control Screens

Up to eight tags can be allocated. By allocating tags, it is possible to display faceplates based on the function. The loop status can be monitored and controlled in the faceplate.

Trend Screens

Control Block values such as the SP and MV can be displayed as a trend graph. There are three kinds of trends: realtime trends, historical trends, and batch trends. And up to 8 trends can be displayed in one Trend Screen. The collected data can be saved automatically or manually in CSV format. The defined trend points can be changed, deleted, or added offline.

Alarm Log Screens

The Alarm Log can be displayed in historical order. Alarms resulting from deviation alarms or bit status can also be displayed in the Alarm Log, in addition to the Control Block's HH, H, L, and LL alarms. Operation Log Screens are also available to sequentially display values manipulated from Control Screens, Tuning Screens, or Graphic Screens.

Tuning Screens

Tuning Screens display the parameters that can be tuned in faceplates and trend graphs displaying the PV, SP, or MV. Parameters can be adjusted while monitoring operation in the trend graph in 1-second intervals.

Graphic Screens

Dynamic symbols (elements that change with the tag's value), such as valves, pumps, and numerical values, can be allocated freely. Lines, rectangles, and ellipses can also be drawn, the color of those elements can be changed, and the elements can be made to flash. Static symbols or bitmap images created in standard graphics software can be read as images and displayed.

Other Screens

Other helpful screens are provided, such as System Monitor Screens, Annunciator Screens, and Operation Guide Message Screens. System Monitor Screens can display the status of the CPU and Loop Controller as well as the error status of Blocks. Annunciator Screens can display up to 16 alarm displays per screen. Operation Guide Message Screens can display messages that were registered in advance by the user.

4 5

Page 4

in CX-Process Monitor Plus

Function Upgrades

in CX-Process Monitor Plus

Version 2.0

With the Upgraded Graphic Functions, It Is Easy to Configure the Monitoring Screens Needed for the Overall System.

Images can be changed, displayed, hidden, or made to flash based on the values of tags (data).

Value: 20

Value: 50

Value: 80

in CX-Process Monitor Plus

Function Upgrades

in CX-Process Monitor Plus

Version 2.0

Version 2.0 or Higher Version 2.0 or Higher

Display/Hide switch

A Faceplate Button can be set up to display a faceplate in a Graphic Screen.

Click

A screen jump element can be set up to easily switch screens.

Screen selection dialog box

Move to selected screen.

Version 2.0 or Higher

With the Upgraded Trend/Segment Functions, It Is Easy to Read Changing Analog Values.

Use a specified tag (data) value to start or stop data collection in a Batch Trend Screen. It is also possible to automatically save past data, read that past data, and superimpose it on the chart.

Start data collection with a screen operation or a datacollection status trigger.

Version 2.0 or Higher

Automatically saved.

The PV trend can be displayed against the SP by setting the segments in table format in the Segment Program 2 Screen.

Segment Program 2 settings

Version 2.0 or Higher

Page 5

CX-Process Monitor Plus Specifications

Item Descriptions

Product name

Model

Applicable PLC-series

Applicable Unit

Applicable computer

Software that must be installed at the same time

Connecting method

Loop Control Unit/Board data specification method

Offline operation functions

Online operation functions

User Configuration Screen

Personal computer

CPU

Memory

Hard disk drive

Monitor

CD-ROM drive

Mouse

Printer

Sound board

Connection with CPU Unit (or Serial Communications Board/Unit)

Connection via Controller Link

Connection via Ethernet

Overview Screen

Control Screen

Tuning Screen

Trend Screen

CX-Process Monitor Plus

WS02-LCMC1-EV2

CS/CJ-series

•Loop Control Unit Ver. 2.0 or higher

•Loop Control Board

•Process-control CPU Unit

•Loop-control CPU Unit

IBM PC/AT or compatible

Min. required: Pentium MMX233 MHz or faster, Recommended: Celeron 400 MHz or faster

Microsoft Windows NT 4.0 (Service Pack 6a or higher), Windows 2000 Professional (Service Pack 4 or higher), Windows XP Professional (Operation is not supported on Windows 95, 98, or ME.)

Min. required: 128 Mbytes, Recommended: 256 Mbytes or more

Min. required: 650 Mbytes of free space, Recommended: 800 Mbytes or more of free space

Min. required: XGA, Recommended: XGA or higher, min. 1024 x 768 dots, 256 colors

At least one

Recommended: Microsoft mouse or compatible pointing device

Any printer supported by Microsoft Windows

1 board

FinsGateway (One of the following must be installed according to the communications method with the PLC.)

•Serial Unit driver (Host Link)

•Controller Link driver (Controller Link)

•CLK (PCI) driver (Controller Link, PCI bus)

•ETN_UNIT driver (Ethernet)

Using FinsGateway Serial Unit version

Using FinsGateway CLK (PCI) Driver

Using FinsGateway Controller Link driver

Using FinsGateway ETN_UNIT driver

CSV tags and tags for Monitor Plus (CSV monitor tags) are set using the CX-Process Tool. These tags are used to specify Loop Control Unit/Board data.

Prepare user configuration screens for use in the online operation screen.

Place buttons for progressing on the Control Screen, Trend Screen, and other screens. Four columns and eight lines are displayed on each screen (32 screens max.). Alarm status for each loop is displayed on the button on Control Screens.

Control blocks such as the PID blocks and Indication blocks, and some Operation blocks are displayed for up to 8 loops in a single screen in the form of a field device. The maximum number of screens is 400. This screen displays the SP, PV, and MV numeric values, displays a PV as a bar graph that can be scaled, and can be used for changing the SP, MAN, and other setting values. When an alarm occurs, the color of the bar graphs changes. You can progress to the Tuning Screen from the Control Screen.

This screen is for setting P, I, and D parameters in control blocks such as the PID blocks. The PV, SP, and MV can be monitored while tuning the parameters. The maximum number of screens is 400 x 8 = 3,200. When an alarm occurs, the color of the bar graphs changes. Fine-tuning according to the degree specified by the user is possible for PID constants.

The analog signals output from tag ITEMs for each function block can be collected at fixed intervals and saved to a file. If necessary, up to 8 analog signals can be displayed on one screen in the form of a multi-dot recorder.

Data collected (logger function)

Data display Horizontal (time) axis: 2, 4, 8, 12 and 24-hour time units can be scrolled

Connect the computer to the CPU Unit's peripheral port, RS-232C port, or the RS-232C port of a Serial Communications Unit.

•Connecting Cable: When connecting to the CPU Unit peripheral ports: Model CS1W-CN (2 m, 6 m) When connecting to the CPU Unit's RS-232C port: Model XW2Z- - (2 m, 5 m) For details on the Connecting Cables, refer to CX-Process Monitor Plus Operation Manual (Cat. No. W428).

•Communications protocol with PLC: Host Link (not supported on Peripheral bus)

Install the driver in a computer equipped with a Controller Link Support Board (PCI slot) to support communications between the computer and PLCs equipped with a Controller Link Unit.

Install the driver in a computer equipped with a Controller Link Support Board (ISA slot) to support communications between the computer and PLCs equipped with a Controller Link Unit.

Install the FinsGateway ETN_UNIT driver on the computer on which an Ethernet board is mounted to enable communications with the PLC on which the Ethernet Unit is mounted.

Realtime trend

Historical trend

Vertical (8-point common) axis: Graduation can be enlarged by a factor or 1, 2, 5 and 10. Data is displayed from the time when the specified display start time is reached. Display color: Red, yellow, green, blue, magenta, purple, cyan, or white

Stores 10, 20, 50, 100, or 300 hours of data for up to 480 tags sampled at 1, 2, 5, 10, or 30-second intervals.

Stores 30, 150, 300, 900, or 1,800 days of data for up to 960 tags sampled at 1, 5, 10, 30, or 60-minute intervals.

Data can be saved in CSV format either using button commands, or automatically at a set interval (every 1, 2, 3, 4, 6, 8, 10, 12, 18, 20, 24, 48, 72, 96, 120, or 240 hours).

6 7

Page 6

Online operation functions

Item

User Configuration Screen

System Fixed Screen

Batch Trend Screen

Segment Program 2 Screen

Graphic Screen

Annunciator Screen

Operation Guide Message Screen

Alarm Log Screen

Operation Log Screen

System Monitor Screen

System Monitor Log Screen

Descriptions

The analog signals output from each function block's tag ITEMs can be collected at fixed intervals and stored automatically when a specified tag data condition is met. Past data can be superimposed on the chart.

Data collection Stores 10 days or 4 hours of data for up to 960

Data display Horizontal (time) axis: The time axis can be scrolled in the following time units.

Displays the PV trend for the settings in Segment Program 2 (Block Model 157). Segments can be set in table format while observing a time axis graph.

Data collection Stores 3, 30, or 180 days of data sampled at 1,

Data display

This screen displays changes in the plant status using graphic elements representing plant devices pasted to the screen from the graphic elements library. The maximum number of screens is 200. Graphics/graphic parts: Text, straight lines, rectangles, rectangles with rounded corners, ellipses, polygons, images Functional Objects Provided in Library

•Fixed graphic elements provided in library: Text, instruments, thermometers, transmitters, orifices

•Variable graphic elements provided in library: Analog display: Bar graph display, numeric indication, tanks Analog settings: Numeric settings Contact display: Pumps, valves, pipes Contact operation: Switches

•Screen-displaying elements: Jump (screen jump) elements and FP switch (faceplate pop-up) elements

•Individual Graphic Screens can be imported/exported as files.

•Multiple graphic elements can be grouped and imported/exported as files.

This screen notifies the operator of alarms or errors that occur by changing the display color and emitting sound. A message with two lines of 16 characters each is displayed on the screen at the same time. A total of 16 screen elements (4 columns x 4 lines) can be displayed on each screen. The maximum number of screens is 5.

This screen displays a pre-registered message with two lines of 64 characters each together with the date of occurrence when the specified internal switch is set to ON. Max. number of registerable messages: 1,000, Number of display colors: 16 Up to 1,000 messages are displayed in a single screen. Output possible in CSV format.

A record of alarms (time of error occurrence, tag name, PV or MV current value at occurrence, alarm type, etc.) that occur and that are input from the Control and Alarm blocks is saved and displayed as a list later. Up to 1,000 alarm messages are displayed in a single screen. Output possible in CSV format.

Operation logs of data elements and switches in Graphic Screens and a record of changes (date and time of operation, tag name, original ITEM data setting, new ITEM data setting, etc.) made to ITEM data on the Loop Control Unit/Board in the Control or Tuning Screen are saved and displayed as lists later. Up to 1,000 operation messages are displayed in a single screen. Output possible in CSV format.

This screen displays the Loop Control Unit/Board system error information.

This screen displays logs of the run/stop history and a history of execution errors that occur on the Loop Control Unit/Board together with the date and time of occurrence. Output possible in CSV format.

tags sampled at 1-minute or 1-second intervals.

1, 2, 4, 6, 8, 12, 24, 36, 48, or 72 hours 7 or 10 days Vertical (8-point common) axis: Scale can be enlarged by a factor or 1, 2, 5 or 10. Data is displayed from the time when the specified display start time is reached. Display color: Red, yellow, green, blue, magenta, purple, cyan, or white

10, or 60-second intervals.

Horizontal (time) axis: The time axis can be scrolled in 2, 4, 8, 12, 24, or 72-hour time units. Vertical axis: Scale can be enlarged by a factor or 1, 2, 5 and 10. Data is displayed from the time when the specified display start time is reached. Display color: Yellow, blue, green, or violet

Data can be saved manually in CSV format by pressing a button, or it can be saved automatically in CSV format each time a batch is completed. Past data is saved automatically as binary data.

Page 7

Ordering Information

Product name Specifications Model number Standards

CX-Process Monitor Plus

Note: The CX-Process Monitor Plus is not bundled in the CX-One Integrated Tool Package.

Monitoring software for loop control OS: Windows NT4.0, 2000, or XP

1 license

3 licenses

WS02-LCMC1-EV2

WS02-LCMC1-EV2L03

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Note: Do not use this document to operate the Unit.

OMRON Corporation

Industrial Automation Company Control Devices Division H.Q.

Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7109 Fax: (81)75-344-7149

Regional Headquarters

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/ Fax: (31)2356-81-388

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/ Fax: (1)847-843-8568

OMRON ASIA PACIFIC PTE. LTD.

83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax:(65)6835-2711

OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120 China Tel:(86)21-5037-2222/Fax:(86)21-5037-2200

This catalog mainly provides information that is necessary for selecting suitable models, and does not contain precautions for correct use. Always read the precautions and other required information provided in product operation manuals before using the product.

The application examples provided in this catalog are for reference only. Check functions and safety of the equipment before use. Never use the products for any application requiring special safety requirements, such as nuclear energy control systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, or other application involving serious risk to life or property, without ensuring that the system as a whole has been designed to address the risks, and that the OMRON products are properly rated and installed for the intended use within the overall equipment or system.

Printed on 100% Recycled Paper

Authorized Distributor:

Note: Specifications subject to change without notice.

Cat. No. R147-E1-01 Printed in Japan 0107-1M