Omron JZA, JZA J1000 User Manual
J1000 USER’S MANUAL
Manual No. SIEP-C71060633-01-OY
J1000
Compact General Purpose Inverter
Model: JZA
200 V Class Three-Phase Input 0.1 to 0.4 kW
200 V Class Single-Phase Input 0.1 to 1.5 kW
400 V Class Three-Phase Input 0.2 to 4.0 kW
USER’S MANUAL
Manual No.
SIEP-C71060633-01-OY
OYMC AC Drive – J1000
Compact V/f Control Drive
User Manual
Type: JZA
Model: 200 V Class, Single-Phase Input: 0.1 to 1.5 kW
200 V Class, Three-Phase Input: 0.1 to 4.0 kW
400 V Class, Three-Phase Input: 0.2 to 4.0 kW
To properly use the product, read this manual
thoroughly and retain for easy reference,
inspection, and maintenance. Ensure the end
user receives this manual.
MANUAL NO. SIEP C710606 33A
Receiving
1
Mechanical Installation
2
Electrical Installation
3
Start-Up Programming &
Operation
4
Parameter Details
5
Troubleshooting
6
Periodic Inspection &
Maintenance
7
Peripheral Devices &
Options
8
Specifications
A
Parameter List
B
MEMOBUS/Modbus
Communications
C
Standards Compliance
D
This Page Intentionally Blank
2
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
Copyright © 2008 OMRON YASKAWA MOTION CONTROL, B.V. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OYMC. No patent liability is assumed with respect to the use of the information contained
herein. Moreover, because OYMC is constantly striving to improve its high-quality products, the information
contained in this manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. OYMC assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained in this publication.
Table of Contents
i. PREFACE & GENERAL SAFETY................................................................9
i.1 Preface .................................................................................................................. 10
Applicable Documentation..................................................................................................10
Symbols..............................................................................................................................10
Terms and Abbreviations ...................................................................................................10
i.2 General Safety ...................................................................................................... 11
Supplemental Safety Information .......................................................................................11
Safety Messages................................................................................................................11
Drive Label Warnings .........................................................................................................13
Warranty Information..........................................................................................................13
Quick Reference.................................................................................................................14
1. RECEIVING ................................................................................................15
1.1 Section Safety....................................................................................................... 16
1.2 Model Number and Nameplate Check ................................................................ 17
Nameplate ..........................................................................................................................17
1.3 Component Names............................................................................................... 19
IP20/Open-Chassis ............................................................................................................19
Front Views ........................................................................................................................21
2. MECHANICAL INSTALLATION................................................................. 23
2.1 Section Safety....................................................................................................... 24
2.2 Mechanical Installation ........................................................................................ 26
Installation Environment .....................................................................................................26
Installation Orientation and Spacing...................................................................................27
Exterior and Mounting Dimensions ....................................................................................27
3. ELECTRICAL INSTALLATION ..................................................................29
3.1 Section Safety....................................................................................................... 30
3.2 Standard Connection Diagram............................................................................ 32
3.3 Main Circuit Connection Diagram....................................................................... 34
Single-Phase 200 V Class (JZAB0P1 ~ B1P5) ..................................................................34
Three-Phase 200 V Class (JZA20P1 ~ 24P0); Three-Phase 400 V Class (JZA40P2 ~
44P0) ................................................................................................................................34
3.4 Terminal Block Configuration ............................................................................. 35
3.5 Protective Covers................................................................................................. 36
IP20/Open-Chassis Cover Removal and Installation .........................................................36
3.6 Main Circuit Wiring............................................................................................... 37
Main Circuit Terminal Functions.........................................................................................37
Wire Gauges and Tightening Torque .................................................................................37
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
3
Main Circuit Terminal Power Supply and Motor Wiring................................................................ 38
3.7 Control Circuit Wiring ................................................................................................... 40
Control Circuit Terminal Block Functions ..................................................................................... 40
Terminal Configuration .................................................................................................................41
Wiring Procedure.......................................................................................................................... 42
3.8 I/O Connections............................................................................................................. 44
Sinking/Sourcing Mode Switch..................................................................................................... 44
3.9 Main Frequency Reference........................................................................................... 46
DIP Switch S1 Analog Input Signal Selection ..............................................................................46
3.10 Braking Resistor............................................................................................................ 47
Installation .................................................................................................................................... 47
3.11 Interlocking with Connected Machinery ..................................................................... 48
Drive Ready Signal....................................................................................................................... 48
3.12 Wiring Checklist ............................................................................................................ 49
4. START-UP PROGRAMMING & OPERATION ..................................................51
4.1 Section Safety................................................................................................................ 52
4.2 Using the Digital LED Operator.................................................................................... 54
Keys, Displays, and LEDs ............................................................................................................54
Digital Text Display....................................................................................................................... 55
LED Screen Displays ...................................................................................................................55
LO/RE LED and RUN LED Indications......................................................................................... 55
Menu Structure for Digital LED Operator .....................................................................................56
4.3 The Drive and Programming Modes............................................................................ 57
Navigating the Drive and Programming Modes............................................................................ 57
Changing Parameter Settings or Values ......................................................................................59
Verifying Parameter Changes: Verify Menu .................................................................................59
Switching Between LOCAL and REMOTE................................................................................... 60
Parameters Available in the Setup Group ....................................................................................60
4.4 Start-up Flowchart......................................................................................................... 62
Flowchart: Basic Start-up ............................................................................................................. 62
4.5 Powering Up the Drive .................................................................................................. 63
Powering Up the Drive and Operation Status Display.................................................................. 63
V/f Pattern Setting ........................................................................................................................ 63
4.6 No-Load Operation Test Run........................................................................................ 64
No-Load Operation Test Run ....................................................................................................... 64
4.7 Test Run with Load Connected.................................................................................... 65
Test Run with the Load Connected ..............................................................................................65
4.8 Verifying and Backing Up Parameter Settings ........................................................... 66
Parameter Access Level: A1-01................................................................................................... 66
Password Settings: A1-04, A1-05 ................................................................................................66
Copy Function (Optional) .............................................................................................................66
4.9 Test Run Checklist ........................................................................................................ 67
5. PARAMETER DETAILS .....................................................................................69
5.1 A: Initialization............................................................................................................... 70
A1: Initialization ............................................................................................................................ 70
5.2 b: Application................................................................................................................. 72
b1: Mode of Operation.................................................................................................................. 72
b2: DC Injection Braking............................................................................................................... 76
5.3 C: Tuning........................................................................................................................ 77
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4
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
C1: Acceleration and Deceleration Times ....................................................................................77
C2: S-Curve Characteristics......................................................................................................... 77
C3: Slip Compensation................................................................................................................. 78
C4: Torque Compensation ........................................................................................................... 78
C6: Carrier Frequency.................................................................................................................. 79
5.4 d: Reference Settings ................................................................................................... 82
d1: Frequency Reference.............................................................................................................82
d2: Frequency Upper/Lower Limits ..............................................................................................83
d3: Jump Frequency..................................................................................................................... 84
d4: Frequency Hold Function ....................................................................................................... 84
5.5 E: Motor Parameters ..................................................................................................... 86
E1: V/f Characteristics..................................................................................................................86
E2: Motor 1 Parameters ............................................................................................................... 88
5.6 H: Terminal Functions................................................................................................... 90
H1: Multi-Function Digital Inputs ..................................................................................................90
H2: Multi-Function Output ............................................................................................................95
H3: Analog Input Terminal A1 Settings ........................................................................................ 98
H4: Multi-Function Analog Output Terminal AM......................................................................... 101
H5: MEMOBUS/Modbus Serial Communication ........................................................................ 101
5.7 L: Protection Functions .............................................................................................. 102
L1: Motor Protection Functions ..................................................................................................102
L2: Momentary Power Loss Ride-Thru....................................................................................... 103
L3: Stall Prevention .................................................................................................................... 104
L4: Speed Agree ........................................................................................................................106
L5: Fault Restart.........................................................................................................................107
L6: Torque Detection..................................................................................................................108
L8: Hardware Protection............................................................................................................. 109
5.8 n: Special Adjustments............................................................................................... 111
n1: Hunting Prevention...............................................................................................................111
n3: Overexcitation Deceleration ................................................................................................. 111
5.9 o: Operator Related Settings...................................................................................... 112
o1: Display Settings and Selections ...........................................................................................112
o2: Operator Key Selections ......................................................................................................112
o3: Copy Function ...................................................................................................................... 113
o4: Maintenance Monitor Settings..............................................................................................114
5.10 U: Monitor Parameters................................................................................................ 116
U1: Operation Status Monitors ...................................................................................................116
U2: Fault History......................................................................................................................... 116
U4: Maintenance Monitors .........................................................................................................116
6. TROUBLESHOOTING......................................................................................117
6.1 Section Safety.............................................................................................................. 118
6.2 Motor Performance Fine Tuning ................................................................................ 120
Parameters for Tuning the Drive ................................................................................................ 120
Motor Hunting and Oscillation Control Parameters ....................................................................120
6.3 Drive Alarms, Faults, and Errors ............................................................................... 121
Types of Alarms, Faults, and Errors........................................................................................... 121
Alarm and Error Displays ...........................................................................................................121
6.4 Fault Detection ............................................................................................................ 123
Fault Displays, Causes and Possible Solutions ......................................................................... 123
6.5 Alarm Detection........................................................................................................... 129
Alarm Codes, Causes, and Possible Solutions ..........................................................................129
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SIEP C710606 33A OYMC AC Drive – J1000 User Manual
5
6.6 Operator Programming Errors ................................................................................... 132
oPE Codes, Causes, and Possible Solutions............................................................................. 132
6.7 Diagnosing and Resetting Faults............................................................................... 133
Fault Occurs Simultaneously with Power Loss ..........................................................................133
If the Drive Still has Power After a Fault Occurs ........................................................................ 133
Viewing Fault History Data After Fault .......................................................................................133
Fault Reset Methods .................................................................................................................. 133
6.8 Troubleshooting without Fault Display..................................................................... 134
Cannot Change Parameter Settings ..........................................................................................134
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command .................................................................................................................................134
7. PERIODIC INSPECTION & MAINTENANCE ..................................................139
7.1 Section Safety.............................................................................................................. 140
7.2 Inspection .................................................................................................................... 142
Recommended Daily Inspection................................................................................................. 142
Recommended Periodic Inspection............................................................................................ 142
7.3 Periodic Maintenance ................................................................................................. 144
Replacement Parts.....................................................................................................................144
7.4 Drive Cooling Fans...................................................................................................... 145
Cooling Fan Replacement..........................................................................................................145
8. PERIPHERAL DEVICES & OPTIONS ............................................................147
8.1 Section Safety.............................................................................................................. 148
8.2 Drive Options and Peripheral Devices ...................................................................... 150
8.3 Connecting Peripheral Devices ................................................................................. 151
8.4 Installing Peripheral Devices ..................................................................................... 152
Installing a Molded Case Circuit Breaker (MCCB) ..................................................................... 152
Installing a Leakage Breaker......................................................................................................152
Installing a Magnetic Contactor ..................................................................................................152
Connecting an AC or DC Reactor .............................................................................................. 153
Connecting a Surge Protector ....................................................................................................153
Connecting a Noise Filter ...........................................................................................................153
Installing Fuses on the Input Side .............................................................................................. 155
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ........................................155
NEMA Type 1 Kit........................................................................................................................156
8.5 Communication Options............................................................................................. 159
A. SPECIFICATIONS ............................................................................................161
A.1 Heavy Duty and Normal Duty Ratings....................................................................... 162
A.2 Single/Three-Phase 200 V Class Drive ...................................................................... 163
A.3 Three-Phase 400 V Class Drives................................................................................ 164
A.4 Drive Specifications .................................................................................................... 165
A.5 Drive Watt Loss Data .................................................................................................. 167
A.6 Drive Derating Data ..................................................................................................... 168
Temperature Derating ................................................................................................................ 168
B. PARAMETER LIST...........................................................................................169
B.1 Parameter Groups ....................................................................................................... 170
B.2 Parameter Table .......................................................................................................... 171
A: Initialization Parameters......................................................................................................... 171
b: Application..............................................................................................................................171
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6
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
C: Tuning....................................................................................................................................172
d: References .............................................................................................................................173
E: Motor Parameters .................................................................................................................. 174
H Parameters: Multi-Function Terminals.................................................................................... 175
L: Protection Function ................................................................................................................177
n: Advanced Performance Set-Up.............................................................................................. 180
o: Operator Related Parameters ................................................................................................ 180
U: Monitors .................................................................................................................................181
B.3 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) ........................................... 183
C. MEMOBUS/MODBUS COMMUNICATIONS....................................................185
C.1 Section Safety.............................................................................................................. 186
C.2 MEMOBUS/Modbus Configuration ............................................................................ 187
C.3 Communication Specifications .................................................................................. 188
C.4 Connecting to a Network ............................................................................................ 189
Network Cable Connection......................................................................................................... 189
Wiring Diagram for Multiple Connection..................................................................................... 189
Network Termination .................................................................................................................. 190
C.5 MEMOBUS/Modbus Setup Parameters ..................................................................... 191
MEMOBUS/Modbus Serial Communication............................................................................... 191
C.6 Drive Operations by MEMOBUS/Modbus.................................................................. 193
Observing the Drive Operation...................................................................................................193
Controlling the Drive...................................................................................................................193
C.7 Communications Timing............................................................................................. 194
Command Messages from Master to Drive................................................................................ 194
Response Messages from Drive to Master ................................................................................ 194
C.8 Message Format .......................................................................................................... 195
Message Content ....................................................................................................................... 195
Slave Address ............................................................................................................................ 195
Function Code ............................................................................................................................195
Data............................................................................................................................................195
Error Check ................................................................................................................................ 195
C.9 Message Examples ..................................................................................................... 197
Reading Drive MEMOBUS/Modbus Register Contents .............................................................197
Loopback Test............................................................................................................................197
Writing to Multiple Registers....................................................................................................... 198
C.10 MEMOBUS/Modbus Data Table.................................................................................. 199
Command Data .......................................................................................................................... 199
Monitor Data...............................................................................................................................200
Broadcast Messages..................................................................................................................203
Fault History Contents................................................................................................................203
Alarm Register Contents ............................................................................................................ 204
C.11 Changing Drive Parameters ....................................................................................... 205
Drive Operations on Parameter Change ....................................................................................205
Issuing an Enter Command........................................................................................................205
C.12 Communication Errors ............................................................................................... 206
MEMOBUS/Modbus Error Codes............................................................................................... 206
Slave Not Responding................................................................................................................ 206
C.13 Self-Diagnostics .......................................................................................................... 207
D. STANDARDS COMPLIANCE ..........................................................................209
D.1 Section Safety.............................................................................................................. 210
Table of Contents
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
7
D.2 European Standards ................................................................................................... 212
CE Low Voltage Directive Compliance....................................................................................... 212
EMC Guidelines Compliance .....................................................................................................212
D.3 UL Standards ............................................................................................................... 218
UL Standards Compliance .........................................................................................................218
Drive Motor Overload Protection ................................................................................................219
D.4 User Setting Table....................................................................................................... 221
INDEX ...............................................................................................................223
Table of Contents
8
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
Preface & General Safety
This section provides safety messages pertinent to this product, that, if not heeded, may result in
fatality, personal injury, or equipment damage. OYMC is not responsible for the consequences of
ignoring these instructions.
I.1 PREFACE..........................................................................................................10
I.2 GENERAL SAFETY..........................................................................................11
i
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
9
i.1 Preface
OYMC distributes products used as components in a wide variety of industrial systems and equipment. The selection and
application of OYMC products remain the responsibility of the equipment manufacturer or end user. OYMC accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
OYMC product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product distributed by OYMC must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by OYMC must be promptly provided to
the end user. OYMC offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the OYMC manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED.
OYMC assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
u
Applicable Documentation
The following manuals are available for J1000 series drives:
J1000 Series Compact V/f Control Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It contains basic
information required to install and wire the drive. This guide provides basic programming and
simple setup and adjustment.
J1000 Series Compact V/f Control Drive User Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMSTERMS
Indicates a term or definition used in this manual.
u
Terms and Abbreviations
TERMSTERMS
• Drive: OYMC J1000 Series Drive
• OYMC: Omron Yaskawa Motion Control B.V.
i.1 Preface
10
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
i.2 General Safety
u
Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products
to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without
notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your OYMC representative or the nearest OYMC sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your OYMC representative or the nearest OYMC sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
u
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
i.2 General Safety
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
11
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent
electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe
level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys
and machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
OYMC is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
i.2 General Safety
12
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
u
Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.
Risk of electric shock.
WARNING
Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Figure i.2 Warning Information Position
u
Warranty Information
n
Restrictions
The J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives
or health.
i.2
General Safety
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
13
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their OYMC
representatives or the nearest OYMC sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
u
Quick Reference
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.
Safe operations. Run by power on. Parameter setting b1-17.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Standards Compliance
Refer to European Standards on page 212 and Refer to UL Standards on page 218.
U
L
C
R
US
LISTED
i.2 General Safety
14
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates
the different enclosure types and components.
1.1 SECTION SAFETY............................................................................................16
1.2 MODEL NUMBER AND NAMEPLATE CHECK...............................................17
1.3 COMPONENT NAMES......................................................................................19
1
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
15
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
1.1 Section Safety
16
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
PASS
RoHSRoHS
IP 20
JZAB0P1BAA
CIMR-JZBA0001BAA
0.6
5010
AC Drive Model
Input Specifications
Output Specifications
Lot Number
Serial Number
Yaskawa Ref. Number
Software Version
Heavy Duty Amps / Normal Duty Amps
Enclosure Type
Figure 1.1 Nameplate Information
J
Z
B
A
0P1
B
A
A
J1000
Series
No. Type
Z
European Standard
No.
Enclosure
Type
Design
Revision
Order
IP20
B
No. Voltage Class
B
1-phase, 200-240 Vac
No.
Customized
Specifications
A Standard model
3-phase, 200-240 Vac
3-phase, 380-480 Vac
2
4
No.
Environmental
Specification <1>
A
Humidity- and
dust-resistant
Standard
S
NMOil-resistant
Vibration-resistant
n
Single-Phase 200 V
Heavy Duty Normal Duty
No.
Max. Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
Current A
B0P1 0.1 0.8 B0P1 0.2 1.2
B0P2 0.2 1.6 B0P2 0.4 1.9
B0P4 0.4 3.0 B0P4 0.75 3.3
B0P7 0.75 5.0 B0P7 1.1 6.0
B1P5 1.5 8.0 B1P5 2.2 9.6
1.2 Model Number and Nameplate Check
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
17
1
Receiving
n
Three-Phase 200 V
Heavy Duty Normal Duty
No.
Max Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
Current A
20P1 0.1 0.8 20P1 0.2 1.2
20P2 0.2 1.6 20P2 0.4 1.9
20P4 0.4 3.0 20P4 0.75 3.5
20P7 0.75 5.0 20P7 1.1 6.0
21P5 1.5 8.0 21P5 2.2 9.6
22P2 2.2 11.0 22P2 3.0 12.0
24P0 4.0 17.5 24P0 3.7 17.5
n
Three-Phase 400 V
Heavy Duty Normal Duty
No.
Max. Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
Current A
40P2 0.2 1.2 40P2 0.4 1.2
40P4 0.4 1.8 40P4 0.75 2.1
40P7 0.75 3.4 40P7 1.5 4.1
41P5 1.5 4.8 41P5 2.2 5.4
42P2 2.2 5.5 42P2 3.0 6.9
43P0 3.0 7.2 43P0 4.0 8.8
44P0 4.0 9.2 44P0 5.5 11.1
<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.
1.2 Model Number and Nameplate Check
18
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
1.3 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
n
Single-Phase AC200 V JZAB0P1B ~ JZAB0P4B
Three-Phase AC200 V JZA20P1B ~ JZA20P7B
K
A
B
C
D
E
G
H
J
I
F
A –
Fan cover
<1>
B – Mounting hole
C – Heatsink
D – Cable cover
E – Terminal cover
F – Front cover screw
G – Option connector cover
H – Front cover
I – LED operator Refer to Using the Digital LED
Operator on page 54
J – Case
K –
Cooling fan
<1>
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V JZA20P7B
<1> The drives JZAB0P1B ~ JZAB0P4B and JZA20P1B ~ JZA20P4B do not have a cooling fan or a cooling fan cover.
1.3 Component Names
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
19
1
Receiving
n
Single-Phase AC200 V JZAB0P7B ~ B1P5B
Three-Phase AC200 V JZA20P1B ~ 24P0B
Three-Phase AC400 V JZA40P2B ~ 44P0B
L
A
B
C
D
F
K
J
I
E
G
H
A – Mounting hole
B – Heatsink
C – Cable cover
D – Terminal cover
E – Bottom cover
F – Front cover screw
G – Option connector cover
H – Front cover
I – LED operator Refer to Using the Digital LED
Operator on page 54
J – Case
K –
Cooling fan
<1>
L –
Fan cover
<1>
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components
Three-Phase AC200 V JZA22P2B
<1> The drives JZAB0P7B and 40P2B ~ 40P7B do not have a cooling fan or a cooling fan cover.
1.3 Component Names
20
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
u
Front Views
G
F
A
B
C
D
E
A
B
C
D
E
F
G
JZA20P7
JZA22P2
A – DIP switch S1 Refer to DIP Switch S1 Analog
Input Signal Selection on page 46
B – DIP switch S3 Refer to Sinking/Sourcing Mode
Switch on page 44
C – Control circuit terminal Refer to Control Circuit
Wiring on page 40
D – Main circuit terminal Refer to Wiring the Main
Circuit Terminal on page 39
E – Ground terminal
F – Terminal cover
G – Option unit connector Refer to Communication
Options on page 159
Figure 1.4 Front Views of Drives
1.3 Component Names
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
21
1
Receiving
1.3 Component Names
This Page Intentionally Blank
22
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
Mechanical Installation
This chapter explains how to properly mount and install the drive.
2.1 SECTION SAFETY............................................................................................24
2.2 MECHANICAL INSTALLATION.......................................................................26
2
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
23
2.1 Section Safety
WARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure
does not exceed 40 °C.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an
enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may
lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is
required continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with
the required load torque and operating speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
2.1 Section Safety
24
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
NOTICE
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention
to the motor insulation voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously
operated at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the
machine.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
The rated input current of submersible motors is higher than the rated input current of standard motors.
Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long,
use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.
When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is
not explosion-proof, always install it in a safe place.
Do not use a drive for a single-phase motor.
Replace the motor with a three-phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be
affected when the motor operates only in the low speed range.
The power transmission mechanism will make noise and experience problems with service life and durability if the motor
is operated at a speed higher than the rated speed.
2.1 Section Safety
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
25
2
Mechanical Installation
2.2 Mechanical Installation
This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.
u
Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below
provides a description of the appropriate environment for the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
Ambient Temperature
-10 °C to +50 °C (IP20/Open-Chassis)
Drive reliability improves in environments without wide temperature fluctuations.
When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature
inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or lower
Vibration
10 to 20 Hz at 9.8 m/s
2
20 to 55 Hz at 5.9 m/s
2
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project
construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation.
Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
2.2 Mechanical Installation
26
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
u
Installation Orientation and Spacing
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.
A
B
B
A – Correct B – Incorrect
Figure 2.1 Correct Installation Orientation
n
Single Drive Installation
Figure 2.2 explains the required installation spacing to maintain sufficient space for airflow and wiring. Install the heatsink
against a closed surface to avoid diverting cooling air around the heatsink.
A
A
C
C
B
Side Clearance
Top/Bottom Clearance
A – 30 mm minimum
B – Airflow direction
C – 100 mm minimum
Figure 2.2 Correct Installation Spacing
n
Multiple Drive Installation
When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2. When mounting
drives with a minimum side-by-side clearance of 2 mm according to Figure 2.3, derating must be considered and parameter
L8-35 must be set. Refer to Parameter List on page 169.
2 mm
D
C
C
B
B
A
A – Line up the tops of the drives.
B – 30 mm minimum
C – 100 mm minimum
D – Airflow direction
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space between the top
and bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later.
u
Exterior and Mounting Dimensions
Refer to NEMA Type 1 Kit on page 156 for exterior and mounting dimensions for NEMA Type 1.
2.2
Mechanical Installation
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
27
2
Mechanical Installation
n
IP20/Open-Chassis Drives
Table 2.2 IP20/Open-Chassis (without an EMC filter)
t1
D1
D
W
H1H2
H
2-M4
W1
D2
Voltage Class
Drive Model
JZA
Dimensions (mm)
W H D W1 H1 H2 D1 D2 t1 Weight (kg)
Single-Phase
200 V Class
B0P1B 68 128 76 56 118 5 6.5 67.5 3 0.6
B0P2B 68 128 76 56 118 5 6.5 67.5 3 0.6
B0P4B 68 128 118 56 118 5 38.5 109.5 5 1.0
Three-Phase
200 V Class
20P1B 68 128 76 56 118 5 6.5 67.5 3 0.6
20P2B 68 128 76 56 118 5 6.5 67.5 3 0.6
20P4B 68 128 108 56 118 5 38.5 99.5 5 0.9
20P7B 68 128 128 56 118 5 58.5 119.5 5 1.1
Table 2.3 IP20/Open-Chassis (without an EMC filter)
t1
D
D1
4-M4
H
W1
W
H2 H1
D2
Voltage Class
Drive Model
JZA
Dimensions (mm)
W H D W1 H1 H2 D1 D2 t1 Weight (kg)
Single-Phase
200 V Class
B0P7B 108 128 137.5 96 118 5 58 129 5 1.7
B1P5B 108 128 154 96 118 5 58 145.5 5 1.8
Three-Phase
200 V Class
21P5B 108 128 129 96 118 5 58 120.5 5 1.7
22P2B 108 128 137.5 96 118 5 58 129 5 1.7
24P0B 140 128 143 128 118 5 65 134.5 5 2.4
Three-Phase
400 V Class
40P2B 108 128 81 96 118 5 10 72.5 5 1.0
40P4B 108 128 99 96 118 5 28 90.5 5 1.2
40P7B 108 128 137.5 96 118 5 58 129 5 1.7
41P5B 108 128 154 96 118 5 58 145.5 5 1.7
42P2B 108 128 154 96 118 5 58 145.5 5 1.7
43P0B 108 128 154 96 118 5 58 145.5 5 1.7
44P0B 140 128 143 128 118 5 65 134.5 5 2.4
2.2 Mechanical Installation
28
SIEP C710606 33A OYMC AC Drive – J1000 User Manual
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