Omron G9SX DATASHEET

Flexible Safety Unit
t
G9SX
Logical AND Function Adds Flexibility to I/O Expansion
• Facilitates partial or complete control system setup.
• Solid-state outputs (excluding Expansion Units).
• Detailed LED indications enable easy diagnosis.
• Approved by UL and CSA.
• New unit joins the Series with the following two additional features:
-OFF-delay time of up to 150 seconds (The OFF-delay output also complies with Cat. 4.)
-Two logical AND connection inputs
Note: Refer to Precautions on pages 17 and 18.
Features
Productivity
“Partial stop” and “Complete stop” enhance productivity without sacrificing safety.
Maintenance
LED indicators and detachable terminals for better maintenance.
Expandability
“Logical connection” enables easier modification and expansion of machines.
Ex) Machining Center
When the Emergency Stop Switch is pressed, the entire machine will stop.
When a door is open, the corresponding part will not activate.
Tool changer door
Basic Unit G9SX-BC
Pallet changer door
Main door
Emergency
Stop Switch
Emergency Stop Switch
Y1T32 T33T31 A1X1T12T11
G9SX-BC202 24VDC
FB
PWR
T1 T2
ERREI
No.
A2X2T22T21 L2L1S24S14
Logical connection
G9SX-AD322-T15
0.7
0.4
0.3
Main Door
T32
T33T31
A1X2X1Y1T12T11
FB
PWR
T1
T2
AND
EI
ED
1.5 2
1
3
4
0.6
0.5
5
ERR
7
10
0.2 15
0
No.
OFF-DELAY
A2T42T41T22T21
S54S44S34S24S14 L1
Safety Door Switch
Advanced Unit G9SX-AD
Pallet Changer Door
Safety Door Switch
T32
T33T31
A1X2X1Y1T12T11
G9SX-AD322-T15
FB
PWR
T1
T2
AND
EI
ED
1.5 2
1
3
0.7 4
0.6
0.5
5
ERR
0.4
7
0.3
10
0.2
15
0
No.
OFF-DELAY
A2T42T41T22T21
S54S44S34S24S14 L1
Advanced Unit G9SX-AD
Tool Changer Door
Safety Door Switch
T32
T33T31
A1X2X1Y1T12T11
G9SX-AD322-T15
FB
PWR
T1
T2
AND
EI
ED
1.5 2
1
3
0.7 4
0.6
0.5
5
ERR
0.4
7
0.3
10
0.2
15
0
No.
OFF-DELAY
A2T42T41T22T21
S54S44S34S24S14 L1
Advanced Uni G9SX-AD
Flexible Safety Unit G9SX 1
Model Number Structure
Model Number Legend
G9SX-@@@@@@-@@@-@@
12 5 634
1. Functions
AD/ADA: Advanced Unit BC: Basic Unit EX: Expansion Unit
2. Output Configuration (Instantaneous Safety Outputs)
0: None 2: 2 outputs 3: 3 outputs 4: 4 outputs
3. Output Configuration (OFF-delayed Safety Outputs)
0: None 2: 2 outputs 4: 4 outputs
Ordering Information
4. Output Configuration (Auxiliary Outputs)
1: 1 output 2: 2 outputs
5. Max. OFF-delay Time
Advanced Unit
T15: 15 s T150: 150 s
Basic Unit
No indicator: No OFF delay
Expansion Unit
No indicator: No OFF delay T: OFF delay
6. Terminal Block Type
RT: Screw terminals RC: Spring-cage terminals
List of Models
Advanced Unit
Safety outputs
(solid state) (See note 3.)
Instanta-
neous
3 2 2 1 1 1 or 2
2 2 2 15 s Screw
Note: 1. The OFF-delay time can be set in 16 steps as follows:
OFF-delayed (See note 2.)
T15: 0/0.2/0.3/0.4/0.5/0.6/0.7/1/1.5/2/3/4/5/7/10/15 s T150: 0/10/20/30/40/50/60/70/80/90/100/110/120/130/140/150 s
2. The OFF-delayed output becomes an instantaneous output by setting the OFF-delay time to 0 s.
3. P channel MOS FET transistor output
4. PNP transistor output
Auxiliary
outputs
(solid state)
(See note 4.)
Logical AND
connection
Inputs Outputs
No. of
input
channels
channels
Max. OFF­delay time
(See note 1.)
15 s 24 VDC Screw
150 s Screw
150 s Screw
Rated
voltage
Terminal
block type
terminals Spring-cage
terminals
terminals Spring-cage
terminals
terminals Spring-cage
terminals
terminals Spring-cage
terminals
Model
G9SX-AD322-T15-RT
G9SX-AD322-T15-RC
G9SX-AD322-T150-RT
G9SX-AD322-T150-RC
G9SX-ADA222-T15-RT
G9SX-ADA222-T15-RC
G9SX-ADA222-T150-RT
G9SX-ADA222-T150-RC
2 Flexible Safety Unit G9SX
Basic Unit
Safety outputs
(solid state) (See note 1.)
Instantaneous OFF-delayed Inputs Outputs
2 --- 2 0 2 1 or 2
Note: 1. P channel MOS FET transistor output
2. PNP transistor output
Auxiliary outputs
(solid state)
(See note 2.)
Logical AND
connection
No. of
input
channels
channels
Rated
voltage
24 VDC Screw terminals G9SX-BC202-RT
Terminal block type Model
Spring-cage terminals G9SX-BC202-RC
Expansion Unit
Safety outputs (contact) Auxiliary
Instantaneous OFF-delayed
4 PST-NO --- 1 --- 24 VDC Screw terminals G9SX-EX401-RT
--- 4 PST-NO (See note 2.) Screw terminals G9SX-EX041-T-RT
Note: 1. PNP transistor output
2. The OFF-delay time is synchronized to the OFF-delay time setting in the connected Advanced Unit (G9SX-AD-@/G9SX-ADA-@).
outputs
(solid state)
(See note 1.)
OFF-delay
time
Rated voltage Terminal block type Model
Spring-cage terminals G9SX-EX401-RC
Spring-cage terminals G9SX-EX041-T-RC
Specifications
Ratings
Power input
Item G9SX-AD322-@/ADA222-@ G9SX-BC202-@ G9SX-EX-@
Rated supply voltage 24 VDC Operating voltage range Rated power consumption (See note.) 4 W max. 3 W max. 2 W max.
Note: Power consumption of loads not included.
15% to 10% of rated supply voltage
Inputs
Item G9SX-AD322-@/ADA222-@ G9SX-BC202-@
Safety input Operating voltage: 20.4 VDC to 26.4 VDC, internal impedance: approx. 2.8 k Feedback/reset input
Outputs
Item G9SX-AD322-@/ADA222-@ G9SX-BC202-@
Instantaneous safety output OFF-delayed safety output (See note 1.)
Auxiliary output PNP transistor output
Note: 1. While safety outputs are in the ON state, the following signal sequence is output continuously for diagnosis. When using the safety outputs
as input signals to control devices (i.e. Programmable Controllers), consider the OFF pulse shown below.
ON
OFF
360 µs max.
2. The following derating is required when Units are mounted side-by-side.
G9SX-AD322-@/G9SX-ADA222-@/G9SX-BC202-@: 0.4 A max. load current
P channel MOS FET transistor output Load current:
Using 2 outputs or less: 1 A DC max. (See note 2.) Using 3 outputs or more: 0.8 A DC max.
Load current: 100 mA max.
Approx. 100 ms
P channel MOS FET transistor output Load current:
Using 1 output: 1 A DC max. (See note 2.) Using 2 outputs: 0.8 A DC max.
Flexible Safety Unit G9SX 3
Expansion Unit
Item G9SX-EX-@
Rated load 250 VAC, 3A/30 VDC, 3A (resistive load) Rated carry current 3 A Maximum switching voltage 250 VAC, 125 VDC
Characteristics
Item G9SX-AD322-@/ADA222-@ G9SX-BC202-@ G9SX-EX-@
Over-voltage category (IEC/EN 60664-1) II II (Safety relay outputs 13 to
Operating time (OFF to ON state) (See note 1.)
Response time (ON to OFF state) (See note 1.)
ON-state residual voltage 3.0 V max. (safety output, auxiliary output) OFF-state leakage current 0.1 mA max. (safety output, auxiliary output)
Maximum wiring length of safety input and logic AND input
Reset input time (Reset button pressing time) 100 ms min. Accuracy of OFF-delay time (See note 5.) Within
Insulation resistance
Dielectric strength
Vibration resistance Frequency: 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude)
Mechanical shock resistance
Durability Electrical --- 100,000 cycles min.
Ambient temperature Ambient humidity 25% to 85% Terminal tightening torque (See note 6.) 0.5 N·m Weight Approx. 200 g Approx. 125 g Approx. 165 g
Between logical AND connection terminals, and power supply input terminals and other input and output terminals connected together
Between all terminals connected together and DIN rail
Between logical AND connection terminals, and power supply input terminals and other input and output terminals connected together
Between all terminals connected together and DIN rail
Between different poles of outputs
Between safety relay outputs connected together and other terminals connected together
Destruction
Malfunction
Mechanical --- 5,000,000 cycles min.
50 ms max. (Safety input: ON) (See note 2.)
100 ms max. (Logical AND connection input: ON) (See note 3.)
15 ms max. 10 ms max. (See note 4.)
100 m max. (External connection impedance: 100
± 5% of the set value --- Within ± 5% of the set value
20 M
min. (by 100 VDC
megger)
500 VAC for 1 min --- ---
--- ---
2
300 m/s
2
100 m/s
10 to 55°C (no icing or condensation)
50 ms max. (Safety input: ON) 30 ms max. (See note 4.)
max. and 10 nF max.)
--- ---
min. (at 100 VDC) 100 M min. (at 500 VDC)
20 M
500 VAC for 1 min 1,200 VAC for 1 min
43 and 14 to 44: III)
2,200 VAC for 1 min
(rated load, switching frequency: 1,800 cycles/hour)
(switching frequency: 7,200 cycles/hour)
Note: 1. When two or more Units are connected by logical AND, the operating time and response time are the sum total of the operating times
and response times, respectively, of all the Units connected by logical AND.
2. Represents the operating time when the safety input turns ON with all other conditions set.
3. Represents the operating time when the logical AND input turns ON with all other conditions set.
4. This does not include the operating time or response time of Advanced Units that are connected.
5. This does not include the operating time or response time of internal relays in the G9SX-EX-@.
6. For the G9SX-@-RT (with screw terminals) only.
4 Flexible Safety Unit G9SX
Logical AND Connection
Item G9SX-AD322-@/ADA222-@ G9SX-BC202-@ G9SX-EX-@
Number of Units connected per logical AND output
Total number of Units connected by logical AND (See note 2.)
Number of Units connected in series by logical AND
Max. number of Expansion Units connected (See note 3.)
Maximum cable length for logical AND input
Note: 1. See Logical AND Connection Combinations below for details.
2. The number of G9SX-EX401-@ Expansion Units or G9SX-EX041-T-@ Expansion Units (OFF-delayed Model) not included.
3. G9SX-EX401-@ Expansion Units and G9SX-EX041-T-@ Expansion Units (OFF-delayed Model) can be mixed.
4 Units max. ---
20 Units max. ---
5 Units max. ---
--- 5 Units
100 m ---
Logical AND Connection Combinations
1. One logical AND connection output from an Advanced Unit
G9SX-AD can be logical AND connected to up to four Advanced Units.
G9SX-AD
G9SX-ADG9SX-ADG9SX-ADG9SX-AD
2. Two logical AND outputs from a Basic Unit G9SX-BC can be logical AND connected to up to eight Advanced Units.
G9SX-BC
G9SX-ADG9SX-ADG9SX-ADG9SX-AD
G9SX-AD
3. Two logical AND outputs from an Advanced Unit G9SX-ADA can be logical AND connected to up to eight Advanced Units.
G9SX-ADA
G9SX-AD G9SX-AD G9SX-AD
G9SX-ADG9SX-ADG9SX-ADG9SX-AD
5. Two logical AND connection outputs, each from different Advanced/Basic Units, can be logical AND connected to a single G9SX-ADA Unit.
G9SX-BC G9SX-BC
G9SX-ADA
6. The largest possible system configuration contains a total of 20 Advanced and Basic Units. In this configuration, each Advanced Unit can have up to five Expansion Units.
Note 1: Basic Unit = G9SX-BC
Advanced Unit or Basic Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit = G9SX-AD or G9SX-ADA Note 2: The G9SX-AD322-T-@ has only one logical AND output.
Advanced UnitAdvanced Unit Advanced Unit
Advanced Unit
Number of Units connected per logical AND output: 4 Units max.
Advanced Unit
Advanced Unit
Advanced Unit
G9SX-AD
G9SX-AD G9SX-AD G9SX-AD
4. Any Advanced Unit with logical AND input can be logical AND connected to Advanced Units on up to five tiers.
G9SX-BC or
G9SX-AD or
G9SX-ADA
G9SX-AD
G9SX-AD
G9SX-AD
G9SX-AD
Advanced Unit Advanced Unit Advanced Unit
Number of Units connected in series by logical AND: 5 Units max.
Flexible Safety Unit G9SX 5
Total number of Units connected by logical AND: 20 Units max.
Response Time and Operating Time
The following table shows the response time for two or more Units that are logical AND connected.
Item Block flow diagram Max. response
Tier First tier 15 ms 25 ms 50 ms 80 ms
Advanced Unit or Basic Unit
Second tier 30 ms 40 ms 150 ms 180 ms
Advanced Unit
Third tier 45 ms 55 ms 250 ms 280 ms
Advanced Unit
Fourth tier 60 ms 70 ms 350 ms 380 ms
Advanced Unit
Fifth tier 75 ms 85 ms 450 ms 480 ms
Advanced Unit
time (not
including
Expansion
Units)
(See note 1.)
Max. response
time (including
Expansion
Units)
(See note 2.)
Max. operating
time (not including
Expansion
Units)
(See note 3.)
Max. operating time (including
Expansion
(See note 4.)
Units)
Note: 1. The maximum response time (not including Expansion Units) in this block flow diagram is the time it takes the output from the Unit on the
lowest tier to switch from ON to OFF after the input to the Unit on the highest tier switches from ON to OFF.
2. The maximum response time (including Expansion Units) in this block flow diagram is the time it takes the output from the Expansion Unit connected to the Unit on the lowest tier to switch from ON to OFF after the input to the Unit on the highest tier switches from ON to OFF.
3. The maximum operating time (not including Expansion Units) in this block flow diagram is the time it takes the output from the Unit on the lowest tier to switch from OFF to ON after the input to the Unit on the highest tier switches from OFF to ON.
4. The maximum operating time (including Expansion Units) in this block flow diagram is the time it takes the output from the Expansion Unit connected to the Unit on the lowest tier to switch from OFF to ON after the input to the Unit on the highest tier switches from OFF to ON.
6 Flexible Safety Unit G9SX
Connections
(
)
(
)
Internal Connection
G9SX-AD322-@ (Advanced Unit)
T11A1 T12 T21 T22 T31 T32 T33 Y1 T41 T42
(See note 1.)
Safety
Power
Input 1
supply
circuit
S14A2S24 S34 S44 S54
Reset/Feedback
Safety Input 2
Safety output control
See note 3.
Input
output control
L1 X1 X2
Cross
fault
detection
input
Auxiliary
Logical AND input
Expansion Unit
output control
Note: 1. Internal power supply circuit is not isolated.
2. Logical AND input is isolated.
3. Outputs S14 to S54 are internally redundant.
G9SX-BC202-@ (Basic Unit)
T11A1T12 T21 T22 T31 T32 T33
(See
Power supply circuit
note 1.)
Safety
Safety
Input 2
Input 1
Safety outputs control
Reset/Feedback
S14A2S24 L1 L2
See note 2.
Note: 1. Internal power supply circuit is not isolated.
2. Outputs S14 and S24 are internally redundant.
Input
outputs control
Y1
Cross
detection
Auxiliary
X1 X2
fault input
(See note 2.)
G9SX-ADA222-@ (Advanced Unit)
T41 T42
Logical
AND input
Expansion Unit
output control
T51 T52
AND input 2
T11A1 T12 T21 T22 T31 T32 T33 Y1
(See
Power
supply
circuit
note 1.)
Safety
Safety
Input 1
Input 2
Safety output control
S14A2S24 S44 S54
(See note 3.)
Reset/Feedback
Cross
fault
detection
Input
input
Auxiliary
output control
L1 L2 X1 X2
Note: 1. Internal power supply circuit is not isolated.
2. Logical AND inputs are isolated.
3. Outputs S14 to S54 are internally redundant.
Logical
(See note
2.)
G9SX-EX401-@/G9SX-EX041-T-@ (Expansion Unit / Expansion Unit OFF-delayed model)
A1
(See note 1.)
Exp. sig. IN
Power
supply
circuit
Safety output control
Auxiliary
output control
A2 X2
Note: 1. Internal power supply circuit is not isolated.
2. Relay outputs are isolated.
K1
13 23 33 43
K2
14 24 34 44
(See note 2.)
Exp.
sig.
OUT
Flexible Safety Unit G9SX 7
Dimensions
yp
yp
yp
Note: All units are in millimeters unless otherwise indicated.
Advanced Unit
G9SX-AD322-@
T33T31
T32
FB
PWR
T1
T2
AND
EI
ED
1.5
2
1
3
0.7 4
0.6 5
0.5
ERR
7
10
0.3
0.2
15
0
OFF-DELAY
S54S44S34S24S14 L1
35.5 max. (35)*
ical dimension
A1X2X1Y1T12T11
No.
A2T42T41T22T21
(10)
Note: 1. Above outline drawing is for -RC terminal type.
2. For -RC terminal type only.
G9SX-AD322-T15 24VDC
0.4
* T
115 max.
(6) (See note 2.)
100 max.
(6) (See note 2.)
Terminal arrangement
T33T32T31
X1Y1
T12T11
T1
AND
EIT2ED
T21
T22
S14
S24
X2 A1
FBPWR
ERR
T41
T42L1A2
S44
S34 S54
G9SX-ADA222-@
A
N
D
1
A
N
D
2
G9SX-ADA222-T150
Basic Unit
G9SX-BC202-@
T32 T52T51
G9SX-ADA222-T150 24VDC
PWR
T1
AND1
EI
1.5
1
0.7
0.6
0.5
0.4
0.3
0.2
0
OFF-DELAY
35.5 max.
ical dimension
* T
G9SX-BC202 24VDC
PWR
T1 T2
23 max.
(22.5)*
* T
T33T31
A1X2X1Y1T12T11
FB
T2
AND2
ED
2
3
4 5
ERR
7
10
15
No.
A2T42T41T22T21
L1S54S44S24S14 L2
(35)*
Y1T32 T33T31 A1X1T12T11
FB
ERREI
No.
A2X2T22T21 L2L1S24S14
ical dimension
(6) (See note 2.)
100 max.
(10)
Note: 1. Above outline drawing is for -RC terminal type.
2. For -RC terminal type only.
115 max.
(6) (See note 2.)
(6) (See note 2.)
100 max.
Note: 1. Above outline drawing is for -RC terminal type.
115 max.
(6) (See note 2.)
2. For -RC terminal type only.
Terminal arrangement
T52T51
T33T32T31
X1Y1
T12T11
X2 A1
FBPWR
T1
AND2
AND1
EIT2ED
ERR
T22 S24
S44
T41 S54
T42 L1
A2 L2
T21 S14
Terminal arrangement
T33T32T31
Y1 A1X1
T12T11
FBPWR
T1
T2
EI
ERR
T22L1X2 S24
A2
L2
T21 S14
8 Flexible Safety Unit G9SX
Expansion Unit
)
G9SX-EX401-@
Expansion Unit (OFF-delayed Model)
G9SX-EX041-T-@
(6) (See note 2.)
Terminal arrangement
G9SX-EX401-@
(Expansion Unit)
G9SX-EX041-T-@
(Expansion Unit with OFF Delay)
43332313
G9SX-EX401 24VDC
A2X2A1 44342414
23 max.
(22.5)*
* Typical dimension
100 max.
Note: 1. Above outline drawing is for -RC terminal type.
2. For -RC terminal type only.
115 max.
(6) (See note 2.
PWR
EI
ERR
14 24A134
43332313
A2
X2
44
14 24A134
PWR
ED
ERR
43332313
A2
X2
44
Flexible Safety Unit G9SX 9
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