Omron E5ZN-2QPH03P-FLK, E5ZN-2QNH03TC-FLK, E5ZN-2QNH03P-FLK, E5ZN-2QPH03TC-FLK, E5ZN-2TNH03TC-FLK User Manual

...
Page 1
Modular Temperature Controller E5ZN I-129
Temperature
Controller
Modular Temperature Controller
E5ZN
New DIN Track Mounting Temperature Controller
• The Temperature Controller itself can be replaced without changing terminal wiring.
• Use in combination with a compact Setting Display Unit to reduce communications programming requirements.
• A wide variety of operation indicators (single-color LEDs) enable easy operation monitoring.
• Power supply and communications wiring not required between Units when mounted side-by-side.
®
Model Number Structure
Model Number Legend
1. Control points
2: Two points
2. Control output
Q: Voltage (for driving SSR) T: Transistor C: Current
3. Auxiliary output
P: Transistor (sourcing) N: Transistor (sinking)
4. Option
H: Heater burnout alarm F: Transfer output
5. Communications
03: RS-485
6. Input type
TC: Thermocouple P: Platinum resistance thermometer
7. CompoWay/F serial communications
-FLK: CompoWay/F serial communications
12 3 456 7
E5ZN- 2 @ @ @ @ @ -FLK
Page 2
I-130 Modular Temperature Controller E5ZN
Ordering Information
List of Models
Note: 1. Terminal Units are required for wiring. Purchase separately.
2. When connecting the load of the controlled system, heat control output or cool control output can be allocated to the control output or auxiliary
output. When connecting a recording device or Digital Panel Meter, transfer output can be allocated to control output or auxiliary output 3 or 4 of analog output models.
3. When using the heater burnout alarm, purchase a Current Transformer (CT) separately.
4. When using heating and cooling control functionality, the auxiliary output will be either heating control output or cooling control output.
5. Analog input and infrared temperature sensors (ES1A-A) can also be used with thermocouple models.
Note: 1. When using 2 or more E5ZNs mounted side-by-side, use the E5ZN-SCT18S-500 for the second and subsequent Units. When using
E5ZNs separately, be sure to use the E5ZN-SCT24S-500.
2. Two End Plates are provided with E5ZN-SCT24S-500 Terminal Units. When mounting to a DIN track, be sure to mount End Plates on
both sides.
Current Transformer (CT) (Order Separately)
Terminal Cover
Note: The Terminal Cover comes with the Terminal Unit and does not
have to be purchased separately.
Setting Display Unit (Order Separately)
Note: Purchase sockets for wiring (shown on page 130) separately.
Sockets (for Setting Display Unit - Order Separately)
Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller
Operation Manual (Cat. No. H113).
Name Power
supply
No. of
control
points
Control
output
Auxiliary
output
Functions Communica-
tions func-
tions
Input type (See
note 5.)
Model
Temperature Controller (See note 1.)
24 VDC 2
Voltage output (for SSRs)
Transistor output: 2 pts (sinking)
Heater burnout alarm (See note 3.)
Heating or heat/cool control is selectable (See note 4.)
Event input: 1 point per Unit
RS-485
Thermocouple E5ZN-2QNH03TC-FLK Platinum
resistance thermometer
E5ZN-2QNH03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2QPH03TC-FLK Platinum
resistance thermometer
E5ZN-2QPH03P-FLK
Transistor output
Transistor output: 2 pts (sinking)
Thermocouple E5ZN-2TNH03TC-FLK Platinum
resistance thermometer
E5ZN-2TNH03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2TPH03TC-FLK Platinum
resistance thermometer
E5ZN-2TPH03P-FLK
Analog output (current output) (See note 2.)
Transistor output: 2 pts (sinking)
Transfer out­put (linear voltage out­put) (See note 2.)
Thermocouple E5ZN-2CNF03TC-FLK Platinum
resistance thermometer
E5ZN-2CNF03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2CPF03TC-FLK Platinum
resistance thermometer
E5ZN-2CPF03P-FLK
Name No. of terminals Functions Model
Terminal Unit (Includes bus system with­out backplane.)
24
Equipped with communications terminals for power supply, commu­nications, and setting devices.
E5ZN-SCT24S-500
18 (See note 1.)
Not equipped with communications terminals for power supply, communications, and setting devices.
E5ZN-SCT18S-500
Model E54-CT1 E54-CT3 Diameter 5.8 dia. 12.0 dia.
Model E53-COV12 E53-COV13 Typ e For SCT24S-500 models For SCT18S-500 models
Name Power supply Model
Setting Display Unit (See note.)
24 VDC E5ZN-SDL
Model P2CF-11 P2CF-11-E P3GA-11 Y92A-48G Typ e
Front-connecting socket
Front-connecting socket (with finger protection)
Back-connecting socket
Terminal cover for finger protection
Page 3
Modular Temperature Controller E5ZN I-131
Temperature
Controller
Specifications
Ratings
Note: 1. ES1A models with a temperature range of 160×C to 260×C have been discontinued.
2. OMRON G32A-EA Cycle Controller Unit (load impedance 352 ) can be used.
Input Range
Platinum Resistance Thermometer Models and Thermocouple Models
The applicable standards for the input types are as follows:
K, J, T, E, N, R, S, B: JIS C1602-1995, IEC584-1
L: Fe-CuNi, DIN 43710-1985
U: Cu-CuNi, DIN 43710-1985
JPt100: JIS C 1604-1989, JIS C 1606-1989
Pt100: JIS C 1604-1997 IEC 751
Shaded parts indicate the settings at the time of purchase.
Note: ES1A models with a temperature range of 160×C to 260×C have been discontinued.
Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 3 W
Sensor input
Thermocouple: K, J, T, E, L, U, N, R, S, B Infrared temperature sensor (ES1A series): 10 to 70×C, 60 to 120×C, 115 to 165×C, 160 to 260×C (See note 1.) Voltage input: 0 to 50 mV
Platinum resistance thermometer: Pt100, JPt100
Control output
Voltage output (for driving SSR)
Output voltage: 12 VDC ±15% (PNP); Maximum load current: 21 mA; Equipped with short-circuit protection circuit
Transistor output
Maximum operational voltage: 30 VDC; Maximum load current: 100 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max.
Current output
Current output range: 4 to 20/0 to 20 mA DC; Load: 350 Ω max. (See note 2.)
Auxiliary output
Transistor output
Sourcing Maximum operating voltage: 30 VDC;
Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max.
Sinking
Linear voltage output Voltage output range: 1 to 5/0 to 5 VDC;
Load: 10 kΩ min.
Event input
Contact output ON: 1 kΩ max., OFF: 100 kΩ min.
Discharge current: Approx. 7 mA
Non-contact output ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Discharge current: Approx. 7 mA
Number of input and control points Input points: 2, Control points: 2 Setting method Via communications or using the Setting Display Unit (E5ZN-SDL) Control method 2-PID or ON/OFF control
Other functions
Heater burnout detection function, transfer output function Multi-SP and RUN/STOP switching using event input
Ambient operating temperature
10 to 55×C (with no icing or condensation) For 3 years of assured use: 10 to 50×C
Ambient operating humidity 25% to 85% Storage temperature 25 to 65×C (with no icing or condensation)
1800 1700 1600 1500 1400 1300 1200 1100 1000
900 800 700 600 500 400 300 200 100
0
100
200
01234
0 1 2 3 4 17 5 6 7 18 8 9 10 11 12 13 14 15 16
200
200
199.9 199.9
500.0
500.0
0.0 0.0
100.0
100.0
20.0 100 20.0
200
199.9
199.9
0
100
200
200
00
100.0 0000
260
165
120
90
400400
850
600
400.0400.0400.0
500.0
850850
1300 1300
1700 1700
1800
Platinum resistance thermometer models
Platinum resistance
thermometer
Input type
Name
Temperature range (°C)
Setting number
KJTELUNRSB
Pt100 JPt100
Thermocouple
Thermocouple models
Infrared temperature
sensor (ES1A)
Analog input
0 to 50 mV
1999 to
9999 or
199.9 to
999.9 by scaling
10 to 70°C
60 to 120°C
115 to 165°C
160 to 260°C
Page 4
I-132 Modular Temperature Controller E5ZN
Characteristics
Note: 1. The indication accuracy for T and N thermocouples at 100×C, and for U and L thermocouples is ±2×C ±1 digit max. There is no speci-
fication for the indication accuracy for the B thermocouple used at 400×C max. The indication accuracy for R and S thermocouples at 200×C max. is ±3×C ±1 digit max.
2. The transfer output accuracy for 0 to 4 mA when 0 to 20 mA DC is selected is ±0.5% FS +0.7 mA. The transfer output accuracy for 0 to
1 V when 0 to 5 VDC is selected is ±0.5% FS +0.175 V.
3. “EU” stands for “Engineering Unit.”
4. In order to satisfy the EN61326 Class A standard for conducted emissions, install a noise filter (Densei-Lambda MXB-1206-33 or equiv-
alent) in a DC power line as close to the E5ZN as possible.
Indication accuracy
Thermocouple: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See note 1.) Platinum resistance thermometer: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See
note 1.) Analog input: ±0.5% or ±1 digit max.
CT input: ±5% FS ±1 digit max.
Transfer output Accuracy: ±0.5% FS (See note 2.)
Hysteresis
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)
Proportional band (P)
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)
Integral time (I) 0 to 3,999 s (in units of 1 s) Derivative time (D) 0 to 3,999 s (in units of 1 s) Control period 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range 1,999 to 9,999 (Position of decimal point depends on input type.) Sampling period 500 ms Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 600 VAC for 1 minute at 50 or 60 Hz (between unlike terminals of charged parts) Vibration resistance
10 to 55 Hz, 10 m/s
2
for 2 hrs each in X, Y, and Z directions
Shock resistance
150 m/s
2
max., 3 times each in ±X, ±Y, and ±Z directions
Enclosure rating
Temperature Controller: IP00 Terminal Unit: IP00
Memory protection EEPROM (non-volatile memory) (Number of write operations: 100,000)
Weight
Temperature Controller: Approx. 90 g Terminal Unit (18): Approx. 80 g Terminal Unit (24): Approx. 100 g
Approved standards (See note 4.)
UL File No.: E200593 CSA File No.: 203889-1140084 CE EMS: ESD EN61326, EN61000-4-2 (4 kV/contact, 8 kV/air)
REM field EN61326, EN61000-4-3 (10 V/m) Fast transient EN61326, EN61000-4-4 (2 kV/DC power, 1 kV/I/O) Surge immunity EN61326, EN61000-4-5 (line to ground: 2 kV/DC power
1 kV/I/O
line to line: 1 kV/DC power)
Conducted RF EN61326, EN61000-4-6 (10 V)
EMI: Radiated EN61326 Class A
Page 5
Modular Temperature Controller E5ZN I-133
Temperature
Controller
Communications (Host Communications)
Note: The baud rate, data bit length, stop bit length, and vertical par-
ity can all be set independently as host communications set­tings.
Setting Display Unit (Order Separately) Ratings and Characteristics
Current Transformer (CT) Ratings (Order Separately)
Heater Burnout Alarm Characteristics
Note: 1. Use the K2CU-F@@A-@GS (with GATE input terminal) for
burnout detection of 3-phase heaters.
2. If the heater burnout alarm setting is set to 0.0 A, the alarm
is always OFF, and if it is set to 50.0 A the alarm is always ON.
3. If the ON time for control output is less than 190 ms, heater
burnout detection and heater current measurement will not be performed.
Transmission line connection method
RS-485 multipoint
Communications method
RS-485 (2-wire, half-duplex)
Synchronization method
Start-stop synchronization
Baud rate 4,800, 9,600, 19,200, or 38,400 bps Transmission code ASCII Data bit length
(See note.)
7 or 8 bits
Stop bit length (See note.)
1 or 2 bits
Error detection
Vertical parity (none, even, odd) BCC (block check character)
Flow control None Interface RS-485 Retry function None Number of Units that
can be connected in parallel
16 Units max. (32 channels)
Power supply voltage 24 VDC Allowable voltage
range
85% to 110% of the rated power supply voltage
Power consumption Approx. 1 W
Display method
7-segment digital display and single-color display
Ambient operating temperature
10 to 55×C (with no icing or condensa- tion)
For 3 years of assured use: 10 to 50×C
Ambient operating hu­midity
25% to 85%
Storage temperature
25 to 65×C (with no icing or condensa- tion)
Communications method
RS-485 (half-duplex)
Communications for­mat
Fixed
Insulation resistance 20 MW min. (at 500 VDC)
Dielectric strength
1,500 VAC for 1 minute at 50 or 60 Hz (be­tween unlike terminals of charged parts)
Vibration resistance
10 to 55 Hz, 20 m/s
2
for 2 hrs each in X, Y,
and Z directions
Shock resistance
300 m/s
2
max., 3 times each in ±X, ±Y, and
±Z directions
Enclosure ratings
Front panel: IP50 Rear case: IP20 Terminal case: IP00
Memory protection
EEPROM (non-volatile memory) (Number of writes: 100,000)
Weight
Approx. 100 g Mounting bracket: Approx. 10 g
Dielectric strength 1,000 VAC (1 minute) Vibration resistance
50 Hz, 98 m/s
2
Weight
E54-CT1: Approx. 11.5 g E54-CT3: Approx. 50 g
Accessories (E54-CT3 only)
Armature (2) Plug (2)
Maximum heater current
Single-phase, 50 A AC (See note 1.)
Input current readout accuracy
±5% FS ±1 digit max.
Heater burnout alarm setting range
0.0 to 50.0 A (in units of 0.1 A) (See note 2.)
Minimum detection ON time
190 ms (See note 3.)
Page 6
I-134 Modular Temperature Controller E5ZN
Nomenclature
E5ZN-2
E5ZN-SDL
The following diagram shows the names and functions of the E5ZN-SDL parts for when it is connected to the E5ZN-2@@@@@@@.
Operation Indicators
POWER Lights when power is turned ON.
ERROR Lights when a fatal error (e.g., memory error or sensor error) occurs.
SD/RD (Communications Operation) Flashes during communications with the host.
OUT1 (Control Output 1) Lights when the control output 1 is ON.
OUT2 (Control Output 2) Lights when the control output 2 is ON.
SUB1 (Auxiliary Output 1) Lights when the auxiliary output 1 is ON.
SUB2 (Auxiliary Output 2) Lights when the auxiliary output 2 is ON.
POWER
ERROR
SD/RD
OUT1
OUT2
SUB1
SUB2
Unit Number Setting
Setting range of 0 to F allows up to 16 Units to be set.
Baud Rate
No. 1 Display
Displays the PV or the type of setting data.
No. 2 Display
Displays the target value, the control variable, or the set value for setting data (setting contents).
Up Key
Each time this key is pressed, the value displayed in No. 2 Display increases. If it is held down, the rate of increase becomes faster. It can also be used to move to the next setting item.
Down Key
Each time this key is pressed, the value displayed in No. 2 Display decreases. If it is held down, the rate of decrease becomes faster. It can also be used to return to the previous setting item.
Channel Key
Press this key to change the channel number.
Copy Key
Press this key to read all the settings from the Temperature Controller to the Setting Display Unit, or to write from the Setting Display Unit to the Temperature Controller.
UNIT Key
Press to switch the unit number.
Level Key and Mode Key
Press together to switch to protect mode.
Mode Key
Press this key to switch setting data within the setting level.
Level Key
Press this key to switch setting levels.
Unit/Channel Indicator
Indicates the unit number and the channel number.
• SUB3 (Auxiliary Output 3) Pulse output models: Always not lit. Analog output models: Not lit when the auxiliary output drops to 0% or lower. Lit when the auxiliary output is above 0%.
• CMW (Communications Write Control) Lights when communications write is permitted and remains unlit when it is prohibited.
• STOP Lights when operation stops. Lights for an event or when RUN/STOP is set to STOP during control. Remains unlit at other times.
• SUB1, SUB2 (Auxiliary Output 1, Auxiliary Output 2) Light when the auxiliary output 1 or the auxiliary output 2 functions are ON.
• OUT1, OUT2 (Control Output 1, Control Output 2) Light when the control output 1 or the control output 2 functions are ON.
• These indicators indicate the terminal operations for the E5ZN-2@@@@@@@.
Operation Indicators
Temperature Unit
Displayed when the display unit for setting data is temperature. The display is determined by the setting for temperature unit, with either “°C” or “°F” displayed accordingly.
• SUB4 (Auxiliary Output 4) Pulse output models: Always not lit. Analog output models: Not lit when the auxiliary output drops to 0% or lower. Lit when the auxiliary output is above 0%.
Page 7
Modular Temperature Controller E5ZN I-135
Temperature
Controller
Dimensions
Note: All units are in millimeters unless otherwise indicated.
E5ZN-2@@@03@-FLK Connected to E5ZN-SCT24S-500 E5ZN-2@@@03@-FLK Connected to E5ZN-SCT18S-500
Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Modular Temperature
Controller User’s Manual (Cat. No. H113).
End Plate
PFP-M
Note: End Plates are provided with the E5ZN-SCT24-500. Be sure to
mount End Plates at both ends of Unit blocks.
Spacer
PFP-S
Current Transformer (Order Separately)
Mounting Track (for DIN Track Mounting - Order Separately)
PFP-100N PFP-50N
When only using one Unit, purchase the E5ZN-2@@@03@­FLK and the E5ZN-SCT24S-500 together. Also, when using horizontal side-by-side mounting, purchase the first Unit together with the E5ZN-SCT24S-500.
112
46
35
27
72.8
130
22.3
30
4.7
When mounting Units side-by­side, purchase the E5ZN­2@@@03@-FLK together with the E5ZN-SCT18S-500 for the second and subsequent Units.
22.5
5.2
4.7
130
72.8
112
46
35
27
50
11.5
10
10
6.2
1
1.8
1.3
4.8
35.5 35.3
1.8
Eight, M4 pan-head screws
M4 spring washer
16
12
44.3
34.8
16.5
5
40 × 40
15
30
30
9
18
E54-CT1
E54-CT3
5.8 dia.
2.36 dia.
12 dia.
Two, 3.5 dia.
Two, M3 (Depth: 4)
E54-CT3 Accessories
Armature
Approx. 3 dia.
Approx. 6 dia.
Plug
Connection Example
Plug
Armature
Lead wire
30
10
25
3
21 15
40
10.5
7.5
2.8
(22)
15 (5)*
7.3±0.15
35±0.3
27±0.1
1
* Indicates dimensions for the PFP-50N.
4.5
1,000 (500)*
15
25
25
25
25
10
10
Page 8
I-136 Modular Temperature Controller E5ZN
Setting Display Unit
E5ZN-SDL
E5ZN-SDL Wiring Sockets
Front-connecting Sockets
Back-connecting Sockets
Terminal Cover
48 × 48
6
(84)
63.7
14.2
44.8 × 44.8
45
+0.6
0
45
+0.6
0
45
+0.6
0
60 min.
(48 × No. of Units – 2.5)
+1.0
0
Individual Mounting
Side-by-side Mounting
Panel Cutout Dimensions
• Vertical side-by-side mounting is not possible. (Allow sufficient space above and below.)
• The mounting panel thickness is 1 to 5 mm.
• When mounting several Units, make sure
that the ambient tem-perature specifications are not exceeded.
35.4
4
3
7.8
4.5
30
35.4
4.5
4
7.8
5
1.2
3
40 ±0.2
40 ±0.2
P2F-11 (Standard Model)
P2F-11-E (with Finger Protection)
Two, 4.5-dia. holes
Eleven, M3.5 × 7.5 Sems screws
Two, 4.5-dia. holes
Eleven, M3.5 × 7.5 set screws
31.2 max.
70 max.
70 max.
Terminal Arrangement/ Internal Connections
Mounting Hole Cutout Dimensions
(TOP VIEW)
Two, M4 or 4.5 dia.
Note: DIN track mounting
is also possible.
31.2 max.
50 max.
50 max.
45
45
4.5
16.3
25.6
6.2
8.7
4
7
3
6
P3GA-11 (Standard Model)
Terminal Arrangement/ Internal Connections
(BOTTOM VIEW)
27 dia.
Note: Use in combination with a Terminal Cover (Y92A-48G)
for finger protection.
34
16.5
24.6
27.6
47.4
48 × 48
47.7 ×
47.7
Y92A-48G
Twelve, 6.4 dia.
Page 9
Modular Temperature Controller E5ZN I-137
Temperature
Controller
Installation
Connection Diagrams
Voltage output (control output) is not electrically isolated from internal circuitry. Therefore, when using grounded thermocouples, do not ground
control output terminals. (Doing so may result in temperature measurement errors due to unwanted current paths.)
There is basic insulation between the power supply inputs and outputs for this product. If reinforced insulation is required, connect the input and
output terminals to equipment without any exposed charge-carrying parts, or to equipment with basic insulation sufficient for the maximum oper­ating voltage of the power supply and the inputs and outputs.
Using with the E5ZN-SCT24S-500
Using with the E5ZN-SCT18S-500
E5ZN-SDL
Note: Purchase either a P2CF-11 or a P3GA-11 Socket separately. (Refer to page 136.)
24-VDC input power supply*
E5ZN-SDL
RS-485 host
Wiring for terminals 1 to 18 is the same as for the E5ZN-SCT18-500. See below.
*Power supply: recommended power supply; eg. OMRON S8VS
Pt
+
10
11
12
+
4
5
6
+
1
2
+
13
7
1
14
15
8
9
2
3
4
10
5
16
6
12
11
17
18
V
+
4
5
6
V
+
10
11
12
4
5
6
10
11
12
1
2
13
14
15
13
14
15
7
8
7
8
+
+
7
8
1
2
CT1
CT2
16
17
18
-
16
17
18
+
+
+
1-5 VDC/ 0-5 VDC
1-5 VDC/ 0-5 VDC
4-20 mA DC/ 0-20 mA DC
4-20 mA DC/ 0-20 mA DC
12 VDC 21 mA
12 VDC 21 mA
OUT2
Pt
OUT2
OUT1
Analog input
ch1 ch1ch1 ch2ch2ch2
ch1
OUT1
ch2
SUB1
SUB2
COM
SUB1
SUB2
COM
Event input
E5ZN-SCT18S-500
OUT2
ch2ch1
OUT1
ch1
ch2
SUB3
SUB4
PNP (sourcing) type E5ZN-2@P@03@-FLK
Voltage-output type E5ZN-2Q@H03@-FLK Transistor-output type E5ZN-2T@H03@-FLK
NPN (sinking) type E5ZN-2@N@03@-FLK
Analog-output type (linear-voltage-output) E5ZN-2C@F03@-FLK
Contact input
Non­contact input
Thermocouple/infrared temperature sensor
Analog-output type E5ZN-2C@F03@-FLK
Voltage-output type E5ZN-2Q@H03@-FLK
Transistor-output type E5ZN-2T@H03@-FLK
When the E5ZN-SCT24S-500 is used
Do not use.
Host side (RS-485)
Do not use.
24 VDC input power supply Recommended power supply; eg. Omron S8VS.
Note: 1. Terminals 4 and 9, 7 and 11,
and 8 and 10 are connected internally at the E5ZN-SDL side.
2. Do not connect anything to terminals 1, 2, 5, and 6.
Page 10
I-138 Modular Temperature Controller E5ZN
Operation
CH
CH
CH
A
P
A
A
A
A
A
A
A
A
A
A
A
A
A
A
P
P
alh1
0.2
°c
1
0
alh2
0.2
°c
1
0
hbu
on
u
0
hbl
off
u
0
mspu
off
u0
eU-m
1
u
0
a
a
a
a
a
a
a1lt
off
10
a2lt
off
1
0
a3lt
off
1
0
inf
0.0
1
0
pUad
off
u0
a
isdp
off
u0
init
off
u
0
eU
none
u0
rest
a
u
0
al1n
n-o
1
0
al2n
n-o
1
0
alfa
0.65
u
0
ol-h
105.0
1
0
ol-l
- 5.0
1
0
sero
off
u
0
hbh
0.1
1
0
a
ot-2
0
u
0
a
amoU
0
u
0
sedu
3
u
0
a
istp
0
u
0
cjc
on
u
0
sprt
0
1
0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
al3n
n-o
10
alh3
0.2
°c
10
a
a
a
sub4
17
u
0
out2
5
u
0
a
sub1
2
u
0
a
sub2
7
u
0
a
sub3
12
u
0
a
tr1h
1300
u
0
a
cont
no
u
0
a
tr3h
1300
u
0
a
tr1l
-200
u0
a
tr2h
1300
u0
tr2l
-200
u0
a
a
tr3l
-200
u
0
a
tr4h
1300
u
0
a
a
ot-1
0
u
0
tr4l
-200
u
0
in-l
0
1
0
dp
0
10
sl-h
1300
°c
1
0
sl-l
- 200
°c
1
0
cntl
onof
1
0
alt1
2
1
0
cp
2
10
alt2
2
1
0
in-t
0
u
0
in-h
100
1
0
d-u
c
u
0
alt3
2
1
0
c-cp
2
10
oreU
or-r
1
0
out1
0
u0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
len
7
u
0
sbit
2
u
0
prty
eUen
u
0
sdwt
20
u
0
a
a
a
a
a
Multi-SP uses
SP ramp set value
Additional PV display
Operation after power ON
OUT1 transfer output upper limit
OUT1 transfer output lower limit
A
P
CH
ch2: ch1:
in-h
100
1
0
in-h
100
10
in-h
100
02
:
:
E5ZN-SDL Setting Data
The setting data that can be set from the E5ZN-SDL Setting Display Unit is shown below. Depending on the protection settings and other factors, some settings may not be displayed. A password is required to move to the advanced function setting level.
The display below indicates that there is setting data for ch1 or ch2.
CH
Press the Button to switch between the screens for ch1 and ch2.
This symbol indicates setting data that is displayed only for models with pulse output. ("Models with pulse output" is used here to indicate models with voltage output or transistor output.)
This symbol indicates setting data that is displayed only for models with analog output.
Communications setting level
@ Key 1 s max.
Communications data length
Communications stop bit
Communications parity
Communications response wait time
Advanced function setting level
Move to the advanced function setting level by entering the password "169".
Parameter initialize
Number of multi-SP uses
Event input allocation
Standby sequence reset
Alarm 1 open in alarm
Alarm 1 hysteresis
Alarm 2 open in alarm
Alarm 2 hysteresis
Alarm 3 open in alarm
Alarm 3 hysteresis
HBA ON/OFF
Heater burnout latch
Heater burnout hysteresis
Voltage output type
Sensor error indicator used
Move to advanced function setting level
Top of initial setting level
α
2-PID parameter
MV upper limit
MV lower limit
Input digital filter
Additional temperature input shift value display
Temperature input shift type
Alarm 1 latch
Alarm 2 latch
Alarm 3 latch
Input error output
Cold junction compensating method
Top of advanced function setting level
@ Key 1 s min.
Control output 2 allocation
Auxiliary output 1 allocation
Auxiliary output 2 allocation
Auxiliary output 3 allocation
Auxiliary output 4 allocation
OUT2 transfer output upper limit
OUT2 transfer output lower limit
SUB3 transfer output upper limit
SUB3 transfer output lower limit
SUB4 transfer output upper limit
SUB4 transfer output lower limit
Current output type
Initial setting value
Input type
Scaling upper limit
Scaling lower limit
Decimal point
Temperature unit
PID ON/OFF
Alarm 1 type
Alarm 2 type
Alarm 3 type
Control output 1 allocation
SP upper limit
SP lower limit
Control period (heat)
Control period (cool)
Direct/reverse operation
@ Key
@ Key
Page 11
Modular Temperature Controller E5ZN I-139
Temperature
Controller
P
P
P
a
wtpt
off
u0
a
a
at
off
10
ct
0.0
1
0
hb
0.0
10
sp-0
0
°c
1
0
sp-1
0
°c
1
0
cmwt
on
u0
oapt
0
u
0
icpt
u
0
0
a
a
a
a
a
25
0
°c
10
sp-m
0
°c
1
0
ct
0.0
1
0
m-sp
0
10
r-s
stop
10
al-1
0
°c
10
al1h
0
°c
1
0
al1l
0
°c
10
al-2
0
°c
1
0
al2h
0
°c
10
al2l
0
°c
1
0
al-3
0
°c
10
o
0.0
10
c-o
0.0
1
0
25
°c
10
ins
0.0
°c
1
0
insh
0.0
°c
1
0
insl
0.0
°c
10
p
8.0
°c
1
0
i
233
10
d
40
1
0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
c-sc
1.00
1
0
c-db
0.0
°c
10
of-r
50.0
1
0
hys
1.0
°c
1
0
chys
1.0
°c
10
a
a
a
a
a
Run/stop
Alarm value 1
Upper-limit alarm value 1
Lower-limit alarm value 1
Alarm value 2
SP 0
SP 1
Temperature input shift
During control
Control stopped
1 s min.
3 s min.
Power ON
Operation level
PV
PV/SP
Multi-SP
SP ramp monitor
Heater current value monitor
Upper-limit alarm value 2
Lower-limit alarm value 2
Alarm value 3
MV monitor for heating
MV monitor for cooling
Top of operation level
Copy mode
Returns automatically or when the COPY Key is pressed for 1 s max.
COPY Key 1 s min.
@ Key, 1 s min.
@ Key, 1 s min.
Cooling coefficient
Dead band
Manual reset value
Heating hysteresis
Cooling hysteresis
Start of adjustment level
Protect level
@ and a Keys 1 s min.
@ and a Keys 3 s min.
Adjustment level
AT execute/cancel
Communications writing
Heater current value monitor
Heater burnout detection
Upper-limit temperature input shift value
Lower-limit temperature input shift value
Proportional band
Integral time
Derivative time
Operation/adjustment protection
Initial setting/ communications protection
Setting change protection
Page 12
I-140 Modular Temperature Controller E5ZN
Examples of Functions
Using as a Temperature Input Signal Converter
Transfer Output Types
The ten types of data shown below can be allocated for transfer
output using the control output 1 allocation, control output 2 alloca­tion, auxiliary output 3 allocation, and auxiliary output 4 allocation (initial setting level).
Transfer output is supported by analog output models only.
Note: Control outputs 1 and 2 use current output and auxiliary out-
puts 3 and 4 use linear voltage output.
Transfer Output Scaling
The range set by the transfer output upper limit and transfer output
lower limit (initial setting level) can be scaled to the output range for the transfer output (4 to 20 mA DC or 0 to 20 mA DC for control out­puts 1 and 2, and to 1 to 5 VDC or 0 to 5 VDC for auxiliary outputs 3 and 4).
The scale can be expanded by setting a small range between the
transfer output upper and lower limits. Reverse scaling can be per­formed by setting the transfer output upper limit to a value smaller than the transfer output lower limit. The following figure shows a scaling example where the heating control MV transfer output is scaled to 1 to 5 VDC.
Example: Scaling to 1 to 5 VDC
Reading Temperatures for Multiple E5ZN Units
With conventional models, if the present temperature is read from multiple Temperature Controllers using host communications, there are time differences in the process temperatures read from each Temperature Controller, making it difficult to obtain concurrent data.
With the E5ZN, the PV hold function can be used to ensure that the data is concurrent to within 500 ms.
PV Hold
The PV hold function temporarily stores the present temperature for that moment as the PV hold value, when the "PV hold" operation command sent by host communications is received. (See fig. 1.)
Fig. 1
Note: 1. PV hold values are overwritten every time the "PV hold" op-
eration command is executed. Once the PV hold values have been read for channels that require simultaneous reading of present temperatures, execute the next "PV hold" operation command.
2. The "PV hold" operation command cannot be executed and
the "PV hold value" cannot be read from the E5ZN-SDL Set­ting Display Unit.
3. When the power is turned OFF, the PV hold values change
to 0.
ch1 ch2
Transfer output for ch1 set point Transfer output for ch2 set point Transfer output for ch1 ramp set point Transfer output for ch2 ramp set point Transfer output for ch1 process value Transfer output for ch2 process value Transfer output for ch1 heating control MVTransfer output for ch2 heating control
MV
Transfer output for ch1 cooling control MVTransfer output for ch2 cooling control
MV
0
5
1
100
8010
Transfer output (V)
Transfer output lower limit
Transfer output upper limit
Heating control MV (%)
Example 2: Displaying the ch2 Process Values on an External Meter Using Transfer Output
Temperature Controller: E5ZN-2C@F03P-FLK (current output,
platinum resistance thermometer input)
Meter: K3MA-J 24 VAC/VDC (Process Meter)
Temperature Controller Settings:
Sensor input type (initial setting level): 2 (platinum resistance ther­mometer, 0.0°C to 100.0°C) Control output allocation 2 (initial setting level): 17 (process value transfer output for ch2) OUT2 transfer output upper limit (initial setting level): 100.0 (°C) OUT2 transfer output lower limit (initial setting level): 0 (°C) Current output type (initial setting level): 0 (4 to 20 mA DC)
Meter Setting Example:
Inputs for 4 to 20 mA DC are scaled to 0.0 to 100.0°C. Input type (initial setting level: in-t): 4 to 20 mA DC (4-20) Scaling input value 1 (initial setting level: inp.1): 4 mA (4.00) Scaling display value 1 (initial setting level: dsp.1): 0 (00000) Scaling input value 2 (initial setting level: inp.2): 20 mA (20.00) Scaling display value 2 (initial setting level: dsp.2): 100 (01000) Decimal point (initial setting level: dp): One decimal place (0000.0)
UNIT
BPS
POWER
ERROR
SD/RD
OUT1
OUT2
SUB1
SUB2
E5ZN
MAX/MIN LEVEL MODE SHIFT UP
Sheathed platinum resistance thermometer
B (white/black)
A (red)
Temperature Controller E5ZN-2C@F03P-FLK
4 to 20 mA DC output
Control output 2 (current output) Terminals 1 and 2
ch2 input (platinum resistance thermometer input) Terminals 4, 5, and 6
B (black/white)
Input terminal (E5)
Input terminal (E6) +
Process Meter K3MA-J 24 VAC/VDC
Host
(1) "PV hold"
executed.
(3) "PV hold value"
read.
Unit No. 0
Unit No. 15
(2) The present temperature is held.
(2) The present temperature for
each E5ZN Unit from Units No. 0 to 15 is written simultaneously to PV hold values.
(3) The PV hold values are read
in order, starting with Unit No. 0.
(1) "PV hold" is executed from
the host computer.
Page 13
Modular Temperature Controller E5ZN I-141
Temperature
Controller
Precautions
General Precautions
The user must operate the product according to the performance specifications described in the operation manual. Before using the product under conditions that are not described in the manual or applying the product to nuclear control systems, rail­road systems, aviation systems, vehicles, combustion systems, med­ical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influ­ence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with dou­ble safety mechanisms.
Safety Precautions
Definition of Precautionary Information
!WARNING
The above symbol indicates a situation that may result in injury or property damage.
Warnings
!WARNING
Do not allow metal fragments or lead wire scraps to fall inside this product. These may cause electric shock, fire, or malfunction.
!WARNING
Do not use the product in locations subject to flammable or explo­sive gases. Doing so may result in explosion.
!WARNING
Do not touch any of the terminals while the power is ON. Doing so may result in electric shock.
!WARNING
Provide at least one power-interruption switch to ensure that the power is OFF before wiring. Not doing so may result in electric shock.
!WARNING
To maintain safety in the event of a product malfunction, always take appropriate safety measures, such as installing an alarm on a separate line to prevent excessive temperature rises. If a mal­function prevents proper control, a major accident may result.
!WARNING
Do not attempt to disassemble, repair, or modify the product. Any attempt to do so may result in malfunction, fire, or electric shock.
!WARNING
Tighten screws to the specified torques given below. Loose screws may result in burning or malfunction. E5ZN-SCT@S-500: 0.40 to 0.56 N·m E5ZN-SDL: 0.74 to 0.90 N·m
!WARNING
Set all settings according to the control target of the product. If the settings are not appropriate for the control target, the product may operate in an unexpected manner, resulting in damage to the product or accidents.
Application and Operating Environment Precautions
Observe the following points to ensure safe operation.
1. Use and store the product within the specified temperature and
humidity ranges. Cool the product (e.g., using fans) where neces­sary.
2. Do not touch the electronic components or pattern of the PCB.
Hold the product by the case.
3. To ensure proper heat dissipation, leave a space around the prod-
uct. Do not block the product’s ventilating holes.
4. Use at the rated power supply voltage with the rated load.
5. Be sure to connect terminals with the correct polarity.
6. Perform wiring using crimp terminals of the specified size. (E5ZN-
SCT@S-500: M3.0, width 5.8 mm max.; E5ZN-SDL: M3.5, width
7.2 max.)
7. Be sure to use wires satisfying the following specifications for
connection using bare wires. Power supply terminals: AWG 22 to 14 Other terminals: AWG 28 to 16 (Length of exposed part: 6 to 8 mm)
8. Do not connect anything to unused terminals.
9. Ensure that the rated voltage is reached within 2 seconds of turn-
ing power ON.
10.Allow 30 seconds’ warm-up time.
11.Install the product as far away as possible from devices that gen-
erate strong, high-frequency noise and devices that generate surges.
12.Keep wiring separate from high-voltage power lines or power lines
carrying large currents. Do not wire in parallel with or together with power lines.
13.Install switches or circuit-breakers so that the user can turn the
power OFF immediately, and indicate these accordingly.
14.Do not use the product in the following locations:
Locations subject to dust or corrosive gases (in particular, sul-
fide gas and ammonia gas)
Locations subject to freezing or condensation
Locations exposed to direct sunlight
Locations subject to vibrations or shocks
Locations subject to exposure to water or oil
Locations subject to heat radiated directly from heating equip-
ment
Locations subject to intense temperature changes
15.When the Terminal Unit is separated from the Temperature Con-
troller, under no circumstances touch the electrical components or apply shock to the Temperature Controller.
16.Do not use solvents to clean the product. Use commercial alco-
hol.
17.After wiring is completed remove the dust-protection label to allow
proper heat dissipation.
18.When mounting the Temperature Controller to the Terminal Unit,
make sure that the hook on the side of the Temperature Controller facing the Terminal Unit is inserted properly.
19.Install the DIN track vertically.
Correct Use
Service Life
Use within the following temperature and humidity ranges:
Temperature: –10 to 55×C (with no icing or condensation)
Humidity: 25% to 85%
Page 14
I-142 Modular Temperature Controller E5ZN
If the product is installed inside a control panel, the temperature around the product (and not the temperature around the control panel) must be kept below 55×C.
With electronic devices like the E5ZN, the service life will depend not only on the number of switching operations performed by the relay but also on the service life of the internal electronic components. The service life of these components depends on the ambient tempera­ture; it will be shorter if the ambient temperature is high, and longer if the ambient temperature is low. For this reason, the service life of the product can be lengthened by keeping the inside of the E5ZN at a low temperature.
If several Units are mounted side-by-side or are arranged vertically, the heat generated may cause the internal temperature of the Units to rise, reducing service life. To prevent this, take steps to ensure that the Units are cooled, such as installing fans.
Ensure, however, that the terminals are not also cooled, otherwise correct temperature measurement will not be possible.
Measurement Accuracy
When extending the lead wires for thermocouples, use a compensat­ing conductor appropriate for the type of thermocouple used.
When extending the lead wires for platinum resistance thermome­ters, use lead wires with a low resistance, and make the resistance in the 3 lead wires equal.
Mount the E5ZN horizontally. If significant errors occur, check that input compensation has been
set correctly.
Waterproofing
The enclosure ratings are given below. Parts for which the enclosure rating is not clearly indicated, and parts with IP@0 ratings (where @ is not 0) do not have waterproof specifications.
Temperature Controller: IP00
Terminal Unit: IP00
Mounting and Dismounting
To mount using a mounting track, first hook part A (see below) onto
the track and then push down on part B.
To dismount, insert a flat-bladed screwdriver into part C, pull the
hook down, and then lift the bottom part of the E5ZN upwards.
Mount the E5ZN at least 30 mm away from other devices to ensure
easy mounting and dismounting.
Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller
Operation Manual (Cat. No. H113).
Stopper
30 mm min.
Page 15
Modular Temperature Controller E5ZN I-143
Temperature
Controller
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DIS­CLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMER­CIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLI­GENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the custom­er's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products.
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Page 16
I-144 Modular Temperature Controller E5ZN
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. H116-E1-02A
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