Omron E5ZN-2QPH03P-FLK, E5ZN-2QNH03TC-FLK, E5ZN-2QNH03P-FLK, E5ZN-2QPH03TC-FLK, E5ZN-2TNH03TC-FLK User Manual

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Modular Temperature Controller E5ZN I-129
Temperature
Controller
Modular Temperature Controller
E5ZN
New DIN Track Mounting Temperature Controller
• The Temperature Controller itself can be replaced without changing terminal wiring.
• Use in combination with a compact Setting Display Unit to reduce communications programming requirements.
• A wide variety of operation indicators (single-color LEDs) enable easy operation monitoring.
• Power supply and communications wiring not required between Units when mounted side-by-side.
®
Model Number Structure
Model Number Legend
1. Control points
2: Two points
2. Control output
Q: Voltage (for driving SSR) T: Transistor C: Current
3. Auxiliary output
P: Transistor (sourcing) N: Transistor (sinking)
4. Option
H: Heater burnout alarm F: Transfer output
5. Communications
03: RS-485
6. Input type
TC: Thermocouple P: Platinum resistance thermometer
7. CompoWay/F serial communications
-FLK: CompoWay/F serial communications
12 3 456 7
E5ZN- 2 @ @ @ @ @ -FLK
I-130 Modular Temperature Controller E5ZN
Ordering Information
List of Models
Note: 1. Terminal Units are required for wiring. Purchase separately.
2. When connecting the load of the controlled system, heat control output or cool control output can be allocated to the control output or auxiliary
output. When connecting a recording device or Digital Panel Meter, transfer output can be allocated to control output or auxiliary output 3 or 4 of analog output models.
3. When using the heater burnout alarm, purchase a Current Transformer (CT) separately.
4. When using heating and cooling control functionality, the auxiliary output will be either heating control output or cooling control output.
5. Analog input and infrared temperature sensors (ES1A-A) can also be used with thermocouple models.
Note: 1. When using 2 or more E5ZNs mounted side-by-side, use the E5ZN-SCT18S-500 for the second and subsequent Units. When using
E5ZNs separately, be sure to use the E5ZN-SCT24S-500.
2. Two End Plates are provided with E5ZN-SCT24S-500 Terminal Units. When mounting to a DIN track, be sure to mount End Plates on
both sides.
Current Transformer (CT) (Order Separately)
Terminal Cover
Note: The Terminal Cover comes with the Terminal Unit and does not
have to be purchased separately.
Setting Display Unit (Order Separately)
Note: Purchase sockets for wiring (shown on page 130) separately.
Sockets (for Setting Display Unit - Order Separately)
Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller
Operation Manual (Cat. No. H113).
Name Power
supply
No. of
control
points
Control
output
Auxiliary
output
Functions Communica-
tions func-
tions
Input type (See
note 5.)
Model
Temperature Controller (See note 1.)
24 VDC 2
Voltage output (for SSRs)
Transistor output: 2 pts (sinking)
Heater burnout alarm (See note 3.)
Heating or heat/cool control is selectable (See note 4.)
Event input: 1 point per Unit
RS-485
Thermocouple E5ZN-2QNH03TC-FLK Platinum
resistance thermometer
E5ZN-2QNH03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2QPH03TC-FLK Platinum
resistance thermometer
E5ZN-2QPH03P-FLK
Transistor output
Transistor output: 2 pts (sinking)
Thermocouple E5ZN-2TNH03TC-FLK Platinum
resistance thermometer
E5ZN-2TNH03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2TPH03TC-FLK Platinum
resistance thermometer
E5ZN-2TPH03P-FLK
Analog output (current output) (See note 2.)
Transistor output: 2 pts (sinking)
Transfer out­put (linear voltage out­put) (See note 2.)
Thermocouple E5ZN-2CNF03TC-FLK Platinum
resistance thermometer
E5ZN-2CNF03P-FLK
Transistor output: 2 pts (sourcing)
Thermocouple E5ZN-2CPF03TC-FLK Platinum
resistance thermometer
E5ZN-2CPF03P-FLK
Name No. of terminals Functions Model
Terminal Unit (Includes bus system with­out backplane.)
24
Equipped with communications terminals for power supply, commu­nications, and setting devices.
E5ZN-SCT24S-500
18 (See note 1.)
Not equipped with communications terminals for power supply, communications, and setting devices.
E5ZN-SCT18S-500
Model E54-CT1 E54-CT3 Diameter 5.8 dia. 12.0 dia.
Model E53-COV12 E53-COV13 Typ e For SCT24S-500 models For SCT18S-500 models
Name Power supply Model
Setting Display Unit (See note.)
24 VDC E5ZN-SDL
Model P2CF-11 P2CF-11-E P3GA-11 Y92A-48G Typ e
Front-connecting socket
Front-connecting socket (with finger protection)
Back-connecting socket
Terminal cover for finger protection
Modular Temperature Controller E5ZN I-131
Temperature
Controller
Specifications
Ratings
Note: 1. ES1A models with a temperature range of 160×C to 260×C have been discontinued.
2. OMRON G32A-EA Cycle Controller Unit (load impedance 352 ) can be used.
Input Range
Platinum Resistance Thermometer Models and Thermocouple Models
The applicable standards for the input types are as follows:
K, J, T, E, N, R, S, B: JIS C1602-1995, IEC584-1
L: Fe-CuNi, DIN 43710-1985
U: Cu-CuNi, DIN 43710-1985
JPt100: JIS C 1604-1989, JIS C 1606-1989
Pt100: JIS C 1604-1997 IEC 751
Shaded parts indicate the settings at the time of purchase.
Note: ES1A models with a temperature range of 160×C to 260×C have been discontinued.
Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 3 W
Sensor input
Thermocouple: K, J, T, E, L, U, N, R, S, B Infrared temperature sensor (ES1A series): 10 to 70×C, 60 to 120×C, 115 to 165×C, 160 to 260×C (See note 1.) Voltage input: 0 to 50 mV
Platinum resistance thermometer: Pt100, JPt100
Control output
Voltage output (for driving SSR)
Output voltage: 12 VDC ±15% (PNP); Maximum load current: 21 mA; Equipped with short-circuit protection circuit
Transistor output
Maximum operational voltage: 30 VDC; Maximum load current: 100 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max.
Current output
Current output range: 4 to 20/0 to 20 mA DC; Load: 350 Ω max. (See note 2.)
Auxiliary output
Transistor output
Sourcing Maximum operating voltage: 30 VDC;
Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max.
Sinking
Linear voltage output Voltage output range: 1 to 5/0 to 5 VDC;
Load: 10 kΩ min.
Event input
Contact output ON: 1 kΩ max., OFF: 100 kΩ min.
Discharge current: Approx. 7 mA
Non-contact output ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Discharge current: Approx. 7 mA
Number of input and control points Input points: 2, Control points: 2 Setting method Via communications or using the Setting Display Unit (E5ZN-SDL) Control method 2-PID or ON/OFF control
Other functions
Heater burnout detection function, transfer output function Multi-SP and RUN/STOP switching using event input
Ambient operating temperature
10 to 55×C (with no icing or condensation) For 3 years of assured use: 10 to 50×C
Ambient operating humidity 25% to 85% Storage temperature 25 to 65×C (with no icing or condensation)
1800 1700 1600 1500 1400 1300 1200 1100 1000
900 800 700 600 500 400 300 200 100
0
100
200
01234
0 1 2 3 4 17 5 6 7 18 8 9 10 11 12 13 14 15 16
200
200
199.9 199.9
500.0
500.0
0.0 0.0
100.0
100.0
20.0 100 20.0
200
199.9
199.9
0
100
200
200
00
100.0 0000
260
165
120
90
400400
850
600
400.0400.0400.0
500.0
850850
1300 1300
1700 1700
1800
Platinum resistance thermometer models
Platinum resistance
thermometer
Input type
Name
Temperature range (°C)
Setting number
KJTELUNRSB
Pt100 JPt100
Thermocouple
Thermocouple models
Infrared temperature
sensor (ES1A)
Analog input
0 to 50 mV
1999 to
9999 or
199.9 to
999.9 by scaling
10 to 70°C
60 to 120°C
115 to 165°C
160 to 260°C
I-132 Modular Temperature Controller E5ZN
Characteristics
Note: 1. The indication accuracy for T and N thermocouples at 100×C, and for U and L thermocouples is ±2×C ±1 digit max. There is no speci-
fication for the indication accuracy for the B thermocouple used at 400×C max. The indication accuracy for R and S thermocouples at 200×C max. is ±3×C ±1 digit max.
2. The transfer output accuracy for 0 to 4 mA when 0 to 20 mA DC is selected is ±0.5% FS +0.7 mA. The transfer output accuracy for 0 to
1 V when 0 to 5 VDC is selected is ±0.5% FS +0.175 V.
3. “EU” stands for “Engineering Unit.”
4. In order to satisfy the EN61326 Class A standard for conducted emissions, install a noise filter (Densei-Lambda MXB-1206-33 or equiv-
alent) in a DC power line as close to the E5ZN as possible.
Indication accuracy
Thermocouple: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See note 1.) Platinum resistance thermometer: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See
note 1.) Analog input: ±0.5% or ±1 digit max.
CT input: ±5% FS ±1 digit max.
Transfer output Accuracy: ±0.5% FS (See note 2.)
Hysteresis
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)
Proportional band (P)
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)
Integral time (I) 0 to 3,999 s (in units of 1 s) Derivative time (D) 0 to 3,999 s (in units of 1 s) Control period 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range 1,999 to 9,999 (Position of decimal point depends on input type.) Sampling period 500 ms Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 600 VAC for 1 minute at 50 or 60 Hz (between unlike terminals of charged parts) Vibration resistance
10 to 55 Hz, 10 m/s
2
for 2 hrs each in X, Y, and Z directions
Shock resistance
150 m/s
2
max., 3 times each in ±X, ±Y, and ±Z directions
Enclosure rating
Temperature Controller: IP00 Terminal Unit: IP00
Memory protection EEPROM (non-volatile memory) (Number of write operations: 100,000)
Weight
Temperature Controller: Approx. 90 g Terminal Unit (18): Approx. 80 g Terminal Unit (24): Approx. 100 g
Approved standards (See note 4.)
UL File No.: E200593 CSA File No.: 203889-1140084 CE EMS: ESD EN61326, EN61000-4-2 (4 kV/contact, 8 kV/air)
REM field EN61326, EN61000-4-3 (10 V/m) Fast transient EN61326, EN61000-4-4 (2 kV/DC power, 1 kV/I/O) Surge immunity EN61326, EN61000-4-5 (line to ground: 2 kV/DC power
1 kV/I/O
line to line: 1 kV/DC power)
Conducted RF EN61326, EN61000-4-6 (10 V)
EMI: Radiated EN61326 Class A
Modular Temperature Controller E5ZN I-133
Temperature
Controller
Communications (Host Communications)
Note: The baud rate, data bit length, stop bit length, and vertical par-
ity can all be set independently as host communications set­tings.
Setting Display Unit (Order Separately) Ratings and Characteristics
Current Transformer (CT) Ratings (Order Separately)
Heater Burnout Alarm Characteristics
Note: 1. Use the K2CU-F@@A-@GS (with GATE input terminal) for
burnout detection of 3-phase heaters.
2. If the heater burnout alarm setting is set to 0.0 A, the alarm
is always OFF, and if it is set to 50.0 A the alarm is always ON.
3. If the ON time for control output is less than 190 ms, heater
burnout detection and heater current measurement will not be performed.
Transmission line connection method
RS-485 multipoint
Communications method
RS-485 (2-wire, half-duplex)
Synchronization method
Start-stop synchronization
Baud rate 4,800, 9,600, 19,200, or 38,400 bps Transmission code ASCII Data bit length
(See note.)
7 or 8 bits
Stop bit length (See note.)
1 or 2 bits
Error detection
Vertical parity (none, even, odd) BCC (block check character)
Flow control None Interface RS-485 Retry function None Number of Units that
can be connected in parallel
16 Units max. (32 channels)
Power supply voltage 24 VDC Allowable voltage
range
85% to 110% of the rated power supply voltage
Power consumption Approx. 1 W
Display method
7-segment digital display and single-color display
Ambient operating temperature
10 to 55×C (with no icing or condensa- tion)
For 3 years of assured use: 10 to 50×C
Ambient operating hu­midity
25% to 85%
Storage temperature
25 to 65×C (with no icing or condensa- tion)
Communications method
RS-485 (half-duplex)
Communications for­mat
Fixed
Insulation resistance 20 MW min. (at 500 VDC)
Dielectric strength
1,500 VAC for 1 minute at 50 or 60 Hz (be­tween unlike terminals of charged parts)
Vibration resistance
10 to 55 Hz, 20 m/s
2
for 2 hrs each in X, Y,
and Z directions
Shock resistance
300 m/s
2
max., 3 times each in ±X, ±Y, and
±Z directions
Enclosure ratings
Front panel: IP50 Rear case: IP20 Terminal case: IP00
Memory protection
EEPROM (non-volatile memory) (Number of writes: 100,000)
Weight
Approx. 100 g Mounting bracket: Approx. 10 g
Dielectric strength 1,000 VAC (1 minute) Vibration resistance
50 Hz, 98 m/s
2
Weight
E54-CT1: Approx. 11.5 g E54-CT3: Approx. 50 g
Accessories (E54-CT3 only)
Armature (2) Plug (2)
Maximum heater current
Single-phase, 50 A AC (See note 1.)
Input current readout accuracy
±5% FS ±1 digit max.
Heater burnout alarm setting range
0.0 to 50.0 A (in units of 0.1 A) (See note 2.)
Minimum detection ON time
190 ms (See note 3.)
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