Omron E5GN User Manual

Basic type digital temperature controller
E5GN
(48 x 24 mm)
New 48 x 24-mm Basic Temperature Controller with enhanced functionality and performance.
• Indication Accuracy Thermocouple input: ±0.3% of PV (previous models: ±0.5%) Pt input: ±0.2% of PV (previous models: ±0.5%) Analog input: ±0.2% FS (previous models: ±0.5%).
• PV/SV-status display: this function can alternate displaying the status of the Temperature Controller (auto/manual, RUN/STOP, and alarms) and the PV or SV.
• Preventive maintenance for relays in the Temperature Controller using a Control Output ON/OFF Counter.
• Switch the PV display between three colors.
• Compatible with Support Software (CX-Thermo version 4.2 or higher).
• Eleven-segment displays.
• Models are available with one or two alarm outputs.
• Logic Operations to perform simple PLC tasks.
Models with Screwless Clamp
E5GN--@-C
Terminal Blocks
48 × 24 mm
Refer to Safety Precautions on page 18.
Main I/O Functions
Event Inputs
• None
• Two
Sensor Inputs
• Thermocouple/Pt inputs (Models with temperature inputs)
• Analog current/voltage inputs (Models with analog inputs)
Indication Accuracy
• Thermocouple input: ±0.3% of PV
• Pt input: ±0.2% of PV
• Analog input: ±0.2% FS
Sampling Period
• 250 ms
E5GN
Dual Display: PV and SV
Control Output 1
• Relay output
• Voltage output (for driving SSR)
• Current output
Auxiliary Outputs
• One
• Two
4-digit, 11 segments display
• Auto/manual switching
• Temperature Controller status display
Simple program function
• Control output ON/OFF count alarm
• PV change rate alarm
• Models available with RS-485 communications
This datasheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product.
E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156)
E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers Communications Manual Basic Type (Cat. No. H158)
Basic type digital temperature controller E5GN 1
Lineup
Screw terminal block
(on request)
E5GN
Basic Type
Screwless clamp
terminal block
Model Number Structure
Model Number Legend
Controllers
E5GN-@@@@@-@-@-@
1 2
3 4 5 6 7 8
1. Control Output 1
R: Relay output Q: Voltage output (for driving SSR) C: Linear current output
2. Auxiliary Outputs
1: One output 2: Two outputs
3. Option
Blank: None 03: RS-485 communications B: Two event inputs H: Heater burnout/Heater short/Heater overcurrent detection
(CT1)
Temperature input
Analog input
Temperature input
Analog input
4. Input Type
T: Universal thermocouple/platinum resistance thermometer input L: Analog current/voltage input
5. Power Supply Voltage
Blank: 100 to 240 VAC D: 24 VAC/VDC
6. Terminal Type
C: Models with screwless clamp terminal block
7. Case Color
Blank: Black
8. Communications Protocol
Blank: None FLK: CompoWay/F communications
1 control output
1 control output
1 control output
1 control output
1 or 2 auxiliary outputs
1 or 2 auxiliary outputs
1 or 2 auxiliary outputs
1 or 2 auxiliary outputs
Note: Models cannot be made for all combinations of options that are possible in the model number legend. Confirm model availability in Ordering
Information before ordering.
* Auxiliary outputs are relay outputs that can be used to output alarms or processing results. * Screw terminal block models available on request.
2 Basic type digital temperature controller E5GN
Models with Temperature Inputs
Models with One Control Output and a 100 to 240-VAC Power Supply
Detection
of heater burnout,
SSR failure,
and heater
overcurrent
---
Detection for single­phase heaters
No. of event
inputs
Transfer
output
---
2 --- --- E5GN-R1BT-C
*2
Communi-
cations
---
*3
RS-485
---
---
---
Case color
Control
output
Relay output
Control
*1
mode
Standard or heating/ cooling
No. of
auxiliary
outputs
1
2
2 --- --- E5GN-R2BT-C
Black
Voltage output (for driving SSR)
Standard or heating/ cooling
---
1
---
Detection for single-
2
phase heaters
--- RS-485 --- ---
---
2 --- --- E5GN-Q1BT-C
---
RS-485
---
---
---
2 --- --- E5GN-Q2BT-C
---
Current output
*1.
If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output.
*2.
A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one.
*3.
RS-232-C communication models available on request.
Standard or heating/ cooling
1
--- RS-485 --- ---
---
2 --- --- E5GN-C1BT-C
--- RS-485 --- ---
Transfer output using control output
---
Previous model
Thermo-
couple
input
Resistance
thermo-
meter
input
New model
E5GN-R1TC E5GN-R1P E5GN-R1T-C
E5GN
-R03TC-FLK
E5GN
-R03P-FLK
E5GN
-R103T-C-FLK
--- --- E5GN-R2T-C
--- --- E5GN-R2HT-C
E5GN
-R203T-C-FLK
E5GN-Q1TC E5GN-Q1P E5GN-Q1T-C
E5GN
-Q03TC-FLK
E5GN
-Q03P-FLK
E5GN
-Q103T-C-FLK
--- --- E5GN-Q2T-C
--- --- E5GN-Q2HT-C
E5GN
-Q203T-C-FLK
--- --- E5GN-C1T-C
E5GN
-C103T-C-FLK
Basic type digital temperature controller E5GN 3
Models with One Control Output and a 24-VAC/VDC Power Supply
Detection
of heater burnout,
SSR
failure, and
heater
overcurrent
---
Detection for single­phase heaters
No. of
event
inputs
Transfer
output
---
2 --- --- E5GN-R1BTD-C
*2
Communi-
cations
---
*3
RS-485
---
---
---
Case color
Control
output
Relay output
Control
*1
mode
Standard or heating/ cooling
No. of
auxiliary
outputs
1
2
2 --- --- E5GN-R2BTD-C
Black
Voltage output (for driving SSR)
Standard or heating/ cooling
---
1
---
Detection for single-
2
phase heaters
--- RS-485 --- ---
---
2 --- --- E5GN-Q1BTD-C
---
RS-485
---
---
---
2 --- --- E5GN-Q2BTD-C
---
Current output
*1.
If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output.
*2.
A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one.
*3.
RS-232-C communication models available on request.
Standard or heating/ cooling
1---
--- RS-485 --- ---
---
2 --- --- E5GN-C1BTD-C
--- RS-485 --- ---
Transfer output using control output
---
Previous model
Thermo-
couple
input
Resistance
thermo-
meter
input
New model
E5GN-R1TC E5GN-R1P E5GN-R1TD-C
E5GN
-R03TC-FLK
E5GN
-R03P-FLK
E5GN
-R103TD-C-FLK
--- --- E5GN-R2TD-C
--- --- E5GN-R2HTD-C
E5GN
-R203TD-C-FLK
E5GN-Q1TC E5GN-Q1P E5GN-Q1TD-C
E5GN
-Q03TC-FLK
E5GN
-Q03P-FLK
E5GN
-Q103TD-C-FLK
--- --- E5GN-Q2TD-C
--- --- E5GN-Q2HTD-C
E5GN
-Q203TD-C-FLK
--- --- E5GN-C1TD-C
GN
E5
3TD-C-FLK
-C10
4 Basic type digital temperature controller E5GN
Models with Analog Inputs
Models with One Control Output and a 100 to 240-VAC Power Supply
Detection of
Case color
Black
*1.
If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output.
*2.
A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one.
Control
output
Current output
Control
mode
Standard or heating/ cooling
No. of
auxiliary
*1
outputs
1 --- ---
heater
burnout,
SSR failure,
and heater
overcurrent
No. of event
inputs
Transfer
*2
output
Transfer output using control output
Communi
cations
--- --- --- E5GN-C1L-C
Note: Models with analog inputs do not display the temperature unit.
Models with One Control Output and a 24-VAC/VDC Power Supply
Detection of
Case color
Black
*1.
If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output.
*2.
A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one.
Control
output
Current output
Control
mode
Standard or heating/ cooling
No. of
auxiliary
*1
outputs
1 --- ---
heater
burnout,
SSR failure,
and heater
overcurrent
No. of event
inputs
Transfer
*2
output
Transfer output using control output
Communi
cations
--- --- ---
Previous model
Thermocou-
ple input
Previous model
Thermocou-
ple input
Resistance thermome-
ter input
Resistance thermome-
ter input
New model
New model
E5GN-C1LD­C
Accessories (Order Separately)
USB-Serial Conversion Cable
Model
E58-CIFQ1
Waterproof Packing
Model
Y92S-32
Current Transformers (CTs)
Hole diameter Model
5.8 dia. E54-CT1
12.0 dia. E54-CT3
CX-Thermo Support Software
Model
EST2-2C-MV4
Note: The E5GN is supported by CX-Thermo version 4.2 and higher.
Basic type digital temperature controller E5GN 5
Specifications
Ratings
Power supply voltage
Operating voltage range 85% to 110% of rated supply voltage
Power consumption
Sensor input
Input impedance Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB.)
Control method ON/OFF control or 2-PID control (with auto-tuning)
Relay output
Control outputs
Auxiliary outputs
Event inputs
Setting method Digital setting using front panel keys
Indication method
Multi SP
Bank switching Not supported
Other functions
Ambient operating temperature 10 to 55°C (with no condensation or icing), for 3-year warranty: 10 to 50
i
Amb
Storage temperature 25 to 65°C (with no condensation or icing)
Voltage output (for driving SSR)
Current output 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000
Number of outputs 1 or 2 max. (Depends on the model.)
Output specifications
Number of inputs 2
External contact input specifications
ent operating humidity 25% to 85%
No D in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC
100 to 240 VAC: 5.5 VA (max.) 24 VAC/VDC: 3 VA/2 W (max.)
Models with temperature inputs
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C Voltage input: 0 to 50 mV
Models with analog inputs
Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V
SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA
Output voltage: 12 VDC ±15% (PNP), max. load current: 21 mA, with short-circuit protection circuit
Relay output: SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min.
Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Current flow: Approx. 7 mA per contact
11-segment digital display and individual indicators (7-segment display also possible) Character height: PV: 7.5 mm, SV: 3.6 mm
Up to four set points (SP0 to SP3) can be saved and selected using event inputs, key operations, or serial communications.
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout detection, 40% AT, 100% AT, MV limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, control output ON/OFF counter, extraction of square root, MV change rate limit, logic operations, PV/SV status display, simple program, automatic cooling coefficient adjustment
°C
6 Basic type digital temperature controller E5GN
Input Ranges
Thermocouple/Platinum Resistance Thermometer (Universal Inputs)
Input Type
Name Pt100 JPt100 K J T E L U N R S B W
Temperature range (°C)
100.0
200.0
Setting number
Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard)
Platinum resistance
thermometer
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
850 850 850
900
800
700
600
500
400
300
200
100
500.0 500.0 500.0
100.0 100.0 90
0
200 199.9 199.9 200 200 199.9 20 0 200 199.9 200
0.0 0.0 00 00 0 0 0 0
01234
1300 1300 1300
400.0 400 400.0 400 400.0
20.0 100 20.0 100
5 6 7 8 9 1011121314151617182425 19 20 21 22 23
Thermocouple
600
1700 1700
1800
100
2300
Infrared temperature
sensor
10 to 70°C
60 to
120
°C
120 165
PL
II
115
to
165
°C
140
to
260
°C
260
Analog
input
0 to
50 mV
Usable in the following ranges by scaling:
1999 to 9999 or
199.9 to 999.9
Models with Analog Inputs
Input Type Current Voltage
Input specification 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V
Setting range
Setting number
Shaded settings are the default settings.
Usable in the following ranges by scaling:
1999 to 9999, 199.9 to 999.9, 19.99 to 99.99 or 1.999 to 9.999
01234
Basic type digital temperature controller E5GN 7
Alarm Outputs
Each alarm can be independently set to one of the following 13 alarm types. The default is 2: Upper limit. Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Note: For models with heater burnout, SSR failure, and heater overcurrent detection, alarm 1 will be an OR output of the alarm selected from the
following alarm types and the alarms for heater burnout, SSR failure, and heater overcurrent. To output only a heater burnout alarm, SSR failure alarm, and heater overcurrent alarm for alarm 1, set the alarm type to 0 (i.e., no alarm function).
Alarm output operation
Set value Alarm type
When alarm value
X is positive
When alarm value
X is negative
0 Alarm function OFF Output OFF No alarm
*1
1
Upper- and lower-limit
2 Upper-limit
3 Lower-limit
*1
4
*1
5
Upper- and lower-limit range
Upper- and lower-limit with standby sequence
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
LH
SP
X
SP
X
SP
LH
SP
LH
SP
*2
ON OFF
ON OFF
*3
*4
X
SP
X
SP
Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L).
Set the upward deviation in the set point by setting the alarm value (X).
Set the downward deviation in the set point by setting the alarm value (X).
Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L).
A standby sequence is added to the upper- and lower-limit alarm (1).
*5
6 Upper-limit with standby sequence
7 Lower-limit with standby sequence
8 Absolute-value upper-limit
9 Absolute-value lower-limit
10
11
Absolute-value upper-limit with standby sequence
Absolute-value lower-limit with standby sequence
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
X
SP
X
SP
X
0
X
0
X
0
X
0
12 LBA (alarm 1 type only) ---
13 PV change rate alarm --- *
*1.
With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as “L” and “H.”
*2.
Set value: 1, Upper- and lower-limit alarm
SP
Case 2
SP
H > 0, L < 0
H > L
Case 2
LHSP
H > 0, L < 0
H > L
LH
Case 3 (Always ON)
LH
SP
LH
SP
SP
Case 3 (Always OFF)
LHSP
LLHSP
HSP
LH
H < 0, L > 0
H > 0, L < 0
when the upper-limit and lower-limit hysteresis overlaps.
H < 0, L < 0
H < 0, L > 0
H L
H > 0, L < 0
H L
H < 0, L < 0
⏐H⏐ ≥ ⏐L⏐
⏐H⏐ ≤ ⏐L⏐
Case 1
LH
H < 0, L > 0
H < L
*3.
Set value: 4, Upper- and lower-limit range
Case 1
LHSP
H < 0, L > 0
H < L
*4.
Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above
Case 1 and 2 Always OFF
Case 3: Always OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
X
SP
X
SP
X
0
X
0
X
0
X
0
*5.
Set value: 5, Upper- and lower-limit with standby sequence Always OFF
*6.
Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the operation of the standby sequence.
*7.
Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the loop burnout alarm (LBA).
*8.
Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the PV change rate alarm.
A standby sequence is added to the upper-limit alarm
*6
(2).
A standby sequence is added to the lower-limit alarm
*6
(3).
The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point.
The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point.
A standby sequence is added to the absolute-value upper-limit alarm (8).
A standby sequence is added to the absolute-value lower-limit alarm (9).
*7
*8
when the upper-limit and lower-limit hysteresis overlaps.
Description of function
*6
*6
*6
8 Basic type digital temperature controller E5GN
Characteristics
Thermocouple:
(±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max.
Platinum resistance thermometer input:
Indication accuracy
(±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit max.
Analog input:
±0.2% FS ±1 digit max.
CT input:
±5% FS ±1 digit max.
Thermocouple input (R, S, B, W, PL II):
Influence of temperature
Influence of voltage
*2
*2
(±1% of PV or ±10°C, whichever is greater) ±1 digit max.
Other thermocouple input:
(±1% of PV or ±4°C, whichever is greater) ±1 digit max.
Platinum resistance thermometer input:
(±1% of PV or ±2°C, whichever is greater) ±1 digit max.
Analog input:
(±1%FS) ±1 digit max.
Input sampling period 250 ms
Hysteresis
Proportional band (P)
Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) Models with analog input: 0.01 to 99.99% FS (in units of 0.01% FS)
Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) Models with analog input: 0.1 to 999.9% FS (in units of 0.1% FS)
Integral time (I) 0 to 3999 s (in units of 1 s)
Derivative time (D) 0 to 3999 s (in units of 1 s)
Control period 0.5, 1 to 99 s (in units of 1 s)
Manual reset value 0.0 to 100.0% (in units of 0.1%)
Alarm setting range 1999 to 9999 (decimal point position depends on input type)
Affect of signal source resistance
Thermocouple: 0.1°C/Ω max. (100 Ω max.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge)
Vibration resistance
Shock resistance
Malfunction 10 to 55 Hz, 20 m/s
Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in X, Y, and Z directions
Malfunction 100 m/s
Destruction 300 m/s
Weight Controller: Approx. 90 g, Mounting Bracket: Approx. 10 g
Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00
Memory protection Non-volatile memory (number of writes: 1,000,000 times)
Setup Tool CX-Thermo version 4.2 or higher
Setup Tool port
Approved
Standards
standards
Conformed standards
EMC
*1.
The indication accuracy of K thermocouples in the 200 to 1300°C range, T and N thermocouples at a temperature of −100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples in the 400 to 800°C range is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of W thermocouples is ±0.3 of PV or ±3°C, whichever is greater, ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3 of PV or ±2°C, whichever is greater, ± 1 digit max.
*2.
Ambient temperature: −10°C to 23°C to 55°C, Voltage range: 15% to 10% of rated voltage
*3.
K thermocouple at −100°C max.: ±10° max.
*4.
“EU” stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is °C or °F.
*5.
When robust tuning (RT) is ON, the differential time is 0.0 to 999.9 (in units of 0.1 s).
*6.
External serial communications (RS-232C or RS-485) and cable communications for the Setup Tool can be used at the same time.
Provided on the side of the E5GN. Connect this port to the computer when using the Setup Tool. An E58-CIFQ1 USB-Serial Conversion Cable is required to connect the computer to the port on the side of the E5GN.
UL 61010-1, CSA C22.2 No. 1010-1
EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II
EMI: EN 61326 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Power Frequency Magnetic Field Immunity: EN 61000-4-8 Voltage Dip/Interrupting Immunity: EN 61000-4-11
*1
*3
*5
2
for 10 min each in X, Y, and Z directions
2
, 3 times each in X, Y, and Z directions
2
, 3 times each in X, Y, and Z directions
*4
*4
*6
Basic type digital temperature controller E5GN 9
USB-Serial Conversion Cable
g
Applicable OS Windows 2000, XP, or Vista
Applicable software CX-Thermo version 4 or higher
Applicable models
E5AN/E5EN/E5CN/E5CN-U/E5AN-H/ E5EN-H/E5CN-H/E5GN
USB interface standard Conforms to USB Specification 1.1.
DTE speed 38400 bps
Connector specifications
Power supply
Computer: USB (type A plug) Temperature Controller: Setup Tool port (on bottom of Controller)
Bus power (Supplied from USB host controller.)
Power supply voltage 5 VDC
Current consumption 70 mA
Ambient operating temperature
Ambient operating humidity
Storage temperature
0 to 55°C (with no condensation or icing)
10% to 80%
20 to 60°C (with no condensation or icing)
Storage humidity 10% to 80%
Altitude 2,000 m max.
Weight Approx. 100 g
Note: A driver must be installed in the personal computer. Refer to
installation information in the operation manual for the Conversion Cable.
Communications Specifications
Transmission line connection method
Communications RS-485 (two-wire, half duplex), RS-232C
Synchronization method
Protocol CompoWay/F, SYSWAY, or Modbus
Baud rate
Transmission code ASCII
Data bit length* 7 or 8 bits
Stop bit length* 1 or 2 bits
Error detection
Flow control None
Interface RS-485, RS-232C
Retry function None
Communications buffer
Communications response wait time
*
The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level.
RS-485: Multipoint RS-232C: Point-to-point
Start-stop synchronization
1200, 2400, 4800, 9600, 19200, 38400, or 57600 bps
Vertical parity (none, even, odd) Frame check sequence (FCS) with SYSWAY Block check character (BCC) with CompoWay/F or CRC-16 Modbus
217 bytes
0 to 99 ms Default: 20 ms
Current Transformer (Order Separately) Ratings
Dielectric strength 1,000 VAC for 1 min
Vibration resistance 50 Hz, 98 m/s
Weight
Accessories (E54-CT3 only)
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
Armatures (2) Plugs (2)
2
Heater Burnout Alarms, SSR Failure Alarms, and Heater Overcurrent Alarms
CT input (for heater current detection)
Maximum heater current 50 A AC
Input current indication accuracy
Heater burnout alarm setting range
SSR failure alarm setting range
*1
*2
Heater overcurrent alarm setting range
*1.
For heater burnout alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2.
For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value).
*3.
For heater overcurrent alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., heater overcurrent detection current value).
Models with detection for single-phase heaters: One input
±5% FS ±1 digit max.
0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms
0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms
0.1 to 49.9 A (in units of 0.1 A)
*3
Minimum detection ON time: 100 ms
Electrical Life Expectancy Curve for Relays (Reference Values)
500
300
200
operations)
4
100
10
×
50
Life (
30 20
10
5
3
2
1
0.1 0.2 0.50.3 1 2 3 5 10
E5GN 250 VAC, 30 VDC (resistive load) cosφ = 1
current (A)
Switchin
10 Basic type digital temperature controller E5GN
External Connections
A voltage output (control output, for driving SSR) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to
E5GN
Control output 1
Relay output 250 VAC, 2 A (resistive load)
Voltage output (for driving SSR) 12 VDC, 21 mA
Current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 Ω max.
Auxiliary outputs 1 and 2
Relay outputs
250 VAC, 2 A (resistive load)
• 100 to 240 VAC
• 24 VAC/VDC (no polarity)
The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter.
RS-485 communications
RS-232C communications
B (+)
A (−)
SD
CT
CT input
Event input
EV1
7 8 9
1 2 3 4 5 6
Input power
supply
DO NOT
USE
SGRD
DO NOT
USE
EV2
+
Controllers
+
DO NOT
USE
10 11 12
Control output 1
ground. (If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current.)
A heater burnout alarm, heater short alarm, heater overcurrent alarm, or
mA
DO NOT USE
V
?
Analog input
+
input error is sent to the output to which the alarm 1 function is assigned.
BBA
Universal TC/Pt input
?
+
Auxiliary
output 1
Auxiliary output 2 connection screws
13 14
Auxiliary output 2
Wiring
E5GN Models with Screw Terminal Blocks (M3 Screws)
M3 Screw Terminal Blocks
Crimp terminal shape: Forked or round
Tightening torque for all terminals: 0.5 N
5.8 mm max.
5.8 mm max.
m
Terminal Arrangement
Models with Screw Terminal Blocks
7 8 9 10 11 12
Models with Screwless Clamp Terminal Blocks
7 8 9 10 11 12
123456
123456
E5GN-@-C Models with Screwless Clamp Terminal Blocks
Models with Screwless Clamp Terminal Blocks
Wire stripping: 10 mm
Ferrules: 8 to 12 mm
10 mm 8 to 12 mm
0.8 to 1.4 mm
Basic type digital temperature controller E5GN 11
Nomenclature
(RD)
E5GN
The front panel is the same for the E5GN.
No.1 display
Temperature unit
Operation indicators
Level Key
Mode Key
Down Key
Up Key
Operation indicators
No. 2 display
Dimensions (Unit: mm)
E5GN Models with Screw Terminal Blocks
35
24
Mounted Separately
+0.6
45
0
40 min.
48
Panel Cutout
22.2
+0.3
0
2
35
99
Group Mounted
(48 × number of units 2.5)
Group mounting does not allow waterproofing.
+1.0
0
+0.3
22.2
44.8
22 22
Recommended panel thickness is 1 to 5 mm.
Group mounting is not possible in the vertical
direction. (Maintain the specified mounting space between Controllers.)
To mount the Controller so that it is waterproof, insert
0
the waterproof packing onto the Controller.
When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
E5GN-@-C Models with
48
Screwless Clamp Terminal Blocks
35
24
Mounted Separately
+0.6
45
40 min.
Panel Cutout
0
22.2
Accessories (Order Separately)
USB-Serial Conversion Cable
E58-CIFQ1
USB connector (type A plug) Serial connector
2
35
Group Mounted
(48 × number of units 2.5)
Group mounting does not allow waterproofing.
+0.3
0
250
100
+1.0
0
+0.3
22.2
0
LED indicator (SD)
44.8
22 22
Recommended panel thickness is 1 to 5 mm.
Group mounting is not possible in the vertical
direction. (Maintain the specified mounting space between Controllers.)
When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
(2,100)
LED indicator
1,765
12 Basic type digital temperature controller E5GN
Waterproof Packing
Y92S-32 (for DIN 48 × 24)
Current Transformers
Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider one year a rough standard. OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof Packing does not need to be attached if a waterproof structure is not required.
E54-CT1
E54-CT3
E54-CT3 Accessory
Armature
Approx. 3 dia.
Plug
E54-CT1
25
40 × 40
21
15
5.8 dia.
3
40
Two, 3.5 dia.
10
30
30
12 dia.
2.8
7.5
10.5
2.36 dia.
9
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values)
Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400±2 Winding resistance: 18±2 Ω
100 V
50 Hz
10
1
100 mV
Output voltage (Eo) V (r.m.s.)
10
1
100 μV
10
1 10 100 mA 1 10 100
1 kΩ
100 Ω
RL = 10 Ω
Thru-current (Io) A (r.m.s.)
Distortion factor 10%
3%
1%
1,000 A
E54-CT3 Thru-current (Io) vs. Output Voltage
Two, M3 (depth: 4)
15
30
Connection Example
Plug
18
Armature
Lead
(Eo) (Reference Values)
Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for the Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8 Ω
100 V
10
100 mV
Output voltage (Eo) V (r.m.s.)
10
50 Hz
1 kΩ
1
1
500 Ω
100 Ω
50 Ω
RL = 10 Ω
1%
Distor­tion factor 10%
3%
Approx. 6 dia.
(22)
100 μV
10
1 10 100 mA 1 10 100
Thru-current (Io) A (r.m.s.)
1,000 A
Basic type digital temperature controller E5GN 13
Mounting to the Panel
v
1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function.
2. Insert the E5GN into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and
temporarily fasten the E5GN.
4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance.Tighten the screws to a torque of 0.29 to 0.39 N·m.
Panel
Adapter
Waterproof packing
E5GN
Removing the Terminal Block
The terminal block can be removed from the E5GN. The body of the Controller can be replaced by removing the terminal block from the E5GN.
1. Insert a flat-blade screwdriver into the tool holes (one on the top and one on the bottom) to release the hooks. Do not apply excessive force.
Terminal hole
2. Pull the terminal block out while the hooks are released.
Flat-blade screwdri (Unit: mm)
200.4
Precautions when Wiring
Separate input leads and power lines in order to prevent external noise.
Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm is 6 to 8 mm.
Use crimp terminals when wiring the terminals.
Use the suitable wiring material and crimp tools for crimp terminals.
Tighten the terminal screws to a torque of 0.5 N·m for the E5GN.
The terminal torque is 0.5 to 0.6 N·m for auxiliary output 2 on the E5GN.
For the E5GN, use the following types of crimp terminals for M3.0 screws.
For E5GN screwless clamp terminal blocks, use wires with a gauge of AWG24 to AWG18 (equal to a cross-sectional area of
0.205 to 0.823 mm into the terminal must be 10 mm for wires and 8 to 12 mm for ferrules. Ferrules must be 0.8 to 1.4 mm in diameter.
0.8 to 1.4 mm
Recommended Ferrules for E5GN Screwless Clamp Terminals
Altech Corp. 2623.0
Daido Solderless Terminal Mfg. Co. AVA-0.5
J.S.T. Mfg. Co. TUB-0.5
Nichifu Co.
Use wires with a gauge of AWG24 to AWG18 (0.205 to 0.823 mm for auxiliary output 2 on the E5GN. The exposed conductor length inserted into the terminal for wires or ferrules must be 6 mm. Ferrules must be 0.8 to 1.5 mm in diameter.
2
) twisted-pair cable for the E5GN. The stripping length
5.8 mm max.
5.8 mm max.
2
). The length of the conductive portion inserted
8 to 12 mm
Ferrules wires
10 mm
Manufacturer Model number
TGNTC-1.25-9T TGVTC-1.25-11T TGNTC-1.25-11T
Single (1 wire)
TC0.3-9.5 TC1.25-11S-ST TC1.25-11S TC2-11S
Double (2 wires)
TGWVTC-1.25-9T TGWVTC-1.25-11T
2
)
Note: The method for removing the terminal block is the same for
both screw terminal blocks and screwless clamp terminal blocks.
Do not connect a different type of terminal block to a Controller. For example, do not replace a screw terminal block with a screwless clamp terminal block. The temperature indication accuracy will decrease.
14 Basic type digital temperature controller E5GN
0.8 to 1.5 mm
3 mm max.
6 mm
Ferrules Wires
Recommended Ferrules for SUB2 on E5GN
Manufacturer Model number
AI 0,25-6 BU AI 0,34-6 TQ
Phoenix Contact
AI 0,5-6 WH AI 0,75-6 GY AI 1-6 RD
6 mm
Operation
Setting Levels Diagram
This diagram shows all of the setting levels. To move to the advanced function setting level and calibration level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. Control stops when you move from the operation level to the initial setting level.
Basic Type
Manual mode
Start in manual mode.
Press the O key for at least 1s.
a- m
Press the O Key for at least 3 s while a-m is displayed. (a-m will flash after
*3
1st second.)
Manual Control Level
Start in automatic mode.
Press the O Key for at least 1 s.
Control stops.
Press the O Key for at least 1 s.
Power ON
Operation Level
*1
Initial Setting Level
Press the
O Key less than 1 s.
c
25
Press the O Key for less than 1 s.
Input password while amoV is displayed. (Set value 169)
Advanced Function Setting Level
Adjustment Level
Press the O Key for at least 3 s. (Display will flash after 1st second.)
10 0
Communica­tions Setting Level
Press the O+ M Keys for at least 3 s. (Display will flash
after 1st second.)
c
25
10 0
Protect Level
Note: The time taken to
move to the protect level can be adjusted by changing the “Move to protect level time setting.
Press the O+ M Keys for at least 1 s.
Input password.
Control in progress
Control stopped
Calibration Level
*1. You can return to the operation level by executing a software reset. *2. It is not possible to move to other levels from the calibration level by operating the keys on the front panel.
It can be done only by first turning OFF the power.
*3. From the manual control level, key operations can be used to move to the operation level only.
*2
Not displayed for some models
Level change
Error Displays (Troubleshooting)
When an error occurs, the No.1 display shows the error code. Take necessary measure according to the error code, referring the table below.
No.1 display Meaning Action
s.err
e333
e111
(S. Err)
(E333)
(E111)
Input error*
A/D converter error
Memory error
Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type.
Turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise.
Turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise.
Note: If the input value exceeds the display limit (-1999 to 9999), though it is within the control range, will be displayed under -1999 and
above 9999. Under these conditions, control output and alarm output will operate normally. For details on the control range, refer to the E5CN/E5EN/E5AN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156).
* These errors are displayed only when the PV/SP is displayed. Errors are not displayed for other displays.
Control output Alarm output
Status at error
OFF
OFF OFF
OFF OFF
Operates as above
the upper limit.
Basic type digital temperature controller E5GN 15
Parameters
Basic Type
Some parameters are not displayed depending on the model of the Controller and parameter settings. For details, refer to the E5CN/E5EN/E5AN/E5GN
Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156).
Starting in manual mode.
Adjustment Level
Adjustment Level Display Displayed only
l.adj
once when entering adjustment level.
M
at
AT Execute/Cancel
off
M
Communications
cmwt
Writing
off
M
Heater Current 1
ct1
Value Monitor
0.0
M
Heater Burnout
hb1
Detection 1
0.0
M
Heater Overcurrent
oc1
Detection 1
50.0
M
Heater Current 2
ct2
Value Monitor
0.0
M
Heater Burnout
hb2
Detection 2
0.0
M
Heater Overcurrent
oc2
Detection 2
50.0
M
Leakage Current 1
lcr1
Monitor
0. 0
0.0
M
HS Alarm 1
hs1
50.0
M
Leakage Current 2
lcr2
Monitor
0.0
M
HS Alar
hs2
50.0
M
C
SP 0
sp-0
0
M
C
SP 1
sp-1
0
SP used by
M
0
M
0
M
SP 2
SP 3
multi-SP
C
sp-2
C
sp-3
Press the O Key less than 1 s.
Press the O Key less than 1 s.
C
Temperature Input Shift
ins
0.0
M
C
Upper Limit
insh
Temperature Input Shift Value
0.0
M
C
insl
0. 0
M
C
p
8.0
M
i
233
M
d
40
M
Cooling Coefficient
c-sc
1.00
M
C
Dead Band
c-db
0.0
M
of-r
50.0
M
C
Hysteresis (Heating)
hys
1.0
M
C
Hysteresis (Cooling)
chys
1.0
M
Soak Time
soak
1
M
m 2
C
wt-b
off
M
mv-s
0.0
M
mv-e
0.0
M
C
sprt
off
M
ol-h
105.0
M
ol-l
-5.0
M
orl
0.0
M
sqrp
0.0
M
1-point shift
Set either
of these parameters.
2-point shift
Lower Limit Temperature Input Shift Value
Proportional Band
Integral Time
PID settings
Derivative Time
Heating/cooling
Manual Reset Value Clear the offset during stabilization of P or PD control.
Hysteresis settings
Wait Band
MV at Stop
MV at PV Error
SP Ramp Set Value
MV Upper Limit
MV Lower Limit
MV Change Rate Limit
Extraction of Square Root
Low-cut Point
Power ON
Manual Control Level
Press the
PID Control only
O Key for at least 1 s.
C
25
PV/MV
C
Process Value
25
Added when Additional PV display is ON.
M
C
Process Value/
25
Set Point
0
M
Auto/Manual Switch
a-m
PID control only. Added when
Press the O Key for at least 3 s.
Press the O and M Keys for at least 3 s.
M
m-sp
M
C
sp-m
M
ct1
0.0
M
ct2
0.0
M
lcr1
0.0
M
lcr2
0.0
M
prst
rset
M
sktr
M
0
0
0
auto/manual select addition is ON.
Multi-SP Set Point Setting
Set Point During SP Ramp
Heater Current 1 Value Monitor
Heater Current 2 Value Monitor
Leakage Current 1 Monitor
Leakage Current 2 Monitor
Program Start
Soak Time Remain
Protect Level
Note: The time taken to move to the protect
level can be adjusted by changing the "Move to protect level time" setting.
Move to Protect Level:
pmov
Displayed only when a password
0
is set. Restricts moving to protect level.
M
Operation/Adjustment Protect: Restricts displaying and
oapt
modifying menus in operation,
0
adjustment, and manual control le
els.
v
M
Initial Setting/ Communications Protect:
icpt
This protect level restricts movement
1
to the initial setting, communications setting, and advanced function setting
M
levels.
Setting Change Protect:
wtpt
Protects changes to setups by
off
operating the front panel keys.
M
Parameter Mask Enable:
pmsk
Displayed only when a parameter mask is set.
on
M
Password to Move to Protect Level:
prlp
Password setting
0
M
Starting in automatic
mode.
Operation Level
r-s
run
M
C
al-1
0
M
C
al1h
0
M
C
al1l
0
M
C
al- 2
0
M
C
al2h
0
M
C
al2l
0
M
C
al-3
0
M
C
al3h
0
M
C
al3l
0
M
o
0.0
M
c-o
0.0
M
Press the O and M Keys for at least 1 s.
Communications Setting Level
Note: Displayed only for models with communications.
Changes are effective after cycling power or after a software reset.
psel
u-no
bps
len
sbit
prty
even
sdwt
Press the O Key for at least 3 s. Other than the Auto/Manual Switch display
RUN/STOP
Alarm Value 1
Alarm Value Upper Limit 1
Alarm Value Lower Limit 1
Alarm Value 2
Alarm Value Upper Limit 2
Alarm Value Lower Limit 2
Alarm Value 3
Alarm Value Upper Limit 3
Alarm Value Lower Limit 3
MV Monitor (Heating)
MV Monitor (Cooling)
Protocol Setting: Switches between CompoWay/F (SYSWAY)
cwf
and Modbus.
M
Communications Unit No.
1
M
Communications Baud Rate
CompoWay/F
9.6
(SYSWAY) only
M
Communications Data Length
7
M
Communications Stop Bits
2
M
Communications Parity
M
S
end Data Wait Time
20
M
Press the O Key for
at least 1 s.
Set either of these parameters.
Set either of these parameters.
Set either of these parameters.
Press the O Key less than 1 s.
Initial Setting Level
Press the O Key less than 1 s.
Input Type
in-t
5
M
Scaling Upper Limit
in-h
100
M
Scaling Lower Limit
in-l
0
M
Decimal Point
dp
For input type of analog
0
M
Temperature Unit
d-u
°C, °F
c
For input type of
M
C
sl-h
1300
M
C
sl-l
-200
M
cntl
onof
M
s-hc
stnd
M st
M
ptrn
off
M
cp
M
c-cp
M
orev
or-r
M
alt1
M
C
alh1
M
temperature
SP Upper Limit
Limit the set point
SP Lower Limit
PID ON/OFF
Standard or Heating/Cooling
ST (Self-tuning)
For input type of
on
temperature, standard control, or PID
Program Pattern
When assigning PID or control output to ON/OFF output
Control Period (Heating)
20
Set the ON/OFF output cycle.
Control Period (Cooling)
20
Direct/Reverse Operation
Alarm 1 Type
2
Alarm 1
Hysteresis
0.2
16 Basic type digital temperature controller E5GN
Press the O Key for at least 1 s.
Alarm 2 Type
alt2
2
M
C
Alarm 2
alh2
Hysteresis
0.2
M
Alarm 3 Typ e
a lt3
2
M
C
Alarm 3
alh3
Hysteresis
0.2
Transfer Output Type
tr-t
off
Linear output
M
Transfer Output
tr-h
Upper Limit
100.0
M
Transfer Output
tr-l
Lower Limit
0.0
M
Linear Current Output
o1-t
4-20
M
ev-m
1
M
ev-1
none
M
ev-2
stop
M
sqr
off
M
amov
0
M
Move by setting password (169).
Linear output
Number of Multi-SP Uses Two SPs: 1 Four SPs: 2
Event Input Assignment 1
Event Input Assignment 2
Extraction of Square Root Enable
Move to Advanced Function Setting Level: Displayed when initial setting/communications protect is set to 0.
Advanced Function Setting Level
init
off
M
mspu
off
M
spru
M
rest
M
sb1n
n-o
M
sb2n
n-o
M
sb3n
n-o
M
hbu
on
M
hbl
off
M
hbh
0.1
M
C
st-b
15.0
M
alfa
0.65
M
at-g
0.8
M
C
at-h
0.8
M
lcma
20.0
M
inf
0.0
M
pvad
off
M
o-dp
off
M
ret
off
M
a
Parameter Initialization
Multi-SP Uses
SP Ramp Time Unit
m
Standby Sequence Reset
Auxiliary Output 1
Open in Alarm
Auxiliary Output 2
Open in Alarm
Au
xiliary Output 3
Open in Alarm
HB ON/OFF
Heater Burnout Latch
Heater Burnout Hysteresis
ST Stable Range
α
AT C alculated Gain
AT H ysteresis
Limit Cycle MV
Amplitude
Input Digital Filter
Additional PV Display
MV Display
Automatic Display Return Time
a1lt
off
M
a2lt
off
M
a3lt
off
M
prlt
M
sero
off
M
cjc
on
M
rlrv
off
M
colr
red
M
C
pv-b
5.0
M
a1on
M
a2on
0
M
a3 on
0
M
a1of
0
M
a2of
0
M
a3of
0
M
istp
ins1
M
mvse
off
M
amad
off
M rt
off
M
Alarm 1 Latch
Alarm 2 Latch
Alarm 3 Latch
Move to Protect Level Time
3
Input Error Output
Cold Junction Compensation Method
MB Command Logic Switching
PV Change Color
PV Stable Band
Alarm 1 ON Delay
0
Alarm 2 ON Delay
Alarm 3 ON Delay
Alarm 1 OFF Delay
m 2 OFF Del
Alar
Alarm 3 OFF Delay
Input Shift Type
MV at Stop and Error Addition
Auto/Manual Select Addition
RT
M
hsu
on
M
hsl
off
M
hsh
0.1
M
lba
M
C
lbal
8.0
M
C
lbab
3.0
M
out1
M
out2
none
M
sub1
alm1
M
sub2
alm2
M
csel
M
t-u
M
alsp
sp-m
HS Alarm Use
HS Alarm Latch
HS Alarm Hysteresis
LBA Detection Time
0
LBA Level
LBA Band
Control Output 1 Assignment
o
Control Output 2 Assignment
Auxiliary Output 1 Assignment
Auxiliary Output 2 Assignment
Character Select
on
Soak Time Unit
m
Alarm SP Selection
odsl
o
M
pvdp
on
M
pvst
off
M
svst
off
M
d. ref
0.2 5
M
ra1m
0
M
ra2m
0
M
ra1
0
M
ra2
0
M
rac
0
M
cmov
0
M
MV Display Selection
PV Decimal Point Display
PV Status Display Function
SV Status Display Function
Display Refresh Period
Control Output 1 ON/OFF Count Monitor
Control Output 2 ON/OFF Count Monitor
Control Output 1 ON/OFF Count Alarm
et Value
S
Control Output 2 ON/OFF Count Alarm Set Value
ON/OFF Counter Reset
Move to Calibration Level
M
ay
manl
off
M
pvrp
M
csca
off
ocu
ocl
off
och
4
M
on
M
M
0.1
Manual MV Limit Enable
PV Rate of Change
Calculation Period
Automatic Cooling
Coefficient Adjustment
Heater Overcurrent
Use
Heater Overcurrent
Latch
erc
urrent
Heater Ov
Hysteresis
M
Basic type digital temperature controller E5GN 17
Safety Precautions
Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock.
Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction.
Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur.
Do not leave the cable for the Support Software connected to the product. Malfunction may occur due to noise in the cable.
Do not use the Temperature Controller or Conversion Cable if it is damaged. Doing so may occasionally result in minor electric shock or fire.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock a) This product is UL listed as Open Type Process
Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally.
b) More than one disconnect switch may be required to
de-energize the equipment before servicing the product.
c) Signal inputs are SELV, limited energy. d) Caution: To reduce the risk of fire or electric shock, do
not interconnect the outputs of different Class 2
*2
circuits.
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions.
Tighten the terminal screws to between 0.74 and
0.90 N·m. Loose screws may occasionally result in fire.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line.
A semiconductor is used in the output section of long-life relays. If excessive noise or surge is impressed on the output terminals, a short-circuit failure is likely to occur. If the output remains shorted, fire will occur due to overheating of the heater or other cause. Take measures in the overall system to prevent excessive temperature increase and to prevent fire from spreading.
Do not allow pieces of metal or wire cuttings to get inside the cable connector for the Support Software. Failure to do so may occasionally result in minor electric shock, fire, or damage to equipment.
Do not allow dust and dirt to collect between the pins in the connector on the Conversion Cable. Failure to do so may occasionally result in fire.
*1
When inserting the body of the Temperature Controller into the case, confirm that the hooks on the top and bottom are securely engaged with the case. If the body of the Temperature Controller is not inserted properly, faulty contact in the terminal section or reduced water resistance may occasionally result in fire or malfunction.
When connecting the Control Output Unit to the socket, press it in until there is no gap between the Control Output Unit and the socket. Otherwise contact faults in the connector pins may occasionally result in fire or malfunction.
* 1. An SELV circuit is one separated from the power supply with
double insulation or reinforced insulation, that does not exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.
* 2. A class 2 power supply is one tested and certified by UL as having
the current and voltage of the secondary output restricted to specific levels.
Precautions for Safe Use
Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation.
1. This product is specifically designed for indoor use only. Do not use this product in the following places:
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Temperature Controllers, or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers.
3. To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product.
4. Be sure to wire properly with correct polarity of terminals.
5. Use the specified size (M3.5, width 7.2 mm or less) crimped
terminals for wiring. To connect bare wires to the terminal block, use stranded or solid copper wires with a gage of AWG24 to AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm (The stripping length is 5 to 6 mm.) Up to two wires of the same size and type or two crimp terminals can be inserted into a single terminal.
6. Do not wire the terminals that are not used.
7. To avoid inductive noise, keep the wiring for the product’s terminal
block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
8. Use this product within the rated load and power supply.
9. Make sure that the rated voltage is attained within two seconds of
turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.
10. Make sure that the Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.
2
).
18 Basic type digital temperature controller E5GN
11. When executing self-tuning, turn ON power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned ON to the product before turning ON power to the load, self-tuning will not be performed properly and optimum control will not be achieved.
12. A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit.
13. Always turn OFF the power supply before pulling out the interior of the product, and never touch nor apply shock to the terminals or electronic components. When inserting the interior of the product, do not allow the electronic components to touch the case.
14. Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
15. Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power ON.
16. The output may turn OFF when shifting to certain levels. Take this into consideration when performing control.
17. The number of EEPROM write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations.
18. Always touch a grounded piece of metal before touching the Temperature Controller to discharge static electricity from your body.
19. Do not remove the terminal block. Doing so may result in failure or malfunction.
20. Control outputs (for driving SSR) that are voltage outputs are not isolated from the internal circuits. When using a grounded thermocouple, do not connect any of the control output terminals to ground. (Doing so may result in an unwanted circuit path, causing error in the measured temperature.)
21. When replacing the body of the Temperature Controller, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Temperature Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the case as well.
22. Use suitable tools when taking the Temperature Controller apart for disposal. Sharp parts inside the Temperature Controller may cause injury.
23. Before connecting an Output Unit, confirm the specifications and thoroughly read relevant information in the datasheet and manual for the Temperature Controller.
24. Check the orientation of the connectors on the Conversion Cable before connecting the Conversion Cable. Do not force a connector if it does not connect smoothly. Using excessive force may damage the connector.
25. Do not place heavy object on the Conversion Cable, bend the cable past its natural bending radius, or pull on the cable with undue force.
26. Do not connect or disconnect the Conversion Cable while communications are in progress. Product faults or malfunction may occur.
27. Make sure that the Conversion Cable's metal components are not touching the external power terminals.
28. Do not touch the connectors on the Conversion Cable with wet hands. Electrical shock may result.
29. Before using infrared communications, correctly attach the enclosed Mounting Adapter to the cable for the Support Software. When connecting the infrared port on the cable to the Support Software into the Adapter, insert the connector to the specified line. Communications may not be possible if the connector is not connected properly.
Precautions for Correct Use
Service Life
1. Use the product within the following temperature and humidity
ranges: Temperature: 10 to 55°C (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55°C, including the temperature around the product.
2. The service life of electronic devices like Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature Controller.
3. When two or more Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.
Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple types.
2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
3. Mount the product so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
Waterproofing
The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof.
Front panel: IP66 Rear case: IP20, Terminal section: IP00
Operating Precautions
1. It takes approximately two seconds for the outputs to turn ON from
after the power supply is turned ON. Due consideration must be given to this time when incorporating Temperature Controllers in a sequence circuit.
2. When using self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Temperature Controller. If power is turned ON for the Temperature Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved.
3. When starting operation after the Temperature Controller has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Temperature Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.)
4. Avoid using the Controller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the Controller.
Others
1. The disk that is included with the Conversion Cable is designed for
a computer CD-ROM driver. Never attempt to play the disk in a general-purpose audio player.
2. Do not connect or disconnect the Conversion Cable connector repeatedly over a short period of time. The computer may malfunction.
3. After connecting the Conversion Cable to the computer, check the COM port number before starting communications. The computer requires time to recognize the cable connection. This delay does not indicate failure.
4. Do not connect the Conversion Cable through a USB hub. Doing so may damage the Conversion Cable.
5. Do not use an extension cable to extend the Conversion Cable length when connecting to the computer. Doing so may damage the Conversion Cable.
Basic type digital temperature controller E5GN 19
Warranty and Application Considerations
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.Cat. No. H07E-EN-01
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www.industrial.omron.eu
10/2009
20 Basic type digital temperature controller E5GN
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