Omron E5EX–H User Manual

TEMPERATURE CONTROLLER E5EX–H
DIN-sized (96 x 48-mm) Temperature Controller Featuring Advanced PID Control and Heater Burnout Detection
Advanced
PID control with two
degrees of freedom
from seven temperature sensors and a total of 14 temperature ranges (seven Fahrenheit and seven Celsius).
High accuracy: 0.3% of set value.

Ordering Information

The
model numbers for the
to
specify an Control Output Unit and Current T
Example: E5EX–AH, Relay Output Unit E53–R, Current T Models set to display in degrees Fahrenheit (°F) can be ordered by adding “–F” to the end of the model number
The scale indication switch will then be set to °F prior to shipment from the factory

Temperature Controllers

Model E5EX–AH
Control Output Units
Output Relay output SSR output Voltage output (for driving SSR)
Model E53–R E53–S E53–Q E53–Q3 E53–Q4
basic T
emperature Controller
, its five Control Output Units, and two Current T
ransformer when ordering.
ransformer E54–CT1
.
12 VDC, NPN 24 VDC, NPN 24 VDC, PNP
ransformers are given below
. Be sure
. Example: E5EX–AH–F

Current Transformers

Hole
diameter
Model E54–CT1 E54–CT3
5.8 mm
12.0 mm

Temperature Ranges

Input
(switch
selectable)
Range °C
°F
Resolution ( (main settings and alarm)
°C/°F)
K (CA)
Chromel vs.
alumel
–200 to 1,300 –100 to 850 –200 to 400 0 to 600 0 to 1,700 0 to 1,700 –99.9 to 450.0 –300 to 2,300 –100 to 1,500 –300 to 700 0 to 1,100 0 to 3,000 0 to 3,000 –99.9 to 800.0 1 0.1
J/L (IC) Iron vs.
constantan
Thermocouple Temperature
T/U (CC)
Copper vs.
constantan
E (CRC)
Chromel
vs.
constantan
R (PR)
Platinum vs.
platinum
rhodium 13%
S
Platinum vs.
platinum
rhodium 10%
resistance
thermometer
PT platinum
resistance
thermometer
(Pt100/JPt100)
1
E5EX–H

Specifications

Temperature Controller Ratings

Supply
voltage Operating voltage range Power consumption Input Current T Control output Operating mode Alarm output Heater burnout alarm output Setting method Indication method Other functions
Approved standards
ransformer input
100 to 240 V 85% to 1 Approx. 10 V Thermocouple (K/J/T/E/R/S/L/U) or temperature resistance thermometer (Pt100/JPt100) selectable See See ON/OFF or PID with auto-tuning Relay output: SPST–NO; 3 A, 250 V Relay output: SPST–NO; 1 A, 250 V Digital setting via up and down keys Digital indication (character heights: 1 Upper and lower limits for set value
Key protection Input shift Display unit selection ( Normal and reverse output selection W
atchdog timer function (Detects failures in the CPU and restores the CPU.)
UL (File No. E68481) CSA (File No. LR59623) SEV
AC, 50/60 Hz
10% of rated supply voltage
Current T Control Output Unit Ratings
A (at 100 V
ransformer Ratings
AC) to 15 V
°C/°F)
A (at 240 V
.
.
AC AC
1 mm and 8 mm)
E5EX–H
AC)

Control Output Unit Ratings

Relay Output Unit E53–R SPDT SSR Output Unit E53–S
E53–Q
Voltage Output Unit (for driving SSR) E53–Q3
E53–Q4
Note:
The control output is optically insulated from the internal circuits.
SPST–NO; 1 A, 75 to 250 V 40 mA, 12 VDC; NPN (with short-circuit protection) 20 mA, 24 VDC; NPN (with short-circuit protection) 20 mA, 24 VDC; PNP (with short-circuit protection)

Current Transformer Ratings

Max.
continuous heater current Dielectric strength Vibration Weight
; 5 A, 250 V
50 A 1,000 V 50 Hz (approx. 10G) E54–CT1: Approx. 1
AC (resistive load)
AC
AC
1.5 g; E54–CT3: Approx 50 g
2
E5EX–H

Temperature Controller Characteristics

Setting
accuracy*
Indication accuracy
+
0.3% of set value or
Set value coincides with the indicated value, because no relative error exists between both values.
±1°C, whichever ±
E5EX–H
1 digit max.
Hysteresis (during ON/OFF control action)
Proportional band Integral time (Reset time) Derivative time (Rate time) Alarm output setting range
Control period Sampling period Output refresh period
Display refresh period Input shift
Insulation resistance Dielectric strength
Vibration
Shock
0.0°
to 999.9
0.0°
to 999.9 0 to 3,999 s (in units of 1 s) 0 to 3,999 s (in units of 1 s) Thermocouple: –999° to 9,999
Platinum resistance thermometer (Pt100): –99.9° to 999 Pulse output: 1 to 99 s (in units of 1 s) 500 ms Pulse output:
Current output: 500 ms Thermocouple: –999° to 9,999
Platinum resistance thermometer (Pt100): –99.9° to 999.9 20 MΩ min. (at 500 VDC) (measured with a Control Output Unit attached) 2,000 V
Output Unit attached) Malfunction durability: 2 to 55 Hz, 2G 10 min each in X, Y
Mechanical durability: 10 to 55 Hz, 0.75-mm double amplitude 2 hrs each in X, Y Malfunction durability: 100 m/s2 3 times each in 6 directions
Mechanical durability: 300 m/s2 3 times each in 6 directions
°C/°
F (in units of 0.1
°C/°
F (in units of 0.1
500 ms 500 ms
AC 50/60 Hz for 1 minute between terminals of dif
°)
°)
°C/°F
°C/°F
°C/°F
°C/°F
ferent polarity (measured with a Control
, and Z directions
, and Z directions
Ambient temperature
Humidity Memory protection Enclosure ratings
Weight
*The accuracy of U at temperatures from –150° to 400°C (–240°C to 700°F) is ±2°C (±3.6°F) ±1 digit. Accuracy is reduced below –150°C
(–240°F).
The accuracy of R and S from 0° to 200
Operating:–10° Storage: –25°
35% to 85% Non-volatile memory Front panel controls:
Rear case: Terminals:
300 g
to 55 to 65
°C (0°
°C °C
IEC standard IP50 (dust-proof) IEC standard IP20 IEC standard IP00
to 400
°F) is ±3°C (±5.4°
F) ±1 digit.

Output Unit Characteristics

Relay
unit life expectancy
Mechanical: 10,000,000 operations min. Electrical: 100,000 operations min.

Current Transformer Characteristics

Max.
heater current Indication accuracy of heater current Heater current setting range Min. detectable ON time
*Heater burnout is not detected when current is set to 0.0 A; the burnout alarm will be automatically turned ON when current is set to 50.0 **When the control output is ON for less than 200 ms, heater burnout is not detected and heater current is not measured.
50 A, single-phase
±
5% of full scale ±1 digit max.
0.1 to 49.9 A* (in units of 0.1 A) 200 ms**
3
E5EX–H

Dimensions

Note:
All units are in millimeters.

Temperature Controller

Current Transformer

E54–CT1 E54–CT3
5.8 dia.
2.8 dia
Mounting screw
120 min.
Panel Cutout
Side-by-side Mount
ing of N Controllers
E5EX–H
2.36 dia
-
12 dia.

Nomenclature

Auto-tuning
Flashes on and off about every second when auto-tuning is tak­ing
place.
Output Indicator
Lit
when the control output is
Heater Burnout Indicator
Lights when a heater burnout is detected
Display
Use
this key when
play
to the next parameter
Level Key
Press for 2 seconds minimum to change levels to set different groups
Indicator
ON.
and stays lit until reset.
Key
shifting the dis
.
of parameters.
-
Front Cov­er
Two,
3.5 dia. holes
Process V
Displays not only the process temperature but also indi­cates the parameter being displayed on the SV display and error messages.
Set V
Displays set temperature and other parameters.
Alarm Indicator
Lit when the alarm output is ON.
Sensor Error Indicator
Lights when sensor malfunctions
Up Key
When pressed, increases the set temperature or other parameters. Successively increases the value when held
Auto-tuning Key
Press has 1
second or more during auto-tuning to stop auto-tuning.
Down Key
When perature sively decreases the value when held down.
alue (PV) Display
alue (SV) Display
down.
this key for 1 second or longer when PID operation
been designated to start auto-tuning. Press this key for
pressed, decreases the set tem
or
other parameters. Succes
-
-
4
E5EX–H

Operation

NOTICE: Always turn of

Accessing Switches and Selectors

Before
supplying power to the T functions, must
1.
and alarm mode. The T
be ordered separately
Remove the internal mechanism from the housing. Lift the internal
mechanism while pressing the hook at the bottom of
the
front panel.
f the power supply to the T
emperature Controller
emperature Controller must be equipped with one of the six
.
Hook
, the selectors and switches shown below must be set to specify the temperature sensor
emperature Controller before changing any switch settings.
Control Output Units. The Control Output Unit
T
o remove a Control Output Unit, push it up with the tip of a
flat-bladed screwdriver as illustrated below
Flat-blade screwdriver
3.
Three
internal switches must be set: the temperature sensor selector, the operating mode selector, and the alarm mode selector. switches on the internal mechanism.
The following figure shows the locations of internal
E5EX–H
,
.
Pull out the internal mechanism while holding down the hook with your finger
2.
Connect
a Control Output Unit to the vacant socket the printed circuit boards (see the figure below). A white square
is marked
the
Unit with this
arrow
in the figure below
on the Control Output Unit. Be sure to install
marking facing the direction indicated by the
.
.
Mount the Control Output Unit with this mark facing the di rection indicated by the arrow
on one of
­.
Protection switch (SW101)
Alarm mode selector (SW205)
Operating mode selector (SW201)
T
emperature sensor
selector (SW206)
5
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