Page 1
Temperature Controllers E5CSV 1
Temperature Controllers
E5CSV
Easy Setting Using DIP Switch and Simple
Functions in DIN 48 x 48 mm-size
Temperature Controllers
• Easy setting using DIP and rotary switches.
• Multi-input (thermocouple/platinum resistance thermometer).
• Clearly visible digital display with character height of 13.5 mm.
• RoHS compliant.
Model Number Structure
■ Model Number Legend
Models with Terminal Blocks
1. Output type
R: Relay
Q: Voltage for driving SSR
2. Number of alarms
1: 1 alarm
3. Input type
T: Thermocouple/platinum resistance
thermometer (multi-input)
4. Power supply voltage
Blank: 100 to 240 VAC
D: 24 VAC/VDC
5. Terminal cover
500: Finger protection cover
Ordering Information
■ List of Models
■ Accessories (Order Separately)
Protective Front Cover
1 2 3 4 5
E5CSV-@1T@-500
Size Power supply
voltage
Number of
alarm points
Control output TC/Pt multi-input
Incl. terminal cover
1/16 DIN
48 x 48 x 78 mm
(W x H x D)
100 to 240 VAC 1 Relay E5CSV-R1T-500
Voltage (for driving SSR) E5CSV-Q1T-500
24 VAC/VDC 1 Relay E5CSV-R1TD-500
Voltage (for driving SSR) E5CSV-Q1TD-500
Type Model
Hard Protective Cover Y92A-48B
Page 2
2 Temperature Controllers E5CSV
Specifications
■ Ratings
■ Characteristics
Note: 1. The following exceptions apply to thermocouples.
• U, L: ±2°C ±1 digit max.
• R: ±3° C ±1 digit max. at 200° C or less
2. The following exceptions apply to platinum resistance
thermometers.
Input set values 0, 1, 2, 3 for E5CSV: 0.5% FS ±1 digit max.
Input set value 1 for E5CSV: 0.5% FS ±1 digit max.
Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC/VDC, 50/60 Hz
Operating voltage range 85% to 110% of rated supply voltage
Power consumption 5 VA 3 VA/2 W
Sensor input Multi-input (thermocouple/platinum resistance thermometer) type: K, J, L, T, U, N, R, Pt100, JPt100
Control
output
Relay output SPST-NO, 250 VAC, 3A (resistive load)
Voltage output (for driving the SSR) 12 VDC, 21 mA (with short-circuit protection circuit)
Control method ON/OFF or 2-PID (with auto-tuning)
Alarm output SPST-NO, 250 VAC, 1A (resistive load)
Setting method Digital setting using front panel keys (functionality set-up with DIP switch)
Indication method 3.5 digit, 7-segment digital display (character height: 13.5 mm) and deviation indicators
Other functions • Setting change prohibit (key protection)
• Input shift
• Temperature unit change (°C/° F)
• Direct/reverse operation
• Control period switching
• 8-mode alarm output
• Sensor error detection
Ambient temperature -10 to 55° C (with no condensation or icing)
Ambient humidity 25% to 85%
Storage temperature -25 to 65° C (with no condensation or icing)
Setting accuracy Thermocouple (See note 1.): (±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max.
Platinum resistance thermometer (See note 2.): (±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max.
Indication accuracy
(ambient temperature of 23°C)
Influence of temperature R thermocouple inputs: (±1% of PV or ±10°C, whichever is greater) ±1 digit max.
Other thermocouple inputs: (±1% of PV or ±4°C, whichever is greater) ±1 digit max.
Platinum resistance thermometer inputs: (±1% of PV or ±2° C, whichever is greater) ±1 digit max.
Influence of voltage
Hysteresis (for ON/OFF control) 0.1% FS
Proportional band (P) 1 to 999° C (automatic adjustment using auto-tuning/self-tuning)
Integral time (I) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning
Derivative time (D) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning)
Alarm output range Absolute-value alarm: Same as the control range
Other: 0% to 100% FS
Alarm hysteresis: 0.2° C or ° F (fixed)
Control period 2/20 s
Sampling period 500 ms
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity
Vibration
resistance
Malfunction
10 to 55 Hz, 20 m/s
2
for 10 min each in X, Y, and Z directions
Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hr each in X, Y, and Z directions
Shock resistance Malfunction
100 m/s
2
min., 3 times each in 6 directions
Destruction
300 m/s
2
min., 3 times each in 6 directions
Life expectancy Electrical 100,000 operations min. (relay output models)
Weight Approx. 120 g (Controller only)
Degree of protection Front panel: Equivalent to IP66; Rear case: IP20; Terminals: IP00
Memory protection EEPROM (non-volatile memory) (number of writes: 1,000,000)
EMC EMI Radiated: EN 55011 Group 1 Class A
EMI Conducted: EN 55011 Group 1 Class A
ESD Immunity: EN 61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Radiated Electromagnetic Field Immunity: EN 61000-4-3: 10 V/m (80-1000 MHz, 1.4-2.0 GHz amplitude modulated) (level 3)
10 V/m (900 MHz pulse modulated)
Conducted Disturbance Immunity: EN 61000-4-6: 3 V (0.15 to 80 MHz) (level 2)
Noise Immunity (First Transient Burst Noise): EN 61000-4-4
Burst Immunity: 2 kV power-line (level 3), 1 kV I/O signal-line (level 3)
Surge Immunity: EN 61000-4-5: Power line: Normal mode 1 kV; Common mode 2 kV
Output line (relay output): Normal mode 1 kV; Common mode 2 kV
Voltage Dip/Interrupting Immunity: EN 61000-4-11 0.5 cycle, 100% (rated voltage)
Approved standards UL 61010C-1 (listing), CSA C22.2 No.1010-1
Conformed standards EN 61326, EN 61010-1, IEC 61010-1, VDE 0106 Part 100 (finger protection), when the terminal cover is mounted.
Page 3
Temperature Controllers E5CSV 3
Installation
• All models in the E5CSV Series conform to DIN 43700 standards.
• The recommended panel thickness is 1 to 4 mm.
• Be sure to mount the E5CSV horizontally.
Mounting the E5CSV
1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several
Controllers.
2. Insert the E5CSV into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5CSV.
4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a
torque of 0.29 to 0.39 N·m.
Dimensions
Note: All units are in millimeters unless otherwise indicated.
■ Controller
Terminal Cover
Note: 1. The voltage output (12 VDC, 21 mA) is not electrically isolated from the internal circuits. When using a grounding thermocouple, do not
connect output terminals 1 or 2 to ground. Otherwise, unwanted current paths will cause measurement errors.
2. Models with 100 to 240 VAC and 24 VAC/VDC are separate. Models using 24 VDC have no polarity.
Panel Cutout Dimensions
44.8×44.8
84
786
48×48
60 min.
L = (48 × N−2.5)
+1
0
Mounting side-by-side
(group mounting of N Controllers)
45
+0.6
0
45
+0.6
0
45
+0.6
0
L
Tightening
screws
48
76.5
7.5
Adapter for flush mounting
Panel
Y92F-30 Adapter for flush mounting
58
E5CSV
Note: 1. The recommended panel thickness is 1 to 4 mm.
2. Group mounting is possible in one direction only.
Note: Terminals cannot be removed.
Hard Protective Cover
The Y92A-48B Protective Cover (hard type) is
available for the following applications.
• To protect the set from dust and dirt.
• To prevent the panel from being accidentally
touched causing displacement of set values.
• To provide effective protection against water
droplets.
°C
92A-48B
92A -48 B
92A-48B
8
9
10
7
6
3
4
5
2
11
2
1
2
3
4
5
12 VDC,
21 mA
Alarm output
Alarm output 1
Relay output
models
Voltage output
models
(See note 1.)
Thermocouple/
platinum resistance thermometer multi-input
100 to 240 VAC, 50/60 Hz
(24 VAC/VDC)
(See note 2.)
A
B
B
Thermocouple
input
Relay outputVoltage output
Platinum resistance
thermometer input
48
48.8
22
9.1
E53-COV10
Page 4
4 Temperature Controllers E5CSV
Operation
E5CSV
Settings before Turning ON the Power
E5CSV
Remove the E5CSV from the case to make the settings.
1. Insert the tool into the two tool insertion holes (one on the top and
one on the bottom) and release the hooks.
2. Insert the tool in the gap between the front panel and rear case,
and pull out the front panel slightly. Grip the front panel and pull
out fully. Be sure not to impose excessive force on the panel.
3. When inserting the E5CSV, check to make sure that the sealing
rubber is in place and push the E5CSV toward the rear case until
it snaps into position. While pushing the E5CSV into place, push
down on the hooks on the top and bottom surfaces of the rear
case so that the hooks are securely locked in place. Make sure
that electronic components do not come into contact with the
case.
Note: 1. The INIT switch is always OFF during normal operation.
Deviation indicators
The indicator lights when the PV is greater than
the SP and the indicator lights when the PV is
less than the SP. The indicator (green) lights
when the deviation is less than 1% FS (0.25% FS
for multi-input models). These indicators flash
during ST (self-tuning)/AT (auto-tuning).
Mode indicators
The SP indicator lights when the setting
temperature is being displayed. The ALM
indicator lights when the alarm value 1 is
being displayed.
PV, SP, Alarm Value, Input Shift Display
Alarm indicators
ALM1 (Alarm 1): Lights when the alarm 1
output is ON.
ALM2 (Alarm 2): For future use.
Up Key
Pressing the Up Key increases the
SP/alarm value display. Keeping the Up
Key pressed continues to increase the
display value. When the internal protect
switch is ON, press the Up Key while
holding down the Lock Release Key.
Output indicator
Lights when the control output is ON.
The display switches each time the
Key is pressed.
Lock Release Key
When the protect switch is ON, the set
value can be changed by pressing the Up
and Down Keys while holding down the
Lock Release Key.
Down Key
Pressing the Down Key decreases the
SP/alarm value display. Keeping the Down
Key pressed continues to decrease the
display value. When the internal protect
switch is ON, press the Down Key while
holding down the Lock Release Key.
When the power is turned ON, normally the
display will use the display items in the following
order each time the Mode Key is pressed.
Mode Key
PV
SP
Alarm value 1
Input shift value
Power ON
Press the Key.
Press the Key.
Press the Key.
Press the Key.
This item is not displayed when
the Control Mode Switch 4 is OFF.
Flat-blade screwdriver
(Unit: mm)
(1)
(1)
(2)
(3)
Tool insertion hole
0.4 2.0
20 min.
PONX123456
Alarm mode switch (See note 1.)
Temperature range switch
Control mode switches
INIT switch
(See note 2.)
Protect switch
ON
Page 5
Temperature Controllers E5CSV 5
1. Sensor Type Specification
Multi-input (Thermocouple/Platinum
Resistance Thermometer) Models
• Using Thermocouple Sensors, Control Mode Switch 5: OFF
• The control range is -20° C to +20° C of the input temperature
range.
Note: 1. The input indication range is the range that can be displayed for
the control range (-99 to 1999). If the input is within the control
range but exceeds the display range (-99 to 1999), values below
-99 will be displayed as “[[[“ and values above 1,999 will be
displayed as “]]].”
2. If unit is changed to 1 degree when the SP and alarm value for
the temperature range are displayed in 0.1-units from 0.0 to
199.9 or 0.0 to 99.9, the values will be multiplied by 10 (e.g., 0.5
becomes 5). If the unit is changed in the reverse direction, the
values will be divided by 10. After changing the range, set the
SP and alarm value again.
• Using Platinum Resistance Thermometers,
Control Mode Switch 5: ON
• The control range is -20° C to +20° C of the input temperature
range.
Note: 1. The input indication range is the range that can be displayed for
the control range (-99 to 1999). If the input is within the control
range but exceeds the display range (-99 to 1999), values below
-99 will be displayed as “[[[“ and values above 1,999 will be
displayed as “]]].”
2. If unit is changed to 1 degree when the SP and alarm value for
the temperature range are displayed in 0.1-units from 0.0 to
199.9 or 0.0 to 99.9, the values will be multiplied by 10 (e.g., 0.5
becomes 5). If the unit is changed in the reverse direction, the
values will be divided by 10. After changing the range, set the
SP and alarm value again.
ST (Self-tuning) Features
Executing AT (Auto-tuning)
■ Electrical Life Expectancy
Curve for Relays (Reference
Values)
Input K J L T U N R
SP
range
1,700
1,600
1,500
1,400
1,300
1,200
1,100
1,000
900
800
700
600
500
400
300
200
100
0
-100
1,700
1,300 1,300
850 850
400 400
199.9 199.9 199.9
0.0 0.0 0.0 0
-99 -99 -99 -99 -99 -99
Setting number
0123456789
Input Pt100 JPt100
SP
range
1,000
900
800
700
600
500
400
300
200
100
0
-100
850
500
400 400
199.9 20 0 199.9 200
99 99
0.0 0 0 0.0 0 0
-99-99 -99-99
Setting number
0123456789
Mode Key Display Order
• If the SP falls outside the temperature
range when the temperature range is
changed, the SP will be displayed first.
The SP will be changed automatically
either to the minimum value or the
maximum value, whichever is nearest.
• If the alarm value falls outside the
temperature range when the
temperature range is changed, the
alarm value will be displayed first. The
alarm value will be changed
automatically to the maximum value in
the new temperature range.
PV
SP
Alarm value 1
Input shift value
Power ON
Press the Key.
Press the Key.
Press the Key.
Press the Key.
ST (self-tuning) is a function that finds PID constants by using step
response tuning (SRT) when Controller operation begins or when
the set point is changed. Once the PID constants have been
calculated, ST is not executed when the next control operation is
started as long as the set point remains unchanged. When the ST
function is in operation, be sure to turn ON the power supply of the
load connected to the control output simultaneously with or before
starting Controller operation.
AT (auto-tuning) is executed by pressing the U Up and D Down
Keys for at least 2 s while the PV is displayed. The deviation
indicators flash during auto-tuning (AT) execution. AT will be
cancelled by performing the same operation that AT is executing
during AT operation. Flashing stops when AT is completed.
Note: One of the deviation indicators (▲■▼) will flash.
AT execution in progress
Press for
at least 2 s.
Press for
at least 2 s.
UD
UD
AT execution in progress
AT execution
AT cancelled
500
300
100
50
30
10
5
3
1
0123456
Switching current (A)
Life (
×
10
4
operations)
E5CSV
250 VAC, 30 VDC
(resistive load)
cosφ = 1
Page 6
6 Temperature Controllers E5CSV
2. Operation Settings
Use the control mode switches ( ) to change the
control mode. (All switches are OFF for the default settings.)
Note: The previous name Pt100 has been changed to JPt100 in
accordance with revisions to JIS. The previous name J-DIN has
been changed to L in accordance with revisions to DIN
standards.
3. Alarm Modes
Select the number of the alarm mode switch when changing
the alarm mode. (The default is 2).
Note: 1. No alarm. The alarm value (alarm operation display) will not
be displayed when the setting is 0 or 9 even if the selection
key is pressed.
Alarm Setting Range
X: 0 to FS (full scale); Y: Within temperature range
The value of X is the deviation setting for the SP (set point).
2. Standby Sequence Function (The standby sequence
operates when the power is turned ON.)
For details on the position of the temperature range switch, control mode switches, and alarm mode switch, refer to page 4.
Function selection 123456
ON/OFF
PID
PID control
ON
ON/OFF control
OFF
Control
period
2 s
ON
20 s
OFF
Direct/
reverse
operation
Direct operation
(cooling)
ON
Reverse operation
(heating)
OFF
Input
shift
display
Enabled
ON
Disabled
OFF
Temperature
Sensor
selection
Platinum
resistance thermometer
input
ON
Thermocouple
input
OFF
Tem perature
unit
° F
ON
° C
OFF
654321
ON
654321
ON
Set
value
Alarm type Alarm output operation
0, 9 Alarm function OFF OFF
1
Upper- and lowerlimit
2
Upper-limit
3
Lower-limit
4
Upper- and lowerlimit range
5
Upper- and lowerlimit with standby
sequence (See note
2.)
6
Upper-limit with
standby sequence
(See note 2.)
7
Lower-limit with
standby sequence
(See note 2.)
8
Absolute-value
upper-limit
0
1
2
3
4
5
6
7
8
9
XSPX
ON
OFF
SP
X
ON
OFF
X
SP
ON
OFF
XSPX
ON
OFF
XSPX
ON
OFF
X
SP
ON
OFF
X
SP
ON
OFF
0
Y
ON
OFF
Upper-limit
alarm
SP
Lower-limit
alarm
Alarm
output
ON
OFF
Upper-limit
alarm
SP
Lower-limit
alarm
Alarm
output
ON
OFF
Rising Temperature
Dropping Temperature
Note: Turn OFF the power before changing the DIP switch settings on the E5CSV. Each of the switch settings will be enabled after the power is
turned ON.
Page 7
Temperature Controllers E5CSV 7
4. Using the Control Mode Switches
(1) Using ON/OFF Control and PID Control
(1.1) ON/OFF Control
The control mode is set to ON/OFF control as the default setting. To perform cooling control of freezers, etc., turn ON switch 3.
(1.2) PID Control
Turn ON switch 1 to use PID control.
1. Set the control period.
Performing Control via Relay Output, External Relay, or
Conductor
Switch 2: OFF (control period: 20 s)
Quick Control Response Using an SSR
Switch 2: ON (control period: 2 s)
2. Set direct/reverse operation for the output.
Performing Heating Control for Heaters
Switch 3: OFF
Performing Cooling Control for Freezers
Switch 3: ON
654321
ON
Switch 1 OFF: ON/OFF control
OFF
ONControl output
SP
654321
ON
OFF
ONControl output
SP
654321
ON
Switch 1 ON: PID control
654321
ON
OFF
ONControl output
20 s
654321
ON
OFF
ONControl output
2 s
654321
ON
0%
100%
SP
Output level
654321
ON
0%
100%
SP
Output level
Page 8
8 Temperature Controllers E5CSV
(2) Using the E5CSV in Devices for Fahrenheit-scale Users
(Displaying in ° F)
Turn ON switch 6 to display temperatures in ° F.
Temperature Range for ° F
The temperature is set to ° F using the same temperature range switch as ° C.
Note: The control range for multi-input (thermocouple/platinum resistance thermometer) models is -40 to +40° F of each temperature range.
The previous name J-DIN has been changed to L in accordance with revisions to DIN standards.
(3) Setting Input Shift
Turn ON switch 4, and after turning ON the power, press the Mode
Key until h0 (indicates input shift of 0) is displayed. Press the Up and
Down Keys to set the shift value.
Shift Example
Note: When control mode switch 4 is turned OFF (no input shift
display), the input shift is not displayed but the shift value is
enabled. To disable input shift, set the input shift value to h0.
The shift range depends on the setting unit.
5. Protect Switch
When the protect switch is ON, Up Key and Down Key operations are prohibited to prevent setting mistakes.
654321
ON
Multi-input (Thermocouple/
Platinum Resistance
Thermometer)
Control mode switch 5: OFF
Multi-input (Thermocouple/
Platinum Resistance
Thermometer)
Control mode switch 5: ON
Setting
° FSet-
ting
° F
0 K -99 to 1999 0 Pt100 -99 to 1500
1 0.0 to 199.9 1 0.0 to 199.9
2 J -99 to 1500 2 -99 to 99
3 0.0 to 199.9 3 0 to 200
4 L -99 to 1500 4 0 to 400
5 T -99 to 700 5 JPt100 -99 to 900
6 0.0 to 199.9 6 0.0 to 199.9
7 U -99 to 700 7 -99 to 99
8 N -99 to 1999 8 0 to 200
9 R 0 to 1999 9 0 to 400
654321
ON
Input shift display Measured temperature Temperature
display
h0 (no shift) 100° C 100° C
h9 (+9° C shift) 100°C 109° C
l9 (-9° C shift) 100° C91° C
Setting unit 1° C0.1° C
Compensation range -99 to +99° C -9.9 to +9.9° C
Input shift display L99 to H99 L9.9 to H9.9
PONX123456
Protect Switch
Page 9
Temperature Controllers E5CSV 9
Error Displays and Causes
In addition to the alarm indicator, errors notification is provided on the display. Be sure to remove the cause of the error promptly.
Note: In models with an alarm, fff appears or flashes on the display to indicate that the temperature has exceeded the maximum display temperature and the output
is set according to the alarm mode. In the same way, --- appears or flashes on the display to indicate that the temperature has exceeded the minimum display
temperature and the output is set according to the alarm mode.
Sensor Error Displays and Causes
■ Thermocouple
Note: The room temperature is displayed if an input short-circuit occurs.
■ Platinum Resistance Thermometer
Note: The resistance value for platinum resistance thermometers is 100 Ω at 0° C and 140 Ω at 100° C.
Display status Cause Control output
PV displayed as
fff
The process value is higher than the control temperature range (overflow). Heating control (reverse operation): OFF
Cooling control (direct operation): ON
PV displayed as
---
The process value is lower than the control temperature range (underflow). Heating control (reverse operation): ON
Cooling control (direct operation): OFF
fff flashing (1)Thermocouple models and platinum resistance thermometer models:
The process value is higher than the overflow temperature, or a Sensor error has
occurred.
(2)Multi-input (Thermocouple/platinum resistance thermometer) models:
The process value is higher than the control temperature range or a Sensor error
has occurred.
OFF
--- flashing (1)Thermocouple and platinum resistance thermometer input:
The process value is lower than the underflow temperature, or a Sensor error has
occurred.
(2) Thermocouples: The polarity is reversed.
(3)Multi-input (Thermocouple/platinum resistance thermometer) models:
The process value is lower than the control temperature range or a Sensor error has
occurred.
OFF
e11 is
displayed
A memory error (E11) has occurred. Turn the power ON again. If the display remains
the same, the Controller must be repaired.
The control outputs and alarm outputs
turn OFF.
Status Display Control output
Burnout fff flashing OFF
Status Display Control output
Burnout fff flashing OFF
--- flashing OFF
2 or 3 wires disconnected fff flashing OFF
Short-circuit --- flashing OFF
3
4
5
3
4
5
3
4
5
Page 10
10 Temperature Controllers E5CSV
Precautions
!CAUTION
Note: 1. A SELV circuit is one separated from the power supply with
double insulation or reinforced insulation, that does not
exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.
2. A class 2 power supply is one tested and certified by UL as
having the current and voltage of the secondary output
restricted to specific levels.
■ Precautions for Safe Use
Be sure to observe the following precautions to prevent operation
failure, malfunction, or adverse affects on the performance and
functions of the product. Not doing so may occasionally result in
unexpected events.
1. The product is designed for indoor use only. Do not use the
product outdoors or in any of the following locations.
• Places directly subject to heat radiated from heating equipment.
• Places subject to splashing liquid or oil atmosphere.
• Places subject to direct sunlight.
• Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
• Places subject to intense temperature change.
• Places subject to icing and condensation.
• Places subject to vibration and large shocks.
2. Use and store the product within the rated temperature and
humidity ranges.
Group-mounting two or more Temperature Controllers, or
mounting Temperature Controllers above each other may cause
heat to build up inside the Temperature Controllers, which will
shorten their service life. In such a case, use forced cooling by
fans or other means of air ventilation to cool down the
Temperature Controllers.
3. To allow heat to escape, do not block the area around the product.
Do not block the ventilation holes on the product.
4. Use the specified size (M3.5, width of 7.2 mm or less) crimped
terminals for wiring. To connect bare wires to the terminal block,
use copper braided or solid wires with a gage of AWG24 to
AWG18 (equal to a cross-sectional area of 0.205 to 0.832 mm
2
).
(The stripping length is 5 to 6 mm.) Up to two wires of the same
size and type, or two crimp terminals can be inserted into a single
terminal.
5. Be sure to wire properly with correct polarity of terminals. Do not
wire any of the I/O terminals incorrectly.
6. Do not wire the terminals that are not used.
7. The voltage output (control output) is not electrically isolated from
the internal circuits. When using a grounded temperature sensor,
do not connect any of the control output terminals to ground.
Otherwise unwanted current paths will cause measurement
errors.
8. To avoid inductive noise, keep the wiring for the Temperature
Controller's terminal block away from power cables carrying high
voltages or large currents. Also, do not wire power lines together
with or parallel to Temperature Controller wiring. Using shielded
cables and using separate conduits or ducts is recommended.
Attach a surge suppressor or noise filter to peripheral devices that
generate noise (in particular, motors, transformers, solenoids,
magnetic coils or other equipment that have an inductance
component).
When a noise filter is used at the power supply, first check the
voltage or current, and attach the noise filter as close as possible
to the temperature controller.
Allow as much space as possible between the Temperature
Controller and devices that generate powerful high frequencies
(high-frequency welders, high-frequency sewing machines, etc.)
or surge.
Do not touch the terminals while power is being supplied.
Doing so may occasionally result in minor injury due to
electric shock.
Do not allow pieces of metal, wire clippings, or fine
metallic shavings or filings from installation to enter the
product. Doing so may occasionally result in electric
shock, fire, or malfunction.
Do not use the product where subject to flammable or
explosive gas. Otherwise, minor injury from explosion
may occasionally occur.
Never disassemble, modify, or repair the product or touch
any of the internal parts. Minor electric shock, fire, or
malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock
a) This product is UL listed as Open Type Process
Control Equipment. It must be mounted in an
enclosure that does not allow fire to escape externally.
b) More than one disconnect switch may be required to
de-energize the equipment before servicing the
product.
c) Signal inputs are SELV, limited energy. (See note 1.)
d) Caution: To reduce the risk of fire or electric shock, do
not interconnect the outputs of different Class
2 circuits. (See note 2.)
If the output relays are used past their life expectancy,
contact fusing or burning may occasionally occur. Always
consider the application conditions and use the output
relays within their rated load and electrical life
expectancy. The life expectancy of output relays varies
considerably with the output load and switching
conditions.
Loose screws may occasionally result in fire.
Tighten terminal screws to the specified torque of 0.74 to
0.90 N·m.
Unexpected operation may result in equipment damage
or accidents if the settings are not appropriate for the
controlled system. Set the Temperature Controller as
follows:
• Set the parameters of the Temperature Controller so
that they are appropriate for the controlled system.
• Turn the power supply to the Temperature Controller
OFF before changing any switch setting. Switch settings
are read only when the power supply is turned ON.
• Make sure that the INIT switch in the control mode
switches is turned OFF before operating the
Temperature Controller.
A malfunction in the Temperature Controller may
occasionally make control operations impossible or
prevent alarm outputs, resulting in property damage.
To maintain safety in the event of malfunction of the
Temperature Controller, take appropriate safety
measures, such as installing a monitoring device on a
separate line.
Faulty terminal contact or decreased waterproofing
capability may result in a fire or equipment malfunction.
When inserting the Temperature Controller into the rear
case after setting the switches, check the watertight
packing and make sure that the top and bottom hooks are
locked securely in place.
Page 11
Temperature Controllers E5CSV 11
9. Use the product within the rated load and power supply.
10.Use a switch, relay, or other contact so that the power supply
voltage reaches the rated voltage within 2 seconds. If the applied
voltage is increased gradually, the power supply may not be reset
or malfunctions may occur.
11.When using PID operation (self-tuning), turn ON the power supply
to the load (e.g., heater) at the same time or before turning the
power supply to the Temperature Controller ON. If power is turned
ON for the Temperature Controller before turning ON power
supply to the load, self-tuning will not be performed properly and
optimum control will not be achieved.
12.Design the system (e.g., control panel) to allow for the 2 seconds
of delay required for the Temperature Controller's output to
stabilize after the power is turned ON.
13.A switch or circuit breaker should be provided close to this unit.
The switch or circuit breaker should be within easy reach of the
operator, and must be marked as a disconnecting means for this
unit.
14.Approximately 30 minutes is required for the correct temperature
to be displayed after turning the power supply to the Temperature
Controller ON. Turn the power supply ON at least 30 minutes prior
to starting control operations.
15.Be sure that the platinum resistance thermometer type and the
input type set on the Temperature Controller are the same.
16.When extending the thermocouple lead wires, always use
compensating conductors suitable for the type of thermocouple.
Do not extend the lead wires on a platinum resistance
thermometer. Use only low-resistance wire (5 Ω max. per line) for
lead wires and make sure that the resistance is the same for all
three wires.
17.When drawing out the Temperature Controller from the case, do
not apply force that would deform or alter the Temperature
Controller.
18.When drawing out the Temperature Controller from the case to
replace the Temperature Controller, check the status of the
terminals. If corroded terminals are used, contact faults with the
terminals may cause the temperature inside the Temperature
Controller to increase, possibly resulting in fire. If the terminals
are corroded, replace the rear case as well.
19.When drawing out the Temperature Controller from the case, turn
the power supply OFF first, and absolutely do not touch the
terminals or electronic components or apply shock to them. When
inserting the Temperature Controller, do not allow the electronic
components to come into contact with the case.
20.Static electricity may damage internal components. Always touch
grounded metal to discharge any static electricity before handling
the Temperature Controller. When drawing out the Temperature
Controller from the case, do not touch the electronic components
or patterns on the board with your hand. Hold the Temperature
Controller by the edge of the front panel when handling it.
21.Do not use paint thinner or similar chemical to clean with. Use
standard grade alcohol.
22.Use tools when separating parts for disposal. Contact with the
sharp internal parts may cause injury.
■ Precautions for Correct Use
Service Life
Use the Temperature Controller within the following temperature and
humidity ranges:
Temperature: -10 to 55° C (with no icing or condensation)
Humidity: 25% to 85%
If the Controller is installed inside a control board, the ambient
temperature must be kept to under 55° C, including the temperature
around the Controller.
The service life of electronic devices like Temperature Controllers is
determined not only by the number of times the relay is switched but
also by the service life of internal electronic components. Component
service life is affected by the ambient temperature: the higher the
temperature, the shorter the service life and, the lower the
temperature, the longer the service life. Therefore, the service life
can be extended by lowering the temperature of the Temperature
Controller.
When two or more Temperature Controllers are mounted horizontally
close to each other or vertically next to one another, the internal
temperature will increase due to heat radiated by the Temperature
Controllers and the service life will decrease. In such a case, use
forced cooling by fans or other means of air ventilation to cool down
the Temperature Controllers. When providing forced cooling,
however, be careful not to cool down the terminals sections alone to
avoid measurement errors.
Measurement Accuracy
When extending or connecting the thermocouple lead wire, be sure
to use compensating wires that match the thermocouple type. Do not
extend the lead wire of the platinum resistance thermometer. If the
lead wire of the platinum resistance thermometer must be extended,
be sure to use wires that have low resistance and keep the
resistance of the three lead wires the same.
Mount the Temperature Controller so that it is horizontally level.
If the measurement accuracy is low, check whether the input shift
has been set correctly.
Waterproofing
The degree of protection is as shown below. Sections without any
specification on their degree of protection or those with IP@0 are not
waterproof.
Front panel: IP66, rear case: IP20, terminals: IP00
Page 12
12 Temperature Controllers E5CSV
Warranty and Application Considerations
Read and Understand this Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or
other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER
ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET
THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS,
OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON
CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED,
INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE
MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will
be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR
SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with
your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
In the interest of product improvement, specifications are subject to change without notice.Cat. No. H138-E2-01-X
OMRON EUROPE B.V.
Wegalaan 67-69,
NL-2132 JD, Hoofddorp,
The Netherlands
Phone: +31 23 568 13 00
Fax: +31 23 568 13 88
www.eu.omron.com
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