Omron E5CN-QMP-500, E5CN-R2MTC-500, E5CN-R2MP-500, E5CN-Q2MTC-500, E5CN-Q2MP-500 User Manual

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Digital Temperature Controller E5CN
Compact and Intelligent Temperature Controller
Auto-tuning and self-tuning available. Can auto-tune even during execution of self-tuning
Heating or heating/cooling control is available
Event input allows multiple SP selection and run/stop function
Water-resistant construction: NEMA4 (equivalent to IP66)
Various temperature inputs: thermocouple, platinum resistance thermometer, non-contact temperature sensor, and analog inputs
Conforms to UL, CSA, IEC, and CE
Ordering Information
E5CN STANDARD MODELS
Description Part number Size Power supply
voltage
No. of alarm points
Output Thermocouple model Platinum resistance
thermometer model
1/16 DIN
100 to 240 VAC ---
Relay E5CN-RMTC-500 AC100-240 E5CN-RMP-500 AC100-240 48(W) x 48(H) x 78(D) mm
Voltage output
(for driving SSR)
E5CN-QMTC-500 AC100-240 E5CN-QMP-500 AC100-240
2
Relay E5CN-R2MTC-500 AC100-240 E5CN-R2MP-500 AC100-240
Voltage output
(for driving SSR)
E5CN-Q2MTC-500 AC100-240 E5CN-Q2MP-500 AC100-240
24 VAC/VDC ---
Relay E5CN-RMTC-500 AC/DC24 E5CN-RMP-500 AC/DC24
Voltage output
(for driving SSR)
E5CN-QMTC-500 AC/DC24 E5CN-QMP-500 AC/DC24
2
Relay E5CN-R2MTC-500 AC/DC24 E5CN-R2MP-500 AC/DC24
Voltage output
(for driving SSR)
E5CN-Q2MTC-500 AC/DC24 E5CN-Q2MP-500 AC/DC24
Note: 1. The suffix “500” is added to the part number of each Controller provided with a E53-COV10 Terminal Cover.
2. The heating and cooling function is available for models with two alarm points.
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E5CN
E5CN
E5CN OPTION BOARDS
The E5CN provides communications or event input functionality when mounted with one of the following Option Boards.
Item
Function
Part number
Communications Board RS-485 communication
E53-CNH03
Event Input Board Event input
E53-CNHB
Note: The heater burnout alarm is available by mounting the E53-CNH03 or E53-CNHB Option Unit on the E5CN.
ACCESSORIES
Terminal Cover (Sold Separately)
Applicable Controller
Part number
E5CN
E53-COV10
Current Transformer (Sold Separately)
Item Hole diameter
Part number
Current Transformer
5.8 dia.
E54-CT1
12.0 dia.
E54-CT3
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E5CN
E5CN
INPUT RANGES
Platinum Resistance Thermometer Input
Temperaturerange
1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0
--100
--200
Pt100 JPt100
Input type
Platinum resistance thermometerinput
Platinum resistance thermometer
Name
850
Set value
123 4
--200
500.0
--199.9
100.0
0.0
500.0
--199.9
100.0
0.0
0
Shaded ranges indicate default settings.
Thermocouple
Thermocouple input
ES1A Non-contact TemperatureSensor
Analog input
Usable in the following ranges by scaling:
--19999 to 9999 or
--199.9 to 999.9
0to50mV
Temperaturerange
1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0
--100
--200
Input type
Name K J TELUNRSB
K10 to 70°C
K60 to 120°C
K115to 165°C
K160 to 260°C
Set value
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
--200
500.0
--20.0
1300
850
--100
400.0
--20.0
400
--200
600
0
850
--100
400
--200
1300
--200
170001700
0
1800
100
70
0
1200165
0
260
0
0
Thermocouple Input
Shaded ranges indicate default settings.
Applicable standards by input type are as follows: K, J, T,E, N, R, S, B: JIS C1602-1995
L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 JPt100: JIS C1604-1989, JIS C1606-1989 Pt100: JIS C1604-1997, IEC751
Note: The ES1A Non-contact Temperature Sensor will be available soon.
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E5CN
E5CN
Specifications
RATINGS
Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz/24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption E5CN 7VA 4VA/3W Sensor input Thermocouple: K, J, T, E, L, U, N, R, S, B
Platinum resistance thermometer: Pt100, JPt100 Non-contact temperature sensor: K10 to 70C, K60 to 120C, K115 to 165C, K160 to 260C Voltage input: 0 to 50 mV
Control output
Relay output SPST-NO, 250 VAC, 3A (resistive load), electrical life: 100,000 operations
Voltage output 12 VDC (PNP), max. load current: 21 mA, with short-circuit protection Alarm output SPST-NO, 250 VAC, 1 A (resistive load), electrical life: 100,000 operations Control method PID or ON/OFF control Setting method Digital setting using front panel keys Indication method 7-segment digital display and single-lighting indicator Other functions According to Controller model Ambient temperature
-10Cto55C(14F to 131F) with no condensation or icing Ambient humidity 25% to 85% relative humidity Storage temperature
-25Cto65C (-13F to 149F) with no condensation or icing
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E5CN
CHARACTERISTICS
Indication accuracy Thermocouple:
(0.5% of indicated value or1C, whichever greater)1 digit max. (See Note.) Platinum resistance thermometer: (0.5% of indicated value or1C, whichever greater)1 digit max. Analog input:0.5% FS1 digit max.
CT input:5% FS1 digit max. Hysteresis 0.1 to 999.9 EU (in units of 0.1 EU) Proportional band (P) 0.1 to 999.9 EU (in units of 0.1 EU) Integral time (I) 0 to 3999 s (in units of 1 s) Derivative time (D) 0 to 3999 s (in units of 1 s) Control period 1to99s(inunitsof1s) Manual reset value 0.0% to 100.0% (in units of 0.1%) Alarm setting range -1999 to 9999 (decimal point position depends on input type) Sampling period 500 ms Insulation resistance 20 Mmin. (at 500 VDC) Dielectric strength 2000 VAC, 50 or 60 Hz for 1min (between different charging terminals) Vibration resistance 10 to 55 Hz, 10 m/s2for 2 hours each in X, Y and Z directions Shock resistance 300 m/s2, 3 times each in 3 axes, 6 directions (relay: 100 m/s2) Weight Approx. 150 g Mounting bracket: Approx. 10g Protective structure
Front panel NEMA4 for indoor use (equivalent to IP66) Rear case IP20
Terminals IP00 Memory protection EEPROM (non-volatile memory) (number of writes: 100,000) EMC Emission Enclosure: EN55011 Group 1 class A
Emission AC Mains: EN55011 Group 1 class A Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Immunity RF-interference: ENV50140: 10 V/m (amplitude modulated,
80MHzto1GHz)(level3)
10 V/m (pulse modulated, 900 MHz) Immunity Conducted Disturbance: ENV50141: 10 V (0.15 to 80 MHz) (level 3) Immunity Burst: EN61000-4-4: 2 kV power-line (level 3)
2 kV I/O signal-line (level 4)
Approval standards UL3121-1, CSA22.2 No. 14, E.B.1402C
Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1) Conforms to VDE0106/part 100 (Finger Protection), when the terminal cover is mounted.
Note: The indication of K thermocouples in the -200 to 1300°C range, and T and N thermocouples at a temperature of -100°C or less,
and U and L thermocouples at any temperature is ±2°C±1 digit maximum. The indication of B thermocouples at a temperature of 400°C or less is unrestricted. The indication of R and S thermocouples at a temperature of 200°Corlessis±3°C±1 digit maximum.
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E5CN
COMMUNICATIONS SPECIFICATIONS
Transmission path connection Multiplepoints Communications method RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate 1,200/2,400/4,800/9,600/19,200 bps Transmission code ASCII Data bit length 7or8bits Stop bit length 1or2bits Error detection Vertical parity (none, even, odd)
Frame check sequence (FCS): with SYSMAC WAY
Block check character (BCC): with CompoWay/F Flow control Not available Interface RS-485 Retry function Not available Communications buffer 40 bytes
Note: The baud rate, data bit length, stop bit length, or vertical parity can be individually set using the communications setting level.
CURRENT TRANSFORMER (SOLD SEPARATELY) RATINGS
Dielectric strength 1,000 VAC (1 min) Vibration resistance 50 Hz 98 m/s
2
Weight
E54-CT1 Approx. 11.5 g
g
E54-CT3 Approx. 50 g
Accessories (E54-CT3 only)
Armature 2
(y)
Plug 2
HEATER BURNOUT ALARM SPECIFICATIONS
Max. heater current Single-phase AC: 50 A (See Note 1.) Input current readout accuracy ±5%FS±1 digit max. Heater burnout alarm setting range 0.0 to 50.0 A (0.1 A units) (See Note 2.) Min. detection ON time 190 ms (See Note 3.)
Note: 1. When heater burnout is detected on a 3-phase heater, use the K2CU-FA-GS (with gate input terminal).
2. When the set value is “00 A,” the heater burnout alarm will always be OFF. When the set value is “50.0 A,” the heater burnout alarm will always be ON.
3. When the control output ON time is less than 190 ms, heater burnout detection and heater current measurement will not be carried out.
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E5CN
E5CN
Nomenclature
E5CN
Temperature Unit
The temperature unit is displayed when the display unit parameter is set to a temperature. Indication is determined by the currently selected “temperature unit” parameter set value. When this parameter is set to “°C,” “”is displayed, and when set to “°F,” “” is displayed.
Operation Indicators
1. AL1 (alarm 1) Lights when alarm 1 out­put is ON. AL2 (alarm 2) Lights when alarm 2 out­put is ON.
2. HB (heater burnout alarm display) Lights when a heater burnout is detected. The heater burnout alarm remains ON by setting the heater burnout latch. To reset, turn the power sup­ply OFF and then ON or set the heater burnout alarm value to “0.0A.”
3. OT1, OT2 (control output 1, control output 2) Lights when control output 1 and/or control output 2 (cool) are ON.
4. STP (stop) Lights when control of the E5CN has been stopped. During control, this indica­tor lights when an event or the run/stop function has stopped, or this indicator is out.
5. CMW (communications writing control) Lights when communica­tions writing is enabled and is out when it is disabled.
No. 1 Display
Displays the process value or parameter type.
No. 2 Display
Displays the set point, manipu­lated variable, or set value (setup) of the parameter.
Up Key
Each press of this key increases values displayed on the No.2 display. Holding down this key continuously increases values.
Down Key
Each press of this key decreases values displayed on the No.2 display. Holding down this key continuously decreases values.
Mode Key
Press this key to select parameters within each level.
Level Key
Press this key to select the setup level. The setup level is selected in this order: “operation level”←→“adjustment level,” “initial setting level”←→“communications setting level.”
Level + Mode Keys
This key combination sets the E5CN to the “protect level.”
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E5CN
E5CN
Operation
INITIAL SETUP
On previous Controllers, sensor input type, alarm type and control period were set on DIP switches. These hardware settings are now set in parameters in setup menus. The
and
keys are used to switch between setup menus, and the amount of time that you hold the keys down determines which setup menu you move to. This section describes two typical examples.
Note: On the E5GN, the
Keyisthe Key.
1. ON/OFF Control
Typical Application Examples
Changing Parameters
indicates that there is a parameter. Keep on pressing the mode key until the desired parameter is selected.
Changing Set Values
Use the or keys to change the set value displayed in the setup menu.
Display
E5CN E5GN
No. 1 display
No. 2 display
No. 1 display
No. 2 display
Typical Example
Input type: 0K thermocouple -200 to 1300°C Control method: ON/OFF control Alarm type: 2 upper limit Alarm value 1: 20°C (For setting deviation) Set point: 100°C
Change only the alarm value 1 and set point. The rest must be left as default settings.
Setup procedure
Power ON
Set input specifications
Set control specifications
Set alarm type
Set alarm values
Start operation
Power ON
Process value/ set point
Input type
In ON/OFF control

Alarm 1 type
Check input type.
Check that con­trol is ON/OFF control.
Check alarm type.
Press key for at least three seconds. Control stops.
Process value/ set point

Make sure that control is running.
Press key for at least one second.
During run

During stop
Alarm value 1
Press keys to set set point to “100C.”
Press keys to set alarm value to “20C.”
Start operation
Set the set point
Check operation state
Operation level
Initial setting level
Operation level
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E5CN
E5CN
2. PID Control Using Auto-tuning
Typical Application Example
Changing Parameters
indicates that there is a parameter. Keep on pressing the mode key until the de­sired parameter is selected.
Changing Set Values
Use the or keys to change the set value displayed in the setup menu.
Display
E5CN E5GN
No. 1 display
No. 2 display
No. 1 display
No. 2 display
Input type: 4 T thermocouple -200 to 400°C Control method: PID control ST (self-tuning): OFF
Calculate PID constants by AT (auto-tuning). Alarm type: 2 upper limit Alarm value 1: 30°C (For setting deviation) Set point: 150°C
Setup procedure
Power ON
Set input specifications
Set control specifications
Self-tuning
Set alarm values
Start operation
Power ON
In PID control
Tocancel ST
Check the control period.
Check alarm type.
Press key for at least one second.
Press keys to set set point to “150C.”
Execute AT (auto-tuning).
Press keys to select input type.
Press keys to select PID control.
Press keys to set ST to OFF.
Control period (heat) (unit: seconds)
Process value/ set point

Press key for less than one second.
Toexecute AT
Press key for less than one second.
Make sure that set point is “150C.”
Make sure that control is running.
Press keys to set alarm value to “30C.”
Process value/ set point

During run
Alarm value 1

Start program execution
Check control period
Check alarm type
Set the set point
Set operation status
(upper-limit alarm)
TypicalExample
When set to ON, self-tuning operates. Recommended set­tings: 20 seconds for the relay output and 2 seconds for the SSR output.
Set tofor execut­ing AT and to

for stopping AT.
ATexecution
Process value/ set point
Input type
Press key for at least three seconds. Control stops.
Alarm 1 type
After AT execution.
During ATexecution.
While AT is being executed, SP will flash.
PV/SP
After AT execution.
During ATexecution.
Operation level
Initial setting level
Operation level
Adjustment level
Operation level
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E5CN
Specification Setting After Turning ON Power
OUTLINE OF OPERATION PROCEDURES
Key Operation
In the following descriptions, all the parameters are introduced in the display sequence. Some parameters may not be displayed depending on the protect settings and operation conditions.
Note: 1. Of these levels, the initial setting level,
communications setting level, advanced function setting level and calibration level can be used only when control has stopped. Note that control is stopped when these four levels are selected. When switched back to the operation level from one of these levels, control will start.
2. For the calibration mode, refer to the relevant Operation Manual (H100 or H101).
3. On the E5GN, the Key is the Key.
Power ON
Operation level
Adjustment level
+key
1 second min.
key
1 second min.
key
3 second min.
Less than 1 second
key
Control stops
Protect level
Communications setting level
Initial setting level
key
1 second min.
Less than 1 second
key
Advanced function setting level
Calibration level
Password input set value “1201”
Password input set value “--169”
Control in progress
Control stopped
Level change
DESCRIPTION OF EACH LEVEL
Operation Level
This level is displayed when you turn the power ON. You can move to the protect level, initial setting level and adjustment level from this level.
Normally, select this level during operation. During operation, the process value, set point and manipulated variable can be monitored, and the alarm value and upper- and lower-limit alarms can be monitored and modified.
Adjustment Level
To select this level, press the key once for less than one second.
This level is for entering set values and offset values for control. This level contains parameters for setting the set values, AT (auto-tuning), communications writing enable/disable, hysteresis, multi-SP ,input shift values, heater burnout alarm (HBA) and PID constants. You can move to the top parameter of the operation level or initial setting level from here.
Initial Setting Level
To select this level, press the key for at least three seconds in the operation level. This level is for specifying the input type,
selecting the control method, control period, setting direct/reverse action and alarm type. You can move to the advanced function setting level or communications setting level from this initial setting level. To return to the operation level, press the
key for
at least one second. To move to the communications setting level, press the
key once for less than one second.
Protect Level
To select this level, simultaneously press the and keys for at least one second. This level is to prevent unwanted or
accidental modification of parameters. Protected levels will not be displayed, and so the parameters in that level cannot be modified.
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E5CN
Communications Setting Level
To select this level, press the key once for less than one second in the initial setting level. When the communications
function is used, set the communications conditions in this level. Communicating with a personal computer (host computer) allows set points to be read and written, and manipulated variables to be monitored.
Advanced Function Setting Level
To select this level, you must enter the password (“-169”) in the initial setting level.
Youcan move only to the calibration level from this level. This level is for setting the automatic return of display mode, MV
limiter, event input assignment, standby sequence, alarm hysteresis, ST (self-tune) and to move to the user calibration level.
Calibration Level
To select this level, you must enter the password (“1201”) in the advanced function setting level. This level is for offsetting deviation in the input circuit.
Youcannot move to other levels by operating the keys on the front panel from the calibration level. Tocancel this level, turn the power OFF then back ON again.
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E5CN
E5CN
SPECIFICATION SETTING (AFTER TURNING ON POWER)
Initial Setting Level
This level is used for setting basic specifications of the Temperature Controller. Using this level, set the input type for selecting the input to be connected such as the thermocouple or platinum resistance thermometer and set the range of set point and the alarm mode.
Power ON
Operation level
Adjustment level
key
Less than 1 second
key
3 second min.
key
1 second min.
Communications setting level
key
Less than 1 second
Control stops.
Initial setting level
key
1 second min.
Password input set value “-169”
Password input set value “1201”
Advanced function
setting level
Calibration level
Protect level
key
1 second min.
+
The move from the operation level to the initial setting level, press
key for three seconds or more.
The initial setting level is not displayed when “initial/communications protection” is set to “2.” This initial setting level can be used when “initial setting/communications protection” is set to “0” or “1.”
The “scaling upper limit,” “scaling lower limit,” and “decimal point” parameters are displayed when an analog voltage input is selected as the input type.
Initial setting level
Input type
Scaling upper limit
Scaling lower limit
Decimal point
Set point upper limit
Set point lower limit
PID / ON/OFF
Standard/heating and cooling
ST
Control period (heat)
Control period (cool)
Direct/reverse operation
Alarm 1 type
Alarm 2 type
Move to advanced function setting level
Temperatureunit

: ON/OFF control

: PID control

: Standard

: Heating/cooling

: Enabled

: Disabled

: Reverse
operation

: Direct
operation
To return to the operation level, press the key for longer than one second
*
Not displayed as default setting.
Note: 1. Displayed only with models provided with an alarm
function.
2. Displayed only with the E5CN provided with a two­point alarm function.
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E5CN
E5CN
INPUT TYPE
Using a Thermocouple Input Type
When using a thermocouple input type, follow the specifications listed in the following table.
Input type
Specifications Set Value Input Temperature Range
Thermocouple K
0 --200 to 1300 (°C) /--300 to 2300 (°F) 1 --20.0 to 500.0 (°C) /0.0 to 900.0 (°F)
J
2 --100 to 850 (°C) /--100 to 1500 (°F)
3 --20.0 to 400.0 (°C) /0.0 to 750.0 (°F) T 4 --200 to 400 (°C) /--300 to 700 (°F) E 5 0to600(°C) /0 to 1100 (°F) L 6 --100 to 850 (°C) /--100 to 1500 (°F) U 7 --200 to 400 (°C) /--300 to 700 (°F) N 8 --200 to 1300 (°C) /--300 to 2300 (°F) R 9 0 to 1700 (°C) /0 to 3000 (°F) S 10 0 to 1700 (°C) /0 to 3000 (°F) B 11 100to 1800 (°C) /300 to 3200 (°F)
Non-contact temperature sensor ES1A
K10to70C
12 0to90(°C) /0 to 190 (°F) K60to120C
13 0to120(°C) /0 to 240 (°F) K115 to 165C
14 0to165(°C) /0 to 320 (°F) K160 to 260C
15 0to260(°C) /0 to 500 (°F)
Analog input 0to50mV 16 One of following ranges depending on the
results of scaling: 1999 to 9999, 199.9 to
999.9
Note: The initial settings are: 0: --200 to 1300C/--300 to 2300F.
Using a Platinum Resistance Thermometer Input Type
When using the platinum resistance thermometer input type, follow the specifications listed in the following table.
Input type
Specifications Set Value Input Temperature Range
Platinum resistance thermometer Pt100
0 --200 to 850 (°C) /--300 to 1500 (°F)
1 --199.9 to 500.0 (°C)/--199.9 to 900.0 (°F)
2 0.0 to 100.0 (°C) /0.0 to 210.0 (°F) JPt100
3 --199.9 to 500.0 (°C)/--199.9 to 900.0 (°F)
4 0.0 to 100.0 (°C) /0.0 to 210.0 (°F)
Note: 1. The initial settings are: 0: Pt100 --200 to 850C/--300 to 1500F.
2. The ES1A Non-contact Temperature Sensor will be available soon.
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E5CN
E5CN
ALARM 1 AND ALARM 2
For the alarm 1 and alarm 2, select alarm types out of the 12 alarm types listed in the following table.
Set Value
Alarm Type
Alarm Output Operation
y
When X is positive When X is negative 0 Alarm function OFF Output OFF 1
*1
Upper- and lower-limit (deviation)
*2
2 Upper-limit (deviation)
3 Lower-limit (deviation)
4
*1
Upper- and lower-limit range (deviation)
*3
5
*1
Upper- and lower-limit with standby sequence (deviation)
*4
6 Upper-limit with standby sequence
(deviation)
7 Lower-limit with standby sequence
(deviation)
8 Absolute-value upper-limit
9 Absolute-valuelower-limit
10 Absolute-value upper-limit with
standby sequence
11 Absolute-value lower-limit with
standby sequence
*1: With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type and are expressed as “L” and “H.” Following operations are for cases when an alarm set point is “X” or negative.
*2: Set value: 1, upper- and lower-limit alarm
Case 1 Case 2 Case 3 (Always ON)
*3: Set value: 4, upper- and lower-limit range
Case 1 Case 2 Case 3 (Always OFF)
*4: Set value: 5, upper- and lower-limit with standby sequence
Case 1 Case 2
Same as for the upper- and lower-limit alarm. However, when the upper limit and lower limit hysteresis overlaps: Always OFF
Example
Example: When the alarm is set ON at 110C/F or higher.
When an alarm type other than the absolute­value alarm is selected
(For alarm types 1 to 7) The alarm value is set as a deviation from the set point.
When the absolute­value alarm is selected
(For alarm types 8 to 11) The alarm value is set as an absolute value from the alarm value of 0C/F.
Alarm value
Set point 100°C/°F
Alarm value
0°C/°F
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E5CN
PARAMETERS
Parameters related to setting items for each level are marked in boxes in the flowcharts and brief descriptions are given as required. At the end of each setting item, press the mode key to return to the beginning of each level.
Display
E5CN E5GN
No. 1 display
No. 2 display
No. 1 display
No. 2 display
Password input set value “1201”
Advanced function
setting level
Calibration level
Password input set value “-169”
Control stops.
Initial setting level
Less than 1 second
key
Communications setting level
Power ON
Operation level
1 second min.
+key
Protect level
Control in progress
Control stopped
Adjustment level
1 second min.
key
1 second min.
key
3 second min.
key
Level change
Less than 1 second
key
Operation Level
PV
PV/SP
Add in the “additional PV display” parameter.
Multi-SP
Set point during SP ramp
Heater current value monitor
Run/stop
Alarm value 1
Upper-limit alarm value 1
Lower-limit alarm value 1
Set either of these parameters.
Alarm value 2
Upper-limit alarm value 2
Lower-limit alarm value 2
Set either of these parameters.
MV monitor (heat)
MV monitor (cool)
Current value monitor of HBA
Select SP.

: RUN

:STOP
Power ON
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E5CN
E5CN
Initial Setting Level
Input type
Scaling upper limit
Decimal point
Temperatureunit
Set point upper limit
PID / ON/OFF
Standard/heating and cooling
ST
Control period (heat)
Alarm 1 type
Moveto advanced function setting level
Set the pulse output cycle.
Direct/reverse operation
Alarm 2 type
Limit the set point.
Select the control system.
Self-tuning
Select the alarm mode.
Control period (cool)
For analog input (Input type: 16) 0-to 50-mVsetting
Number of displayed digits
: °C
: °F

: ON/OFF control

: PID control

: Standard

: Heating/cooling

: Enabled

: Disabled

: Reverse

: Direct
Set point lower limit
Scaling lower limit
Adjustment Level
Hysteresis (heat)
ATexecute/cancel
Communications writing
Heater current value monitor
HBA function
Set point 0
Set point 1
Setpointsused by multi-SP
Temperatureinput shift
1-point shift
2-point shift
Proportional band
PID settings
Coolingcoefficient
Dead band
Usedinheatingand cooling control
Manual reset value
Auto-tuning
Heater burnout detection
Set point 2
Set point 3
Lower-limit temperature input shift value
Upper-limit temperature input shift value
Derivative time
Integral time
Clear the offset during stabilization of P or PD control.
Set hysteresis.
P
I
D
Hysteresis (cool)

: Enabled

: Disabled
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E5CN
Advanced Function Setting Level
Parameter initialize
Alarm 2 hysteresis
Alarm 2 open in alarm
Alarm 1 hysteresis
Alarm 1 open in alarm
Standby sequence reset method
Multi-SP uses
Event input assignment 2
Event input assignment 1
Number of multi-SP uses
HBA ON/OFF
Move to calibration level
Automatic return of display mode
Manipulated variable display
Additional PV display
Input digital filter
MV upper limit
α
ST stable range
Heater burnout hysteresis
Heater burnout latch
MV lower limit
SP ramp set value
Input setting: Multiple SP/RUN/STOP
Resets to the default value.
ON/OFF setting of alarm output 1
ON/OFF setting of alarm output 2
PID parameter
Limitations to MV
Displayed first in the operation level
Automatically reset to the operation level when no key operation are performed.
For setting time constant in seconds.
For setting deviation.
Protect Level
Operation/adjustment protection
Restricts display and modification of menus in the operation and adjustment levels.
Initial setting/communications protection
Restricts display and modification of menus in the initial setting, operation level and adjustment levels.
Setting change protection
Protects changes to setups by operating the front panel keys.
Operation/Adjustment Protection
The following table shows the relationship between set values and the range of protection.
Level
Set value 0 1 2 3
Operation
PV
level
PV/SP Other X X
Adjustment level X X X
When this parameter is set to “0,” parameters are not protected.
Default setting: 0
:
Can be displayed and changed
: Can be displayed
: Cannot be displayed and move to other levels not possible
Initial Setting/Communications Protection
This protect level restricts movement to the initial setting level, communications setting level and advanced function setting level.
Set value
Initial setting level
Communications setting level
Advanced function setting level
0
1
X
2 X X X
Default setting: 1
: Move to other levels possible
: Move to other levels not possible
Setting Change Protection
This protect level protects setup from being changed by operating the keys on the front panel.
Set value
Description OFF Setup can be changed by key operation. ON Setup cannot be changed by key operation.
(The protect level, can be changed.)
Default setting: OFF
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E5CN
E5CN
Communications Setting Level
Set the E5CN/E5GN communications specifications in the communications setting level. For setting communications parameters, use the E5CN/E5GN panel. The communications parameters and their settings are listed in the following table.
Parameter
Displayed characters Set (monitor) value Set value
Communications unit No.

0to99
0.1to99
Baud rate

1.2/2.4/4.8/9.6/19.2 (kbps)
1.2/2.4/4.8/9.6/19.2
Data bits

7/8 (bit)
7/8 (bit)
Stop bits

1/2
1/2 (bit)
Parity

None, even, odd
//
Note: The highlighted values indicate default settings.
Before executing communications with the E5CN/E5GN, set the communications unit No., baud rate, etc., through key operations as described below. As for other operations, refer to the relevant Operation Manual.
1. Press the
key for at least three seconds in the “operation
level.” The level moves to the “initial setting level.”
2. Press the
key for less than one second. The “initial
setting level” moves to the “communications setting level.”
3. Pressing the
key advances the parameters as shown
in the following figure.
4. Press the
or keys to change the parameter setups.
Communications unit No.
Baud rate
Data bits
Stop bits
Parity
Note: On the E5GN, the Keyisthe Key. Set each communications parameter to match those of the
communicating personal computer.
Communications Unit No. (

)
When communicating with the host computer, the unit number must be set in each Temperature Controller so that the host computer can identify each Temperature Controller. The number can be set in a range from 0 to 99 in increments of 1. The default setting is 1. When using more than one Unit, be careful not to use the same number twice. Duplicate settings will cause malfunction. This value becomes valid when the power is turned OFF and ON again.
Baud Rate (

)
Use this parameter to set the speed of communications with the host computer. It can be set to one of the following values; 1.2 (1200 bps), 2.4 (2400 bps), 4.8 (4800 bps), 9.6 (9600 bps), and
19.2 (19200 bps). This setting becomes valid when the power is turned OFF and ON again.
Data Bits (

)
Use this parameter to change the communications data bit length to7bitsor8bits.
Stop Bits (

)
Use this parameter to change the communications stop bit to 1 or
2.
Parity (

)
Use this parameter to set the communications parity to None, Even, or Odd.
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E5CN
E5CN
TROUBLESHOOTING
When an error occurs, an error code will be displayed on the No. 1 display. Check the contents of an error and take appropriate countermeasures.
No. 1 display
Type of error Countermeasures

Input error Check the wiring of inputs for miswiring, disconnections, short-circuits, and the input
type.

Memory error First, turn the power OFF then back ON again. If the display remains the same, the
Unit must be repaired. If the display is restored, then a probable cause can be external noise affecting the control system. Check for external noise.
Display range over Though not error, this is displayed when the process value exceeds the display range
when the control range is larger than the display range.
When less than “-1999”
When larger than “9999”

HB error First, turn the power OFF then back ON again. If the display remains the same, the
controller must be repaired. If the display is restored, then a probable cause can be electrical noise affecting the control system. Check for electrical noise.
Note: Error will be displayed only when the display is set for the PV or PV/SP.
Fuzzy Self-tuning
The fuzzy self-tuning (ST) is a function that automatically calculates an optimum PID constant depending on items to be controlled.
FEATURE
The Temperature Controller determines when to execute this fuzzy self-tuning.
FUNCTIONS
SRT: Performs PID tuning according to the step response method when the SP is changed. LCT: Performs PID tuning according to the limit cycle method when the SP is changed.
Requirements for SRT Functionality
The ST will be executed according to the step response method when the following conditions are satisfied when operation is started or when the SP is changed.
When operation is started
When SP is changed
1. TheSP at the startup is different from the SP at the time the previous SRT was executed. (See Note.)
2. Thetemperature upon startup is smaller than the SP in the reverse operation and larger than the SP in the direct operation.
3. Restarting of operation is not due to an input error.
Note: The “SP that existed when the previous SRT was
executed” refers to the SP used for obtaining the PID constant in the previous SRT.
1. The SP after change is different from the SP at the time the previous SRT was executed. (See Note.)
2. In the reverse operation, the value obtained by deducting the SP before change from the SP after change is larger than the ST stable range. In the direct operation, the value obtained by deducting the SP after change from the SP before change is larger than the ST stable range.
3. The SP change width is larger than the current proportional band x 1.27 + 4.
4. The temperature is in the stable state. (It can be in the balanced state if no output is generated when the power is turned ON.)
If the SP is changed while SRT is being executed and if SRT completion conditions are satisfied, no PID change will take place.
Stabilization State
Measured values remain in the stable range for a certain period of time.
Balanced State
Output is 0% for 60 seconds and measured values fluctuate within the width of the stable range.
Tempera­ture
SRT completion
Time
ST stable range
This inclination is referred to as R.
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E5CN
E5CN
Dimensions
Unit: mm (inch)
E5CN
Recommended panel thickness is 1 to 5 mm.
Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers when they are group mounted.) To mount the E5CN so that it is waterproof, apply the waterproof seal to the E5CN.
When two or more E5CNs are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature, as specified in the specifications.
(48number of units -2.5)
60 min.
60 min.
+1.0
0
45
45
45
+0.6
0
+0.6
0
+0.6
0
Panel Cutouts
Group mounting does not allow waterproofing.
Mounted Separately Group Mounted
Note: The suffix “500” is added to the model number of each
Controller provided with a E53-COV10 Terminal Cover.
48 x 48
102
(4.02)
93
78
9
58
44.8
48.8
(1.92)
TERMINAL COVER
E53-COV10
48.8
(1.92)
22
(0.87)
48
(1.89)
9.1
(0.36)
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E5CN
E5CN
CURRENT TRANSFORMER (SOLD SEPARATELY)
E54-CT1
5.8 dia.
Two, 3.5 dia.
21
(0.83)
30
(1.18)
10
40
(1.57)
25
(0.98)
3
15
10.5
7.5
2.8
E54-CT3
12 dia.
Two, M3 (depth: 4)
40 x 40
2.36 dia.
30
(1.18)
15
(0.59)
30
(1.18)
9
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E5CN
E5CN
Installation
SETTING UP OPTION BOARDS
If communications, event input, or heater burnout functions are required, mount the E53-CNH03 Communications Board or the E53-CNHB Event Input Board. The heater burnout function is supported on either of these two Option Boards.
Option Boards
Name Model Function Communications Board E53-CNH03 RS-485 communications Event Input Board E53-CNHB Event inputs
Note: Terminal label: x1
ASSEMBLY OF UNIT
Flat-blade screwdriver (unit: mm)
20 min.
(1)
(1)
(2)
(4)
(3)
1. Insert the tools (see drawing above) into the slots (one on the top and one on the bottom) and release the hooks.
2. Insert the tool in the space between the front and rear panels and slightly pull out the front panel. Hold the top and bottom of the front panel and pull toward yourself to remove it.
3. Match up the upper and lower claws with the connection points and insert the Option Board. Mount the Option Board in the center.
4. Before inserting the Unit, confirm that the waterproof seal is in place. Insert the Unit into the rear case until you hear a click. When inserting the Unit, press down the hooks on the top and bottom of the rear case, so they firmly hook on the board inserted.
MOUNTING
Terminal Cover
Attaching the E5CN to a Panel
1. Insert the E5CN into the mounting hole in the panel.
2. Push the adapter along the E5CN body from the terminals up to the panel and secure it temporarily.
3. Tighten the two screws on the adapter. When tightening screws, tighten the two screws alternately, keeping the torque to between 0.29 and 0.39 Nm (2.9 kgfcm to 3.9 kgfcm).
Attaching the Terminal Cover
Make sure that the “UP” mark is facing up, and then fit the Terminal Cover (E53-COV10) into the holes on the top and bottom. A E5CN--500 Controller is provided with a Terminal Cover.
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E5CN
E5CN
WIRING TERMINALS
The voltage output (control output) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect the control output terminals to the ground. If the control output terminals are connected to the ground, errors will occur in the measured temperature values as a result of leakage current.
Standard insulation is applied to the power supply I/O sections. If reinforced insulation is required, connect the input and output terminals to a device without any exposed current-carrying parts or to a device with standard insulation suitable for the maximum operating voltage of the power supply I/O section.
Control output
Analog input
Input power supply
Alarm output
ALM1/Heater burnout
ALM2/Control output 2
Two input power supplies are available: 100 to 240 VACor 24 VDC.
VoltageOutput RelayOutput
12 VDC 21 mA
E5CN OPTION BOARDS
E53-CNHB Event Input Unit
Event Input/Heater Burnout Detection
E53-CNH03 Communications Board
Communications Specification/Heater Burnout Specification
Do not connect anything.
Host computer
RS-485
WIRING PRECAUTIONS
Separate input leads and power lines to protect the E5CN and its lines from external noise.
We recommend using solderless terminals when wiring the E5CN.
Tighten the terminal screws using a torque no greater than 0.78 Nm.
Use the following type of solderless terminals for M3.5 screws.
7.2 mm max.
7.2 mm max.
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E5CN
E5CN
Precautions
OPERATING ENVIRONMENT
Use the Temperature Controller within the rated operating temperature, storage temperature, and operating humidity specified for each model.
Use the Temperature Controller according to the perfor­mance specifications such as vibration, shock, and degree of protection specified for each model.
Do not use the Temperature Controller in places where it is subject to dust or corrosive gases.
Install the Temperature Controller away from the devices that generate high-frequency noise.
SERVICE LIFE
The service life of relays used for the control output or alarm output varies depending on mostly switching conditions. Be sure to confirm their performance under actual operating conditions and do not use them beyond the allowable number of switchings. If they are used in a deteriorated condition, insulation between circuits may be damaged and, as a result, the Temperature Controller itself may be damaged or burned.
The service life of electronic devices such as Temperature Controllers is determined not only by the number of switchings of relays, but also by the service life of internal electronic components. The component service life is affected by the ambient temperature: the higher the temperature becomes, the shorter the service life becomes; the lower the temperature becomes, the longer the service life becomes. For this reason, the service life can be extended by lowering the internal temperature of the Temperature Controller.
When two or more Temperature Controllers are mounted horizontally close to each other or vertically next to each other, the internal temperature will increase, due to heat radiated by the Temperature Controllers, and the service life will decrease. In these situations, forced cooling by fans or other means of air ventilation will be required to cool down the Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals solely, to avoid measurement errors.
ORDERING PRECAUTIONS
Units separately sold, such as Control Output Units and Current Transformers, are specified for each Temperature Controller. Be sure to order appropriate units according to the application.
INSTALLATION
Mounting
Mount the Temperature Controller horizontally level.
Connection
When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types.
When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance.
When wiring the platinum resistance thermometer to the Temperature Controller, keep the wire route as short as possible. Separate this wiring away from the power supply wiring and load wiring to avoid inductive or other forms of noise.
Do not use empty terminals.
Crimp Terminal Connection
Use crimp terminals that match M3.5 screws. M3.5 x 8 self-rising screws are used.
E5CN
7.2 mm max.
Be careful not to excessively tighten the terminals screws.
Soldering Connection
The self-rising screws provide easy soldering connection. Strip the lead wire by a length of 6 to 8 mm.
OPERA TING PRECAUTIONS
For Temperature Controllers with alarm outputs, alarm output may not be generated correctly when an abnormality occurs in the device. A separate alarm device should be incorporated into the system.
To ensure proper performance, parameters of the Temperature Controllers are set to default values before they are shipped. Change these parameters depending on actual applications. If left unchanged, the Temperature Controller will operate under the default settings.
It takes several seconds for the relay to turn ON from the moment the power is turned ON. Consider this time when incorporating Temperature Controllers in a sequence circuit.
When pulling out the Temperature Controller body, do not apply excessive force. After the body is removed, be careful not to apply any shock to the connectors or other electronic components on the PCB.
Models without any specification on their degree of protection or thosewithIP0 do not offer a waterproofing feature.
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E5CN
E5CN
Cat. No. GCTC12 1/99 Specifications subject to change without notice. Printed in U.S.A.
OMRON ELECTRONICS, INC.
OneEastCommerceDrive Schaumburg, IL 60173
1-800-55-OMRON
OMRON CANADA, INC.
885 Milner Avenue Scarborough, Ontario M1B 5V
8
416-286-6465
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