Omron CX-POSITION V2.5 User Manual

Cat. No. W433-E1-06
CX-Position Ver. 2.5
OPERATION MANUAL
CXONE-AL@@C-V3/ CXONE-AL@@D-V3
CX-Position Ver. 2.5
Operation Manual
iv

Notice:

r f
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additional, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
OMRON, 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v

Unit Versions of Position Control Units

Unit Versions A “unit version” has been introduced to manage Position Control Units accord-
ing to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions on Products
Example: CS-series Position Control Unit
Confirming Unit Versions with Support Software
1,2,3... 1. In the IO Table Window, right-click and select Unit Manufacturing infor-
The unit version is given to the right of the lot number on the nameplate of the applicable Position Control Units, as shown below.
Product nameplate
CS1W-NC113
NC UNIT
Unit version Example for Unit version 2.3
Lot No. 031001 0000 Ver.2.3
OMRON Corporation MADE IN JAPAN
The unit version of the Position Control Units begins at version 2.0.
CX-Programmer version 4.0 or higher can be used to confirm the unit version using the Unit Manufacturing information command.
mation - CPU Unit.
2. The following Unit Manufacturing information Dialog Box will be displayed
Using the Unit Version Labels
vi
Unit version
Example for unit version 2.3 Use the above display to confirm the unit version of the Position Control Unit
connected online.
The following unit version labels are provided with the Position Control Unit. These labels can be attached to the front of the Position Control Unit to differ-
entiate between Position Control Units of different unit versions.
Function Support by Unit Version
Version Upgrade from Pre-version 2.0 to Position Control Units with Unit Version 2.0
Unit version Pre-version 2.0
Internal system software version 1.0 2.0 CS-series Position Control Units CS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433 CJ-series Position Control Units CJ1W-NC113/133/213/233/413/433 CJ1W-NC113/133/213/233/413/433 Functions Changing rates of acceleration
when starting multiple axes dur­ing relative or absolute move­ments in direct operation
Changing rates of acceleration/ deceleration while jogging
Setting acceleration/decelera­tion times as the time required to reach the target speed
Simple backup function --- OK
Support Software CX-Position Ver. 1.0 or higher CX-Position Ver. 1.0 (See note.)
Position Control Units
--- OK
--- OK
--- OK
Note With CX-Position version 1.0, new functions added to Position Control Units
with unit version 2.0 or later cannot be used.
Version Upgrade from Unit Version 2.0 to Unit Version 2.1
Unit version Position Control Units with
Internal system software version 2.0 2.1 CS-series Position Control Units CS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433 CJ-series Position Control Units CJ1W-NC113/133/213/233/413/433 --­Functions Unused axis setting
(See note 1.)
Support Software CX-Position Ver. 1.0 (See note 2.)
--- OK
CX-Position Ver. 2.0 or higher
unit version 2.0
Position Control Units with
unit version 2.0
CX-Position Ver. 2.0 or higher
Position Control Units with
unit version 2.1
CX-Position Ver. 1.0 (See note 2.) CX-Position Ver. 2.0 (See note 3.)
Note 1. This setting is made in the DM Area of the CPU Unit.
2. New functions added to the Position Control Units with unit version 2.0 or later cannot be used on the CX-Position version 1.0.
3. New functions added to the Position Control Units with unit version 2.1 or later cannot be used on the CX-Position version 2.0.
Version Upgrade from Unit Version 2.1 to Unit Version 2.2
Unit version Position Control Units
with unit version 2.1
Internal system software version 2.1 2.2 CS-series Position Control Units CS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433 CJ-series Position Control Units --- --­Functions Switching pulse output direction
(CW or CCW) Reversal mode 3 in origin search
operation Position-preset origin search --- OK
Support Software CX-Position Ver. 1.0 (See note 1.)
--- OK
--- OK
CX-Position Ver 2.0 or higher
Position Control Units
with unit version 2.2
CX-Position Ver. 1.0 (See note 1.) CX-Position Ver. 2.0 (See note 2.) CX-Position Ver. 2.1 or higher
vii
Note 1. New functions added to the Position Control Units with unit version 2.0 or
later cannot be used on the CX-Position version 1.0.
2. New functions added to the Position Control Units with unit version 2.2 or later cannot be used on the CX-Position version 2.0.
Version Upgrade from Version 2.2 to Version 2.3
Unit version Position Control Units
Internal system software version 2.2 2.3 CS-series Position Control Units CS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433 CJ-series Position Control Units --- CJ1W-NC113/133/213/233/413/433 Functions Jogging with Support Software --- OK
Direct operation --- OK (See note 1.) Origin searches --- OK (See note 1.) Error counter reset output --- OK Parameters or data check at
powering ON
Support Software CX-Position Ver. 1.0 (See note 2.)
--- OK
CX-Position Ver. 2.0 (See note 3.) CX-Position Ver. 2.1 or higher
with unit version 2.2
Position Control Units
with unit version 2.3
CX-Position Ver. 1.0 (See note 2.) CX-Position Ver. 2.0 (See note 3.) CX-Position Ver. 2.1 (See note 4.) CX-Position Ver. 2.2 (See note 5.) CX-Position Ver. 2.3 or higher
Note 1. These functions can be used on the CX-Position version 2.3 or higher.
2. New functions added to the Position Control Units with unit version 2.0 or later cannot be used on the CX-Position version 1.0.
3. New functions added to the Position Control Units with unit version 2.2 or later cannot be used on the CX-Position version 2.0.
4. New functions added to the Position Control Units with unit version 2.3 or later cannot be used on the CX-Position version 2.1.
5. Direct operation and origin searches, which were added to Position Control Units with unit version 2.3 or later, cannot be used on the CX-Position ver­sion 2.2.
Position Control Unit Unit Versions and Internal Software Versions
In addition to the unit version, which is common to all CS/CJ-series Units, the Position Control Units have an internal software version. The relationship between the unit version and internal software version is shown in the follow­ing table.
Item Unit version Internal software version
Meaning This is the unit version used by all CS/
Confirmation method
Relationship None given (Pre-version 2.0) 1.0
CJ-series Units. Given to the right on the lot number on
the Position Control Unit nameplate. Can also be confirmed using the Unit Manufacturing information command from the IO Table Window of the CX­Programmer.
Version 2.0 2.0 Version 2.1 2.1 Version 2.2 2.2 Version 2.3 2.3
This is the internal software version of this Unit.
Can be confirmed by press­ing the Ctrl+V Keys from the NC Monitor Window of the CX-Position.
viii

Version Upgrade Information

Improvements from Version 2.4 to Version 2.5
New Applicable CPU Units
Ver. 2.4 Ver. 2.5
Position Control Units in CS/CJ-series PLCs (excluding CJ2 PLCs), CP-series PLCs, NSJ-series Controllers, and FQM1 Motion Controllers were supported.
Improvements from Version 2.3 to Version 2.4
New Applicable OS
Ver. 2.3 Ver. 2.4
The CX-Position supports Windows 98, Me, NT4.0, 2000, and XP.
Improvements from Version 2.2 to Version 2.3
Operating Functions Added for Position Control Units with Unit Version 2.3
Ver. 2.2 Ver. 2.3
The CX-Position can execute the follow­ing operations.
• JOG operations
Position Control Units in CS/CJ-series PLCs (including CJ2 PLCs), CP-series PLCs, NSJ-series Controllers, and FQM1 Motion Controllers are supported.
The CX-Position supports Windows 98, Me, NT4.0, 2000, XP, and Vista.
The CX-Position can execute the following operations.
• JOG operations
• Origin searches
• Direct operation
Improvements from Version 2.1 to Version 2.2
Operating Functions Added for Position Control Units with Unit Version 2.3
Ver. 2.1 Ver. 2.2
The CX-Position could not execute JOG operations.
The CX-Position could not turn ON/OFF the Error Counter Output signal.
The CX-Position can execute JOG operations.
The CX-Position can turn ON/OFF the Error Counter Output signal.
Improvements from Version 2.0 to Version 2.1
Installing the CX-Position from the CX-One FA Integrated Tool Package
Ver. 2.0 Ver. 2.1
The CX-Position could be installed only independently.
CX-Position Startup Method
Ver. 2.0 Ver. 2.1
The CX-Position could be started only from the Windows Start Menu.
The CX-Position can be installed as one of the functions of the CX-One FA Integrated Tool Package.
The CX-Position can also be started by right-clicking one of the following Posi­tion Control Units in the I/O Table Window opened from the CX-Programmer that was installed from the CX-One and selecting Start Special Application from the pop-up menu.
•CS1W-NC@@@
•CJ1W-NC@@@ Note When Start with Settings Inherited is selected, a new project will be
created, the device type setting will be automatically performed, and a Position Control Unit will be automatically added.
ix
Improvements from Version 1.0 to Version 2.0
The CX-Position has been upgraded from version 1.00 to version 2.00. See the contents in the following table.
Item Existing version (Ver. 1.00) New version (Ver. 2.00)
Model WS02-NCTC1-E WS02-NCTC1-EV2 Communications
driver OS Windows 95, 98, 2000, NT4.0 Windows 95, 98, 2000, XP,
Note Due to the change of the communications driver, another PLC Setup will be
required when opening a project file created with CX-Position version 1.00 on CX-Position version 2.00. Additionally, data saved with version 2.00 format cannot be read with version 1.00.
FinsGateway CX-Server
NT4.0
x
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
SECTION 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 List of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-4 Comparison with SYSMAC-NCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-5 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SECTION 2
Setup and Basic Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-1 Installing and Uninstalling the Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2 Connecting to a PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-3 Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 3
Creating New Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-1 Creating New Projects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-2 Adding and Deleting PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-3 Adding and Deleting Position Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3-4 Automatic Position Control Unit Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECTION 4
Editing Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-2 Setting Editing Windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4-3 Editing Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4-4 Editing Sequence Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4-5 Editing Speed Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4-6 Editing Acceleration/Deceleration Time Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-7 Editing Dwell Time Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4-8 Editing Zone Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
xi
TABLE OF CONTENTS
SECTION 5
Saving and Reading Projects . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-1 Saving Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5-2 Reading Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
SECTION 6
Transferring and Verifying Data . . . . . . . . . . . . . . . . . . . . . 71
6-1 Default Configurations for Connecting Online. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6-2 Setting and Changing Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6-3 Downloading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6-4 Uploading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6-5 Verifying Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6-6 Writing Data to Flash Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SECTION 7
Monitoring Position Control Units . . . . . . . . . . . . . . . . . . . . 81
7-1 Monitoring Position Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7-2 Multiple Unit Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7-3 Operating Memory Area Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7-4 Operating Data Area Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
SECTION 8
Test Run Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8-1 Test Run Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8-2 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SECTION 9
Error Counter Reset Output . . . . . . . . . . . . . . . . . . . . . . . . . 93
9-1 Error Counter Reset Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
SECTION 10
Printing Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10-1 Printing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SECTION 11
Error Logs and Troubleshooting . . . . . . . . . . . . . . . . . . . . . 101
11-1 Position Control Unit Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
xii

About this Manual:

This manual describes the specifications and operation of the CX-Position software and includes the sections described below. The CX-Position runs on Windows 2000, XP, or Vista operating systems and is used to create data for and monitor the operation of the CS1W-NC@@@ and CJ1W-NC@@@ Posi­tion Control Units (also referred to as NC Units).
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate CX-Position. Please read the following manuals carefully and be sure you understand the information provided before using a Position Control Unit.
Model Manual name Cat. No.
CXONE-AL@@C-V3 CXONE-AL@@D-V3
CS1W-NC113/213/413/133/233/433 CS1W-NC113/213/413/133/233/433
CJ1W-NC113/213/413/133/233/433 CJ1W-NC113/213/413/133/233/433
For details on procedures for installing the CX-Position from the CX-One FA Integrated Tool Package, refer to the CX-One Ver. 3.0 Setup Manual provided with CX-One.
Cat. No. Model Name Contents
W463 CXONE-AL@@C-
V3/AL@@D-V3
CX-Position Operation Manual W433
Position Control Units Operation Manual
Position Control Units Operation Manual
CX-One Ver. 3.0 Setup Manual
Installation and overview of CX-One FA Inte­grated Tool Package.
(this manual) W376
W397
Precautions provides general precautions for using CX-Position and related devices.
Section 1 provides an overview of CX-Position, its functions, and the system configuration in which it
is used.
Section 2 provides information about CX-Position installation, connecting to the PLC, and basic oper­ating procedures.
Section 3 describes the procedures for creating new projects, as well as those for adding and deleting Programmable Controllers (PLCs) and Position Control Units (NCs).
Section 4 describes the procedures used to edit settings.
Section 5 provides information about saving and reading files.
Section 6 provides information on data transfer and verification operations between the CX-Position
and Position Control Units, and about operations for writing data transferred to Position Control Units into the Position Control Unit flash memory.
Section 7 provides information about monitoring Position Control Units. The Position Control Unit’s current positions, error codes, and status are displayed on the NC Monitor. Monitor Units are also available, displaying sequence numbers and current positions for up to four Units simultaneously. Operating memory area monitoring, operating data area monitoring, and Position Control Unit error logs can also be displayed. For details on NC error log display, refer to 11-1 Position Control Unit Error Logs.
Section 8 section describes the test run operations for each axis.
Section 9 describes the error counter reset output.
Section 10 provides information about printing data.
Section 11 provides information about Position Control Unit error log displays and troubleshooting.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
xiii
xiv

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
(1) The warranty period for the Software is one year from either the date of purchase or the date on which
the Software is delivered to the specified location.
(2) If the User discovers a defect in the Software (i.e., substantial non-conformity with the manual), and
returns it to OMRON within the above warranty period, OMRON will replace the Software without charge by offering media or downloading services from the Internet. And if the User discovers a defect in the media which is attributable to OMRON and returns the Software to OMRON within the above warranty period, OMRON will replace the defective media without charge. If OMRON is unable to replace the defective media or correct the Software, the liability of OMRON and the User's remedy shall be limited to a refund of the license fee paid to OMRON for the Software.
LIMITATIONS OF LIABILITY
(1) THE ABOVE WARRANTY SHALL CONSTITUTE THE USER'S SOLE AND EXCLUSIVE REMEDIES
AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL OMRON BE LIABLE FOR ANY LOST PROFITS OR OTHER INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF USE OF THE SOFTWARE.
(2) OMRON SHALL ASSUME NO LIABILITY FOR DEFECTS IN THE SOFTWARE BASED ON
MODIFICATION OR ALTERATION OF THE SOFTWARE BY THE USER OR ANY THIRD PARTY.
(3) OMRON SHALL ASSUME NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY
THIRD PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF.
Application Considerations
SUITABILITY FOR USE
THE USER SHALL NOT USE THE SOFTWARE FOR A PURPOSE THAT IS NOT DESCRIBED IN THE ATTACHED USER MANUAL.
xv
Disclaimers
CHANGE IN SPECIFICATIONS
The software specifications and accessories may be changed at any time based on improvements or for other reasons.
EXTENT OF SERVICE
The license fee of the Software does not include service costs, such as dispatching technical staff.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xvi

PRECAUTIONS

This section provides general precautions for using CX-Position and related devices.
The information contained in this section is important for the safe and reliable application of CX-Position. You must read this section and understand the information contained before attempting to set up or operate the CX-Position.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
xvii
Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using CX-Position. Be sure to read this manual before attempting to use CX-Position and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that CX-Position and related devices be used for the
specified purpose and under the specified conditions, especially in applica­tions that can directly or indirectly affect human life. You must consult with your OMRON representative before applying CX-Position and related devices to the above mentioned applications.

3 Safety Precautions

!WARNING Never attempt to disassemble any Units while power is being supplied. Doing
so may result in serious electric shock.
!WARNING Never touch any of the terminals while power is being supplied. Doing so may
result in serious electric shock.
!Caution Save parameters and other data to flash memory after transferring them to
the Position Control Unit. If parameters and other data are not saved to flash memory, data will return to their previous values the next time power is turned ON, possibly resulting in Unit malfunction.
!Caution Confirm safety at the destination node before transferring parameters or other
data to the node. Transferring parameters or other data without confirming safety may result in injury.
xviii
!Caution Check that the axis number is correct before operating an axis from the CX-
Position.
Application Precautions 4
!Caution Do not save data to flash memory during memory operation or while the
motor is running. Doing so may result in unexpected operation.

4 Application Precautions

!Caution Observe the following precautions when using CX-Position.
• Confirm the unit number before transferring parameters and other data to a Position Control Unit.
• Confirm that set parameters and data operate properly before using in actual operation.
• When the settings of the following parameters have been changed, they must be transferred to the Position Control Unit and written to flash mem­ory, and then the Position Control Unit must be turned OFF and back ON, or restarted as a Special I/O Unit, to enable using the new settings.
• Output pulse selection
• Output pulse direction
• Limit input signal type
• Origin proximity input signal type
• Origin input signal type
• Emergency stop input function
• No-origin specification
• Operating mode selection
• Origin search operation
• Origin detection method
• Origin search direction
• Position-preset origin search
• Do not turn OFF the power to a Position Control Unit while writing to flash memory. Doing so may damage flash memory.
• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in unexpected operation.
• Changing the operating mode of the PLC (including the operating mode at startup).
• Changing the present value of any word or any set value in memory.
• Force-setting/force-resetting any bit in memory.
• Do not turn OFF the power to the computer while installing or uninstalling CX-Position. Doing so may corrupt computer data.
xix
Operating Environment Precautions 5

5 Operating Environment Precautions

!Caution Perform installation properly, according to the procedures described in this
manual.
!Caution Do not install in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the specifications.
• Locations subject to condensation as the result of severe changes in tem­perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing in the follow-
ing locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
xx
SECTION 1
Overview
This section provides an overview of CX-Position, its functions, and the system configuration in which it is used.
1-1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 What Is CX-Position?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Applicable Position Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Applicable Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 CX-Position Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-6 Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 List of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-4 Comparison with SYSMAC-NCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-5 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1
Introduction Section 1-1

1-1 Introduction

1-1-1 What Is CX-Position?
The CX-Position is a software package that enables the setting, transfer, stor­age, and printing of data used with Position Control Units (also referred to as NC Units), as well as monitoring of Position Control Unit operating status.
The CX-Position runs on a Windows 2000, XP, or Vista operating system.
Computer with Windows operating system
Data (e.g., parameter
Position Control Unit
data, position data) used with the Position Control Unit is set and transferred.
The Position Control Unit’s operating status (e.g., present position, I/O status, and error display) is monitored.
1-1-2 Applicable Position Control Units
CX-Position can be used with the following Position Control Units.
Position Control Unit model number PLC series
CS1W-NC113/133/213/233/413/433 CS Series CJ1W-NC113/133/213/233/413/433 CJ-series PLCs, CP-series PLCs,
Note The CX-Position supports only FQM1 Flexible Motion Controllers with unit
version 3.2 or later.
For details on the system configuration, refer to 1-2 System Configuration.
NSJ-series NSJ Controllers, and FQM1 Flexible Motion Controllers (See note.)
2
Introduction Section 1-1
1-1-3 Features
Data Management and Editing in Project Units
Individual Copying and Moving of Position Control Unit Data
Communications with Position Control Units via Networks
The CX-Position enables data for several Position Control Units (96 Position Control Units max. per PLC) on several PLCs (1,000 max.) to be handled as 1 project. Data is displayed in tree format with parameter data, sequence data, speed data, acceleration/deceleration data, dwell times, and zone data dis­played under the corresponding Position Control Unit, Position Control Units displayed under the corresponding PLC, and PLCs displayed under the corre­sponding project.
Position Control Unit data, such as parameters, sequences, and speeds, can be moved or copied (overwritten) between PLCs in the project tree. This fea­ture enables editing and re-use of the same or similar data with other PLCs or Position Control Units.
The CX-Position communicates with Position Control Units using CX-Server. Depending on the type of CX-Server driver used, online operations (e.g., monitoring and transfer/verification of parameter and sequence data) are pos­sible via Host Link (SYSMAC WAY) or Toolbus.
Automatic Project Generation
Importing SYSMAC-NCT Data
The CX-One FA integrated Tool Package, which includes the CX-Position, will provide the total solution for a wide range of system development.
The CX-Position can read information about the Position Control Units mounted on a PLC connected online, and automatically create a project based on this information. (CX-Position can also upload actual data from Posi­tion Control Units and use it in the project.) This feature eliminates the neces­sity of creating a new project offline before going online.
Data created for the C200HW-NC@@@ using the SYSMAC-NCT (with .ncm file extension) can be imported and used as data for the CS1W-NC@@@ or CJ1W-NC@@@.
The CX-Position can now be started from the I/O Table Window of the CX­Programmer with the communications settings inherited from the CX-Pro­grammer.
Starting the CX-Position with the communications settings inherited will auto­matically register the communications settings between the PLC and personal computer, Position Control Unit models, unit numbers, and other settings in the CX-Position project file.
Data such as parameters, however, will be initialized. The CX-Position project files are saved in the same data folder as the CX-Pro-
grammer project files, which makes data management easier.
3
Introduction Section 1-1
1-1-4 Applicable Computers
Refer to the CX-One Ver. 3.0 Setup Manual (W463) for the computer system requirements for the CX-Position.
1-1-5 CX-Position Data
The CX-Position is used to make project files with the configuration shown below. The file extension for project files is .nci.
Project file (“.nci”)
1,000 PLCs max.
One “PLC” contains the data for 1 PLC (CPU Unit). One project file can contain up to 1,000 PLCs. One “NC” contains all the data for 1 Position Control Unit.
PLC
PLC
NC NC NC NC
NC
Parameter data Sequence data Speed data Acceleration/deceleration data Dwell times Zone data
96 Units max. (See note.)
Note The number of Position Control
Units is restricted by the number of allocated unit numbers and the current consumption.
1-1-6 Software Structure
The CX-Position exchanges data (online communications) with Position Con­trol Units via CX-Server. In order to execute functions online, CX-Server must be installed on the same computer as CX-Position.
4
System Configuration Section 1-2

1-2 System Configuration

The system configuration for the Position Control Units is given below with the CS1W-NC413/433 used as a representative example. The CS1W-NC213/233 and CS1W-NC113/133 are used for control of 2 axes and 1 axis respectively.
Position Control Unit (CS1W-NC413/433)
CPU Unit (CS Series)
Dedicated terminal block
0
2
1 2
2
0
2
1
3
2
4
2
2
5
3
2
4
5
Power Supply Unit
Host Link
Host Link
Dedicated
6 2
7 2
6
8 2
7
9 2
0
8
3
9
1 3
2
10
3
11
3 3
12
4 3
3 1
5
3
4 1
5 1
6 3
7 3
6
8
1
3
7 1
9
3
8 1
9 1
External inputs
CCW limit input
CW limit input
Origin input
Origin proximity input
Emergency stop input
Interrupt input
Interface power supply (24 V)
terminal block
0
2
1 2
0
22
1
3
2
4
2
2
5
3
2
6
4
2
7
5
2
6
8 2
7
9 2
0
8
3
9
1 3
2
10
3
11
3 3
12
4 3
3 1
5 3
4 1
6 3
5
7
1
3
6 1
7 1
8 3
9 3
8 1
9 1
External inputs
CCW limit input
CW limit input
Origin input
Origin proximity input
Emergency stop input
Interrupt input
Interface power supply (24 V)
CX-Programmer
Creation and transfer of ladder programs, monitoring, file management, etc.
CX-Position
Creation and transfer of data, Unit monitoring, file management, etc.
Stepping motor drivers
Stepping motors
or
Servomotor drivers
Servomotors
Stepping motor drivers
Stepping motors
Servomotor drivers
or
Servomotors
Note 1. Special cables are available to connect OMRON U-series Drivers, W-se-
ries Drivers, G-series Drivers, SMARTSTEP 2-series Drivers, SMART­STEP A-series Drivers, or SMARTSTEP Junior Drivers. Cables made by the user can also be used.
2. Special cables are available for connections to special terminal blocks. Ca­bles made by the user can also be used.
5
List of Functions Section 1-3

1-3 List of Functions

Group Function Details Page
Editing projects Create project Used to create project files (“.nci”). page 38
Create PLC Used to specify a PLC model and add PLC data to a project. page 40 Create NC Unit Used to specify a Position Control Unit model and add Position
Control Unit data to a PLC in a project.
Edit PLC/NC Unit Used to perform editing for a project, such as making property
settings for or deleting PLCs or Position Control Units, cutting, copying, or pasting Position Control Units, pasting Position Con­trol Unit data, and drag-and-drop.
Editing NC Unit data
Saving and loading project files
Importing NCT data files
Online Download/upload/verify Used to download, upload, or verify data. page 75,
Edit Used to edit the Posi-
Save Used to save all the data in a project as a project file (“.nci”). page 68 Load Used to read a project file (“.nci”) to a project. page 68
Import Used to import data files created with SYSMAC-NCT to CX-
Flash memory write Used to write data to flash memory. page 80 Monitor Used to display the sequence number, present position, I/O sta-
Monitor Units Used to display the sequence numbers, present positions, I/O
Automatic project setting Used to read information about the Position Control Units
Operating memory area monitor
Operating data area monitor
Test run Used to execute JOG operations, origin searches, and direct
Error counter reset out­put
NC Unit error log moni­tor
tion Control Unit data shown on the right.
Position projects.
tus, and error code for a Position Control Unit.
statuses, and error codes for 4 Position Control Units.
mounted on a specified PLC connected online, and creates a project tree based on this. If the data upload checkbox is selected, the data for all Position Control Units on the specified PLC is read and included in the project.
Used to monitor the CPU Unit’s operating memory area. page 84
Used to monitor the CPU Unit’s operating data area. page 84
operation. Used to turn ON/OFF the error counter reset output signal. page 94
Used to monitor items (20 max. per Position Control Unit) in Position Control Unit error logs.
Parameter data page 60 Sequence data page 61 Speed data page 63 Acceleration/deceleration time data page 64 Dwell time data page 65 Zone data page 66
page 44
page 44
page 69
page 76, page 78
page 82
page 83
page 45, page 77
page 88
page 102
6
Comparison with SYSMAC-NCT Section 1-4

1-4 Comparison with SYSMAC-NCT

Item CX-Position SYSMAC-NCT
Position Control Unit CS1W-NC@@@
CJ1W-NC@@@
Created files Project files (“.nci”) created with the data from more than
1 Position Control Unit mounted on more than 1 PLC (1,000 max.)
Managing and edit­ing using projects
Method for connect­ing to PLC
Networks for con­nection to PLC
Decimal/binary dis­play selection
Changing display font size
Position Control Unit error log display
Supported Within a project, data can be moved or copied (see note)
in units of Position Control Units using “drag-and-drop” and “copy-and-paste” operations. (Data can be moved or copied within the same PLC or between PLCs.)
Note The data at the Position Control Unit to which
data is copied is overwritten. Icons are not copied along with the data.
• Connected to the RS-232C port on the CPU Unit or a Serial Communications Board/Unit using an RS-232C cable.
• Connected to the peripheral port on the CPU Unit using a peripheral cable.
Select from the following for the CX-Server network type to connect to PLCs on networks:
• Toolbus
• SYSMAC WAY (Host Link)
Supported. Not supported (decimal only).
Supported. Not supported.
Supported. Not supported.
C200HW-NC@@@ C500-NC@@@
Data files (C200HW-NC: “.ncm”; C500­NC: “.ncl”) created with the data from 1 Position Control Unit
Not supported All data is handled together. (Moving
and copying in units of Position Control Units is not possible.)
Connected to the RS-232C port on the CPU Unit using an RS-232C cable.
Host Link (RS-232C) only
7
Basic Operating Procedure Section 1-5

1-5 Basic Operating Procedure

A basic outline of the procedures required to install the CX-Position and CX­Server, create data, transfer it to the Position Control Units, and use in actual operation is given below.
Install CX-Position.
Install CX-Server.
Connect to the CPU Unit’s built-in RS-232C port.
Start CX-Position.
Create a new project.
Add PLCs to the project
Add Position Control Units to the PLCs in the project.
Offline operations
Refer to 2-1 Installing and Uninstalling the Software.
Refer to 2-1 Installing and Uninstalling the Software.
Refer to 2-2 Connecting to a PLC.
Refer to 2-3 Basic Operations.
Refer to 3-1 Creating New Projects.
Refer to 3-2 Adding and Deleting PLCs.
Refer to 3-3 Adding and Deleting Position Control Units.
Create/edit Position Control Unit
Save the project.
Initialize the Position Control Units and CPU Unit.
Download data to the Position Control Units.
Write data to the flash memory in Position Control Units.
Online operations
Perform positioning with the Position Control Units.
Monitor the Position Control Units.
Refer to SECTION 4 Editing Settings.
Refer to SECTION 5 Saving and Reading Projects.
Refer to 6-3 Downloading Data.
Refer to 6-3 Downloading Data.
Refer to 6-6 Writing Data to Flash Memory.
Refer to the Operation Manual for the Position Control Unit.
Refer to SECTION 7 Monitoring Position Control Units.
8
SECTION 2
Setup and Basic Procedures
This section provides information about CX-Position installation, connecting to the PLC, and basic operating procedures.
2-1 Installing and Uninstalling the Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-1-1 Software That Must Be Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2 Connecting to a PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2-1 Connecting to CS/CJ-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2-2 Connecting to CP-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-2-3 Connecting to CJ2 PLCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-3 Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-3-1 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-3-2 Quitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-3-3 Basic Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3-4 Displaying Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-3-5 Moving and Copying Position Control Unit Data . . . . . . . . . . . . . . 20
2-3-6 Main Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-3-7 Main Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-3-8 Operations Listed by Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-3-9 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2-3-10 Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2-3-11 Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-3-12 View Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2-3-13 Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9
Installing and Uninstalling the Software Section 2-1

2-1 Installing and Uninstalling the Software

2-1-1 Software That Must Be Installed
The following software must be installed on the same computer to use the CX­Position.
1,2,3... 1. CX-Position
2. CX-Server (the communications driver)
Installing CX-Position Refer to the CX-One Ver. 3.0 Setup Manual (Cat. No. W463) (supplied with
the CX-One FA Integrated Tool Package) for information on how to install or uninstall the CX-Position from the CX-One FA Integrated Tool Package.
Cat. No. Model Manual name Contents
W463 CXONE-AL@@C-V3/
AL@@D-V3
CX-One Ver. 3.0 Setup Manual
An overview of the CX­One FA Integrated Tool Package and the CX-One installation procedure

2-2 Connecting to a PLC

To transfer the product data created with the CX-Position to a Position Control Unit, the computer must be connected to the CPU Unit of the PLC with a cable and the CX-Position must be placed online with the Position Control Unit.
2-2-1 Connecting to CS/CJ-series PLCs
Connection Format • Connecting to the peripheral port on the CPU Unit
IBM PC/AT or compatible
P
C
-9 8 0
1
BX
N
E C
RS-232C
Note To connect an IBM PC/AT or compatible to the CPU Unit, additional conver-
IBM PC/AT or compatible
Network type (serial communications mode): Toolbus or Host Link (for CS Series)
P
C
-9 8 0
1
BX
N
E C
RS-232C RS-232C
Network type (serial communications mode): Toolbus or Host Link
To peripheral port
sion cables or connectors may be required. For details, see Connection Method.
• Connecting to the RS-232C port on the CPU Unit
CPU Unit (e.g., CS-series)
CPU Unit (e.g., CS-series)
Peripheral port
RS-232C port
10
Note To connect an IBM PC/AT or compatible to the CPU Unit, additional conver-
sion cables or connectors may be required. For details, see Connection Method.
Connecting to a PLC Section 2-2
Connection Method The personal computer is connected to the peripheral port or the built-in RS-
232C port on the CPU Unit. Two network types, SYSMAC WAY (Host Link) and Toolbus, are available.
Note With CS/CJ-series PLCs, a personal computer can be connected to ports on
Serial Communications Units/Boards. In this case, SYSMAC WAY (Host Link) is the only supported network type.
Connecting Personal Computer (CX-Position) to CS/CJ-series CPU Units
Connecting to Peripheral Port
Connecting to RS-232C Port
IBM PC/AT or compatible
9-pin connector
CS1W-CN118 (0.1 m) CS1W-CN226 (2.0 m) CS1W-CN626 (6.0 m)
Connecting Cables
Unit Port on
Unit
CPU Unit Built-in
Serial Communica­tions Board/Unit
peripheral port
Built-in RS­232C port (D-sub, 9­pin, female)
RS-232C port (D-sub, 9­pin, female)
Peripheral port on CPU Unit
Computer Port on com-
puter
IBM PC/AT or compatible
D-sub, 9-pin, male
IBM PC/AT or compatible
9-pin connector
XW2Z-200S-CV (2.0 m) XW2Z-500S-CV (5.0 m)
Network type
(serial communi-
cations mode)
Toolbus or SYSMAC WAY (Host Link)
SYSMAC WAY (Host Link)
Model
number
CS1W­CN226
CS1W­CN626
XW2Z­200S-CV
XW2Z­500S-CV
XW2Z­200S-CV
XW2Z­500S-CV
Built-in RS-232C port on CPU Unit or Serial Communications Board/Unit
Length Remarks
2.0 m ---
6.0 m
2 m Uses
anti-static
5 m
2 m Uses
5 m
connector
anti-static connector
Note When connecting the connectors of the above cables to the PLC’s RS-232C
port, discharge any static build-up (e.g., by touching a grounded metal object) before touching the connectors. Although XW2Z-@@@S-CV Cables use the anti-static XM2S-0911-E Connector Hood (thus reducing the possibility of static build-up), be sure to discharge any static as a safety precaution.
11
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