OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additional, there may be severe property damage.
!CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
OMRON, 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3...1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v
Unit Versions of Position Control Units
Unit VersionsA “unit version” has been introduced to manage Position Control Units accord-
ing to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions
on Products
Example: CS-series Position Control Unit
Confirming Unit Versions
with Support Software
1,2,3...1. In the IO Table Window, right-click and select Unit Manufacturing infor-
The unit version is given to the right of the lot number on the nameplate of the
applicable Position Control Units, as shown below.
Product nameplate
CS1W-NC113
NC UNIT
Unit version
Example for Unit version 2.3
Lot No. 031001 0000 Ver.2.3
OMRON CorporationMADE IN JAPAN
The unit version of the Position Control Units begins at version 2.0.
CX-Programmer version 4.0 or higher can be used to confirm the unit version
using the Unit Manufacturing information command.
mation - CPU Unit.
2. The following Unit Manufacturing information Dialog Box will be displayed
Using the Unit Version
Labels
vi
Unit version
Example for unit version 2.3
Use the above display to confirm the unit version of the Position Control Unit
connected online.
The following unit version labels are provided with the Position Control Unit.
These labels can be attached to the front of the Position Control Unit to differ-
entiate between Position Control Units of different unit versions.
Function Support by Unit Version
Version Upgrade from Pre-version 2.0 to Position Control Units with Unit Version 2.0
Unit version Pre-version 2.0
Internal system software version1.02.0
CS-series Position Control UnitsCS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433
CJ-series Position Control UnitsCJ1W-NC113/133/213/233/413/433 CJ1W-NC113/133/213/233/413/433
Functions Changing rates of acceleration
when starting multiple axes during relative or absolute movements in direct operation
Changing rates of acceleration/
deceleration while jogging
Setting acceleration/deceleration times as the time required to
reach the target speed
Simple backup function---OK
Support SoftwareCX-Position Ver. 1.0 or higherCX-Position Ver. 1.0 (See note.)
Position Control Units
---OK
---OK
---OK
Note With CX-Position version 1.0, new functions added to Position Control Units
with unit version 2.0 or later cannot be used.
Version Upgrade from Unit Version 2.0 to Unit Version 2.1
Unit version Position Control Units with
Internal system software version2.02.1
CS-series Position Control UnitsCS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433
CJ-series Position Control UnitsCJ1W-NC113/133/213/233/413/433 --Functions Unused axis setting
(See note 1.)
Support SoftwareCX-Position Ver. 1.0 (See note 2.)
---OK
CX-Position Ver. 2.0 or higher
unit version 2.0
Position Control Units with
unit version 2.0
CX-Position Ver. 2.0 or higher
Position Control Units with
unit version 2.1
CX-Position Ver. 1.0 (See note 2.)
CX-Position Ver. 2.0 (See note 3.)
Note1. This setting is made in the DM Area of the CPU Unit.
2. New functions added to the Position Control Units with unit version 2.0 or
later cannot be used on the CX-Position version 1.0.
3. New functions added to the Position Control Units with unit version 2.1 or
later cannot be used on the CX-Position version 2.0.
Version Upgrade from Unit Version 2.1 to Unit Version 2.2
Unit version Position Control Units
with unit version 2.1
Internal system software version2.12.2
CS-series Position Control UnitsCS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433
CJ-series Position Control Units-----Functions Switching pulse output direction
(CW or CCW)
Reversal mode 3 in origin search
operation
Position-preset origin search---OK
Support SoftwareCX-Position Ver. 1.0 (See note 1.)
---OK
---OK
CX-Position Ver 2.0 or higher
Position Control Units
with unit version 2.2
CX-Position Ver. 1.0 (See note 1.)
CX-Position Ver. 2.0 (See note 2.)
CX-Position Ver. 2.1 or higher
vii
Note1. New functions added to the Position Control Units with unit version 2.0 or
later cannot be used on the CX-Position version 1.0.
2. New functions added to the Position Control Units with unit version 2.2 or
later cannot be used on the CX-Position version 2.0.
Version Upgrade from Version 2.2 to Version 2.3
Unit version Position Control Units
Internal system software version2.22.3
CS-series Position Control UnitsCS1W-NC113/133/213/233/413/433 CS1W-NC113/133/213/233/413/433
CJ-series Position Control Units---CJ1W-NC113/133/213/233/413/433
Functions Jogging with Support Software---OK
Direct operation---OK (See note 1.)
Origin searches---OK (See note 1.)
Error counter reset output---OK
Parameters or data check at
powering ON
Support SoftwareCX-Position Ver. 1.0 (See note 2.)
---OK
CX-Position Ver. 2.0 (See note 3.)
CX-Position Ver. 2.1 or higher
with unit version 2.2
Position Control Units
with unit version 2.3
CX-Position Ver. 1.0 (See note 2.)
CX-Position Ver. 2.0 (See note 3.)
CX-Position Ver. 2.1 (See note 4.)
CX-Position Ver. 2.2 (See note 5.)
CX-Position Ver. 2.3 or higher
Note1. These functions can be used on the CX-Position version 2.3 or higher.
2. New functions added to the Position Control Units with unit version 2.0 or
later cannot be used on the CX-Position version 1.0.
3. New functions added to the Position Control Units with unit version 2.2 or
later cannot be used on the CX-Position version 2.0.
4. New functions added to the Position Control Units with unit version 2.3 or
later cannot be used on the CX-Position version 2.1.
5. Direct operation and origin searches, which were added to Position Control
Units with unit version 2.3 or later, cannot be used on the CX-Position version 2.2.
Position Control Unit Unit Versions and Internal Software Versions
In addition to the unit version, which is common to all CS/CJ-series Units, the
Position Control Units have an internal software version. The relationship
between the unit version and internal software version is shown in the following table.
ItemUnit versionInternal software version
MeaningThis is the unit version used by all CS/
Confirmation
method
RelationshipNone given (Pre-version 2.0)1.0
CJ-series Units.
Given to the right on the lot number on
the Position Control Unit nameplate.
Can also be confirmed using the Unit Manufacturing information command
from the IO Table Window of the CXProgrammer.
Version 2.02.0
Version 2.12.1
Version 2.22.2
Version 2.32.3
This is the internal software
version of this Unit.
Can be confirmed by pressing the Ctrl+V Keys from the
NC Monitor Window of the
CX-Position.
viii
Version Upgrade Information
Improvements from Version 2.4 to Version 2.5
New Applicable CPU Units
Ver. 2.4Ver. 2.5
Position Control Units in CS/CJ-series
PLCs (excluding CJ2 PLCs), CP-series
PLCs, NSJ-series Controllers, and FQM1
Motion Controllers were supported.
Improvements from Version 2.3 to Version 2.4
New Applicable OS
Ver. 2.3Ver. 2.4
The CX-Position supports Windows 98,
Me, NT4.0, 2000, and XP.
Improvements from Version 2.2 to Version 2.3
Operating Functions Added for Position Control Units with Unit Version 2.3
Ver. 2.2Ver. 2.3
The CX-Position can execute the following operations.
• JOG operations
Position Control Units in CS/CJ-series PLCs (including CJ2 PLCs), CP-series
PLCs, NSJ-series Controllers, and FQM1 Motion Controllers are supported.
The CX-Position supports Windows 98, Me, NT4.0, 2000, XP, and Vista.
The CX-Position can execute the following operations.
• JOG operations
• Origin searches
• Direct operation
Improvements from Version 2.1 to Version 2.2
Operating Functions Added for Position Control Units with Unit Version 2.3
Ver. 2.1Ver. 2.2
The CX-Position could not execute JOG
operations.
The CX-Position could not turn ON/OFF
the Error Counter Output signal.
The CX-Position can execute JOG operations.
The CX-Position can turn ON/OFF the Error Counter Output signal.
Improvements from Version 2.0 to Version 2.1
Installing the CX-Position from the CX-One FA Integrated Tool Package
Ver. 2.0Ver. 2.1
The CX-Position could be installed only
independently.
CX-Position Startup Method
Ver. 2.0Ver. 2.1
The CX-Position could be started only
from the Windows Start Menu.
The CX-Position can be installed as one of the functions of the CX-One FA
Integrated Tool Package.
The CX-Position can also be started by right-clicking one of the following Position Control Units in the I/O Table Window opened from the CX-Programmer
that was installed from the CX-One and selecting Start Special Application
from the pop-up menu.
•CS1W-NC@@@
•CJ1W-NC@@@Note When Start with Settings Inherited is selected, a new project will be
created, the device type setting will be automatically performed, and a
Position Control Unit will be automatically added.
ix
Improvements from Version 1.0 to Version 2.0
The CX-Position has been upgraded from version 1.00 to version 2.00. See
the contents in the following table.
ItemExisting version (Ver. 1.00)New version (Ver. 2.00)
Note Due to the change of the communications driver, another PLC Setup will be
required when opening a project file created with CX-Position version 1.00 on
CX-Position version 2.00. Additionally, data saved with version 2.00 format
cannot be read with version 1.00.
This manual describes the specifications and operation of the CX-Position software and includes the
sections described below. The CX-Position runs on Windows 2000, XP, or Vista operating systems and
is used to create data for and monitor the operation of the CS1W-NC@@@ and CJ1W-NC@@@ Position Control Units (also referred to as NC Units).
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate CX-Position. Please read the following manuals carefully and be sure
you understand the information provided before using a Position Control Unit.
For details on procedures for installing the CX-Position from the CX-One FA Integrated Tool Package,
refer to the CX-One Ver. 3.0 Setup Manual provided with CX-One.
Cat. No.ModelNameContents
W463CXONE-AL@@C-
V3/AL@@D-V3
CX-Position Operation ManualW433
Position Control Units Operation Manual
Position Control Units Operation Manual
CX-One Ver. 3.0 Setup
Manual
Installation and overview of CX-One FA Integrated Tool Package.
(this manual)
W376
W397
Precautions provides general precautions for using CX-Position and related devices.
Section 1 provides an overview of CX-Position, its functions, and the system configuration in which it
is used.
Section 2 provides information about CX-Position installation, connecting to the PLC, and basic operating procedures.
Section 3 describes the procedures for creating new projects, as well as those for adding and deleting
Programmable Controllers (PLCs) and Position Control Units (NCs).
Section 4 describes the procedures used to edit settings.
Section 5 provides information about saving and reading files.
Section 6 provides information on data transfer and verification operations between the CX-Position
and Position Control Units, and about operations for writing data transferred to Position Control Units
into the Position Control Unit flash memory.
Section 7 provides information about monitoring Position Control Units. The Position Control Unit’s
current positions, error codes, and status are displayed on the NC Monitor. Monitor Units are also
available, displaying sequence numbers and current positions for up to four Units simultaneously.
Operating memory area monitoring, operating data area monitoring, and Position Control Unit error
logs can also be displayed. For details on NC error log display, refer to 11-1 Position Control Unit ErrorLogs.
Section 8 section describes the test run operations for each axis.
Section 9 describes the error counter reset output.
Section 10 provides information about printing data.
Section 11 provides information about Position Control Unit error log displays and troubleshooting.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
xiii
xiv
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
(1) The warranty period for the Software is one year from either the date of purchase or the date on which
the Software is delivered to the specified location.
(2) If the User discovers a defect in the Software (i.e., substantial non-conformity with the manual), and
returns it to OMRON within the above warranty period, OMRON will replace the Software without charge
by offering media or downloading services from the Internet. And if the User discovers a defect in the
media which is attributable to OMRON and returns the Software to OMRON within the above warranty
period, OMRON will replace the defective media without charge. If OMRON is unable to replace the
defective media or correct the Software, the liability of OMRON and the User's remedy shall be limited to
a refund of the license fee paid to OMRON for the Software.
LIMITATIONS OF LIABILITY
(1) THE ABOVE WARRANTY SHALL CONSTITUTE THE USER'S SOLE AND EXCLUSIVE REMEDIES
AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO, WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT WILL OMRON BE LIABLE FOR ANY LOST PROFITS OR
OTHER INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF
USE OF THE SOFTWARE.
(2) OMRON SHALL ASSUME NO LIABILITY FOR DEFECTS IN THE SOFTWARE BASED ON
MODIFICATION OR ALTERATION OF THE SOFTWARE BY THE USER OR ANY THIRD PARTY.
(3) OMRON SHALL ASSUME NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY
THIRD PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF.
Application Considerations
SUITABILITY FOR USE
THE USER SHALL NOT USE THE SOFTWARE FOR A PURPOSE THAT IS NOT DESCRIBED IN THE
ATTACHED USER MANUAL.
xv
Disclaimers
CHANGE IN SPECIFICATIONS
The software specifications and accessories may be changed at any time based on improvements or for
other reasons.
EXTENT OF SERVICE
The license fee of the Software does not include service costs, such as dispatching technical staff.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xvi
PRECAUTIONS
This section provides general precautions for using CX-Position and related devices.
The information contained in this section is important for the safe and reliable application of CX-Position. You must
read this section and understand the information contained before attempting to set up or operate the CX-Position.
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using CX-Position. Be sure to read this
manual before attempting to use CX-Position and keep this manual close at
hand for reference during operation.
!WARNING It is extremely important that CX-Position and related devices be used for the
specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with
your OMRON representative before applying CX-Position and related devices
to the above mentioned applications.
3Safety Precautions
!WARNING Never attempt to disassemble any Units while power is being supplied. Doing
so may result in serious electric shock.
!WARNING Never touch any of the terminals while power is being supplied. Doing so may
result in serious electric shock.
!Caution Save parameters and other data to flash memory after transferring them to
the Position Control Unit. If parameters and other data are not saved to flash
memory, data will return to their previous values the next time power is turned
ON, possibly resulting in Unit malfunction.
!Caution Confirm safety at the destination node before transferring parameters or other
data to the node. Transferring parameters or other data without confirming
safety may result in injury.
xviii
!Caution Check that the axis number is correct before operating an axis from the CX-
Position.
Application Precautions4
!Caution Do not save data to flash memory during memory operation or while the
motor is running. Doing so may result in unexpected operation.
4Application Precautions
!Caution Observe the following precautions when using CX-Position.
• Confirm the unit number before transferring parameters and other data to
a Position Control Unit.
• Confirm that set parameters and data operate properly before using in
actual operation.
• When the settings of the following parameters have been changed, they
must be transferred to the Position Control Unit and written to flash memory, and then the Position Control Unit must be turned OFF and back ON,
or restarted as a Special I/O Unit, to enable using the new settings.
• Output pulse selection
• Output pulse direction
• Limit input signal type
• Origin proximity input signal type
• Origin input signal type
• Emergency stop input function
• No-origin specification
• Operating mode selection
• Origin search operation
• Origin detection method
• Origin search direction
• Position-preset origin search
• Do not turn OFF the power to a Position Control Unit while writing to flash
memory. Doing so may damage flash memory.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in unexpected operation.
• Changing the operating mode of the PLC (including the operating
mode at startup).
• Changing the present value of any word or any set value in memory.
• Force-setting/force-resetting any bit in memory.
• Do not turn OFF the power to the computer while installing or uninstalling
CX-Position. Doing so may corrupt computer data.
xix
Operating Environment Precautions5
5Operating Environment Precautions
!Caution Perform installation properly, according to the procedures described in this
manual.
!Caution Do not install in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing in the follow-
ing locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
xx
SECTION 1
Overview
This section provides an overview of CX-Position, its functions, and the system configuration in which it is used.
The CX-Position is a software package that enables the setting, transfer, storage, and printing of data used with Position Control Units (also referred to as
NC Units), as well as monitoring of Position Control Unit operating status.
The CX-Position runs on a Windows 2000, XP, or Vista operating system.
Computer with
Windows
operating system
Data (e.g., parameter
Position
Control Unit
data, position data) used
with the Position Control
Unit is set and transferred.
The Position Control Unit’s
operating status (e.g.,
present position, I/O status,
and error display) is
monitored.
1-1-2Applicable Position Control Units
CX-Position can be used with the following Position Control Units.
Position Control Unit model numberPLC series
CS1W-NC113/133/213/233/413/433CS Series
CJ1W-NC113/133/213/233/413/433CJ-series PLCs, CP-series PLCs,
Note The CX-Position supports only FQM1 Flexible Motion Controllers with unit
version 3.2 or later.
For details on the system configuration, refer to 1-2 System Configuration.
NSJ-series NSJ Controllers, and
FQM1 Flexible Motion Controllers
(See note.)
2
IntroductionSection 1-1
1-1-3Features
Data Management and
Editing in Project Units
Individual Copying and
Moving of Position
Control Unit Data
Communications with
Position Control Units via
Networks
The CX-Position enables data for several Position Control Units (96 Position
Control Units max. per PLC) on several PLCs (1,000 max.) to be handled as 1
project. Data is displayed in tree format with parameter data, sequence data,
speed data, acceleration/deceleration data, dwell times, and zone data displayed under the corresponding Position Control Unit, Position Control Units
displayed under the corresponding PLC, and PLCs displayed under the corresponding project.
Position Control Unit data, such as parameters, sequences, and speeds, can
be moved or copied (overwritten) between PLCs in the project tree. This feature enables editing and re-use of the same or similar data with other PLCs or
Position Control Units.
The CX-Position communicates with Position Control Units using CX-Server.
Depending on the type of CX-Server driver used, online operations (e.g.,
monitoring and transfer/verification of parameter and sequence data) are possible via Host Link (SYSMAC WAY) or Toolbus.
Automatic Project
Generation
Importing SYSMAC-NCT
Data
The CX-One FA integrated Tool Package, which includes the CX-Position, will provide the total solution
for a wide range of system development.
The CX-Position can read information about the Position Control Units
mounted on a PLC connected online, and automatically create a project
based on this information. (CX-Position can also upload actual data from Position Control Units and use it in the project.) This feature eliminates the necessity of creating a new project offline before going online.
Data created for the C200HW-NC@@@ using the SYSMAC-NCT (with .ncm
file extension) can be imported and used as data for the CS1W-NC@@@ or
CJ1W-NC@@@.
The CX-Position can now be started from the I/O Table Window of the CXProgrammer with the communications settings inherited from the CX-Programmer.
Starting the CX-Position with the communications settings inherited will automatically register the communications settings between the PLC and personal
computer, Position Control Unit models, unit numbers, and other settings in
the CX-Position project file.
Data such as parameters, however, will be initialized.
The CX-Position project files are saved in the same data folder as the CX-Pro-
grammer project files, which makes data management easier.
3
IntroductionSection 1-1
1-1-4Applicable Computers
Refer to the CX-One Ver. 3.0 Setup Manual (W463) for the computer system
requirements for the CX-Position.
1-1-5CX-Position Data
The CX-Position is used to make project files with the configuration shown
below. The file extension for project files is .nci.
Project file (“.nci”)
1,000 PLCs max.
One “PLC” contains the data for 1 PLC
(CPU Unit). One project file can contain
up to 1,000 PLCs. One “NC” contains all
the data for 1 Position Control Unit.
PLC
PLC
NC
NC
NC
NC
NC
Parameter data
Sequence data
Speed data
Acceleration/deceleration data
Dwell times
Zone data
96 Units max. (See note.)
Note The number of Position Control
Units is restricted by the number
of allocated unit numbers and
the current consumption.
1-1-6Software Structure
The CX-Position exchanges data (online communications) with Position Control Units via CX-Server. In order to execute functions online, CX-Server must
be installed on the same computer as CX-Position.
4
System ConfigurationSection 1-2
1-2System Configuration
The system configuration for the Position Control Units is given below with the
CS1W-NC413/433 used as a representative example. The CS1W-NC213/233
and CS1W-NC113/133 are used for control of 2 axes and 1 axis respectively.
Position Control Unit
(CS1W-NC413/433)
CPU Unit
(CS Series)
Dedicated
terminal block
0
2
1
2
2
0
2
1
3
2
4
2
2
5
3
2
4
5
Power Supply Unit
Host Link
Host Link
Dedicated
6
2
7
2
6
8
2
7
9
2
0
8
3
9
1
3
2
10
3
11
3
3
12
4
3
3
1
5
3
4
1
5
1
6
3
7
3
6
8
1
3
7
1
9
3
8
1
9
1
External inputs
CCW limit input
CW limit input
Origin input
Origin proximity input
Emergency stop input
Interrupt input
Interface power
supply (24 V)
terminal block
0
2
1
2
0
22
1
3
2
4
2
2
5
3
2
6
4
2
7
5
2
6
8
2
7
9
2
0
8
3
9
1
3
2
10
3
11
3
3
12
4
3
3
1
5
3
4
1
6
3
5
7
1
3
6
1
7
1
8
3
9
3
8
1
9
1
External inputs
CCW limit input
CW limit input
Origin input
Origin proximity input
Emergency stop input
Interrupt input
Interface power
supply (24 V)
CX-Programmer
Creation and
transfer of ladder
programs,
monitoring, file
management, etc.
CX-Position
Creation and
transfer of data, Unit
monitoring, file
management, etc.
Stepping
motor
drivers
Stepping motors
or
Servomotor
drivers
Servomotors
Stepping
motor
drivers
Stepping motors
Servomotor
drivers
or
Servomotors
Note1. Special cables are available to connect OMRON U-series Drivers, W-se-
ries Drivers, G-series Drivers, SMARTSTEP 2-series Drivers, SMARTSTEP A-series Drivers, or SMARTSTEP Junior Drivers. Cables made by
the user can also be used.
2. Special cables are available for connections to special terminal blocks. Cables made by the user can also be used.
5
List of FunctionsSection 1-3
1-3List of Functions
GroupFunctionDetailsPage
Editing projects Create projectUsed to create project files (“.nci”).page 38
Create PLCUsed to specify a PLC model and add PLC data to a project.page 40
Create NC UnitUsed to specify a Position Control Unit model and add Position
Control Unit data to a PLC in a project.
Edit PLC/NC UnitUsed to perform editing for a project, such as making property
settings for or deleting PLCs or Position Control Units, cutting,
copying, or pasting Position Control Units, pasting Position Control Unit data, and drag-and-drop.
Editing NC Unit
data
Saving and
loading project
files
Importing NCT
data files
OnlineDownload/upload/verifyUsed to download, upload, or verify data.page 75,
EditUsed to edit the Posi-
SaveUsed to save all the data in a project as a project file (“.nci”).page 68
LoadUsed to read a project file (“.nci”) to a project.page 68
ImportUsed to import data files created with SYSMAC-NCT to CX-
Flash memory writeUsed to write data to flash memory.page 80
MonitorUsed to display the sequence number, present position, I/O sta-
Monitor UnitsUsed to display the sequence numbers, present positions, I/O
Automatic project setting Used to read information about the Position Control Units
Operating memory area
monitor
Operating data area
monitor
Test runUsed to execute JOG operations, origin searches, and direct
Error counter reset output
NC Unit error log monitor
tion Control Unit data
shown on the right.
Position projects.
tus, and error code for a Position Control Unit.
statuses, and error codes for 4 Position Control Units.
mounted on a specified PLC connected online, and creates a
project tree based on this. If the data upload checkbox is
selected, the data for all Position Control Units on the specified
PLC is read and included in the project.
Used to monitor the CPU Unit’s operating memory area.page 84
Used to monitor the CPU Unit’s operating data area.page 84
operation.
Used to turn ON/OFF the error counter reset output signal.page 94
Used to monitor items (20 max. per Position Control Unit) in
Position Control Unit error logs.
Parameter datapage 60
Sequence datapage 61
Speed datapage 63
Acceleration/deceleration time datapage 64
Dwell time datapage 65
Zone datapage 66
page 44
page 44
page 69
page 76,
page 78
page 82
page 83
page 45,
page 77
page 88
page 102
6
Comparison with SYSMAC-NCTSection 1-4
1-4Comparison with SYSMAC-NCT
ItemCX-PositionSYSMAC-NCT
Position Control Unit CS1W-NC@@@
CJ1W-NC@@@
Created filesProject files (“.nci”) created with the data from more than
1 Position Control Unit mounted on more than 1 PLC
(1,000 max.)
Managing and editing using projects
Method for connecting to PLC
Networks for connection to PLC
Decimal/binary display selection
Changing display
font size
Position Control Unit
error log display
Supported
Within a project, data can be moved or copied (see note)
in units of Position Control Units using “drag-and-drop”
and “copy-and-paste” operations. (Data can be moved or
copied within the same PLC or between PLCs.)
Note The data at the Position Control Unit to which
data is copied is overwritten. Icons are not copied
along with the data.
• Connected to the RS-232C port on the CPU Unit or a
Serial Communications Board/Unit using an RS-232C
cable.
• Connected to the peripheral port on the CPU Unit
using a peripheral cable.
Select from the following for the CX-Server network type
to connect to PLCs on networks:
• Toolbus
• SYSMAC WAY (Host Link)
Supported.Not supported (decimal only).
Supported.Not supported.
Supported.Not supported.
C200HW-NC@@@
C500-NC@@@
Data files (C200HW-NC: “.ncm”; C500NC: “.ncl”) created with the data from 1
Position Control Unit
Not supported
All data is handled together. (Moving
and copying in units of Position Control
Units is not possible.)
Connected to the RS-232C port on the
CPU Unit using an RS-232C cable.
Host Link (RS-232C) only
7
Basic Operating ProcedureSection 1-5
1-5Basic Operating Procedure
A basic outline of the procedures required to install the CX-Position and CXServer, create data, transfer it to the Position Control Units, and use in actual
operation is given below.
Install CX-Position.
Install CX-Server.
Connect to the CPU Unit’s
built-in RS-232C port.
Start CX-Position.
Create a new project.
Add PLCs to the project
Add Position Control Units to the PLCs in
the project.
Offline operations
Refer to 2-1 Installing and Uninstalling the Software.
Refer to 2-1 Installing and Uninstalling the Software.
Refer to 2-2 Connecting to a PLC.
Refer to 2-3 Basic Operations.
Refer to 3-1 Creating New Projects.
Refer to 3-2 Adding and Deleting PLCs.
Refer to 3-3 Adding and Deleting Position Control Units.
Create/edit Position Control Unit
Save the project.
Initialize the Position Control Units
and CPU Unit.
Download data to the Position Control
Units.
Write data to the flash memory in Position
Control Units.
Online operations
Perform positioning with the Position
Control Units.
Monitor the Position Control Units.
Refer to SECTION 4 Editing Settings.
Refer to SECTION 5 Saving and Reading Projects.
Refer to 6-3 Downloading Data.
Refer to 6-3 Downloading Data.
Refer to 6-6 Writing Data to Flash Memory.
Refer to the Operation Manual for the Position Control Unit.
Refer to SECTION 7 Monitoring Position Control Units.
8
SECTION 2
Setup and Basic Procedures
This section provides information about CX-Position installation, connecting to the PLC, and basic operating procedures.
Installing and Uninstalling the SoftwareSection 2-1
2-1Installing and Uninstalling the Software
2-1-1Software That Must Be Installed
The following software must be installed on the same computer to use the CXPosition.
1,2,3...1. CX-Position
2. CX-Server (the communications driver)
Installing CX-PositionRefer to the CX-One Ver. 3.0 Setup Manual (Cat. No. W463) (supplied with
the CX-One FA Integrated Tool Package) for information on how to install or
uninstall the CX-Position from the CX-One FA Integrated Tool Package.
Cat. No.ModelManual nameContents
W463CXONE-AL@@C-V3/
AL@@D-V3
CX-One Ver. 3.0
Setup Manual
An overview of the CXOne FA Integrated Tool
Package and the CX-One
installation procedure
2-2Connecting to a PLC
To transfer the product data created with the CX-Position to a Position Control
Unit, the computer must be connected to the CPU Unit of the PLC with a
cable and the CX-Position must be placed online with the Position Control
Unit.
2-2-1Connecting to CS/CJ-series PLCs
Connection Format• Connecting to the peripheral port on the CPU Unit
IBM PC/AT or compatible
P
C
-9
8
0
1
BX
N
E
C
RS-232C
Note To connect an IBM PC/AT or compatible to the CPU Unit, additional conver-
IBM PC/AT or compatible
Network type (serial
communications mode):
Toolbus or Host Link (for CS Series)
P
C
-9
8
0
1
BX
N
E
C
RS-232CRS-232C
Network type (serial
communications mode):
Toolbus or Host Link
To peripheral port
sion cables or connectors may be required. For details, see ConnectionMethod.
• Connecting to the RS-232C port on the CPU Unit
CPU Unit (e.g., CS-series)
CPU Unit (e.g., CS-series)
Peripheral port
RS-232C port
10
Note To connect an IBM PC/AT or compatible to the CPU Unit, additional conver-
sion cables or connectors may be required. For details, see ConnectionMethod.
Connecting to a PLCSection 2-2
Connection MethodThe personal computer is connected to the peripheral port or the built-in RS-
232C port on the CPU Unit. Two network types, SYSMAC WAY (Host Link)
and Toolbus, are available.
Note With CS/CJ-series PLCs, a personal computer can be connected to ports on
Serial Communications Units/Boards. In this case, SYSMAC WAY (Host Link)
is the only supported network type.
Connecting Personal Computer (CX-Position) to CS/CJ-series CPU Units
Connecting to Peripheral Port
Connecting to RS-232C Port
IBM PC/AT or compatible
9-pin connector
CS1W-CN118 (0.1 m)
CS1W-CN226 (2.0 m)
CS1W-CN626 (6.0 m)
Connecting Cables
UnitPort on
Unit
CPU UnitBuilt-in
Serial
Communications
Board/Unit
peripheral
port
Built-in RS232C port
(D-sub, 9pin, female)
RS-232C
port
(D-sub, 9pin, female)
Peripheral port
on CPU Unit
ComputerPort on com-
puter
IBM PC/AT or
compatible
D-sub, 9-pin,
male
IBM PC/AT or compatible
9-pin connector
XW2Z-200S-CV (2.0 m)
XW2Z-500S-CV (5.0 m)
Network type
(serial communi-
cations mode)
Toolbus or
SYSMAC WAY
(Host Link)
SYSMAC WAY
(Host Link)
Model
number
CS1WCN226
CS1WCN626
XW2Z200S-CV
XW2Z500S-CV
XW2Z200S-CV
XW2Z500S-CV
Built-in RS-232C port
on CPU Unit or Serial
Communications
Board/Unit
LengthRemarks
2.0 m---
6.0 m
2 mUses
anti-static
5 m
2 mUses
5 m
connector
anti-static
connector
Note When connecting the connectors of the above cables to the PLC’s RS-232C
port, discharge any static build-up (e.g., by touching a grounded metal object)
before touching the connectors. Although XW2Z-@@@S-CV Cables use the
anti-static XM2S-0911-E Connector Hood (thus reducing the possibility of
static build-up), be sure to discharge any static as a safety precaution.
11
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