Omron CS1W-FLN22, CJ1W-FLN22 Operation Manual

Cat. No. W440-E1-03

SYSMAC CS/CJ Series CS1W-FLN22 (100Base-TX) CJ1W-FLN22 (100Base-TX)

FL-net Units

OPERATION MANUAL

CS1W-FLN22 (100Base-TX) CJ1W-FLN22 (100Base-TX) FL-net Units

Operation Manual

Revised October 2010

Notice:

r f

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

 OMRON, 2004

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxi

6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii

7 Unit Versions of CS/CJ-series FL-net Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . . . . 1

1-1 FL-net Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-3 Related Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-4 Introducing the CX-FLnet Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-6 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SECTION 2

Communications Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-1 FL-net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-2 Cyclic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2-3 Message Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2-4 FINS Communications Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SECTION 3

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3-1 Before Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3-2 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3-3 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3-4 Hardware Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3-5 Mounting to the PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3-6 Network Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3-7 Connecting to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3-8 Creating an I/O Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3-9 Creating Routing Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3-10 System Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3-11 Checking Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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TABLE OF CONTENTS

SECTION 4

System Setup and Memory Allocations . . . . . . . . . . . . . . . . 47

4-1 Allocated Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-2 CPU Bus Unit System Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4-3 Allocated Words in the CIO Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4-4 Allocated Words in the DM Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

SECTION 5

Data Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5-1 Data Link Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5-2 Setting Data Link Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

SECTION 6

Message Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6-1 Message Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

6-2 Details of Supported Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

SECTION 7

FINS Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

7-1 Overview of FINS Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7-2 Sending Commands from a PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

7-3 Command Codes and Response Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

7-4 CS/CJ-series Memory Areas and Virtual Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

7-5 Command/Response Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

SECTION 8

Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

8-1 Network Communications System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

8-2 Communications Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

8-3 Influence on Cycle Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

8-4 Calculating the Data Link I/O Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

8-5 Message Service Transmission Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

SECTION 9

Testing Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

9-1 Communications Testing Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

9-2 PING Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

9-3 Internode Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

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TABLE OF CONTENTS

SECTION 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

10-1 Troubleshooting with Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

10-2 Error Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

10-3 Error Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

10-4 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152

10-5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

10-6 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

SECTION 11

CX-FLnet Support Software Operations . . . . . . . . . . . . . . . 167

11-1 CX-FLnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

11-2 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Appendices

A System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

B System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

C Network System Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

D FL-net Network Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

E FL-net Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

F FL-net Unit Support Software Ver. 1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

G International System of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

About this Manual:

This manual describes the installation and operation of the CS1W-FLN22 (100Base-TX) and CJ1WFLN22 (100Base-TX) FL-net Units.

FL-net Units are used to connect to FL-net networks. Please read this manual and all related manuals listed in the following table carefully and be sure you

understand the information provided before attempting to install and operate an FL-net Unit.

Name Cat. No. Contents

SYSMAC CS/CJ Series CS1W-FLN22 (100Base-TX) and CJ1W-FLN22 (100Base-TX) FL-net Units Operation Manual

(this manual) SYSMAC CS/CJ Series

CS1W-ETN21, CJ1W-ETN21 100Base-TX Ethernet Units Operation Manual, Construction of Network

CXONE-AL@@C-E CX-One FA Integrated Tool Package Setup Manual

WS02-CXPC1-E-V61 SYSMAC CX-Programmer Ver. 6.1 Operation Manual

WS02-CXPC1-E-V61 SYSMAC CX-Programmer Ver. 6.1 Operation Manual Function Blocks

CXONE-AL@@C-E CX-Integrator Operation Manual

SYSMAC CS Series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H Programmable Controllers Operation Manual

SYSMAC CJ Series CJ1G-CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, CJ1G/H-CPU@@H Programmable Controllers Operation Manual

SYSMAC CS/CJ Series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CS1D-CPU@@H, CS1D-CPU@@S, CJ1GCPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, C J 1G / H-CPU@@H Programmable Controllers Programming Manual

W440 Describes the installation and operation of the CS1W-

FLN22 and CJ1W-FLN22 FL-net Units. Refer to the Communications Commands Reference Manual (W342) for information on FINS commands that can be addressed to CS/CJ-series CPU Units.

W420 Provides information on operating and installing

100Base-TX Ethernet Units, including details on basic settings and FINS communications.

W444 Provides an overview of the CX-One FA Integrated Tool

and installation procedures.

W446 Provides information on installing and operating the CX-

Programmer for all functions except for function blocks.

W447 Provides specifications and operating procedures for

function blocks. When programming, refer to the CJ Series (W339) or CJ

Series (W393) Programmable Controllers Operation Manual, CS/CJ Series Programmable Controllers Programming Manual (W394), and CS/CJ Series Programmable Controllers Instructions Reference Manual

(W340).

W445 Describes CX-Integrator operating procedures and pro-

vides information on network configuration (data links, routing tables, Communications Units setup, etc.

W339 Provides an outline of and describes the features, sys-

tem configuration, installation, wiring, I/O memory allocations, and troubleshooting for the CS-series PLCs.

Use this manual together with the CS/CJ Series Pro-

grammable Controllers Programming Manual (W394).

W393 Provides an outline of and describes the features, sys-

tem configuration, installation, wiring, I/O memory allocations, and troubleshooting for the CJ-series PLCs.

Use this manual together with the CS/CJ Series Pro-

grammable Controllers Programming Manual (W394).

W394 This manual describes programming, tasks, file memory

function, and other functions of the CS/CJ-series PLCs. Use this manual together with the CJ Series (W339) or

CJ Series (W393) Programmable Controllers Operation Manual.

Name Cat. No. Contents

SYSMAC CS/CJ Series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CS1D-CPU@@H, CS1D-CPU@@S, CJ1GCPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, C J 1G / H-CPU@@H Programmable Controllers Instructions Reference Manual

SYSMAC CS/CJ Series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CS1D-CPU@@H, CS1D-CPU@@S, CJ1MCPU@@, CJ1G-CPU@@, CJ1G-CPU@@P, C J 1G / H-CPU@@H, CS1W-SCB21-V1/41-V1, CS1WSCU21-V1, CJ1W-SCU21-V1/41-V1 Communications Commands Reference Manual

W340 Describes the ladder diagram programming instructions

supported by CS/CJ-series PLCs. Use this manual together with the CJ Series (W339) or

CJ Series (W393) Programmable Controllers Operation Manual and the CS/CJ Series Programmable Controllers Programming Manual (W394).

W342 Describes the C-series (Host Link) and FINS communi-

cations commands used with CS/CJ-series PLCs. This manual describes communications commands

addressed to the CPU Unit. The communications path is not relevant, i.e., communications can be performed via a serial port on the CPU Unit, Serial Communications Unit/Board, or a Communications Unit.

xii

About this Manual, Continued

This manual contains the following sections. Section 1 introduces the overall structure of an FL-net (Ver. 2.00) network, outlines the features of the

FL-net (Ver. 2.00) Unit, describes the communications protocols used by an FL-net (Ver. 2.00) network, and provides basic precautions for use of the network.

Section 2 describes the communications functions that can be used with the FL-net (Ver. 2.00) Units. Section 3 explains the procedure for starting up the FL-net (Ver. 2.00) Unit, including mounting to the

PLC, making the required settings, and checking communications. Section 4 explains the System Setup and the words allocated in the CIO Area and the DM Area for

FL-net (Ver. 2.00) Units. Section 5 explains the Data Link function, including an overview and examples of how to make the

required settings.

Section 6 describes the message transmission used by an FL-net (Ver. 2.00) network. Section 7 provides information on communicating on FL-net Systems and interconnected networks

using FINS commands. The information provided in the section deals only with FINS communications in reference to FL-net (Ver. 2.00) Units.

Section 8 describes the communications system, communications cycle time, communications cycle time calculation, data link I/O response time, data link I/O response time calculation, and message service transmission delays.

Section 9 describes functions that allow you to test communications. Section 10 describes information and procedures that can be used to troubleshoot problems that

sometimes occur with FL-net (Ver. 2.00) Unit and FL-net communications. Section 11 describes the Support Software used to make settings for the FL-net Units.

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

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xiv

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xvi

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

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xviii

PRECAUTIONS

This section provides general precautions for using the CS/CJ-series Programmable Controllers (PLCs) and related devices.

The information contained in this section is important for the safe and reliable application of Programmable Controllers. You must read this section and understand the information contained before attempting to set up or operate a PLC system.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii

7 Unit Versions of CS/CJ-series FL-net Units . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

xix

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-

fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned applications.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing

so may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while the power is being

supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do

so may result in malfunction, fire, or electric shock.

!Caution Execute online editing only after confirming that no adverse effects will be

caused by extending the cycle time. Otherwise, the input signals may not be readable.

Operating Environment Precautions 4

• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.

!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the

torque specified in the operation manual. The loose screws may result in burning or malfunction.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in the specifications.

• Locations subject to condensation as the result of severe changes in temperature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

5 Application Precautions

Observe the following precautions when using the FL-net Unit.

!WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

• Always connect to a ground of 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock.

xxi

Application Precautions 5

• Always turn OFF the power supply to the CPU Unit, Slaves, and Communications Units before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.

• Mounting or dismounting I/O Units, CPU Units, Memory Packs, or Master Units.

• Assembling the Units.

• Setting DIP switches or rotary switches.

• Connecting cables or wiring the system.

!Caution Failure to abide by the following precautions could lead to faulty operation of

the Ethernet Unit or the system, or could damage the Ethernet Unit. Always heed these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

• Interlock circuits, limit circuits, and similar safety measures in external circuits (i.e., not in the Programmable Controller) must be provided by the customer.

• Always use the power supply voltages specified in the operation manuals. An incorrect voltage may result in malfunction or burning.

• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.

• Make sure that all the Backplane mounting screws, terminal block screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

• Leave the label attached to the Unit when wiring to prevent wire clippings from entering the Unit. Removing the label may result in malfunction if foreign matter enters the Unit.

• Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.

• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

• Double-check all wiring and switch settings before turning ON the power supply. Incorrect wiring may result in burning.

• Wire all connections correctly.

• Mount Units only after checking terminal blocks and connectors completely.

• Make sure that the terminal blocks, expansion cables, and other items with locking devices are locked in place.

• When transporting the Unit, use special packing boxes and protect it from being exposed to excessive vibration or impacts during transportation.

xxii

Conformance to EC Directives 6

• Check the user program and set parameters for proper execution before actually running it on the Unit. Not checking the program may result in unexpected operation.

• Observe the following precautions when wiring the communications cable.

• Separate the communications cables from the power lines or high-tension lines.

• Do not bend the communications cables past their natural bending radius.

• Do not pull on the communications cables.

• Do not place heavy objects on top of the communications cables.

• Always lay communications cable inside ducts.

• Use appropriate communications cables.

• Before touching a Unit, be sure to first touch a grounded metallic object in order to discharge any static build-up. Not doing so may result in malfunction or damage.

• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PLC (including changing the Startup Mode setting).

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Check that data link tables and parameters are properly set before starting operation. Not doing so may result in unexpected operation. Even if the tables and parameters are properly set, confirm that no adverse effects will occur in the system before running or stopping data links.

• Install the FL-net Units separated sufficiently from devices that generate high-frequency noise.

• Do not drop the FL-net Unit or subject it to excessive shocks or vibrations.

6 Conformance to EC Directives

6-1 Applicable Directives

• EMC Directives

• Low Voltage Directive

6-2 Concepts

EMC Directives

OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer.

EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.

xxiii

Unit Versions of CS/CJ-series FL-net Units 7

Note Applicable EMS (Electromagnetic Susceptibility) and EMI (Electromagnetic

Interference) Standards in the EMC (Electromagnetic Compatibility) standards are as follows:

Unit/Board EMS EMI

CS1W-FLN22

EN61000-6-2

EN61000-6-4

CJ1W-FLN22

Common Emission Standard EN61000-6-4, radiated emission standard (10 m)

Low Voltage Directive

Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75 to 1,500 V DC meet the required safety standards for the PLC (EN61131-2).

7 Unit Versions of CS/CJ-series FL-net Units

Unit Versions

A “unit version” has been introduced to manage CS/CJ-series FL-net Units according to differences in functionality accompanying upgrades.

1. Unit Version Notation on Products

The unit version code is provided on the nameplate of the CS-series FL-net Units for which unit versions are being managed, as shown below. This system applies to FL-net Units with unit version 1.0 or later.

Example: CS1W-FLN22 CS-series FL-net Unit

Nameplate

CS1W-FLN22

FL-net UNIT

Unit version 1.0

2. Confirming Unit Versions with Support Software

CX-Programmer version 5.0 can be used to confirm the unit version in the Unit Manufacturing Information.

1. In the I/O Table Window, right-click on the FL-net Unit, and then select Unit Manufacturing Information.

2. The following Unit Manufacturing Information Dialog Box will be displayed.

Lot No. 040301 0000 Ver.1.0

OMRON Corporation

MADE IN JAPAN

xxiv

Unit Versions of CS/CJ-series FL-net Units 7

The unit version is displayed.

Example: In this Unit Manufacturing Information Dialog Box, unit version 1.0 is displayed. Use this dialog box to confirm the unit version of the FL-net Unit that is connected online.

3. Using the Unit Version Labels

Unit version labels are provided with the FL-net Unit. These labels can be attached to the front of FL-net Units to differentiate from previous FL-net Units.

Unit Version Notation

The unit versions are indicated in this manual as follows:

Notation in product

Ver.1.0 or later after the lot number

nameplate

Notation in this manual Remarks

CS/CJ-series FL-net Units with unit version 1.0 or later

Information for which no particular version is specified applies to all unit versions.

xxv

Unit Versions of CS/CJ-series FL-net Units 7

xxvi

SECTION 1

Features and System Configuration

This section introduces the overall structure of an FL-net (Ver. 2.00) network, outlines the features of the FL-net (Ver. 2.00) Unit, describes the communications protocols used by an FL-net (Ver. 2.00) network, and provides basic precautions for use of the network.

1-1 FL-net Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-2-1 Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-3 Related Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-4 Introducing the CX-FLnet Support Software . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-6 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1-6-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1-6-2 Ethernet and IEEE802.3 Standards. . . . . . . . . . . . . . . . . . . . . . . . . . 13

FL-net Overview Section 1-1

1-1 FL-net Overview

FL-net is an open FA network that was standardized by the Japan FA Open Systems Promotion Group (JOP) of the Manufacturing Science and Technology Center (MSTC) under the Ministry of International Trade and Industry (MITI). It has been established in the Japan Electrical Manufacturers standards (JEM 1479) and is becoming very popular.

FL-net enables personal computers and FA controllers, such as programmable controllers (PLCs) or computerized numeric controllers (CNCs), by different manufacturers to be interconnected, controlled, and monitored, as shown in the following diagram.

Personal computer

EWS

Server

Computers

WAN

Host LAN Ethernet (TCP/IP, UDP)

FL-net Ethernet-based Control Network

Personal computer

CNC

Controllers

Devices

PLC

Field Network

PLC

Sensors

Actuators

FL-net Positioning FL-net Unit specifications have been designed to conform to Japan Electrical

Manufacturers standards (JEM 1479: 2001). It cannot be connected to communications devices based on the previous standards (JEM 1479: 2000).

The most recent FL-net specifications can be downloaded from the home page of the Japan Electrical Manufacturers Association (http://www.jemanet.or.jp/English/).

The following table shows the relationship between these standards and the FL-net Units manufactured and sold by OMRON.

Unit name Model Applicable standards Manufacture and sales

FL-net Unit, 100Base-TX

FL-net (Ver. 2.00) Unit, 10Base-5

FL-net (Ver. 2.00) Unit, 10Base-T

FL-net Unit CS1W-FLN01

CJ1W-FLN22 CJ1W-FLN22 (See note 2.)

CS1W-FLN02 (See note 2.)

CS1W-FLN12 (See note 2.)

(See note 1.)

Note 1. The

JEM1479: 2002 With FL-net Ver. 2.0 specifications (OPCN-2).

JEM 1479: 2001

JEM 1479: 2000 Under the guidance of the JEMA, communications

devices conforming to JEM 1479: 2000 specifications cannot be manufactured or sold after April,

2001.

CS1W-FLN01 FL-net Unit cannot be connected to a network based on CS1W-

FLN02, CS1W-FLN12, CS1W-FLN22, or CJ1W-FLN22 FL-net Units.

2. CS1W-FLN02, CS1W-FLN12, CS1W-FLN22, or CJ1W-FLN22 FL-net Units cannot

be connected to a network based on the

CS1W-FLN01 FL-net Unit.

FL-net Overview Section 1-1

FL-net Features FL-net System Concept

FL-net was designed to provide realtime communications between controllers in manufacturing systems, such as programmable controllers (PLCs), robot controllers (RCs), and computerized numeric controllers (CNCs). FL-net is configured to broadcast tokens using the Ethernet UDP/IP protocols to enable cyclic and message communications.

FL-net systems have the following features.

1. FL-net is an open system.

2. FL-net enables a multi-vendor network.

3. FL-net enables personal computers and FA controllers, such as programmable controllers (PLCs) or computerized numeric controllers (CNCs), by different manufacturers to be interconnected, controlled, and monitored.

FL-net

Application layer User application Interface

FA link protocol layer Cyclic transmission Message service

Message

transmission

Token management

protocol

Transport layer UDP

Network layer IP

Data link layer Ethernet

Physical layer

Figure 1 Basic Configuration of FL-net Protocol

(IEEE802.3 standard)

Conforms to Widely Used Standards

Efficient communications can be achieved by this system based on Ethernet, which has become the standard particularly for OA devices, combined with standard UDP/IP. The use of Ethernet offers the following benefits.

1. Low cost Configurations allowing the application of widely used communications de-

vices reduces costs.

2. Compatible with existing network devices Transceivers, hubs, cables, LAN cards for personal computers, and other

network devices widely used for Ethernet can be used.

3. Higher speeds Baud rates are expected to improve in the future, increasing to100 Mbps,

and 1 Gbps.

4. Optical communications By using devices such as optical repeaters, which are widely used with

Ethernet, optic fiber can be used for necessary components to enable long-distance transmission of over 500 m, improved noise resistance, and measures against lightning surge on outdoor wiring.

FL-net Overview Section 1-1

Supports Required Functions between FA Controllers

User-defined specifications allow the following range of features that are required for FA systems.

1. Large-scale network Up to 254 devices (nodes) can be connected in the physical layer of the

network.

2. Dual communications functions to suit application The Common Memory function uses cyclic transmission so that each node

can always share the same data with other nodes on the network. FL-net also supports message communications for use when handling only essential data is required.

3. Large-capacity Common Memory The Common Memory is provided with a large capacity of 8 Kbits and 8

Kwords.

4. High-speed response High-speed response time of 50 ms/32 nodes (for 2 Kbits and 2 Kwords)

is provided. The absence of a master in the FL-net network enables nodes to be added or removed readily without affecting any other nodes. This allows any node to be turned ON or OFF easily and facilitates maintenance.

General Differences between Ethernet and FL-net

1. FL-net is a network designed for FA environments and is not compatible with all general-purpose Ethernet devices. Some devices are not suitable due to noise resistance and environment resistance requirements.

2. Only FL-net-compatible controllers and control devices can be connected to FL-net to meet the demands of control applications requiring responsiveness in realtime communications.

3. FL-net is a cyclic communications method using the broadcasting supported by UDP/IP protocols based on the 10Base-5 and 10Base-T standards. The following restrictions currently apply.

• Compatible devices mainly use 10 Mbps Ethernet LAN.

• Connection to other general-purpose Ethernet systems is not supported.

• TCP/IP are not supported.

• Switching hubs cannot be used effectively.

• Routers and similar devices may not be compatible.

FL-net FAQ

Question Answer

1 What is Ethernet? Ethernet is a standard defining a type of cable. It is used in a local area network (LAN). An

Ethernet network transmits data between computers at a baud rate of between 10 Mbps and 100 Mbps. Currently, the most commonly used Ethernet in offices and other OA systems is twisted-pair cable (UTP) that uses 10 Mbps. Ethernet communications are possible using software protocols provided by many vendors.

2 What is FL-net? The FL-net is a network to which programmable controllers (PLCs), computerized numeric

controllers (CNCs), and other FA controllers are connected, and on which control data is exchanged between controllers at high speed. FL-net uses the same cables that are used for Ethernet.

+ 247 hidden pages

Omron CS1W-FLN22, CJ1W-FLN22 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

1-1 FL-net Overview