Omron CJ1W-AD041-V1, CS1W-DA08C, CJ1W-AD081-V1, CJ1W-DA021, CJ1W-DA041 Operation Manual

...

Download

Page 1

Cat. No. W345-E1-08

SYSMAC CS/CJ Series

CS1W-AD041-V1/AD081-V1/AD161 CS1W-DA041/DA08V/DA08C

CS1W-MAD44 CJ1W-AD041-V1/AD081-V1 CJ1W-DA021/DA041/DA08V/DA08C CJ1W-MAD42

Analog I/O Units

OPERATION MANUAL

Page 2

SYSMAC CS/CJ Series

CS1W-AD041-V1/AD081-V1/AD161 CS1W-DA041/DA08V/DA08C CS1W-MAD44 CJ1W-AD041-V1/AD081-V1 CJ1W-DA021/DA041/DA08V/DA08C CJ1W-MAD42

Analog I/O Units

Operation Manual

Revised July 2005

Page 3

Page 4

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

 OMRON, 1999

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3...

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Page 5

Page 6

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix

5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

7 Other Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

8 Precautions for the C200H-AD003, C200H-DA003/004, and C200H-MAD01. . xxii

9 Changes to the CJ1W-DA08V/08C and CJ1W-MAD42 . . . . . . . . . . . . . . . . . . . . xxiii

SECTION 1

System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Basic Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-3 Function Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SECTION 2

CS-series Analog Input Units . . . . . . . . . . . . . . . . . . . . . . 13

2-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 52

2-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

SECTION 3

CJ-series Analog Input Units . . . . . . . . . . . . . . . . . . . . . . 77

3-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

3-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 104

3-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

vii

Page 7

TABLE OF CONTENTS

SECTION 4

CS-series Analog Output Units . . . . . . . . . . . . . . . . . . . . 125

4-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

4-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

4-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

4-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

4-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

4-6 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 149

4-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

4-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

SECTION 5

CJ-series Analog Output Unit . . . . . . . . . . . . . . . . . . . . . 169

5-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

5-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

5-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

5-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

5-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

5-6 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 197

5-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

5-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

SECTION 6

CS-series Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . 221

6-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

6-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

6-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

6-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

6-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

6-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 252

6-7 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 259

6-8 Ratio Conversion Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

6-9 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

6-10 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

viii

Page 8

TABLE OF CONTENTS

SECTION 7

CJ-series Analog I/O Unit. . . . . . . . . . . . . . . . . . . . . . . . . 287

7-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

7-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

7-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

7-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

7-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

7-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 318

7-7 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 327

7-8 Ratio Conversion Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

7-9 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

7-10 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

Appendices

A Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

B Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

C Data Memory Coding Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

Page 9

TABLE OF CONTENTS

Page 10

About this Manual:

This manual describes the installation and operation of the CS1W-AD041-V1, CS1W-AD081-V1, CS1W-AD161, CJ1W-AD041-V1, and CJ1W-AD081-V1 Analog Input Units; the CS1W-DA041, CS1WDA08V, CS1W-DA08C, CJ1W-DA021, CJ1W-DA041, CJ1W-DA08V, and CJ1W-DA08C Analog Output Units; and the CS1W-MAD44 and CJ1W-MAD42 Analog I/O Units. This manual includes the sections described below.

The input function of CS/CJ-series Analog I/O Units converts analog sensor output to the digital format and transmits it to CS/CJ-series PLCs. The output function converts digital data from the PLC to the analog format for output.

Please read this manual and the other manuals related to the CS/CJ-series Analog I/O Units carefully and be sure you understand the information provided before attempting to install and operate the Units. The manuals used with the CS/CJ-series Analog I/O Units are listed in the following table. The suffixes have been omitted from the catalog numbers. Be sure you are using the most recent version for your area.

Name Cat. No. Contents

SYSMAC CS-series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H Programmable Controllers Operation Manual

SYSMAC CS Series CS1D-CPU@@H CPU Units, CS1D-CPU@@S CPU Units, CS1D-DPL01 Duplex Unit, CS1D-PA/PD@@@ Power Supply Unit CS1D Duplex System Operation Manual

SYSMAC CJ-series CJ1G-CPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@ Programmable Controllers Operation Manual

SYSMAC CS/CJ-series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CJ1GCPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@ Programmable Controllers Programming Manual

SYSMAC CS/CJ-series CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CJ1GCPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@ Programmable Controllers Instructions Reference Manual

SYSMAC WS02-CXPC1-EV50 CX-Programmer Ver. 5.0 Operation Manual

SYSMAC CS/CJ-series CQM1H-PRO01-E, CQM1-PRO01-E, C200H-PRO27-E Programming Consoles Operation Manual

W339 Describes the installation and operation

of the CS-series PLCs.

W405 Provides an outline of and describes the

design, installation, maintenance, and other basic operations for a Duplex System based on CS1D CPU Units.

W393 Describes the installation and operation

of the CJ-series PLCs.

W394 Describes the programming methods

required to use the functions of the CS/ CJ-series PLCs.

W340 Describes the ladder diagram program-

ming instructions supported by CS/CJseries PLCs.

W437 Provides information on how to use the

CX-Programmer, a programming device that supports the CS/CJ-series PLCs.

W341 Provides information on how to program

and operate CS/CJ-series PLCs using a Programming Console.

Page 11

Section 1 describes the features and system configurations of the CS/CJ-series Analog I/O Unit. Section 2 explains how to use the CS1W-AD041-V1/081-V1/161 Analog Input Units. Section 3 explains how to use the CJ1W-AD041-V1/081-V1 Analog Input Units. Section 4 explains how to use the CS1W-DA041/08V/08C Analog Output Units. Section 5 explains how to use the CJ1W-DA021/041/08V/08C Analog Output Units. Section 6 explains how to use the CS1W-MAD44 Analog I/O Unit. Section 7 explains how to use the CJ1W-MAD42 Analog I/O Unit. Appendix A provides details on dimensions. Appendix B gives programming examples. Appendix C provides data memory coding sheets.

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

xii

Page 12

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xiii

Page 13

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xiv

Page 14

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Page 15

xvi

Page 16

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PLC) and Analog I/O Units.

The information contained in this section is important for the safe and reliable application of the Analog I/O Unit. You must read this section and understand the information contained before attempting to set up or operate a PLC system and Analog I/O Unit.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

7 Other Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

8 Precautions for the C200H-AD003, C200H-DA003/004, and C200H-MAD01 xxii

9 Changes to the CJ1W-DA08V/08C and CJ1W-MAD42 . . . . . . . . . . . . . . . . xxiii

xvii

Page 17

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems

• Personnel in charge of designing FA systems

• Personnel in charge of managing FA systems and facilities

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating OMRON Analog I/O Units. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-

fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned applications.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so

may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while power is being sup-

plied. Doing so may result in electric shock.

!WARNING Provide safety measures in external circuits (i.e., not in the Programmable

Controller), including the following items, in order to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation. Not doing so may result in serious accidents.

• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.

• The PLC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.

xviii

Page 18

Operating Environment Precautions 4

• The PLC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

!WARNING When the 24-VDC output (service power supply to the PLC) is overloaded or

short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

!Caution When wiring crossovers between terminals, the total current for both terminals

will flow in the line. Check the current capacities of all wires before wiring crossovers.

!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the

torque specified in the operation manual. The loose screws may result in burning or malfunction.

!Caution Execute online edit only after confirming that no adverse effects will be

caused by extending the cycle time. Otherwise, the input signals may not be readable.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following places:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in the specifications.

• Locations subject to condensation as the result of severe changes in temperature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

!Caution The operating environment of the PLC System can have a large effect on the

longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PLC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

xix

Page 19

Application Precautions 5

5 Application Precautions

Observe the following precautions when using the PLC.

!WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

• Always connect to a class-3 ground (to 100 Units. Not connecting to a class-3 ground may result in electric shock.

• Always turn OFF the power supply to the PLC before attempting any of the following. Not turning off the power supply may result in malfunction or electric shock.

• Mounting or dismounting I/O Units, CPU Units, Memory Cassettes, or any other Units.

• Assembling the Units.

• Setting DIP switch or rotary switches.

• Connecting or wiring the cables.

• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of

the PLC or the system, or could damage the PLC or PLC Units. Always heed these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

• Always use the power supply voltage specified in this manual. An incorrect voltage may result in malfunction or burning.

• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.

• Do not apply voltages to input sections in excess of the rated input voltage. Excess voltages may result in burning.

• Do not apply voltages or connect loads in excess of the maximum switching capacity to output sections. Excess voltage or loads may result in burning.

• Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

• Wiring correctly, as indicated in this manual.

• Do not attempt to disassemble, repair, or modify any Units.

• Be sure to confirm that the DIP switch and the data memory (DM) are properly set.

• Leave the label attached to the Unit when wiring. Removing the label may result in malfunction.

Ω or less) when installing the

Page 20

EC Directives 6

• Remove the labels after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.

• Do not pull on cables and cords and do not bend them past their natural bending radius.

• Do not place any heavy objects on cables or cords.

• Mount the Unit only after checking the terminal block completely.

• Be sure that the terminal blocks, Memory Units, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.

• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.

• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

• Double-check all the wiring before turning on the power supply. Incorrect wiring may result in burning.

• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PLC (including the setting of the startup operating mode).

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Touch a grounded metal object to discharge static electricity from your body before touching any Unit.

6 EC Directives

CS/CJ-series Units conform to EC Directives. For the system to conform to EC Directives, however, the following precautions must be adhered to.

• CS/CJ-series Units must be installed within control panels.

• Use reinforced insulation or double insulation for the DC power supplies used for the I/O power supplies.

• CS/CJ-series Units that meet EC Directives also meet the Common Emission Standard (EN61000-6-4). The measure necessary to ensure that standards, such as the radiated emission standard (10 m), are met, however, will vary depending on the overall configuration of the control panel, the other devices connected to the control panel, and wiring. You must therefore confirm that EC Directives are met for the overall machine or device.

xxi

Page 21

Other Applicable Directives 7

7 Other Applicable Directives

Applicable Directives

•EMC Directive

• Low Voltage Directive

EMC and Low Voltage Directives

EMC Directive

In order that OMRON products can be used with any machinery and in combination with other manufacturer’s equipment, the products themselves are designed to comply with EMC standards (see note 1.), so that the assembled machinery or device can then also easily comply with EMC standards. Even if machinery and equipment complies with EMC standards before assembly, this compliance may change depending on the device, the configuration of the control panel, and wiring, so OMRON cannot guarantee that particular system complies with the directive. You must therefore confirm that EMC Directives are met for the overall machine or device.

Note EMC: One directive relating to Electro-Magnetic Compatibility

EMS: Electro-Magnetic Susceptibility Standard

CS Series: EN61131-2

CJ Series: EN61000-6-2 EMI: Electro-Magnetic Interference Standard EN61000-6-4 Common Emission Standard EN61000-6-4, radiated emission standard (10 m)

Low Voltage Directive

The Low Voltage Directive provides that necessary safety standards are guaranteed for devices operating at voltages of 50 to 1,000 VAC or 75 to 1,500 VDC.

Conditions for Conforming to EMC Directive for CS/CJ-series PLCs

The immunity test conditions for CJ-series Analog I/O Units are as follows:

Tot al Ac c u r a c y

CS1W-AD161: +4%/ CJ1W-DA021/DA041: +4%/

CJ1W-AD041-V1/AD081-V1: +3%/

CJ1W-DA08V/DA08C/MAD42: +4%/

−6%

−1%

−6%

−4%

8 Precautions for the C200H-AD003, C200H-DA003/004, and

C200H-MAD01

Note the following important differences between the CS-series Analog I/O Units and the C200H Analog I/O Units.

Current Input Wiring

The CS1W-AD041-V1/081-V1 Analog Input Units and the CS1W-MAD44 Analog I/O Unit do not have a current input terminal. To switch analog conversion input from voltage input to current input, the voltage/current switch must be turned ON. Refer to 2-3-4 or 6-3-4 Voltage/Current Switch.

Mean Value Processing

The default setting for mean value processing in the CS1W-AD041-V1/081-V1 Analog Input Units and the CS1W-MAD44 Analog I/O Unit is mean value processing with 2 buffers. By changing the setting in data memory, no mean processing can be selected. Refer to 2-6-3 or 6-6-2 Mean Value Processing.

Operation Mode Switch

To change from normal mode to adjustment mode, or vice versa, with the C200H-AD003, C200H-DA003/004, or C200H-MAD01 Analog I/O Units, it is

xxii

Page 22

Changes to the CJ1W-DA08V/08C and CJ1W-MAD42 9

necessary to create an I/O table. With the CS-series Analog I/O Units, the operation mode switch can be used to make this change. Therefore the I/O table is no longer necessary. Refer to 2-7-1, 4-7-1 or 6-9-1 Adjustment Mode

Operational Flow.

Error Flags

The C200H-AD003, C200H-DA003/004, and C200H-MAD01 use error codes, whereas the CS-series Analog I/O Units use error flags. When the ERC indicator is lit due to a setting error in the DM area or an operating error, a bit flag will be stored in the CIO Area. Refer to 2-8-2 Alarms Occurring at the Analog

Input Unit, 4-8-2 Alarms Occurring at the Analog Output Unit, Alarms Occurring at the Analog I/O Unit.

or 6-10-2

9 Changes to the CJ1W-DA08V/08C and CJ1W-MAD42

The following additions and changes have been made for the CJ1W-DA08V/ 08C Analog Output Unit and the CJ1W-MAD42 Analog I/O Unit in relation to earlier CS/CJ-series Analog I/O Units.

Added Functions

Conversion Time/ Resolution Setting (CJ1W-DA08V/DA08C/ MAD42)

Scaling Function (CJ1W-DA08V/DA08C/ MAD42)

Voltage/Current Signal Range Setting (CJ1W-MAD42 only)

Changed Functions

Operation Mode Switching (CJ1W-DA08V/DA08C/ MAD42)

It is now possible to set A/D and D/A conversion times and resolution. The settings are made in D(m+18) in the DM Area allocated for Special I/O Units. Either a conversion time of 1 ms and a resolution of 4,000 or a conversion time of 250 set. For details, refer to 5-6-2 Conversion Time/Resolution Setting (CJ1W- DA08V/08C Only) and 7-6-2 Conversion Time and Resolution Setting.

With the scaling function, values within a range of ±32,000 can be set in the DM Area words allocated for Special I/O Units, in user-specified units, as upper and lower limits. A/D and D/A conversion are then executed with these upper and lower limits taken as full scale. The scaling function is only enabled when a conversion time of 1 ms and a resolution of 4,000 are set. For details, refer to 5-6-5 Output Scaling Function (CJ1W-DA08V/08C Only), 7-6-5 Input Scaling Function, and 7-7-4 Output Scaling Function.

When “1 to 5 V, 4 to 20 mA” is set for the I/O signal range, either the “1 to 5 V” or “4 to 20 mA” range can then be selected by means of the D(m+35) setting. Adjusting the factory-set voltage and current can improve the accuracy of current output specifications in comparison to earlier models. For details, refer to Voltage/Current Range Setting in 7-6-1 Input Settings and Conversion Values and 7-7-1 Output Settings and Conversions.

With earlier models, the operation mode (normal mode and adjustment mode) was changed by means of a DIP switch setting on the rear panel of the Unit. (With CJ1W/CS1W-AD041-V1/08-V1 Units, the operation mode can be changed by means of either a rear-panel switch or a DM Area setting.)

With the CJ1W-DA08V/DA08C/MAD42, it is possible only by means of a setting in D(m+18) in the Special I/O Unit DM Area. For details, refer to 5-6-2

Conversion Time/Resolution Setting (CJ1W-DA08V/08C Only), 7-6-2 Conversion Time and Resolution Setting, and 7-7-2 Conversion Time and Resolution Setting.

µs (500 µs for the CJ1W-MAD42) and a resolution of 8,000 can be

xxiii

Page 23

Changes to the CJ1W-DA08V/08C and CJ1W-MAD42 9

External Maximum Output Current during Voltage Output (CJ1W-DA08V/MAD42)

Maximum Allowable Load during Current Output (CJ1W-DA08C)

For earlier models, the maximum value was 12 mA (for 1 kΩ of external load resistance). For the CJ1W-DA08V/MAD42, the maximum value is 2.4 mA (for 5 k

Ω of external load resistance).

For earlier models, the maximum value was 600 Ω. For the CJ1W-DA08C, the maximum value is 350

Ω.

xxiv

Page 24

System Design

This section describes the features and system configurations of CS/CJ-series Analog I/O Units.

1-1 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-2-1 Mounting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-2-2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1-3 Function Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SECTION 1

Page 25

Features and Functions Section 1-1

1-1 Features and Functions

CS-series Analog I/O Units

Analog Input Units Analog Output Units

Analog I/O Uni

CS1W-AD041-V1 CS1W-AD081-V1 CS1W-DA041 CS1W-DA08V CS1W-DA08C

CS1W-AD161

The SYSMAC CS Series includes CS1W-AD041-V1, CS1W-AD081-V1, and CS1W-AD161 Analog Input Units that convert analog signals to digital signals and transfer them to CS-series CPU Units, and CS1W-DA041, CS1W-DA08V, and CS1W-DA08C Analog Output Units for converting digital data in CSseries CPU Units into analog signals for output, and CS1W-MAD44 Analog I/ O Units that have both analog input and output functions.

CS1W-MAD44

Analog Input Units

Analog Output Units

Analog I/O Units

Unit Analog input Analog output

Maximum input

points

CS1W-AD041-V1 4 –10 to 10 V

CS1W-AD081-V1 8

CS1W-AD161 16

CS1W-DA041 --- --- 4 –10 to 10 V

CS1W-DA08V 8 –10 to 10 V

CS1W-DA08C 8 4 to 20 mA

CS1W-MAD44 4 –10 to 10 V

Input signal range Maximum

output points

--- --0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

4 –10 to 10 V 0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

Output signal range

0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

0 to 10 V 0 to 5 V 1 to 5 V

Page 26

Features and Functions Section 1-1

CJ-series Analog I/O Units

Analog Input Unit

CJ1W-AD041-V1 CJ1W-AD081-V1

AD081

RUN ERC

B1 A1

ERH ADJ

MACH

No.

x10

Analog Output Unit

CJ1W-DA021 CJ1W-DA041

DA041

RUN ERC

B1 A1

ERH ADJ

MACH

No.

x10

CJ1W-DA08V CJ1W-DA08C

DA08V

RUN ERC

B1 A1

ERH ADJ

MACH

No.

x10

Analog I/O Unit

CJ1W-MAD42

MAD42

RUN ERC

B1 A1

ERH ADJ

MACH

No.

x10

Analog Input Units

Analog Output Units

Analog I/O Units

MODE

The SYSMAC CJ Series includes CJ1W-AD041-V1 and CS1W-AD081-V1 Analog Input Units that convert analog signals to digital signals and transfer them to CJ-series CPU Units, and CJ1W-DA041 and CS1W-DA021 Analog Output Units for converting digital data from CJ-series CPU Units into analog signals for output. CJ1W-MAD42 Analog I/O Units and CJ1W-DA08V and CJ1W-DA08C Analog Output Units that enable use of conversion time/resolution settings and scaling functions are also available.

Unit Analog input Analog output

Maximum input

points

CJ1W-AD041-V1 4 –10 to 10 V

CJ1W-AD081-V1 8

CJ1W-DA041 --- --- 4 –10 to 10 V

CJ1W-DA021 2

CJ1W-DA08V 8 –10 to 10 V

CJ1W-DA08C --- --- 8 4 to 20 mA

CJ1W-MAD42 4 –10 to 10 V

Input signal range Maximum

output points

--- --0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

2 –10 to 10 V 0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

Output signal range

0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

0 to 10 V 0 to 5 V 1 to 5 V

0 to 10 V 0 to 5 V 1 to 5 V 4 to 20 mA

High-speed Conversion The Analog Input Units (CS1W-AD041-V1/081-V1/161 and CJ1W-AD041-V1/

081-V1) and the CJ1W-DA08V/08C Analog Output Unit provide high-speed data conversion at 250 provides data conversion at 500

µs per I/O point. The CJ1W-MAD42 Analog I/O Unit

µs per I/O point. The sampling period can be

further shortened by setting unused inputs and outputs so that their use is prohibited.

Page 27

Features and Functions Section 1-1

Input Disconnection Detection Function

The input disconnection detection function can be used for analog inputs within an input signal range of 1 to 5 V (4 to 20 mA). Any input under 0.3 V will be regarded as a disconnection. For details, refer to 2-4-3, 2-6-5, or 6-6-4 Input Disconnection Detection Function.

Analog Input Unit CPU Unit

Disconnection Detection Flag

Peak Value Hold Function The peak value hold function holds the maximum digital conversion value for

every input (including mean value processing). This function can be used with analog input. The following diagram shows how digital conversion values are affected when the peak value hold function is used. For details, refer to 2-6-4 or 6-6-3 Peak Value Hold Function.

Peak hold bit

Output Hold Function The output hold function can be used to hold the analog output value at any

preset value when there is a fatal error at the CPU Unit or when specified by the CPU Unit. When output is stopped, CLR, HOLD, or MAX can be selected for output. For details, refer to 4-6-3 or 6-7-2 Output Hold Function.

Analog Output Unit CPU Unit

Output Enable Flag OFF

CLR/HOLD/MAX

Page 28

Features and Functions Section 1-1

Mean Value Function The mean value function can be used to remove erroneous values that occur

due to factors such as noise that is included in analog inputs. The operating mean is taken without affecting the data refresh cycle. For details, refer to 2-6- 3 or 6-6-2 Mean Value Processing.

Analog Input Unit CPU Unit

Mean value of "n" history buffers

Ratio Conversion Function

Offset and Gain Adjustment Function

(Input signal range: 0 to 10 V)

0FA0/(1F40)

The CS1W-MAD44 and CJ1W-MAD42 Analog I/O Unit can output in analog format the results of analog inputs calculated for ratio and bias. For details, refer to 6-8 Ratio Conversion Function.

The A/D and D/A converter offset deviation and gain deviation can be adjusted for each input and output. The offset and gain adjustments are made with the Unit set for the adjustment mode, and the adjustment values are stored in the Unit’s built-in EEPROM. For details, refer to 2-7, 4-7 or 6-9 Adjusting Offset and Gain.

Analog Input Function

Adjustable range Adjustable range

Gain adjustment

Ratio and bias setting device

Analog Output Function

(Output signal range: 0 to 10 V)

10 V

Analog output

Ratio and biasA x + B

Gain adjustment

Offset ad

ustment Offset adjustment

Analo

10 V

input

Scaling Function With CS1W-AD161 Analog Input Units, CJ1W-DA08V/08C Analog Output

Units (See note 1.), and CJ1W-MAD42 Analog I/O Units, input analog values and output analog set values can be automatically converted into user-specified units. This scaling function eliminates the previous need to provide programs (e.g., scaling using the SCL instruction) for numeric conversion to different units.

When upper and lower limits have been preset in 16-bit binary data in the CPU Unit’s DM Area, within a decimal range of

−32,000 to +32,000, input

analog values and output analog set values can be automatically converted

Page 29

Features and Functions Section 1-1

into user-specified units. (See note 2.) When input values are negative, they are set using two’s complement.

Note 1. Only output scaling is supported by CJ1W-DA08V/08C Analog Output

Units.

2. This is possible only for a conversion time of 1 ms and a resolution of 4,000. The scaling function is not enabled for a conversion time of 250 (500 µs for the CJ1W-MAD42) and a resolution of 8,000.

Conceptual Diagram of Scaling (CJ1M-MAD42 Only)

µs

Input analog value (temperature, flowrate, etc.)

Output analog value

A/D conversion

D/A conversion

Analog I/O Unit

Power turned ON or Unit restarted.

No scaling

Scaling

No scaling

Scaling

CPU Unit

Special I/O Unit Area

Converted analog input value (in engineering units)

Set analog output value (in engineering units)

DM Area

Scaling settings

Input scaling: D(m+27) to D(m+34) Output scaling: D(m+19) to D(m+22)

Page 30

Basic Configuration Section 1-2

1-2 Basic Configuration

CS-series PLCs

Temperature Pressure Speed Flow rate

Voltage Current Powe r Power factor

Analog Input Unit

Sensor

Preamp

Transducer

Analog Output Unit

Regulator

Servocontroller

Variable speed controller

Chart recorder

CPU Unit

(Temperature control)

(Position control)

(Speed control)

Sensor

Note The above diagram is an installation example for the CS1W-AD081-V1 Ana-

log Input Unit and CS1W-DA08V Analog Output Unit.

Page 31

Basic Configuration Section 1-2

CJ-series PLCs

CPU Unit

SYSMAC CJ1G-CPU44

PROGRAMMABLE CONTROLLER

RUN

ERR/ALM

INH PRPHL COMM

OPEN

MCPWR

BUSY

PERIHERAL

AD081

MACH

No. x10

x10

DA041

RUN ERC ERH ADJ

B1 A1

RUN ERC ERH ADJ

MACH

No.

x10

Analog Input Unit

Analog Output Unit

B1 A1

PORT

MODE

Sensor

Temperature Pressure Speed Flow rate

Voltage Current Power Power factor

Sensor

Preamp

Transducer

Regulator

Servocontroller

Variable speed controller

Chart recorder

(Temperature control)

(Position control)

(Speed control)

Note The above diagram is an installation example for the CJ1W-AD041-V1/081-V1

Analog Input Unit and CJ1W-DA021/041 Analog Output Unit.

Mounting Restrictions

CS-series PLCs The CS1W-MAD44 Analog I/O Unit is a Special I/O Unit of the CS Series.

CS1W-MAD44 Analog I/O Units can be mounted to either CS-series CPU Racks or CS-series Expansion Racks. These Analog I/O Units cannot be mounted to C200H Expansion I/O Racks or SYSMAC BUS Slave Racks.

The number of Analog I/O Units that can be mounted to one Rack (i.e., a CPU Rack or Expansion Rack) depends on the maximum supply current of the Power Supply Unit and the current consumption of other Units. If a Rack is to be mounted with Analog Input, Output, or I/O Units only, the following restrictions will apply.

Power Supply Unit Rack CS1W-

AD041-V1

CS1W-

AD081-V1

(5 VDC

120 mA)

C200HW-PA204 C200HW-PA204S C200HW-PA204R

CPU Rack63328

Expansion Rack63329

C200HW-PA204C C200HW-PD024 (4.6 A at 5 VDC)

C200HW-PA209R (9 A at 5 VDC)

CS1D-PA207R (7 A at 5 VDC)

CS1D-PD024 (4.3 A at 5 VDC)

CPU Rack1076510

Expansion Rack1076510

CPU Rack85448

Expansion Rack96549

CPU Rack63227

Expansion Rack63228

CS1W-DA041 CS1W-DA08V

(5 VDC

130 mA)

CS1WMAD44 (5 VDC

200 mA)

CS1W-DA08C

(5 VDC

130 mA)

CS1W-AD161

(5 VDC

150 mA)

Page 32

Basic Configuration Section 1-2

Note The I/O bits of the Special I/O Unit are allocated according to the setting of the

unit number switch on the front panel of the Unit, and not the slot number where the Unit is mounted.

CJ-series PLCs CJ-series Analog I/O Units are Special I/O Unit of the CJ-series PLCs.

These Units can be connected in the CJ-series CPU Rack or Expansion Racks. The number of Analog I/O Units that can be connected in each Rack will depend on the current consumption of the other Units in the Rack. The following table shows the maximum number of Analog I/O Units that can be connected in one Rack if no other I/O Units are connected.

Power Supply Unit Rack CJ1W-DA021

CJ1W-DA041

(5 VDC 120 mA)

CJ1W-DA08V

CJ1W-DA08C

(5 VDC 140 mA)

CJ1W-PA205R CJ1W-PA205C CJ1W-PD025 (5.0 A at 5 VDC)

CJ1W-PA202 (2.8 A at 5 VDC)

CJ1W-PD022 (2.0 A at 5 VDC)

CPU Rack 10 9 7

Expansion Rack 10 10 8

CPU Rack 10 4 3

Expansion Rack 10 6 4

CPU Rack 7 2 1

Expansion Rack 10 4 3

Note The I/O bits of the Special I/O Unit are allocated according to the setting of the

unit number switch on the front panel of the Unit, and not the order in which it is connected.

1-2-1 Mounting Procedure

CS-series PLCs

Use the following procedure to mount Analog I/O Units to the Backplane.

1,2,3... 1. Lock the top of the Analog I/O Unit into the slot on the Backplane and rotate

the Unit downwards as shown in the following diagram.

CS1W-AD041-V1

CJ1W-AD081-V1

(5 VDC 420 mA)

CJ1W-MAD42

(5 VDC 580 mA)

Hook

Backplane

2. While making sure to align the Unit properly with the connectors, tighten the mounting screws securely to the tightening torque of 0.4 N·m.

Page 33

Basic Configuration Section 1-2

3. To remove the Unit, first loosen the mounting screws using a Phillips screwdriver.

Mounting screw

Leave enough space below each Rack, as shown in the following diagram for mounting and removing the Units.

20 mm min.

Backplane

CJ-series PLCs

20 mm min.

Phillips screwdriver

Analog I/O Units are connected as I/O Units in the system configuration, as shown below.

CPU Rack

SYSMAC CJ1G-CPU44

PROGRAMMABLE CONTROLLER

MCPWR

BUSY

OPEN

ERR/ALM

PERIHERAL

PORT

RUN

INH PRPHL COMM

AD081

MACH No.

RUN ERC ERH ADJ

MODE

Power Supply Unit CPU Unit I/O Units (10 max.)

DA041

RUN ERC

B1 A1

ERH

B1 A1

ADJ

MACH No.

MODE

End Cover (included with CPU Unit)

Use the following procedure to connect Analog I/O Units to a CJ-series Rack.

Page 34

Basic Configuration Section 1-2

1,2,3... 1. Align the connectors and press in firmly on the Units to connect them com-

pletely.

Hooks

Connector

2. Move the sliders on the top and bottom of the Unit to the lock position to secure the Units. The sliders should click into place.

Move the sliders to the back until they click into place.

Hook holes

Note The CJ-series PLC may not operate properly if the sliders are not locked

1-2-2 Precautions

Lock

Slider

Release

3. Attach an End Cover to the Unit on the right end of the Rack.

firmly into place.

Be sure to turn OFF the power supply to the PLC before installing or disconnecting Units or connecting lines.

To reduce the risk of malfunctioning due to electrical noise, wire input and output lines in separate ducts from high-voltage and power lines.

When wiring a Unit, place a label over the top of the Unit to prevent wire clippings or other materials from getting inside the Unit. When the wiring has been completed, the label must be removed to prevent heat radiation.

CS-series PLCs

Remove the label after the wiring has been completed.

Page 35

Function Applications Section 1-3

CJ-series PLCs

Remove the label after the

wiring has been completed.

AD081

A M

OD M

1-3 Function Applications

Function Application Page

Mean value processing Performs a smooth conversion when the input fluctuation is too extreme.

Example: Removes noise interference from data such as flow/pressure.

Peak value hold Holds the maximum value that has been read.

Holds the data that is less than the maximum value.

Disconnection detection Detects disconnection of input signals. 59, 258

Output hold Holds the output signal at the previous value for certain conditions, such as

errors.

Holds the output signal in the lower-limit value or 0 V for certain conditions, such as errors.

Holds the output signal in the upper-limit value for certain conditions, such as errors.

Ratio conversion Uses the Analog I/O Unit as a gradient setting device for setting ratio and

bias.

Offset gain adjustment Adjusts the offset and gain, and uses the I/O functions. 60, 153, 265

55, 254

58, 257

152, 261

262

Page 36

CS-series Analog Input Units

This section explains how to use the CS1W-AD041-V1/081-V1/161 Analog Input Units.

2-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-1-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-1-2 Input Function Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-1-3 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2-2-1 Procedure Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2-3-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2-3-2 Unit Number Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2-3-3 Operation Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081-V1) . . . . . . . . 31

2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2-4-1 Terminal Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2-4-2 Internal Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2-4-3 Voltage Input Disconnection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2-4-4 Input Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2-4-5 Input Wiring Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2-5 Exchanging Data with the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2-5-1 Outline of Data Exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2-5-2 Unit Number Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

2-5-3 Special I/O Unit Restart Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2-5-4 Fixed Data Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2-5-5 I/O Refresh Data Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2-6 Analog Input Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . 52

2-6-1 Input Settings and Conversion Values . . . . . . . . . . . . . . . . . . . . . . . 52

2-6-2 Conversion Time/Resolution Setting . . . . . . . . . . . . . . . . . . . . . . . . 54

2-6-3 Mean Value Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

2-6-4 Peak Value Hold Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2-6-5 Input Disconnection Detection Function . . . . . . . . . . . . . . . . . . . . . 59

2-6-6 Scaling Function (CS1W-AD161 Only) . . . . . . . . . . . . . . . . . . . . . . 60

2-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2-7-1 Adjustment Mode Operational Flow . . . . . . . . . . . . . . . . . . . . . . . . 60

2-7-2 Input Offset and Gain Adjustment Procedures. . . . . . . . . . . . . . . . . 62

2-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

2-8-1 Indicators and Error Flowchart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

2-8-2 Alarms Occurring at the Analog Input Unit . . . . . . . . . . . . . . . . . . . 70

2-8-3 Errors in the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

2-8-4 Restarting Special I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

2-8-5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

SECTION 2

Page 37

Specifications Section 2-1

2-1 Specifications

2-1-1 Specifications

Item CS1W-AD041-V1 CS1W-AD081-V1 CS1W-AD161

Unit type CS-series Special I/O Unit

Isolation (See note 1.) Between I/O and PLC signals: Photocoupler

External terminals 21-point detachable terminal block (M3 screws) Two 34-pin MIL connectors

Affect on CPU Unit cycle time 0.2 ms

Power consumption 120 mA max. at 5 VDC, 90 mA max. at 26 VDC 150 mA max. at 5 VDC,

Dimensions (mm) (See note 2.) 35 x 130 x 126 (W x H x D) 35 x 130 x 119 (W x H x D)

Weight 450 g max.

General specifications Conforms to general specifications for SYSMAC CS Series.

Mounting position CS-series CPU Rack or CS-series Expansion Rack

Maximum number of Units (See note 3.)

Data exchange with CPU Units (See note 4.)

Input specifications

Number of analog inputs 4 8 16

Input signal range (See note 5.)

Maximum rated input (for 1 point) (See note 7.)

Input impedance Voltage Input: 1 MΩ min.

Resolution 4,000/8,000 (See note 8.)

Converted output data 16-bit binary data

Accuracy (See note

9.)

A/D conversion time (See note 10.)

23±2°C Voltage Input: ±0.2% of full scale

0°C to 55°C Voltage Input:±0.4% of full scale

(No isolation between individual I/O signals.)

55 mA max. at 26 VDC

(Cannot be mounted to a C200H Expansion I/O Rack or a SYSMAC BUS Slave Rack.)

Refer to the table on page 15.

Special I/O Unit Area in CIO Area (CIO 2000 to CIO

2959): 10 words per Unit Special I/O Unit Area in DM Area (D20000 to D29599): 100 words per Unit

1 to 5 V 0 to 5 V 0 to 10 V –10 to 10 V 4 to 20 mA (See note 6.)

Voltage Input: ±15 V Current Input: ±30 mA

Current Input: 250 Ω (rated value)

Current Input: ±0.4% of full scale

Current Input: ±0.6% of full scale

1.0 ms or 250 µs per point max. (See note 8.)

Special I/O Unit Area in CIO Area (CIO 2000 to CIO 2959): 20 words per Unit Special I/O Unit Area in DM Area (D20000 to D29599): 200 words per Unit

Voltage Input: ±0.2% of full scale Current Input: ±0.2% of full scale

Voltage Input:±0.4% of full scale Current Input: ±0.4% of full scale

Page 38

Specifications Section 2-1

Item CS1W-AD041-V1 CS1W-AD081-V1 CS1W-AD161

Input functions

Mean value processing Stores the last “n” data conversions in the buffer, and stores the mean value of the

Peak value holding Stores the maximum conversion value while the Peak Value Hold Bit is ON.

Input disconnection detection

Scaling function None None Enabled only for conver-

conversion values. Buffer number: n = 2, 4, 8, 16, 32, 64

Detects the disconnection and turns ON the Disconnection Detection Flag. (See note

11.)

sion time of 1 ms and resolution of 4,000. Setting any values within a range of ±32,000 as the upper and lower limits allows the A/D conversion result to be output with these values as full scale.

Note 1. Do not apply a voltage higher than 600 V to the terminal block when per-

forming withstand voltage test on this Unit. Otherwise, internal elements may deteriorate.

2. Refer to Dimensions on page 359 for details on the Unit’s dimensions.

3. The maximum number of Analog Input Units that can be mounted to one Rack depends on the Power Supply Unit mounted to the Rack.

Power Supply Unit Rack CS1W-

AD041-V1

CS1W-

AD081-V1

(5 VDC

120 mA)

C200HW-PA204 C200HW-PA204S C200HW-PA204R C200HW-PA204C C200HW-PD024 (4.6 A at 5 VDC)

C200HW-PA209R (9 A at 5 VDC)

CS1D-PA207R (7 A at 5 VDC)

CS1D-PD024 (4.3 A at 5 VDC)

CPU Rack63328

Expansion Rack63329

CPU Rack1076510

Expansion Rack1076510

CPU Rack85448

Expansion Rack96549

CPU Rack63227

Expansion Rack63228

The above limits may be reduced depending on the power consumed by other Units on the same Rack.

CS1W-DA041 CS1W-DA08V

(5 VDC

130 mA)

CS1WMAD44 (5 VDC

200 mA)

CS1W-DA08C

(5 VDC

130 mA)

CS1W-AD161

(5 VDC

150 mA)

Page 39

Specifications Section 2-1

4. Data Exchange with the CPU Unit

Area Number of words Data transfer

Special I/O Unit Area in CIO Area (CIO 2000 to CIO 2959, CIO 2000.00 to CIO 2959.15)

Special I/O Unit Area in DM Area (D20000 to D26959)

• CS1W-AD041-V1/ 081-V1: 10 words per Unit

• CS1W-AD161: 20 words per Unit

• CS1W-AD041-V1/ 081-V1: 100 words per Unit

• CS1W-AD161: 200 words per Unit

Note The resolution/conversion time setting and operation mode setting

5. Input signal ranges can be set for each input.

6. Voltage input or current input is selected for the CS1W-AD041-V1 and CS1W-AD081-V1 by using the voltage/current switch at the back of the terminal block. Voltage input or current input is selected for the CS1W-AD161 by wiring the connector terminals. Voltage/current selection for input ranges 1 to 5 V or 4 to 20 mA can be set in DM word m+52.

7. Use the analog input voltage/current value within the specified input signal range. Exceeding the specified range may result in malfunction.

8. With Analog Input Units, the resolution can be changed from 4,000 to 8,000 and the conversion time changed from 1 ms to 250 m+18 for CS1W-AD041-V1 and CS1W-AD081-V1 or in DM word m+19 for CS1W-AD161.

9. The following are adjusted at the factory.

CS1W-AD041-V1/081-V1: Voltage inputs

CS1W-AD161: Voltage inputs and current inputs

To use current inputs with the CS1W-AD041-V1/081-V1 or to use the CS1W-AD161 with products other than the recommended ones, adjust the offset and gain as required.

10. A/D conversion time is the time it takes for an analog signal to be stored in memory as converted data after it has been input. It takes at least one cycle before the converted data is read by the CPU Unit.

11. Input disconnection detection is valid only when the 1 to 5-V or 4 to 20-mA range is set. If there is no input signal for when the 1 to 5-V or 4 to 20-mA range is set, the Disconnection Detection Flag will turn ON.

Transfer direction Data contents

timing

Constantly CPU Unit to Ana-

When power is turned ON or Unit is restarted

log Input Unit

Analog Input Unit to CPU Unit

CPU Unit to Analog Input Unit

Peak hold indicators

Analog input values Line disconnection detection Alarm flags Etc.

Input signal conversion ON/OFF Signal range specifications Averaging specifications Resolution/conversion time setting Operation mode setting Scaling setting (CS1W-AD161 only)

are supported only by version-1 Analog Input Units.

Calibration conditions: Recommended Terminal BlockConnector Conversion Unit used. (The factory calibration for a current input can be made effective by setting DM word m+52.)

µs in DM word

Page 40

Specifications Section 2-1

2-1-2 Input Function Block Diagram

Analog Input Unit CPU Unit

Analog input 1

Analog input 2

Analog input 3

Analog input 4

Analog input 5

Analog input 6

Analog input 7

Analog input 8

A/D

Same as above.

Same as above. (See note.)

Input disconnection detection

Note There are only four analog inputs for the CS1W-AD041-V1, and 16 analog

inputs for the CS1W-AD161.

2-1-3 Input Specifications

If signals that are outside the specified range provided below are input, the conversion values (16-bit binary data) used will be either the maximum or minimum value.

Mean value processing disabled

Mean value processing enabled

Peak value hold function disabled

Peak value hold function enabled

I/O refresh

Special I/O Unit Area

Analog input 1 conversion value

Range: 1 to 5 V (4 to 20 mA)

Conversion value

1068 (20D0) 0FA0 (1F40)

0000 (0000) FF38 (FE70)

1 V/4 mA

0.8 V/3.2 mA

5 V/20 mA

5.2 V/20.8 mA

input signal

Analo

Resolution: 4,000

(Resolution: 8,000)

Page 41

Specifications Section 2-1

Range: 0 to 10 V

Conversion value

1068 (20D0) 0FA0 (1F40)

Resolution: 4,000

(Resolution: 8,000)

0000 (0000) FF38 (FE70)

0 V 10 V

–0.5 V 10.5 V

input signal

Analo

Range: 0 to 5 V

Conversion value

1068 (20D0) 0FA0 (1F40)

0000 (0000) FF38 (FE70)

Resolution: 4,000

(Resolution: 8,000)

0 V 5 V

–0.25 V 5.25 V

Analog input signal

Page 42

Specifications Section 2-1

Range: –10 to 10 V

Conversion value

0898 (1130) 07D0 (0FA0)

Resolution: 4,000

0000 (0000)

F830 (F060) F768 (EED0)

(Resolution: 8,000)

–10 V

–11 V

0 V 10 V

Analo

11 V

input signal

Note The conversion values for a range of –10 to 10 V will be as follows (for a reso-

lution of 4,000):

16-bit binary data BCD

F768 –2200

FFFF –1

0000 0

0001 1

0898 2200

Page 43

Operating Procedure Section 2-2

2-2 Operating Procedure

Follow the procedure outlined below when using Analog Input Units.

Installation and Settings

1,2,3... 1. Set the operation mode to normal mode. (See note 1.)

2. Select voltage/current input using the switch at the back of the terminal block. (See note 2.)

3. Wire the Unit.

4. Use the unit number switch on the front panel of the Unit to set the unit number. (See note 3.)

5. Turn ON the power to the PLC.

6. Create the Input tables.

7. Make the Special Input Unit DM Area settings.

• Set the input numbers to be used.

• Set the input signal ranges.

• Set the number of mean processing samplings.

• Conversion time and resolution

8. Turn the power to the PLC OFF and ON, or turn ON the Special I/O Unit Restart Bit to ON.

When the input for the connected devices needs to be calibrated, follow the procedures in Offset Gain Adjustment below. Otherwise, skip to Operation below.

Offset and Gain Adjustment

Operation

1,2,3... 1. Set the operation mode to adjustment mode. (See note 1.)

2. Select voltage or current input. (See note 2.)

3. Turn ON the power to the PLC.

4. Adjust the offset and gain.

5. Turn OFF the power to the PLC.

6. Set the operation mode to normal mode. (See note 1.)

1,2,3... 1. Turn ON the power to the PLC.

2. Ladder program

• Read conversion values or write set values by means of MOV(021) and XFER(070).

• Specify the peak hold function.

• Obtain disconnection notifications and error codes.

Note 1. Setting the Operation Mode

The operation mode can be changed either by setting the DIP switch on the rear panel of the Unit or changing the DM Area settings. When normal mode is set both in the DIP switch and in the DM Area settings, the Unit operates in normal mode. If adjustment mode is set in either or both of the settings, the Unit operates in adjustment mode. The operation mode selection setting is allocated in DM word m+18 for CS1W-AD041-V1 and CS1WAD081-V1 and in DM word m+19 for CS1W-AD161.

2. Selecting Voltage/Current Input With the CS1W-AD041-V1 and CS1W-AD081-V1, remove the terminal block and set the DIP switch located at the back. With the CS1W-AD161,

Page 44

Operating Procedure Section 2-2

select either voltage input or current input by wiring the connector terminals. Use DM word m+52 to select 1 to 5 V or 4 to 20 mA as the voltage or current input range, respectively.

3. Setting the Unit Number Set the unit number for the Special I/O Unit using the rotary switches on the front panel of the Unit. Set the CS1W-AD041-V1 and CS1W-AD081-V1 between 0 and 95. A single CS1W-AD161 is allocated words in the CIO Area and DM Area for two Units. Set the unit number between 0 and 94. To set a CS1W-AD161 to unit number "n," the unit number setting "n+1" is not possible.

2-2-1 Procedure Examples

The procedure for using Analog Input Units is provided here using the CS1WAD081-V1 as an example. The method used to set CS1W-AD161 Analog Input Units is different. Be sure to use the correct procedure.

CS1W-AD081-V1 CS-series CPU Unit

IN1: 1 to 5 V

IN2: 1 to 5 V

IN3: 4 to 20 mA

Analog input

IN4: 4 to 20 mA

IN5: 0 to 10 V

IN6: 0 to 10 V

IN7: –10 to 10 V

IN8: Not used

Ladder Program

Setting the Analog Input Unit

1,2,3... 1. Set the operation mode. Refer to 2-3-3 Operation Mode Switch for further

Unit No.: 1

details.

Turn OFF SW1 for normal mode

The operation mode can be changed by setting DM word m+18 (DM word m+19 for CS1W-AD161).

Page 45

Operating Procedure Section 2-2

2. Set the voltage/current switch. Refer to 2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081-V1) for further details.

Pins IN1 to IN8 correspond to analog inputs 1 to 8.

E.g., To use voltage input for analog inputs 1 and 2, turn OFF IN1 and IN2.

To use current input for analog inputs 3 and 4, turn ON IN3 and IN4.

Note With CS1W-AD161, select voltage/current input by wiring the connector termi-

nals.

3. Mount and wire the Analog Input Unit. Refer to 1-2-1 Mounting Procedure, 2-4 Wiring or 2-4-4 Input Wiring Example for further details.

4. Set the unit number switch. Refer to 2-3-2 Unit Number Switch for further details.

Page 46

Operating Procedure Section 2-2

If the unit number is set to 1, words will be allocated to the Special I/O Unit Area CIO 2010 to CIO 2019 and to the Special I/O Unit Area D20100 to D20199.

Note A single CS1W-AD161 is allocated CIO Area words and DM Area words for

two Units. For example, if the unit number is set to 1, the CS1W-AD161 will be allocated CIO Area words CIO 2010 to CIO 2029 and DM Area words D20100 to D20299.

5. Turn ON the power to the PLC.

Powe r O N

Creating I/O Tables

After turning ON the power to the PLC, be sure to create the I/O tables.

Peripheral port

Page 47

Operating Procedure Section 2-2

Initial Data Settings

1,2,3... 1. Specify the Special I/O Unit DM Area settings. Refer to 2-5-4 Fixed Data

Allocations for further details.

Peripheral port

Setting conditions

Unit No. 1

Analog input 1: 1 to 5 V Analog input 2: 1 to 5 V Analog input 3: 4 to 20 mA Analog input 4: 4 to 20 mA Analog input 5: 0 to 10 V Analog input 6: 0 to 10 V Analog input 7: –10 to 10 V Analog input 8: Not used.

• The following diagram shows the input settings used. Refer to DM Allocation Contents on page 41 and 2-6-1 Input Settings and Conversion Val ues for more details.

Bit

m: D20100 (007F Hex)

• The following diagram shows the input range settings. Refer to DM Al-

location Contents on page 41 and 2-6-1 Input Settings and Conversion Val ues for more details.

Input 1: 1 to 5 V. Set to 10.

Input 2: 1 to 5 V. Set to 10.

Input 3: 4 to 20 mA. Set to 10.

Input 4: 4 to 20 mA. Set to 10.

15 14 13 12 11 10 09 08 07 06 05 01 0004 03 02

Bit

15 14 13 12 11 10 09 08 07 06 05 01 0004 03 02

0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1

Not used

Used

Input 8

Input 7 Input 6

Input 5

Input 4

Input 3

Input 2 Input 1

m+1: D20101 (05AA Hex)

0 0 0 0 0 1 0 1 1 0 1 0 1 0 1 0

Input 5: 0 to 10 V. Set to 01.

Input 6: 0 to 10 V. Set to 01.

Input 7: −10 to 10 V. Set to 00.

Input 8: Not used. Set to 00 (disabled)

Also set DM word m+52 when using current input with the CS1W-AD161.

Page 48

Operating Procedure Section 2-2

• The following diagram shows the conversion time/resolution setting.

m+18: D20118 (See note.)

(0000 Hex)

Note For CS1W-AD161, set D(m+19):D20119.

(Refer to

15 14 13 12 11 10 09 08 07 06 05 01 0004 03 02

Bit

0 0 0 0 0 0 0 0

2. Restart the CPU Unit.

2-6-2 Conversion Time/Resolution Setting.)

Conversion Time/Resolution Setting 0000: 1-ms conversion time, 4,000 resolution C100: 250-

µs conversion time, 8,000 resolution

Power turned ON again (or Special I/O Unit Restart Bit is turned ON)

Creating Ladder Programs

Peripheral port

The data that is converted from analog to digital and output to CIO words (n +

1) to (n+ 7) of the Special I/O Unit Area (CIO 2011 to CIO2017), is stored in the specified addresses D00100 to D00106 as signed binary values 0000 to 0FA0 Hex.

Page 49

Operating Procedure Section 2-2

• The following table shows the addresses used for analog input.

Input number Input signal range Input conversion

value address (n = CIO 2010)

(See note 1.)

1 1 to 5 V (n+1) = CIO 2011 D00100

2 1 to 5 V (n+2) = CIO 2012 D00101

3 4 to 20 mA (n+3) = CIO 2013 D00102

4 4 to 20 mA (n+4) = CIO 2014 D00103

5 0 to 10 V (n+5) = CIO2015 D00104

6 0 to 10 V (n+6) = CIO2016 D00105

7 –10 to 10 V (n+7) = CIO2017 D00106

8 Not used --- ---

Note 1. The addresses are fixed according to the unit number of the Special I/O

Unit. Refer to 2-3-2 Unit Number Switch for further details.

2. Set as required.

Conversion data holding address

(See note 2.)

201900 Input 1 Disconnection Detection Flag (See note 3.)

201901 Input 2 Disconnection Detection Flag (See note 3.)

201902 Input 3 Disconnection Detection Flag (See note 3.)

201903 Input 4 Disconnection Detection Flag (See note 3.)

3. The input Disconnection Detection Flag is allocated to bits 00 to 07 of word (n + 9). Refer to Allocations for Normal Mode on page 47 for further details.

MOV (021)

2011

D00100

2012

D00101

2013

D00102

2014

D00103

For 1 to 5 V, the hexadecimal value 0000 to 0FA0 will be stored in CIO 2011, so if there is no disconnection (i.e., 201900 is OFF), CIO 2011 will be stored in D00100.

In the same way, for 1 to 5 V, CIO 2012 will be stored in D00101.

In the same way, for 4 to 20 mA, CIO 2013 will be stored in D00102.

In the same way, for 4 to 20 mA, CIO 2014 will be stored in D00103.

Page 50

Components and Switch Settings Section 2-3

2-3 Components and Switch Settings

CS1W-AD041-V1 CS1W-AD081-V1

Front

With Terminal Block With Terminal Block Removed

Front

Unit number setting switch

External terminal block mounting screws (black M3)

External terminal block (M3)

Operation mode switch

Back

Voltage/ Current switch

Terminal block

Unit number setting switch

External terminal block mounting screws (black M3)

External terminal block (M3)

Side

Voltage/ Current switch

Backplane connector

Page 51

Components and Switch Settings Section 2-3

The terminal block is attached by a connector. It can be removed by loosening the two black mounting screws located at the top and bottom of the terminal block.

Check to be sure that the black terminal block mounting screw is securely tightened to a torque of 0.5 N·m.

Fasten the mounting screw.

CS1W-AD161

34.5

130

Input connector 2 (Inputs 9 to 16)

2-3-1 Indicators

Input connector 1 (Inputs 1 to 8)

118.03

100.5

Backplane mounting screw

Fasten the mounting

Mode Switch (two poles)

PC21 bus connecto

screw.

The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.

LED Meaning Indicator Operating status

RUN (green) Operating Lit Operating in normal mode.

Not lit Unit has stopped exchanging data with

the CPU Unit.

ERC (red) Error

detected by Unit

Lit Alarm has occurred (such as disconnec-

tion detection) or initial settings are incorrect.

Not lit Operating normally.

Page 52

Components and Switch Settings Section 2-3

LED Meaning Indicator Operating status

ADJ (yellow) Adjusting Flashing Operating in offset/gain adjustment

Not lit Other than the above.

ERH (red) Error in the

CPU Unit

Lit Error has occurred during data exchange

Not lit Operating normally.

mode.

with the CPU Unit.

2-3-2 Unit Number Switch

The CPU Unit and Analog Input Unit exchange data via the Special I/O Unit Area and the Special I/O Unit DM Area. The Special I/O Unit Area and Special I/O Unit DM Area word addresses that each Analog Input Unit occupies are set by the unit number switch on the front panel of the Unit.

Always turn OFF the power before setting the unit number. Use a flat-blade screwdriver, being careful not to damage the slot in the screw. Be sure not to leave the switch midway between settings.

Switch setting

0 Unit #0 CIO 2000 to

1 Unit #1 CIO 2010 to

2 Unit #2 CIO 2020 to

3 Unit #3 CIO 2030 to

4 Unit #4 CIO 2040 to

5 Unit #5 CIO 2050 to

6 Unit #6 CIO 2060 to

7 Unit #7 CIO 2070 to

8 Unit #8 CIO 2080 to

9 Unit #9 CIO 2090 to

10 Unit #10 CIO 2100 to

~~ ~ ~ ~ ~ ~

n Unit #n CIO 2000 + (n x 10)

~~ ~ ~ ~ ~ ~

94 Unit #94 CIO 2940 to

95 Unit #95 CIO 2950 to

Unit

number

CS1W-AD041-V1/AD081-V1 CS1W-AD161 (See note 2.)

Special/O Unit Area

addresses

CIO 2009

CIO 2019

CIO 2029

CIO 2039

CIO 2049

CIO 2059

CIO 2069

CIO 2079

CIO 2089

CIO 2099

CIO 2109

to CIO 2000 + (n x

10) + 9

CIO 2949

CIO 2959

Special I/O Unit DM

Area addresses

D20000 to D20099 Unit #0 CIO 2000 to

D20100 to D20199 Unit #1 CIO 2010 to

D20200 to D20299 Unit #2 CIO 2020 to

D20300 to D20399 Unit #3 CIO 2030 to

D20400 to D20499 Unit #4 CIO 2040 to

D20500 to D20599 Unit #5 CIO 2050 to

D20600 to D20699 Unit #6 CIO 2060 to

D20700 to D20799 Unit #7 CIO 2070 to

D20800 to D20899 Unit #8 CIO 2080 to

D20900 to D20999 Unit #9 CIO 2090 to

D21000 to D21099 Unit #10 CIO 2100 to

D20000 + (n x 100) to D20000 + (n x 100) + 99

D29400 to D29499 Unit #94 CIO 2940 to

D29500 to D29599 Not

Unit

number

Unit #n CIO 2000 + (n x 10)

used.

Special/O Unit Area

addresses

CIO 2019

CIO 2029

CIO 2039

CIO 2049

CIO 2059

CIO 2069

CIO 2079

CIO 2089

CIO 2099

CIO 2109

CIO 2119

to CIO 2000 + (n x

10) + 19

CIO 2959

--- ---

Special I/O Unit DM

D20000 to D20199

D20100 to D20299

D20200 to D20399

D20300 to D20499

D20400 to D20599

D20500 to D20699

D20600 to D20799

D20700 to D20899

D20800 to D20999

D20900 to D21099

D21000 to D21199

D20000 + (n x 100) to D20000 + (n x 100) + 199

D29400 to D29499

Area addresses

Page 53

Components and Switch Settings Section 2-3

Note 1. If two or more Special I/O Units are assigned the same unit number, a

“UNIT No. DPL ERR” error (in the Programming Console) will be generated (A40113 will turn ON) and the PLC will not operate.

2. A single CS1W-AD161 is allocated CIO Area words and DM Area words for two Units. Be sure to set a unit number so that the CS1W-AD161 is not allocated words in the CIO Area and DM Area that are already allocated to other Special I/O Units. For example, if the CS1W-AD161 is set to unit number n, another Special I/O Unit cannot be set with unit number n+1. The highest unit number that can be set for a CS1W-AD161 is unit number

94.

2-3-3 Operation Mode Switch

The operation mode switch on the back panel of the Unit is used to set the operation mode to either normal mode or adjustment mode (for adjusting offset and gain).

Pin number Mode

OFF OFF Normal mode

ON OFF Adjustment mode

Note 1. The operation mode can be set in the DM Area as an alternative to using

the operation mode switch.

2. Set the operation mode in DM word m+18 for CS1W-AD041-V1 and CS1W-AD081-V1, and in DM word m+19 for CS1W-AD161.

CS1W-AD041-V1/AD081-V1

Bit 15 14 13 12 11 10 09 08 0706050403020100

D (m+18) Conversion time/resolution setting Operation mode setting

00: Normal mode C1: Adjustment mode

m = D20000 + (unit number x 100)

CS1W-AD161

Bit 15 14 13 12 11 10 09 08 0706050403020100

D (m+19) Conversion time/resolution setting Operation mode setting

00: Normal mode C1: Adjustment mode

m = D20000 + (unit number x 100)

Page 54

Components and Switch Settings Section 2-3

Relationship between Operation Mode Switch Setting and DM Area Setting

Operation mode

switch

Normal mode (default)

Adjustment mode Normal mode

DM Area setting Analog Input Unit operation

mode

Normal mode Normal mode

Adjustment mode Adjustment mode

Adjustment mode

The Unit will operate in normal mode when both the operation mode switch and DM Area setting are set to normal mode. If either or both of the settings are set to adjustment mode, the Unit will operate in adjustment mode. The operation mode will change whenever the power is restarted or any of the Special I/O Unit Restart Bits (A502 to A507) turn ON.

2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081-V1)

The analog conversion input can be switched from voltage input to current input by changing the pin settings on the voltage/current switch located on the back of the terminal block.

IN2: Input 2

IN1: Input 1

IN4: Input 4

IN3: Input 3

IN6: Input 6

IN5: Input 5

IN8: Input 8

IN7: Input 7

OFF: Voltage inpu

ON: Current input

Note 1. There are only four inputs for the CS1W-AD041-V1.

2. With CS1W-AD161, select voltage/current input by wiring the connector terminals.

!Caution Be sure to turn OFF the power to the PLC before mounting or removing the

terminal block or connector.

Page 55

Wiring Section 2-4

2-4 Wiring

2-4-1 Terminal Arrangement

The signal names corresponding to the connecting terminals are as shown in the following diagram.

CS1W-AD041-V1

Input 1 (+)

Input 2 (+)

Input 2 (–)

Input 4 (+)

Input 4 (–)

N.C.

B10

A10

A11

Input 1 (–)

Input 3 (+)

Input 3 (–)

N.C.

CS1W-AD081-V1

Input 2 (+)

Input 2 (–)

Input 4 (+)

Input 4 (–)

Input 6 (+)

Input 6 (–)

Input 8 (+)

Input 8 (–)

B10

A10

A11

Input 1 (+)

Input 1 (–)

Input 3 (+)

Input 3 (–)

Input 5 (+)

Input 5 (–)

Input 7 (+)

Input 7 (–)

N.C.

Page 56

Wiring Section 2-4

CS1W-AD161

CN2 Inputs 9 to16 CN1 Inputs 1 to 8

Input 9+ 1 2 Input 10+ Input 1+ 1 2 Input 2+ Current mode 9 3 4 Current mode 10 Current mode 1 3 4 Current mode 2 Input 9− 5 6 Input 10− Input 1− 5 6 Input 2− AG 7 8 AG AG 7 8 AG Input 11+ 9 10 Input 12+ Input 3+ 9 10 Input 4+ Current mode 11 11 12 Current mode 12 Current mode 3 Input 11− 13 14 Input 12− Input 3− 13 14 Input 4− AG AG AG 15 16 AG Input 13+ 17 18 Input 14+ Input 15+ 17 18 Input 6+ Current mode 13 19 20 Current mode 14 Current mode 5 19 20 Current mode 6 Input 13− 21 AG AG AG 23 24 AG Input 15+ Input 16+ Input 7+ 25 26 Input 8+ Current mode 15 28 Current mode 16 Current mode 7 27 28 Current mode 8 Input 15− 30 Input 16− Input 7− 29 30 Input 8− AG 31 32 AG AG 31 32 AG NC 33 NC NC 33 34 NC

23 25

27 29

22 24 26

Input 14− Input 5− 21 22 Input 6−

Note 1. The analog input numbers that can be used are set in the Data Memory

(DM).

2. The input signal ranges for individual inputs are set in the Data Memory (DM). They can be set in units of input numbers.

3. The AG terminals (A8, B8) are connected to the 0-V analog circuit in the Unit. Connecting shielded input lines can improve noise resistance.

12 Current mode 4

!Caution Do not make any connections to the N.C. terminals.

2-4-2 Internal Circuitry

The following diagrams show the internal circuitry of the analog input section.

Input Circuitry

CS1W-AD041-V1/AD081-V1

Input (+)

Input (–)

AG (analog 0 V)

250

Voltage/ current input switch

1 M

15 k 15 k

1 M

Input circuit and conversion circuit

AG (common to all inputs)

Page 57

Wiring Section 2-4

CS1W-AD161

15 kΩ 15 kΩ

Internal Configuration

Input (+)

Current mode

Input (−)

AG (analog 0 V)

Indicators/Switch

250 Ω

1 MΩ

15 kΩ 15 kΩ

AG (common to all inputs)

Input circuit and conversion circuit

Bus interface

Oscillator

CS-series PC

Division

MPU

RAM ROM

EEPROM

Photocoupler insulation

Insulation-type DC-to-DC converter

A/D converter

Regulator

Multiplexer and amplifier

Externally connected terminal

INPUT

Page 58

Wiring Section 2-4

2-4-3 Voltage Input Disconnection

Connected device #1

Connected device #2

24 VDC

Note If the connected device #2 in the above example outputs 5 V and the power

supply is shared by 2 channels as shown in the above diagram, approximately one third of the voltage, or 1.6 V, will be input at input 1.

When voltage inputs are used and a disconnection occurs, separate the power supply at the side of the connected devices or use an insulating device (isolator) for each input to avoid the following problems.

When the power supply at the connected devices is shared and section A or B is disconnected, power will flow in the direction of the broken line and the output voltage of the other connected devices will be reduced to between a third to a half of the voltage. If 1 to 5 V is used and the reduced voltage output, disconnection may not be detectable. If section C is disconnected, the power at the (–) input terminal will be shared and disconnection will not be detectable.

For current inputs, sharing the power supply between the connected devices will not cause any problems.

Page 59

Wiring Section 2-4

2-4-4 Input Wiring Example

CS1W-AD041-V1/AD081-V1

Input 2

Input 4

Input 6

Input 8

Shield

See note 4.

Shield

See note 4.

Input 1

Input 3

Input 5

Input 7

Note 1. When using current inputs, pins IN1 to IN8 (pins IN1 to IN4 for the CS1W-

AD041-V1) of the voltage/current switch must be set to ON. Refer to 2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081-V1) for further details.

2. For inputs that are not used, either set to “0: Not used” in the input number settings (refer to 2-6-1 Input Settings and Conversion Values) or short-cir- cuit the voltage input terminals (V+) and (V–). If this is not performed and the inputs are set for the 1 to 5-V or 4 to 20-mA range, the Line Disconnection Flag will turn ON.

3. Crimp-type terminals must be used for terminal connections, and the screws must be tightened securely. Use M3 screws and tighten them to a torque of 0.5 N·m.

4. When connecting the shield of the analog input cables to the Unit’s AG terminals, as shown in the above diagram, use a wire that is 30 cm max. in length if possible.

!Caution Do not connect anything to N.C. terminals shown in the wiring diagram on

page 32.

Fork type

M3 screw

6.0 mm max.

Round type

6.0 mm max.

Connecting shielded cable to the Unit’s AG terminals can improve noise resistance.

Page 60

Wiring Section 2-4

CS1W-AD161 Use OMRON's XW2D-34G6 Connector-Terminal Conversion Unit and Special

Connection Cable for input wiring.

CS1W-AD161 Analog Input Unit

CN2 (inputs 9 to 16)

XW2Z-200C Terminal Block Conversion Unit Connection Cable

XW2D-34G6 Connector-Terminal Block Conversion Unit

Terminal Block Pin Arrangement

Upper level

Lower level

A1 A2 A3 A16 A17

B1 B2 B3 B16 B 17

CN1 (inputs 1 to 8)

XW2Z-200C Terminal Block Conversion Unit Connection Cable

XW2D-34G6 Connector-Terminal Block Conversion Unit

XW2D-34G6 Terminal Block Conversion Unit

CN1 to Terminal Block Conversion

Input 1+

Current mode 1

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17

Input 2+

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17

Input 1−

Input 2−

Current mode 2

Input 3+

Input 4+

Current mode 3

Input 3−

Input 4−

Current mode 4

Input 5+

Current mode 5

Input 6+

Input 5−

Input 6−

Current mode 6

Input 7+

Input 8+

Input 7−

Current mode 7

Input 8−

Current mode 8

Page 61

Wiring Section 2-4

CN2 to Terminal Block Conversion

Input 9+

Current mode 9

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17

Input 10+

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17

Input 9−

Input 10−

Current mode 10

Input 11+

Current mode 11

Input 12+

Input 11−

Input 12−

Current mode 12

Input 13+

Current mode 13

Input 14+

Input 13−

Input 14−

Current mode 14

Input 15+

Current mode 15

Input 16+

Input 15−

Input 16−

Current mode 16

Voltage Input Wiring

Voltage input n

−

Shield

Input n+

Current mode n

Input n−

Current Input Wiring

Short-circuit the input(+) and current mode terminals when using current input.

Voltage input n

Input n+

Current mode n

−

With the CS1W-AD161, select voltage input or current input by wiring the connector terminals. Voltage and current selection for input ranges 1 to 5 V and 4 to 20 mA, respectively, can also be set in DM word m+52.

Use crimp terminals to wire the terminal block.

2-4-5 Input Wiring Considerations

When wiring inputs, apply the following points to avoid noise interference and optimize Analog Input Unit performance.

• Use two-core shielded twisted-pair cables for input connections.

• Route input cables separately from the AC cable, and do not run the Unit’s cables near a main circuit cable, high voltage cable, or a non-PLC load cable.

Shield

Input n−

XW2D-34G6 Terminal Block Conversion Unit

Page 62

Exchanging Data with the CPU Unit Section 2-5

• If there is noise interference from power lines (if, for example, the power supply is shared with electrical welding devices or electrical discharge machines, or if there is a high-frequency generation source nearby) install a noise filter at the power supply input area.

2-5 Exchanging Data with the CPU Unit

2-5-1 Outline of Data Exchange

Data is exchanged between the CPU Unit and the CS1W-AD041-V1/081-V1/ AD161 Analog Input Unit via the Special I/O Unit Area (for data used to operate the Unit) and the Special I/O Unit DM Area (for data used for initial settings).

I/O Refresh Data

Analog input conversion values, which are used as data for Unit operation, are allocated in the Special I/O Unit Area of the CPU Unit according to the unit number, and are exchanged during I/O refreshing.

Fixed Data

The Unit’s fixed data, such as the analog input signal ranges and the number of operational mean value buffers is allocated in the Special I/O Unit DM Area of the CPU Unit according to the unit number, and is exchanged when the power is turned ON or the Unit is restarted.

The conversion time and resolution can be set, along with the operation mode.

10 words

(See note 1.)

100 words

(See note 1.)

CS-series CPU Unit

2000 + n x 10

2000 + n x 10 + 9

(See note 1.)

D20000 + n x 100

D20000 + n x 100 + 99

(See note 1.)

n: Unit number

Note 1. A single CS1W-AD161 is allocated CIO Area words and DM Area words

CS1W-AD041-V1/081-V1 Analog Input Uni

Special I/O Unit Area

Analog inputs

DM (Data Memory) Area

Input signal range

Number of operational mean value buffers

Scaling data (See note 2.)

Conversion time/resolution and operating mode

I/O refresh

Power ON or Unit restart

I/O Refresh Data

Exchanges analog input values during data refresh.

Fixed Data

Transmits fixed data such as analog input signal ranges and number of operational mean value buffers.

See 2-5-5 I/O

Refresh Data Allocations for

details.

See 2-5-4 Fixed Data Allocations for details.

for two Units, i.e., 20 words in the CIO Area (CIO 2000 + n × 10 to CIO 2000 + n × 10 + 19) and 200 words in the DM Area (D20000 + n × 100 to D20000 + n × 100 + 199).

2. Transferring scaling data is supported by CS1W-AD161 only.

Page 63

Exchanging Data with the CPU Unit Section 2-5

2-5-2 Unit Number Settings

The Special I/O Unit Area and Special I/O Unit DM Area word addresses that each Analog Input Unit occupies are set by the unit number switch on the front panel of the Unit.

Switch setting

0 Unit #0 CIO 2000 to

1 Unit #1 CIO 2010 to

2 Unit #2 CIO 2020 to

3 Unit #3 CIO 2030 to

4 Unit #4 CIO 2040 to

5 Unit #5 CIO 2050 to

6 Unit #6 CIO 2060 to

7 Unit #7 CIO 2070 to

8 Unit #8 CIO 2080 to

9 Unit #9 CIO 2090 to

10 Unit #10 CIO 2100 to

~~ ~ ~ ~ ~ ~

n Unit #n CIO 2000 + (n x 10)

~~ ~ ~ ~ ~ ~

94 Unit #94 CIO 2940 to

95 Unit #95 CIO 2950 to

Unit

number

CS1W-AD041-V1/AD081-V1 CS1W-AD161 (See note 2.)

Special/O Unit Area

addresses

CIO 2009

CIO 2019

CIO 2029

CIO 2039

CIO 2049

CIO 2059

CIO 2069

CIO 2079

CIO 2089

CIO 2099

CIO 2109

to CIO 2000 + (n x

10) + 9

CIO 2949

CIO 2959

Special I/O Unit DM

Area addresses

D20000 to D20099 Unit #0 CIO 2000 to

D20100 to D20199 Unit #1 CIO 2010 to

D20200 to D20299 Unit #2 CIO 2020 to

D20300 to D20399 Unit #3 CIO 2030 to

D20400 to D20499 Unit #4 CIO 2040 to

D20500 to D20599 Unit #5 CIO 2050 to

D20600 to D20699 Unit #6 CIO 2060 to

D20700 to D20799 Unit #7 CIO 2070 to

D20800 to D20899 Unit #8 CIO 2080 to

D20900 to D20999 Unit #9 CIO 2090 to

D21000 to D21099 Unit #10 CIO 2100 to

D20000 + (n x 100) to D20000 + (n x 100) + 99

D29400 to D29499 Unit #94 CIO 2940 to

D29500 to D29599 Not

Unit

number

Unit #n CIO 2000 + (n x 10)

used.

Special/O Unit Area

addresses

CIO 2019

CIO 2029

CIO 2039

CIO 2049

CIO 2059

CIO 2069

CIO 2079

CIO 2089

CIO 2099

CIO 2109

CIO 2119

to CIO 2000 + (n x

10) + 19

CIO 2959

--- ---

Special I/O Unit DM

D20000 to D20199

D20100 to D20299

D20200 to D20399

D20300 to D20499

D20400 to D20599

D20500 to D20699

D20600 to D20799

D20700 to D20899

D20800 to D20999

D20900 to D21099

D21000 to D21199

D20000 + (n x 100) to D20000 + (n x 100) + 199

D29400 to D29499

Area addresses

Note 1. If two or more Special I/O Units are assigned the same unit number, a

“UNIT No. DPL ERR” error (in the Programming Console) will be generated (A40113 will turn ON) and the PLC will not operate.

2. Be sure to set a unit number such that the CS1W-AD161 is not allocated words in the CIO Area and DM Area that are already allocated to other Special I/O Units. The unit number can be set between 0 and 94.

Page 64

Exchanging Data with the CPU Unit Section 2-5

2-5-3 Special I/O Unit Restart Bits

To restart the Unit operations after changing the contents of the data memory or correcting an error, turn ON the power to the PLC again or turn the Special I/O Unit Restart Bit ON and then OFF again.

Special I/O Unit

Area word

address

A50200 Unit No. 0 Restart Bit Restarts the Unit when turned

A50201 Unit No. 1 Restart Bit

A50215 Unit No. 15 Restart Bit

A50300 Unit No. 16 Restart Bit

A50715 Unit No. 95 Restart Bit

A single CS1W-AD161 is allocated words for two unit numbers, but uses only the Special I/O Unit Restart Bit setting corresponding to the unit number that is set.

Note If the error is not corrected by restarting the Unit or turning the Special I/O

Unit Restart Bit ON and then OFF again, replace the Analog Input Unit.

Function

ON and then OFF again.

2-5-4 Fixed Data Allocations

DM Allocation and Contents

SYSMAC CS-series CPU Unit CS1W-AD041-V1/081-V1 Analog Input Unit

Unit #0

Unit #1

Unit #2

Unit #3

Unit #4

Unit #5

Unit #6

Unit #7

Unit #8

Unit #9

Unit #10

Unit #n

Unit #95

(Special I/O Unit DM Area)

D20000 to D20099

D20100 to D20199

D20200 to D20299

D20300 to D20399

D20400 to D20499

D20500 to D20599

D20600 to D20699

D20700 to D20799

D20800 to D20899

D20900 to D20999

D21000 to D21099

D20000 + (n x 100) to

D20000 + (n x 100) + 99

D29500 to D29599

The initial settings of the Analog Input Unit are set according to the data allocated in the Special I/O Unit DM Area. Settings, such as the inputs used and the analog input signal range must be set in this area.

CS1W-AD041-V1/AD081-V1

Word

Data is automatically transferred to each unit number when the power is turned ON, or when the Special I/O Unit Restart Bit is turned ON.

(Fixed Data Area)

Input conversion

D(m)

D(m+1)

D(m+2 to m+9) (See note

1.)

D(m+18) (See note

2.)

m = 20000 + (unit number x 100)

Note Only D(m) to D(m+5) are

supported by the CS1W-AD041-V1.

permission loop mode setting

Input signal range

Sets number of samplings for mean value processing

Conversion time/ resolution and operation mode

Page 65

Exchanging Data with the CPU Unit Section 2-5

CS1W-AD161

CS-series CPU Unit

Special I/O Unit DM Area

Allocated DM Area words

Unit #0 D20000 to D20199

Unit #1

D20100 to D20299

Initial data

Analog Input Unit

D (m)

Input conversion enabled/disabled

Unit #2 D20200 to D20399

Unit #3 D20300 to D20499

Unit #4 D20400 to D20599

Unit #5 D20500 to D20699

Unit #6 D20600 to D20799

Unit #7 D20700 to D20899

Unit #8 D20800 to D20999

Unit #9 D20900 to D21099

Unit #10 D21000 to D21199

to to

D20000 + n x 100

Unit #N

Unit #94 D29400 to D29599

Unit #95 m = 20000 + (Unit number x 100)

to D20000 + n x 100

+99

to to

Cannot be used.

Automatically transfers settings when the power is turned ON or the Special I/O Unit Restart Bits turn ON.

D (m+1)

D (m+2)

D (m+3)

D (m+18)

D (m+19)

D (m+20)

D (m+51)

D (m+52)

Input signal range

Number of mean value processing sampling operations

Conversion time/ resolution, operation mode setting

Scaling data

Voltage/current range specification (enabled when using 1 to 5 V/4 to 20 mA)

Note 1. The Special I/O Unit DM Area words that are occupied by the Analog Input

Unit are set using the unit number switch on the front panel of the Unit. Refer to 2-5-2 Unit Number Settings for details on the method used to set the unit number switch.

2. If two or more Special I/O Units are assigned the same unit number, a “UNIT No. DPL ERR” error (in the Programming Console) will be generated (A40113 will turn ON) and the PLC will not operate.

Page 66

Exchanging Data with the CPU Unit Section 2-5

DM Allocation Contents The following table shows the allocation of DM words and bits for both normal

and adjustment mode.

CS1W-AD041-V1

DM word

(See

note.)

D(m) Not used. (Settings are ignored.) Not used. Input use setting

D(m+1) Not used. (Settings are ignored.) Input range setting

D(m+2) Input 1: Mean value processing setting

D(m+3) Input 2: Mean value processing setting

D(m+4) Input 3: Mean value processing setting

D(m+5) Input 4: Mean value processing setting

D(m+18)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Conversion time/resolution setting

00: Conversion time of 1 ms and resolution of 4,000 C1: Conversion time of 250 µs and resolution of 8,000

Note For the DM word addresses, m = D20000 + (unit number x 100).

Bits

Input 4Input 3Input 2Input

Input 4 Input 3 Input 2 Input 1

Operation mode setting 00: Normal mode

C1: Adjustment mode

CS1W-AD081-V1

DM word

(See

note.)

D(m) Not used. (Settings are ignored.) Input use setting

D(m+1) Input range setting

D(m+2) Input 1: Mean value processing setting

D(m+3) Input 2: Mean value processing setting

D(m+4) Input 3: Mean value processing setting

D(m+5) Input 4: Mean value processing setting

D(m+6) Input 5: Mean value processing setting

D(m+7) Input 6: Mean value processing setting

D(m+8) Input 7: Mean value processing setting

D(m+9) Input 8: Mean value processing setting

D(m+18)

1514131211109 876543210

Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1

Conversion time/resolution setting

00: Conversion time of 1 ms and resolution of 4,000 C1: Conversion time of 250 µs and resolution of 8,000

Bits

Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

Operation mode setting 00: Normal mode

C1: Adjustment mode

Note For the DM word addresses, m = D20000 + (unit number x 100).

Page 67

Exchanging Data with the CPU Unit Section 2-5

CS1W-AD161

DM word

(See note

1.)

D(m) Input use setting

D(m+1) Input range setting (inputs 1 to 8)

D(m+2) Input range setting (Inputs 9 to 16)

D(m+3) Input 1 mean value processing setting

D(m+4) Input 2 mean value processing setting

D(m+5) Input 3 mean value processing setting

D(m+6) Input 4 mean value processing setting

D(m+7) Input 5 mean value processing setting

D(m+8) Input 6 mean value processing setting

D(m+9) Input 7 mean value processing setting

D(m+10) Input 8 mean value processing setting

D(m+11) Input 9 mean value processing setting

D(m+12) Input 10 mean value processing setting

D(m+13) Input 11 mean value processing setting

D(m+14) Input 12 mean value processing setting

D(m+15) Input 13 mean value processing setting

D(m+16) Input 14 mean value processing setting

D(m+17) Input 15 mean value processing setting

D(m+18) Input 16 mean value processing setting

D(m+19)

D(m+20) Input 1 scaling lower limit

D(m+21) Input 1 scaling upper limit

D(m+22) Input 2 scaling lower limit

D(m+23) Input 2 scaling upper limit

D(m+24) Input 3 scaling lower limit

D(m+25) Input 3 scaling upper limit

D(m+26) Input 4 scaling lower limit

D(m+27) Input 4 scaling upper limit

D(m+28) Input 5 scaling lower limit

D(m+29) Input 5 scaling upper limit

D(m+30) Input 6 scaling lower limit

D(m+31) Input 6 scaling upper limit

D(m+32) Input 7 scaling lower limit

D(m+33) Input 7 scaling upper limit

D(m+34) Input 8 scaling lower limit

D(m+35) Input 8 scaling upper limit

D(m+36) Input 9 scaling lower limit

D(m+37) Input 9 scaling upper limit

D(m+38) Input 10 scaling lower limit

D(m+39) Input 10 scaling upper limit

D(m+40) Input 11 scaling lower limit

D(m+41) Input 11 scaling upper limit

1514131211109 876543210

Input 16Input 15Input 14Input 13Input 12Input 11Input 10Input 9Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1

Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9

Conversion time/resolution setting

Bits

Operation mode setting

Page 68

Exchanging Data with the CPU Unit Section 2-5

DM word

(See note

1.)

D(m+42) Input 12 scaling lower limit

D(m+43) Input 12 scaling upper limit

D(m+44) Input 13 scaling lower limit

D(m+45) Input 13 scaling upper limit

D(m+46) Input 14 scaling lower limit

D(m+47) Input 14 scaling upper limit

D(m+48) Input 15 scaling lower limit

D(m+49) Input 15 scaling upper limit

D(m+50) Input 16 scaling lower limit

D(m+51) Input 16 scaling upper limit

D(m+52) Voltage/current range setting (Only for 1 to 5 V and 4 to 20 mA.)

1514131211109 876543210

Input 16Input 15Input 14Input 13Input 12Input 11Input 10Input 9Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

Bits

Note For the DM word addresses, m = D20000 + (unit number x 100).

Set Values and Stored Values

Item Contents Page

Input Use setting 0: Not used.

Input signal range 00: –10 to 10 V

Mean value processing setting

Scaling setting Only set for CS1W-AD161 60

1: Used.

01: 0 to 10 V 10: 1 to 5 V/4 to 20 mA (See note 1.) 11: 0 to 5 V

0000: Mean value processing for 2 buffers (See note 3.) 0001: No mean value processing 0002: Mean value processing for 4 buffers 0003: Mean value processing for 8 buffers 0004: Mean value processing for 16 buffers 0005: Mean value processing for 32 buffers 0006: Mean value processing for 64 buffers

Note 1. For CS1W-AD041-V1 and CS1W-AD081-V1, the input signal range of “1

to 5 V” and “4 to 20 mA” is switched using the pins of the voltage/current switch. Refer to 2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081- V1) for details. With CS1W-AD161, select voltage/current input by wiring the connector terminals.

2. The default of mean value processing setting is set to “Mean value processing for 2 buffers.” Refer to 2-6-3 Mean Value Processing.

3. Voltage/current input selection can be set for input signal ranges of 1 to 5 V and 4 to 20 mA using the switch at the back of the terminal block for CS1WAD041-V1 and CS1W-AD081-V1, or selected when wiring the connector or in DM word m+52 for CS1W-AD161.

Page 69

Exchanging Data with the CPU Unit Section 2-5

2-5-5 I/O Refresh Data Allocations

I/O refresh data for the Analog Input Unit is exchanged according to the allocations in the Special I/O Unit Area.

CS1W-AD041-V1/AD081-V1

SYSMAC CS-series CPU Unit CS1W-AD041-V1/081-V1 Analog Input Unit

(I/O Refresh Data Area)

Normal mode

CIO n

CIO n + 1 to CIO n + 9

Adjustment mode

CIO n to CIO n + 7

CIO n + 8 to CIO n + 9

n = 2000 + (unit number x 10)

OUT refresh

IN refresh

OUT refresh

IN refresh

Unit #0

Unit #1

Unit #2

Unit #3

Unit #4

Unit #5

Unit #6

Unit #7

Unit #8

Unit #9

Unit #10

Unit #n

Unit #95

(Special I/O Unit Area)

Allocated words

CIO 2000 to CIO 2009

CIO 2010 to CIO 2019

CIO 2020 to CIO 2029

CIO 2030 to CIO 2039

CIO 2040 to CIO 2049

CIO 2050 to CIO 2059

CIO 2060 to CIO 2069

CIO 2070 to CIO 2079

CIO 2080 to CIO 2089

CIO 2090 to CIO 2099

CIO 2100 to CIO 2109

CIO 2000 + (n x 10) to CIO 2000 + (n x 10) + 9

CIO 2950 to CIO 2959

I/O refresh

At the I/O refresh by the PLC, outputs (CPU to Unit) and inputs (Unit to CPU) are refreshed in order with every cycle.

Page 70

Exchanging Data with the CPU Unit Section 2-5

CS1W-AD161

CS-series CPU Unit

Special I/O Unit CIO Area

Allocated addresses Normal mode

Unit #0 CIO 2000 to CIO 2019

Unit #1 CIO 2010 to CIO 2029

Unit #2 CIO 2020 to CIO 2039

Unit #3 CIO 2030 to CIO 2049

Unit #4 CIO 2040 to CIO 2059 IN refresh

Unit #5 CIO 2050 to CIO 2069

Unit #6 CIO 2060 to CIO 2079

Unit #7 CIO 2070 to CIO 2089 Adjustment mode

Unit #8 CIO 2080 to CIO 2099

Unit #9 CIO 2090 to CIO 2109

Unit #10 CIO 2100 to CIO 2119

to to

I/O refresh

At the I/O refresh by the PLC, outputs (CPU to Unit) and inputs (Unit to CPU) are refreshed in order with every cycle.

Operation data

CS1W-AD161 Analog Input Unit

CIO n

CIO n+1 to

CIO n+19

CIO n to

CIO n+17

OUT refresh

Unit #N CIO 2000 + (n x 10)

to to

Unit #94 CIO 2940 to CIO 2959

Unit #95 n = 2000 + (unit number x 10)

Allocations for Normal Mode

to CIO 2000 +

(n x 10) + 19

Cannot be set.

CIO n+18 to CIO n+19

IN refresh

Note 1. The Special I/O Unit Area words that are occupied by the Analog Input Unit

are set using the unit number switch on the front panel of the Unit. Refer to 2-5-2 Unit Number Settings for details on the method used to set the unit number switch.

For normal mode, set to OFF the operation mode switch on the rear panel of the Unit as shown in the following diagram, or set bits 00 to 07 in DM word m+18.

The allocation of words and bits in the CIO Area is shown in the following table.

Page 71

Exchanging Data with the CPU Unit Section 2-5

CS1W-AD041-V1

I/O Word Bits

1514131211109876543210

Output (CPU to Unit)

Input (Unit to CPU)

n Not used. Peak value hold

Input 4Input 3Input 2Input

n + 1 Input 1 conversion value

n + 2 Input 2 conversion value

n + 3 Input 3 conversion value

n + 4 Input 4 conversion value

n + 5 Not used

n + 6 Not used

n + 7 Not used

n + 8 Not used

n + 9 Alarm Flags Not used Disconnection

detection

Input 4Input 3Input 2Input

Note For the CIO word addresses, n = CIO 2000 + unit number x 10.

CS1W-AD081-V1

I/O Word Bits

1514131211109876543210

Output

n Not used. Peak value hold (CPU to Unit)

Input (Unit to CPU)

n + 1 Input 1 conversion value

n + 2 Input 2 conversion value

n + 3 Input 3 conversion value

n + 4 Input 4 conversion value

n + 5 Input 5 conversion value

n + 6 Input 6 conversion value

n + 7 Input 7 conversion value

n + 8 Input 8 conversion value

n + 9 Alarm Flags Disconnection detection

Note For the CIO word addresses, n = CIO 2000 + unit number x 10.

Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

Page 72

Exchanging Data with the CPU Unit Section 2-5

CS1W-AD161

I/O Word Bits

1514131211109876543210

Output (CPU to Unit)

Input (Unit to CPU)

n Peak value hold

Input 16Input 15Input 14Input 13Input 12Input 11Input 10Input 9Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

n + 1 Input 1 A/D conversion value

n + 2 Input 2 A/D conversion value

n + 3 Input 3 A/D conversion value

n + 4 Input 4 A/D conversion value

n + 5 Input 5 A/D conversion value

n + 6 Input 6 A/D conversion value

n + 7 Input 7 A/D conversion value

n + 8 Input 8 A/D conversion value

n + 9 Input 9 A/D conversion value

n + 10 Input 10 A/D conversion value

n + 11 Input 11 A/D conversion value

n + 12 Input 12 A/D conversion value

n + 13 Input 13 A/D conversion value

n + 14 Input 14 A/D conversion value

n + 15 Input 15 A/D conversion value

n + 16 Input 16 A/D conversion value

n + 17 Not used.

n + 18 Disconnection detection

Input 16Input 15Input 14Input 13Input 12Input 11Input 10Input 9Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

n + 19 Alarm flags Not used.

Note For the CIO word addresses, n = CIO 2000 + unit number x 10.

Set Values and Stored Values

I/O Item Contents Page

Output Peak value hold function 0: Not used.

1: Peak value hold used.

Common Conversion value

4-digit hexadecimal 53

(calculation result)

Disconnection detection 0: No disconnection

1: Disconnection

Alarm Flags • CS1W-AD041-VI and CS1W-AD081-V1: CIO n+9

Bit 11: Mean value processing setting error Bit 15: Operating in adjustment mode (always OFF in normal mode)

• CS1W-AD161: CIO n+19 Bit 08: Scaling data setting error Bit 11: Mean value processing setting error Bit 12: Conversion time/resolution or operation mode setting error Bit 15: Operating in adjustment mode (always OFF in normal mode)

The input disconnection detection function can be used when the input signal range is set for 1 to 5 V (4 to 20 mA).

Input signal range Voltage/current

1 to 5 V 0.3 V max.

4 to 20 mA 1.2 mA max.

Page 73

Exchanging Data with the CPU Unit Section 2-5

Allocation for Adjustment Mode

For adjustment mode, turn ON the operation mode switch on the rear panel of the Unit as shown in the following diagram, or set bits 00 to 07 in DM word m+18 (m+19 for CS1W-AD161) to C1. When the Unit is set for adjustment mode, the ADJ indicator on the front panel of the Unit will flash.

The allocation of CIO words and bits is shown in the following table.

CS1W-AD041-V1/AD081-V1

I/O Word Bits

1514131211109876543 2 10

Output (CPU to Unit)

Input (Unit to CPU)

n Not used. Inputs to be adjusted

n + 1 Not used. Not used. Clr Set Up Down Gain Off-

n + 2 Not used.

n + 3 Not used.

n + 4 Not used.

n + 5 Not used.

n + 6 Not used.

n + 7 Not used.

n + 8 Conversion value at time of adjustment

n + 9 Alarm Flags Disconnection detec-

2 (fixed) 1 to 8 (1 to 4) (See note

1.)

set

Not used.

tion (See note 2.)

Input 8Input 7Input 6Input 5Input 4Input3Input2Input

Note 1. Use settings 1 to 4 for the CS1W-AD041-V1.

2. With the CS1W-AD041-V1, bits 04 to 07 in word n+9 (disconnection detection) are not used.

CS1W-AD161

I/O Word Bits

1514131211109876543210

Output

n Not used. Inputs to be adjusted (See note 2.) (CPU to Unit)

n + 1 Not used. Clr Set --- --- Gain Off-

n + 2

Not used. to n+16

Input (Unit to CPU)

n + 17 Conversion value at time of adjustment

n + 18 Disconnection detection

Input 16Input 15Input 14Input 13Input 12Input 11Input 10Input 9Input 8Input 7Input 6Input 5Input 4Input 3Input 2Input

n + 19 Alarm Flags Not used.

Note 1. For the CIO word addresses, n = CIO 2000 + unit number x 10.

set

Page 74

Exchanging Data with the CPU Unit Section 2-5

2. The input format used for adjustment is as follows:

11 10 09 08 07 06 05 04 03 02 01 00

Bit

0 0 1 0 10

Set Values and Stored Valu es

Always 2 Hex Number of input for adjustment:

1 to 16 (BCD)

Refer to 2-7-1 Adjustment Mode Operational Flow for further details.

Item Contents

Input to be adjusted Sets input to be adjusted.

Offset (Offset Bit) When ON, adjusts offset error.

Gain (Gain Bit) When ON, adjusts gain error.

Down (Down Bit) Decrements the adjustment value while ON.

Up (Up Bit) Increments the adjustment value while ON.

Set (Set Bit) Sets adjusted value and writes to EEPROM.

Clr (Clear Bit) Clears adjusted value. (Returns to default status)

Conversion value for adjustment

Disconnection detection 0: No disconnection

Alarm Flags Bit 12: Input value is outside adjustment limits

Leftmost digit: 2 (fixed) Rightmost digit: 1 to 8 (1 to 4 for CS1W-AD041-V1)

The conversion value for adjustment is stored as 16 bits of binary data.

1: Disconnection

(in adjustment mode)

Bit 13: Input number setting error

(in adjustment mode) Bit 14: EEPROM write error (in adjustment mode) Bit 15: Operating in adjustment mode

(always 1 in adjustment mode)

Note For the CIO word addresses, n = CIO 2000 + (unit number x 10).

The input disconnection detection function can be used when the input signal range is set for 1 to 5 V (4 to 20 mA).

Input signal range Voltage/current

1 to 5 V 0.3 V max.

4 to 20 mA 1.2 mA max.

Page 75

Analog Input Functions and Operating Procedures Section 2-6

2-6 Analog Input Functions and Operating Procedures

2-6-1 Input Settings and Conversion Values

Input Numbers The Analog Input Unit converts analog inputs specified by input numbers. To

specify the analog inputs to be used, turn ON from a Programming Device the D(m) bits in the DM Area shown in the following diagram.

Bit15141312111009080706050403020100

D(m)

Input 2

Input 16

Input 15

Input 4

Input 14

Input 13

Input 12

Input 11

Input 10

Input 9

Input 8

Input 7

Input 6

Input 5

Input 3

m = D20000 + unit number x 100

Setting 0: Not used.

1: Used

• CS1W-AD041-V1: Inputs 1 to 4

• CS1W-AD081-V1: Inputs 1 to 8

The analog input sampling interval can be shortened by setting any unused input numbers to 0.

Sampling interval = (1 ms) x (Number of inputs used) (See note.)

Note Use 250

µs instead of 1 ms is set to a conversion time of 250 µs and

resolution of 8,000.

The conversion values in words for inputs that have been set to “Not used” will always be “0000.”

For the DM word addresses, m = D20000 + (unit number x 100)

Input 1

Input Signal Range Any of four types of input signal range (–10 to 10 V, 0 to 10 V, 1 to 5 V, and 4

to 20 mA) can be selected for each of the inputs.

CS1W-AD041-V1/AD081-V1

To specify the input signal range for each input, set from a Programming Device the D(m + 1) bits in the DM Area as shown in the following diagram.

Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

DM (m+1)

Input 8

00: −10 to 10 V 01: 0 to 10 V 10: 1 to 5 V / 4 to 20 mA 11: 0 to 5 V

Input 7

Input 6

Input 5

Input 4

Input 3

Input 2

Input 1

Note There are only four inputs for the CS1W-AD041-V1.

CS1W-AD161

Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

D (m+1)

Input 8 Input 6 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1

D (m+2) Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9

m = D20000 + unit number x 100

Page 76

Analog Input Functions and Operating Procedures Section 2-6

00: −10 to +10 V 01: 0 to 10 V 10: 1 to 5 V/4 to 20 mA (See note 2.) 11: 0 to 10 V

Select the input signal range 1 to 5 V/4 to 20 mA by wiring the connector or terminal block conversion connector. The voltage/current input setting can also be set using DM word m+52.

Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

D (m+52) Input16Input15Input14Input13Input12Input11Input10Input9Input8Input7Input6Input5Input4Input3Input2Input

m = D20000 + unit number x 100

0: 1 to 5 V 1: 4 to 20 mA

Note 1. For the DM word addresses, m = D20000 + (unit number x 100)

2. The input signal range of “1 to 5 V” or “4 to 20 mA” is switched using the voltage/current switch.

3. After making the DM settings from a Programming Device, it will be necessary to either turn the power to the PLC OFF and ON, or turn ON the Special I/O Unit Restart Bit in order to transfer the contents of the DM settings to the Special I/O Unit.

Reading Conversion

Analog input conversion values are read in 4-digit hexadecimal for each input.

Valu es

Address CS1W-AD161 CS1W-AD081-V1 CS1W-AD041-V1

n+1 Input 1 conversion value Input 1 conversion value Input 1 conversion value

n+2 Input 2 conversion value Input 2 conversion value Input 2 conversion value

n+3 Input 3 conversion value Input 3 conversion value Input 3 conversion value

n+4 Input 4 conversion value Input 4 conversion value Input 4 conversion value

n+5 Input 5 conversion value Input 5 conversion value Cannot be used.

n+6 Input 6 conversion value Input 6 conversion value

n+7 Input 7 conversion value Input 7 conversion value

n+8 Input 8 conversion value Input 8 conversion value

n+9 Input 9 conversion value Cannot be used.

n+10 Input 0 conversion value

n+11 Input 1 conversion value

n+12 Input 12 conversion value

n+13 Input 13 conversion value

n+14 Input 14 conversion value

n+15 Input 15 conversion value

n+16 Input 16 conversion value

Note For the CIO word addresses, n = CIO 2000 + (unit number x 10).

Use MOV(021) or XFER(070) to read conversion values in the user program.

Example 1 In this example, the conversion data from only one input is read. (The unit

number is 0.)

Input condition

MOV(021)

2001

D00001

Conversion data in CIO word 2001 (input number 1) is read to D 00001.

Page 77

Analog Input Functions and Operating Procedures Section 2-6

Example 2 In this example, the conversion data from multiple inputs is read. (The unit

number is 0.)

Input condition

XFER(070)

#0004

2001

D00001

Conversion data in CIO words 2001 to 2004 (input numbers 1 to 4) is read to D00001 and D00004.

For details regarding conversion value scaling, refer to Scaling on page 366.

2-6-2 Conversion Time/Resolution Setting

The default setting is a conversion cycle of 1 ms and resolution of 4,000. For even higher speed and precision, change the settings in bits 08 to 15.

CS1W-AD041-V1/AD081-V1

Bit 1514131211109876543210

D (m+18) Conversion time/resolution setting

00: Conversion time of 1 ms and resolution of 4,000 C1: Conversion time of 250 µs and resolution of 8,000

m = D20000 + unit number x 100

CS1W-AD161

Bit 1514131211109876543210

D (m+19) Conversion time/resolution setting

00: Conversion time of 1 ms and resolution of 4,000 C1: Conversion time of 250 µs and resolution of 8,000

Operation mode setting 00: Normal mode

C1: Adjustment mode

Operation mode setting 00: Normal mode

C1: Adjustment mode

m = D20000 + unit number x 100

Note After making the DM settings from a Programming Device, it will be necessary

to either turn the power to the PLC OFF and ON, or turn ON the Special I/O Unit Restart Bit in order to transfer the contents of the DM settings to the Special I/O Unit.

Page 78

Analog Input Functions and Operating Procedures Section 2-6

2-6-3 Mean Value Processing

The Analog Input Unit can compute the mean value of the conversion values of analog inputs that have been previously sampled. Mean value processing involves an operational mean value in the history buffers, so it has no effect on the data refresh cycle. (The number of history buffers that can be set to use mean value processing is 2, 4, 8, 16, 32, or 64.)

Conversion data

Buffer 1

Buffer 2

Buffer 3

Buffer 4

Buffer n

(Discarded)

(Mean value processing)

Conversion value

(Values stored in CIO words n+1 to n+8)

When “n” number of history buffers are being used, the first conversion data will be stored for all “n” number of history buffers immediately data conversion has begun or after a disconnection is restored.

When mean value processing is used together with the peak value hold function, the mean value will be held.

Specify whether or not to use mean value processing and the number of history buffers to be used for mean value processing.

Address CS1W-AD161 CS1W-AD081-V1 CS1W-AD041-V1 Set value

D(m+2) --- Input 1 Input 1 0000: Mean value processing with 2 buffers

D(m+3) Input 1 Input 2 Input 2

D(m+4) Input 2 Input 3 Input 3

D(m+5) Input 3 Input 4 Input 4

D(m+6) Input 4 Input 5 Cannot be used.

D(m+7) Input 5 Input 6

0001: No mean value processing 0002: Mean value processing with 4 buffers 0003: Mean value processing with 8 buffers 0004: Mean value processing with 16 buffers 0005: Mean value processing with 32 buffers 0006: Mean value processing with 64 buffers

D(m+8) Input 6 Input 7

D(m+9) Input 7 Input 8

D(m+10) Input 8 Cannot be used.

D(m+11) Input 9

D(m+12) Input 10

D(m+13) Input 11

D(m+14) Input 12

D(m+15) Input 13

D(m+16) Input 14

D(m+17) Input 15

D(m+18) Input 16

For the DM word addresses, m = D2000 + (unit number x 100)

Note After making the DM settings from a Programming Device, it will be necessary

to either turn the power to the PLC OFF and ON, or turn ON the Special I/O

Page 79

Analog Input Functions and Operating Procedures Section 2-6

Unit Restart Bit to transfer the contents of the DM settings to the Special I/O Unit.

The history buffer operational means are calculated as shown below. (In this example, there are four buffers.)

1,2,3... 1. With the first cycle, Data 1 is stored in all the history buffers.

Data 1

Mean value = (Data 1 + Data 1 + Data 1 + Data 1)

(Mean value processing)

Conversion value

÷ 4

2. With the second cycle, Data 2 is stored in the first history buffer.

Data 2

Data 1

Mean value = (Data 2 + Data 1 + Data 1 + Data 1)

(Mean value processing)

Conversion value

÷ 4

3. With the third cycle, Data 3 is stored in the first history buffer.

Data 3

Data 2

Data 1

(Mean value processing)

Conversion value

Mean value = (Data 3 + Data 2 + Data 1 + Data 1)

÷ 4

4. With the fourth cycle, Data 4 is stored in the first history buffer.

Data 4

Data 3

Data 2

Data 1

Mean value = (Data 4 + Data 3 + Data 2 + Data 1)

(Mean value processing)

Conversion value

÷ 4

5. With the fifth cycle, Data 5 is stored in the first history buffer.

Data 5

Data 4

Data 3

Data 2

Mean value = (Data 5 + Data 4 + Data 3 + Data 2)

(Mean value processing)

Conversion value

÷ 4

Page 80

Analog Input Functions and Operating Procedures Section 2-6

When a disconnection is restored, the mean value processing function begins again from step 1.

Note 1. The default setting for mean value processing in the Analog Input Unit is

mean value processing with 2 buffers. The response time for the default setting is different from when there is no mean processing, as shown in the following diagram.

2. Specify “no mean value processing” to follow conversion of a rapid change in input signals.

3. If the averaging function is used, the delay in the conversion data in comparison to changes in the input signals will be as shown below.

Input signal to the Unit (V)

Conversion data

Response Time at 1-ms Conversion Time/4,000 Resolution

For V = 20 V (−10 to 10 V)

1-ms Conversion Time/4,000 Resolution Using One Word

t = n + (2 to 3)

t: Delay

Time (ms)

Using m Words (1 No averaging (n = 1) or two averaging buffers (n = 2):

t = n x (m + 2)

n averaging buffers (4

t = (n

− 2) x m + 10.5

µs Conversion Time/8,000 Resolution (For version-1 Unit)

250Using One Word

t = n + (2 to 3) x 1/4 Using m Words (1 No averaging (n = 1) or two averaging buffers (n = 2):

t = n x (m + 2) x 1/4

n averaging buffers (4

t = {(n

− 2) x m + 10.5} x 1/4

≤ m ≤ 16)

≤ n ≤ 64):

≤ m ≤ 16)

≤ n ≤ 64):

Unit: ms

64 32 16 8 4 2 1

16 1002.5 490.5 234.5 106.5 42.5 36 18 15 940.5 460.5 220.5 100.5 40.5 34 17 14 878.5 430.5 206.5 94.5 38.5 32 16 13 816.5 400.5 192.5 88.5 36.5 30 15 12 754.5 370.5 178.5 82.5 34.5 28 14 11 692.5 340.5 164.5 76.5 32.5 26 13 10 630.5 310.5 150.5 70.5 30.5 24 12 9 568.5 280.5 136.5 64.5 28.5 22 11 8 506.5 250.5 122.5 58.5 26.5 20 10 7 444.5 220.5 108.5 52.5 24.5 18 9 6 382.5 190.5 94.5 46.5 22.5 16 8 5 320.5 160.5 80.5 40.5 20.5 14 7 4 258.5 130.5 66.5 34.5 18.5 12 6 3 196.5 100.5 52.5 28.5 16.5 10 5 2 134.5 70.5 38.5 22.5 14.5 8 4 1 673519117 5 3

Page 81

Analog Input Functions and Operating Procedures Section 2-6

Response Time at 250-µs Conversion Time/8,000 Resolution

Unit: ms

64 32 16 8 4 2 1

16 250.625 122.625 58.625 26.625 10.625 9 4.5 15 235.125 115.125 55.125 25.125 10.125 8.5 4.25 14 219.625 107.625 51.625 23.625 9.625 8 4 13 204.125 100.125 48.125 22.125 9.125 7.5 3.75 12 188.625 92.625 44.625 20.625 8.625 7 3.5 11 173.125 85.125 41.125 19.125 8.125 6.5 3.25 10 157.625 77.625 37.625 17.625 7.625 6 3 9 142.125 70.125 34.125 16.125 7.125 5.5 2.75 8 126.625 62.625 30.625 14.625 6.625 5 2.5 7 111.125 55.125 27.125 13.125 6.125 4.5 2.25 6 95.625 47.625 23.625 11.625 5.625 4 2 5 80.125 40.125 20.125 10.125 5.125 3.5 1.75 4 64.625 32.625 16.625 8.625 4.625 3 1.5 3 49.125 25.125 13.125 7.125 4.125 2.5 1.25 2 33.625 17.625 9.625 5.625 3.625 2 1 1 16.75 8.75 4.75 2.75 1.75 1.25 0.75

Symbols M: Number of input words used in DM Area

N: Average number of buffers set for the input number for which to find the response time

Calculation Example The following example calculations are for a resolution of 8,000 with an appli-

cation using inputs 1 and 8, 64 averaging buffers set for input 1, and no averaging set for input 8.

• Response time for input 1: t = {(64

− 2) x 2 + 10.5} x 1/4 = 34 (ms)

• Response time for input 1: t = 1 x (2 + 2) x 1/4 = 1 (ms)

2-6-4 Peak Value Hold Function

The peak value hold function holds the maximum digital conversion value for every input (including mean value processing). This function can be used with analog input. The following diagram shows how digital conversion values are affected when the peak value hold function is used.

Digital conversion value

Conversion value when the peak value hold function is used

Peak value hold

t (Time)

The peak value hold function can be set individually for each input number by turning on the respective bits (00 to 07 for CS1W-AD081-V1, 00 to 03 for CS1W-AD041-V1) in CIO word n.

Bit1514 131211 10 090807 06 05040302 0100

Word n

Input 15

Input 14

Input 16

n = D20000 + unit number x 10

Input 13

Input 12

Input 11

Input 10

Input 9

Input 8

Input 7

Input 6

Input 5

Input 4

Input 3

Input 2

Input 1

Page 82

Analog Input Functions and Operating Procedures Section 2-6

Setting 0: Not used (the conversion value is reset when the bit turns OFF)

1: Peak value hold function is used (held while ON)

• CS1W-AD041-V1: Inputs 1 to 4

• CS1W-AD081-V1: Inputs 1 to 8

For the CIO word addresses, n = CIO 2000 + (unit number x 10).

In the following example, the peak value hold function is in effect for input number 1, and the unit number is 0.

Input condition

When mean value processing is used together with the peak value hold function, the mean value will be held.

As long as the peak value hold function is in effect, the peak value hold will be held even in the event of a disconnection.

When the load to the CPU Unit is disconnected, the Peak Value Hold Bits.

2-6-5 Input Disconnection Detection Function

When an input signal range of 1 to 5 V (4 to 20 mA) is used, input circuit disconnections can be detected. The detection conditions for each of the input signal ranges are shown in the following table. (see note)

Range Current/voltage

1 to 5 V 0.3 V max.

4 to 20 mA 1.2 mA max.

Note The current/voltage level will fluctuate according to the offset/gain adjustment.

The following bits turn ON when a disconnection is detected in each input. When the connection is recovered, these bits turn OFF. Be sure to specify these bits in the execution condition of the ladder program when using the disconnection detection function in the user program.

200000

The maximum conversion data value is held for input number 1.

CS1W-AD041-V1/AD081-V1

Bit15 141312 111009 0807 060504 0302 0100

Word n+9

n = 2000 + unit number x 10

CS1W-AD161

Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Word n+18

Input 16

Input 15

n = 2000 + unit number x 10

Not used.

Input 8

Input 7

Input 6

Input 5

Input 4

Input 3

CS1W-AD041-V1: Inputs 1 to 4

Input 4

Input 14

Input 13

Input 12

Input 11

Input 10

Input 9

Input 8

Input 7

Input 6

Input 5

Input 3

For the CIO word addresses, n = CIO 2000 + (unit number x 10).

The conversion value during a disconnection will be 0000.

Input 2

Input 1

Page 83

Adjusting Offset and Gain Section 2-7

In the following example, the conversion value is read only if there is no disconnection at analog input number 1. (The unit number is 0.)

200901

MOV (021)

2001

D00001

The conversion value in CIO word 2001 (input number 1) is read to D00001.

2-6-6 Scaling Function (CS1W-AD161 Only)

With the CS1W-AD161, the scaling function can be used to convert data into engineering units after A/D conversion. The scaling function can only be used when the resolution is set to 4,000. Scaling is not supported for resolutions of 8,000.

Overview When using a resolution of 4,000, A/D conversion data in the ranges 1 to 5 V,

0 to 5 V, 0 to 10 V, or 4 to 20 mA will be scaled to values between 0 and 4,000 (BCD), approximately. A/D conversion data in the range scaled to values between A conversion is executed up to

−2,000 and +2,000 (BCD), approximately. (Actual D/

−5% to +105% of full scale.)

The lower limit and upper limit can be set to between −32000 and +32000 (BCD). Actual settings in DM word m+20 to DM word m+51 are set in 4-digit hexadecimal. (In the above example, the lower limit is 0000 and the upper limit is 2710 hexadecimal.)

• Besides upper limit and lower limit. (Reverse scaling is supported.)

• Negative values are set as two's complement

• Scaling is not performed when the upper limit and lower limit are both set to 0000 (default setting).

−10 to +10 V will be

2-7 Adjusting Offset and Gain

2-7-1 Adjustment Mode Operational Flow

The adjustment mode enables the input of the connected devices to be calibrated.

The offset voltage (or current) and gain voltage (or current) at the output device are entered as analog input conversion data 0000 and 0FA0 (07D0 if the range is

For example, when using in the range 1 to 5 V, the actual output may be in the range 0.8 to 4.8 V, even though the specifications range for the external device is 1 to 5 V. In this case, when an offset voltage of 0.8 V is output at the external device, the conversion data at the Analog Input Unit for a resolution of 4,000 will be FF38, and if a gain voltage of 4.8 V is output, the conversion data will be 0EDA. The offset/gain adjustment function will, for this example, convert 0.8 V and 4.8 V to 0000 and 0FA0 respectively and not to FF38 and 0EDA, as illustrated in the following table.

Offset/gain voltage at the

0.8 V FF38 (FE70) 0000 (0000)

4.8 V 0EDA (0DB4) 0FA0 (1F40)

±10 V) respectively for a resolution of 4,000.

Conversion data before

output device

(Values in parentheses are for a resolution of 8,000.)

adjustment

Conversion data after

adjustment

Page 84

Adjusting Offset and Gain Section 2-7

The following diagram shows the flow of operations when using the adjustment mode for adjusting offset and gain.

Set the operation mode to adjustment mode.

Set the operation mode switch, or (for version-1 Unit) set the operation mode in DM Area word m+18 (see note), to adjustment mode.

Note: Set in DM Area word m+19 for CS1W-AD161.

Turn ON the PLC.

The ADJ indicator will flash while in adjustment mode.

When adjusting another input number

Set the input number.

Start up the PLC in PROGRAM mode.

When adjusting the same input number

Offset adjustment

Offset Bit ON

Input adjustment

Sampling input

(Add inputs so that conversion value becomes 0.)

Set Bit ON

(Bit 0 of CIO word n+1 turns ON.)

(Bit 4 of CIO word n+1 turns ON.)

Write the input number to be adjusted in the rightmost byte of CIO word n.

Gain adjustment

Gain Bit ON

Input adjustment

Sampling input

(Add inputs so that conversion value is maximized.)

Set Bit ON

(Bit 1 of CIO word n+1 turns ON.)

(Bit 4 of CIO word n+1 turns ON.)

Turn OFF power to the PLC.

Set the operation mode to normal mode.

Set the operation mode switch, or set the operation mode in DM Area word m+18 (see note), to normal mode.

Note: Set in DM Area word m+19 for CS1W-AD161.

!Caution Be sure to turn OFF the power to the PLC before changing the setting of the

operation mode switch.

!Caution The power must be cycled or the Unit restarted if the operation mode is set in

DM.

Page 85

Adjusting Offset and Gain Section 2-7

)

!Caution Set the PLC to PROGRAM mode when using the Analog Input Unit in adjust-

ment mode. If the PLC is in MONITOR mode or RUN mode, the Analog Input Unit will stop operating, and the input values that existed immediately before this stoppage will be retained.

!Caution Always perform adjustments in conjunction with offset and gain adjustments.

Note Input adjustments can be performed more accurately in conjunction with

mean value processing.

2-7-2 Input Offset and Gain Adjustment Procedures

Specifying Input Number to be Adjusted

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Bit

Word n

n = CIO 2000 + unit number x 10

Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Word n 0 1

Not used.

CS1W-AD041-V1-AD081-V1

Not used.

Input numbers to be adjusted 1 to 8 (See note.)

2: Input (fixed)

Note Use inputs 1 to 4 for the CS1W-AD041-V1.

CS1W-AD161

2: In

Input numbers to be adjusted 1 to 16 (See note.)

n = CIO 2000 + unit number x 10

ut (fixed

For the CIO word addresses, n = CIO 2000 + (unit number x 10).

The following example shows an adjustment for input number 1 using a CS1W-AD041-V1/081-V1 for illustration. (The unit number is 0.)

CLR

SHIFT

CHG

000000 CT00

*DM

MON

2000 0000

2000 0000 PRES VAL ????

WRITE

2000 0021

Page 86

Adjusting Offset and Gain Section 2-7

Bits Used for Adjusting Offset and Gain

The CIO word (n+1) bits shown in the following diagram are used for adjusting offset and gain.

Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Word n+1

Set Bit

Clear Bit

Gain Bit

Offset Bit

Offset Adjustment The procedure for adjusting the analog input offset is explained below. As

shown in the following diagram, the offset is adjusted by sampling inputs so that the conversion value becomes 0.

0FA0

Input signal range: 0 to 10 V

10 V0

Offset adjustment input ran

The following example uses input number 1 adjustment for illustration. (The unit number is 0.)

1,2,3... 1. Turn ON bit 00 (the Offset Bit) of CIO word n+1. (Hold the ON status.)

000000 CT00

CLR

SHIFT

CONT

MON

200100 ^ OFF

200100 ^ ON

SET

For CS1W-AD041-V1 and CS1W-AD081-V1, the analog input’s digital conversion values while the Offset Bit is ON will be monitored in CIO word n+8. For CS1W-AD161, the values will be monitored in CIO word n+17.

2. Check whether the input devices are connected.

Page 87

Adjusting Offset and Gain Section 2-7

Wiring for Voltage Input

CS1W-AD041-V1/081-V1

Voltage input

CS1W-AD161

–

ut 1

Voltage n

−

Shield

Input n+

Current mode n

Input n−

Wiring for Current Input

When using current input, short-circuit the input (+) terminal and the current mode terminal.

CS1W-AD041-V1/081-V1

For current input, check that the voltage/ current switch is ON.

CS1W-AD161

Current input n

−

Current input

Shield

–

Input 1

Input n+

Current mode n

Input n−

3. Input the voltage or current so that the conversion value becomes 0000. The following table shows the offset adjustment voltages and currents to

be input according to the input signal range.

Input signal range Input range Word (n+8) monitoring

value

0 to 10 V –0.5 to 0.5 V FF38 to 00C8 (4,000 res-

–10 to 10 V –1.0 to 1.0 V

1 to 5 V 0.8 to 1.2 V

0 to 5 V –0.25 to 0.25 V

4 to 20 mA 3.2 to 4.8 mA

olution) FE70 to 0190 (8,000 res-

olution)

Page 88

Adjusting Offset and Gain Section 2-7

4. After inputting the voltage or current so that the conversion value for the analog input terminal is 0000, turn ON bit 04 (the Set Bit) of CIO word n+1, and then turn it OFF again.

SHIFT

CONT

MON

200104 ^ OFF

200104 ^ ON

SET

200104 ^ OFF

RESET

While the Offset Bit is ON, the offset value will be saved to the Unit’s EEPROM when the Set Bit turns ON.

5. To finish the offset adjustment, turn OFF bit 00 (the Offset Bit) of CIO word n+1.

SHIFT

CONT

MON

200100 ^ ON

200100 ^ OFF

RESET

!Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON

(data is being written to the EEPROM). Otherwise, illegal data may be written in the Unit’s EEPROM and “EEPROM Errors” may occur when the power supply is turned ON or when the Unit is restarted, causing a malfunction.

!Caution When making adjustments, be sure to perform both the offset adjustment and

gain adjustment at the same time.

Note 1. The EEPROM can be overwritten 50,000 times.

2. While the Offset Bit or the Gain Bit is ON, the present conversion data will be displayed in word n+8. If the Offset Bit or the Gain Bit is OFF, the value immediately prior to turning the bit OFF will be held.

Page 89

Adjusting Offset and Gain Section 2-7

Gain Adjustment The procedure for adjusting the analog input gain is explained below. As

shown in the following diagram, the gain is adjusted by sampling inputs so that the conversion value is maximized.

Gain adjustment input range

0FA0

Input signal range: 0 to 10 V

10 V0

The following example uses input number 1 adjustment for illustration. (The unit number is 0.)

1,2,3... 1. Turn ON bit 01 (the Gain Bit) of CIO word n+1. (Hold the ON status.)

SHIFT

CONT

MON

200101 ^ OFF

200101 ^ ON

SET

For CS1W-AD041-V1 and CS1W-AD081-V1, the analog input’s digital conversion values while the Gain Bit is ON will be monitored in CIO word n+8. For CS1W-AD161, the values will be monitored in CIO word n+17.

2. Check whether the input devices are connected.

Wiring for Voltage Input

CS1W-AD041-V1/081-V1

Voltage input

CS1W-AD161

–

ut 1

Input n+

Voltage n

−

Shield

Current mode n

Input n−

Page 90

Adjusting Offset and Gain Section 2-7

Wiring for Current Input

When using current input, short-circuit the input (+) terminal and the current mode terminal.

CS1W-AD041-V1/081-V1

Current input

For current input, check that the voltage/ current switch is ON.

CS1W-AD161

–

Input 1

Current input n

−

Shield

Input n+

Current mode n

Input n−

3. Input the voltage or current so that the conversion value is maximized (0FA0 or 07D0 at a resolution of 4,000). The following table shows the gain adjustment voltages and currents to be input according to the input signal

range.

Input signal range Input range Word (n+8) monitoring value

0 to 10 V 9.5 to 10.5 V 0ED8 to 1068 (0FB0 to 20D0)

–10 to 10 V 9.0 to 11.0 V 0708 to 0898 (0E10 to 1130)

1 to 5 V 4.8 to 5.2 V 0ED8 to 1068 (0FB0 to 20D0)

0 to 5 V 4.75 to 5.25 V 0ED8 to 1068 (0FB0 to 20D0)

4 to 20 mA 19.2 to 20.8 mA 0ED8 to 1068 (0FB0 to 20D0)

(Values in parentheses are for a resolution of 8,000.)

4. With the voltage or current having been input so that the conversion value for the Analog Input Unit is maximized (0FA0 or 07D0), turn bit 04 (the Set Bit) of CIO word n+1 ON and then OFF again.

SHIFT

CONT

MON

200104 ^ OFF

200104 ^ ON

SET

200104 ^ OFF

RESET

While the Gain Bit is ON, the gain value will be saved to the Unit’s EEPROM when the Set Bit turns ON.

Page 91

Adjusting Offset and Gain Section 2-7

5. To finish the gain adjustment, turn OFF bit 01 (the Gain Bit) of CIO word n+1.

!Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON

!Caution When making adjustments, be sure to perform both the offset adjustment and

Note 1. The EEPROM can be overwritten 50,000 times.

Clearing Offset and Gain Adjusted Values

SHIFT

CONT

MON

200101 ^ ON

200101 ^ OFF

RESET

gain adjustment at the same time.

Follow the procedure outlined below to return the offset and gain adjusted values to their default settings.

The following example uses adjustment for illustration. (The unit number is 0.)

1,2,3... 1. Turn ON bit 05 (the Clear Bit) of CIO word n+1. (Hold the ON status.) Re-

gardless of the input value, 0000 will be monitored in CIO word n+8.

SHIFT

CONT

MON

200105 ^ OFF

200105 ^ ON

SET

2. Turn bit 04 of CIO word n+1 ON and then OFF again.

SHIFT

CONT

MON

200104 ^ OFF

200104 ^ ON

SET

200104 ^ OFF

RESET

Page 92

Handling Errors and Alarms Section 2-8

While the Clear Bit is ON, the adjusted value will be cleared and reset to the default offset and gain values when the Set Bit turns ON.

3. To finish the clearing of adjusted values, turn OFF bit 05 (the Clear Bit) of CIO word n+1.

SHIFT

CONT

MON

200105 ^ ON

200105 ^ OFF

RESET

!Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON

!Caution When making adjustments, be sure to perform both the offset adjustment and

gain adjustment at the same time.

Note The EEPROM can be overwritten 50,000 times.

2-8 Handling Errors and Alarms

2-8-1 Indicators and Error Flowchart

Indicators If an alarm or error occurs in the Analog Input Unit, the ERC or ERH indica-

tors on the front panel of the Unit will light.

Front panel of Unit

RUN

ERC

ADJ

ERH

LED Meaning Indicator Operating status

RUN (green) Operating Lit Operating in normal mode.

Not lit Unit has stopped exchanging data with

the CPU Unit.

ERC (red) Unit has

detected an error

Lit Alarm has occurred (such as disconnec-

tion detection) or initial settings are incorrect.

Not lit Operating normally.

ADJ (yellow) Adjusting Flashing Operating in offset/gain adjustment

mode.

Not lit Other than the above.

ERH (red) Error in the

CPU Unit

Lit Error has occurred during data exchange

with the CPU Unit.

Not lit Operating normally.

Page 93

Handling Errors and Alarms Section 2-8

Troubleshooting

Use the following procedure for troubleshooting Analog Input Unit errors.

Procedure

Error occurs.

Is the ERC indicator

Is the ERH indicator

lit?

Refer to 2-8-5 Troubleshooting.

Ye s

Is the RUN indicator

lit?

Ye s

Alarm has occurred at the Analog Input Unit.

(Refer to 2-8-2 Alarms Occurring at the Analog Input Unit.)

Check whether the initial settings for the Analog Input Unit are set correctly.

(Refer to 2-8-2 Alarms Occurring at the Analog Input Unit.)

Error detected by CPU Unit

(Refer to 2-8-3 Errors in the CPU Unit.)

Check whether the unit number is set correctly.

(Refer to 2-8-3 Errors in the CPU Unit.)

2-8-2 Alarms Occurring at the Analog Input Unit

If an error is detected in the Analog Input Unit, the ERC indicator will light and the corresponding bit will turn ON.

Disconnection Detection Flags operate when the input range is set to 1 to 5 V or 4 to 20 mA.

CS1W-AD041-V1/AD081-V1

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Bit

Word n+9

Alarm Flags

Disconnection Detection Flags (See note.)

Input 4

Input 5

Input 6

Input 7

Input 8

m = D20000 + unit number x 10

Note Use inputs 1 to 4 for the CS1W-AD041-V1.

CS1W-AD161

Bit

15 14 13 12 11 10 08 07 06 05 04 03 02 01 00

Word n+18

Input 16

Input 15

Input 14

Input 13

Input 12

Word n+19 Alarm Flags Not used.

Disconnection Detection Flags

Input 9

Input 8

Input 11

Input 10

Input 7

Input 6

n = CIO 2000 + unit number x 10

Input 5

Input 3

Input 4

Input 2

Input 3

Input 1

Input 2

Input 1

Page 94

Handling Errors and Alarms Section 2-8

Alarm Flags

Model CS1W-AD041-V1

CS1W-AD081-V1

Word n+9 n+ 19

Bit 15 15 Operating in adjustment mode.

14 14 EEPROM error occurred during

13 13 Input number setting error occurred

12 12 Input adjustment value outside

11 11 Mean average processing error

--- 08 Scaling data setting error occurred.

n = CIO 2000 + unit number x 10

ERC and RUN Indicators: Lit

CS1W-AD161 Contents

adjustment mode.

during adjustment mode.

range during adjustment mode.

occurred.

: Lit

RUN

ERC

ERH

: Not lit

Word n+9,

n+18, or n+19

(See note 1.)

Bits 00 to 07 (See note 2.)

Bit 14 (Adjustment

Alarm flag Error contents Input status Countermeasure

Disconnection Detection

mode) EEPROM Writ-

ing Error

Note 1. These alarms are output in word n+9 for CS1W-AD041-V1 and CS1W-

The ERC and RUN indicators will be lit when an error occurs while the Unit is operating normally. The following alarm flags will turn ON in CIO word n+9. These alarm flags will turn OFF automatically when the error is cleared.

A disconnection was detected. (See note 3.)

An EEPROM writing error has occurred while in adjustment mode.

Conversion data becomes 0000.

Holds the values immediately prior to the error. No data is changed.

Check the rightmost byte of CIO word n+9. The inputs for bits that are ON may be disconnected. Restore any disconnected inputs.

Turn the Set Bit OFF, ON, and OFF again.

If the error persists even after the reset, replace the Analog Input Unit.

n = CIO 2000 + unit number x 10

AD081-V1, and in words n+18/n+19 for CS1W-AD161.

2. The CS1W-AD041-V1 uses bits 00 to 08 of word n+9, and the CS1WAD081-V1 uses bits 00 to 04. The CS1W-AD161 uses bits 00 to 15 of word n+18.

3. The disconnection detection function is enabled for input numbers set within the input ranges 1 to 5 V or 4 to 20 mA.

Page 95

Handling Errors and Alarms Section 2-8

ERC Indicator and RUN Indicator: Lit, ADJ Indicator: Flashing

Word n+9/n+19

(See note 2.)

Bit 12 (Adjustment

Bit 13 (Adjustment

Bit 15 only ON (See note 5.)

Alarm flag Error contents Input status Countermeasure

mode) Input Value

Adjustment Range Exceeded

mode) Input Number

Setting Error

(Adjustment Mode)

PLC Error

RUN

ERC

ADJ

ERH

: Lit

: Flashing

: Not lit

This alarm will occur in the case of incorrect operation while in the adjustment mode. In adjustment mode, the Adjustment Mode ON Flag will turn ON in bit 15 of CIO word n+9.

In adjustment mode, offset or gain cannot be adjusted because input value is out of the permissible range for adjustment.

In adjustment mode, adjustment cannot be performed because the specified input number is not set for use or because the wrong input number is specified.

The PLC is in either MONITOR or RUN mode while the Analog Input Unit is operating in adjustment mode.

Conversion data corresponding to the input signal is monitored in word n+8/ n+18 (see note

3).

Holds the values immediately prior to the error. No data is changed.

If making the adjustment by means of a connected input device, first adjust the input device before adjusting the Analog Input Unit.

• Check whether the word n input number to be adjusted is set within the following ranges: CS1W-AD041-V1: 21 to 24 CS1W-AD801-V1: 21 to 28 CS1W-AD161: 201 to 216

• Check whether the input number to be adjusted is set for use by means of the DM setting (DM word m set to 1).

Set the Unit to normal mode either by removing the Unit and setting the DIP switch on the rear panel or by setting the mode in DM word m+18 (see note 4), and then restart the Unit.

n = CIO 2000 + unit number x 10

Note 1. When a PLC error occurs in the adjustment mode, the Unit will stop oper-

ating. (The input values immediately prior to the error are held.)

2. These alarms are output in CIO word n+9 for CS1W-AD041-V1 and CS1W-AD081-V1, and in CIO word n+19 for CS1W-AD161.

3. These alarms are output in CIO word n+8 for CS1W-AD041-V1 and CS1W-AD081-V1, and in CIO word n+18 for CS1W-AD161.

4. The operation mode is set in DM word m+18 for CS1W-AD041-V1 and CS1W-AD081-V1, and in DM word m+19 for CS1W-AD161.

5. Bit 15 is always ON in adjustment mode. When the PLC is in RUN mode or MONITOR mode, the ERC indicator will be lit.

ERC Indicator: Lit, RUN Indicator: Not Lit

The ERC indicator will be lit when the initial settings for the Analog Input Unit are not set correctly. The alarm flags for the following errors will turn ON in

RUN

ERC

: Lit

: Not lit

ERH

Page 96

Handling Errors and Alarms Section 2-8

CIO word. These alarm flags will turn OFF when the error is cleared and the Unit is restarted, or the Special I/O Unit Restart Bit is turned ON and then OFF again.

Word n+9/n+19

(See note.)

Bit 11 Mean Value

Bit 12 Conversion

Alarm flag Error contents Input status Countermeasure

The wrong number of samplings Processing Setting Error

Time/Operation Mode Setting Error

has been specified for mean

processing.

The setting for conversion time/

resolution is incorrect.

Note These alarms are output in CIO word n+9 for CS1W-AD041-V1 and CS1W-

AD081-V1, and in CIO word n+19 for CS1W-AD161.

2-8-3 Errors in the CPU Unit

When errors occur in the CPU Unit or I/O bus, and I/O refresh with the Special I/O Unit is not performed correctly resulting in the Analog Input Unit malfunctioning, the ERH indicator will be lit.

ERH and RUN Indicators: Lit

RUN

ERC

Conversion does not start and data becomes 0000.

ERH

Specify a number from 0000 to

0006.

Specify 00 or C1.

: Lit

: Not lit

The ERH and RUN indicators will be lit if an error occurs in the I/O bus causing a WDT (watchdog timer) error in the CPU Unit, resulting in incorrect I/O refresh with the Analog Input Unit.

Turn ON the power supply again or restart the system. For further details, refer to CS-series CS1G/H-CPU @@-EV1, CS1G/H- CPU@@H Programmable Controllers Operation Manual (W339).

Error Error contents Input status

I/O bus error Error has occurred during data

CPU Unit monitoring error (see note)

CPU Unit WDT error Error has been generated in

Note No error will be detected by the CPU Unit or displayed on the Programming

Console, because the CPU Unit is continuing operation.

ERH Indicator: Lit, RUN Indicator: Not Lit

exchange with the CPU Unit.

No response from CPU Unit during fixed period.

CPU Unit.

RUN

ERC

ERH

Conversion data becomes 0000.

Maintains the condition existing before the error.

Changes to undefined state.

: Lit

: Not lit

Page 97

Handling Errors and Alarms Section 2-8

The unit number for the Analog Input Unit has not been set correctly.

Error Error contents Input status

Duplicate Unit Number (See note.)

Special I/O Unit Setting Error The Special I/O Units registered

The same unit number has been assigned to more than one Unit or the unit number was set to a value other than 00 to 95.

in the I/O table are different from the ones actually mounted.

Conversion does not start and data becomes 0000.

Note A single CS1W-AD161 is allocated CIO Area and DM Area words for two Spe-

cial I/O Units. Be sure to set a unit number so that the CS1W-AD161 is not allocated words in the CIO Area and DM Area that are already allocated to other Special I/O Units. Unit numbers for CS1W-AD161 can be set from 0 to

94.

2-8-4 Restarting Special I/O Units

There are two ways to restart Special I/O Unit operation after having changed DM contents or having cleared the cause of an error. The first way is to turn the power to the PLC OFF and ON, and the second way is to turn ON the Special I/O Unit Restart Bit.

Special I/O Unit Restart Bits

Bits Functions

A50200 Unit #0 Restart Bit Turning the Restart Bit for any

A50201 Unit #1 Restart Bit

A50215 Unit #15 Restart Bit

A50300 Unit #16 Restart Bit

A50715 Unit #95 Restart Bit (See note.)

Unit ON and then OFF again restarts that Unit.

The conversion data becomes 0000 during restart.

If the error is not cleared even after turning the Special I/O Unit Restart Bit ON and then OFF again, then replace the Unit.

Note The highest unit number that can be set for a CS1W-AD161 is unit number 94.

2-8-5 Troubleshooting

The following tables explain the probable causes of troubles that may occur, and the countermeasures for dealing with them.

Conversion Data Does Not Change

The input is not set for being used. Set the input to be used. 52

The peak value hold function is in

operation.

The input device is not working, the

input wiring is wrong, or there is a

disconnection.

Probable cause Countermeasure Page

Turn OFF the peak value hold function if it is not required.

Using a tester, check to see if the input voltage or current is changing.

Use Unit’s alarm flags to check for a disconnection.

---

Page 98

Handling Errors and Alarms Section 2-8

Value Does Not Change as Intended

Probable cause Countermeasure Page

The input device’s signal range

does not match the input signal

range for the relevant input number

at the Analog Input Unit.

The offset and gain are not

adjusted.

When using the 4 mA to 20 mA

range, the voltage/current switch is

not turned ON.

Conversion Values are Inconsistent

Probable cause Countermeasure Page

The input signals are being affected

by external noise.

Check the specifications of the input device, and match the settings for the input signal ranges.

Adjust the offset and gain. 60

Turn ON the voltage/current switch. 31

Change the shielded cable connection to the Unit’s COM terminal.

Insert a 0.01-µF to 0.1-µF ceramic capacitor or film capacitor between the input’s (+) and (–) terminals.

Try increasing the number of mean value processing buffers.

---

Page 99

Handling Errors and Alarms Section 2-8

Page 100

CJ-series Analog Input Units

This section explains how to use the CJ1W-AD041-V1/081-V1 Analog Input Unit.

3-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3-1-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3-1-2 Input Function Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

3-1-3 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

3-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3-2-1 Procedure Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3-3-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3-3-2 Unit Number Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3-3-3 Operation Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

3-3-4 Voltage/Current Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3-4-1 Terminal Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3-4-2 Internal Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3-4-3 Voltage Input Disconnection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

3-4-4 Input Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3-4-5 Input Wiring Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3-5 Exchanging Data with the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

3-5-1 Outline of Data Exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

3-5-2 Unit Number Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3-5-3 Special I/O Unit Restart Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3-5-4 Fixed Data Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

3-5-5 I/O Refresh Data Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

3-6 Analog Input Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . 104

3-6-1 Input Settings and Conversion Values . . . . . . . . . . . . . . . . . . . . . . . 104

3-6-2 Conversion Time/Resolution Setting . . . . . . . . . . . . . . . . . . . . . . . . 106

3-6-3 Mean Value Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

3-6-4 Peak Value Hold Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3-6-5 Input Disconnection Detection Function . . . . . . . . . . . . . . . . . . . . . 111

3-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3-7-1 Adjustment Mode Operational Flow . . . . . . . . . . . . . . . . . . . . . . . . 112

3-7-2 Input Offset and Gain Adjustment Procedures. . . . . . . . . . . . . . . . . 114

3-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

3-8-1 Indicators and Error Flowchart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

3-8-2 Alarms Occurring at the Analog Input Unit . . . . . . . . . . . . . . . . . . . 121

3-8-3 Errors in the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

3-8-4 Restarting Special I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

3-8-5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

SECTION 3

Omron CJ1W-AD041-V1, CS1W-DA08C, CJ1W-AD081-V1, CJ1W-DA021, CJ1W-DA041 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

About this Manual:

WARRANTY

PRECAUTIONS

1 Intended Audience

2 General Precautions

3 Safety Precautions

4 Operating Environment Precautions

5 Application Precautions

6 EC Directives

7 Other Applicable Directives

9 Changes to the CJ1W-DA08V/08C and CJ1W-MAD42

1-1 Features and Functions

1-2 Basic Configuration

1-2-1 Mounting Procedure

1-2-2 Precautions

1-3 Function Applications

2-1 Specifications

2-1-1 Specifications

2-1-2 Input Function Block Diagram

2-1-3 Input Specifications

2-2 Operating Procedure

2-2-1 Procedure Examples

2-3 Components and Switch Settings

2-3-1 Indicators

2-3-2 Unit Number Switch

2-3-3 Operation Mode Switch

2-3-4 Voltage/Current Switch (CS1W-AD041-V1/AD081-V1)

2-4 Wiring

2-4-1 Terminal Arrangement

2-4-2 Internal Circuitry

2-4-3 Voltage Input Disconnection

2-4-4 Input Wiring Example

2-4-5 Input Wiring Considerations

2-5 Exchanging Data with the CPU Unit

2-5-1 Outline of Data Exchange

2-5-2 Unit Number Settings

2-5-3 Special I/O Unit Restart Bits

2-5-4 Fixed Data Allocations

2-5-5 I/O Refresh Data Allocations

2-6 Analog Input Functions and Operating Procedures

2-6-1 Input Settings and Conversion Values

2-6-2 Conversion Time/Resolution Setting

2-6-3 Mean Value Processing

2-6-4 Peak Value Hold Function

2-6-5 Input Disconnection Detection Function

2-6-6 Scaling Function (CS1W-AD161 Only)

2-7 Adjusting Offset and Gain

2-7-1 Adjustment Mode Operational Flow

2-7-2 Input Offset and Gain Adjustment Procedures

2-8 Handling Errors and Alarms

2-8-1 Indicators and Error Flowchart

(Refer to 2-8-2 Alarms Occurring at the Analog Input Unit.)

2-8-3 Errors in the CPU Unit

2-8-4 Restarting Special I/O Units

2-8-5 Troubleshooting