Omron C200HS User Manual

Cat. No. W235-E1-5

SYSMAC

C200HS

Programmable Controllers

C200HS Programmable Controllers

Operation Manual

Revised February 2002

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

!

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

!

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

!

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any­thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of
information.

 OMRON, 1994

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis­sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained in this publication.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

1, 2, 3...

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

ii

About this Manual:

This manual describes the operation of the C200HS C-series Programmable Controllers, and it includes
the sections described below. Installation information is provided in the

ler Installation Guide

Section 1 Introduction

in
ences between the older CPUs and the new CPUs described in this manual.

Please read this manual completely and be sure you understand the information provided before attempt­ing to operate the C200HS. Be sure to read the precautions in the following section.

. A table of other manuals that can be used in conjunction with this manual is provided

. Provided in

C200HS Programmable Control-

Section 2 Hardware Considerations

is a description of the differ-

Section 1 Introduction

programming. It also provides an overview of the process of programming and operating a PC and ex­plains basic terminology used with OMRON PCs. Descriptions of Peripheral Devices used with the
C200HS PCs and a table of other manuals available to use with this manual for special PC applications
are also provided.

Section 2 Hardware Considerations

scribes the indicators that are referred to in other sections of this manual.

Section 3 Memory Areas

mation provided there to aid in programming. It explains how I/O is managed in memory and how bits in
memory correspond to specific I/O points. It also provides information on System DM, a special area in
C200HS PCs that provides the user with flexible control of PC operating parameters.

Section 4 Writing and Entering Programs

at the elements that make up the parts of a ladder-diagram program and explaining how execution of this
program is controlled. It also explains how to convert ladder diagrams into mnemonic code so that the
programs can be entered using a Programming Console.

ection 5 Instruction Set

S

Section 6 Program Execution Timing

tells how to coordinate inputs and outputs so that they occur at the proper times.

Section 7 Program Debugging and Execution

input and debug the program and to monitor and control operation.

Section 8 Communications

C200HS.

Section 9 Memory Cassette Operations

Memory Cassettes. mounted in the CPU.

Section 10 T roubleshooting

time. Information in this section is also useful when debugging programs.

Section 11 Host Link Commands

which can be used for host link communications via the C200HS ports.
The

Appendices

tables of instructions and Programming Console operations, coding sheet to help in programming and
parameter input, and other information helpful in PC operation.

explains the background and some of the basic terms used in ladder-diagram

explains basic aspects of the overall PC configuration and de-

takes a look at the way memory is divided and allocated and explains the infor-

explains the basics of ladder-diagram programming, looking

describes all of the instructions used in programming.

explains the cycling process used to execute the program and

explains the Programming Console procedures used to

provides an overview of the communications features provided by the

describes how to manage both UM Area and IOM data via

provides information on error indications and other means of reducing down-

explains the methods and procedures for using host link commands,

provide tables of standard OMRON products available for the C200HS PCs, reference

!

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.

iii

TABLE OF CONTENTS

PRECAUTIONS xiii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Intended Audience xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions xv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Conformance to EC Directives xvi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 1 – Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 Overview 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 The Origins of PC Logic 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 PC Terminology 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 OMRON Product Terminology 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 Overview of PC Operation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 Peripheral Devices 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7 Available Manuals 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8 New C200HS Features 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-1 Improved Memory Capabilities 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-2 Faster Execution Times 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-3 Larger Instruction Set 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-4 Wide Selection of Special I/O Units 9 . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-5 Improved Interrupt Functions 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-6 SYSMAC NET Link and SYSMAC LINK Capabilities 9 . . . . . . . . . . .

1-8-7 Built-in RS-232C Connector 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-8 More Flexible PC Settings 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-9 Debugging and Maintenance 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-10 New Programming Console Operations 10 . . . . . . . . . . . . . . . . . . . . . . .

1-8-11 Peripheral Devices 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-12 Using C200H Programs 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 – Hardware Considerations 15 . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1 CPU Components 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 CPU Indicators 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2 Peripheral Device Connection 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 PC Configuration 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 CPU Capabilities 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Memory Cassettes 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Installing Memory Cassettes 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 CPU DIP Switch 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 – Memory Areas 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 Introduction 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Data Area Structure 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 IR (Internal Relay) Area 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 SR (Special Relay) Area 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-1 SYSMAC NET/SYSMAC LINK System 37 . . . . . . . . . . . . . . . . . . . . . .

3-4-2 Remote I/O Systems 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-3 Link System Flags and Control Bits 39 . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-4 Forced Status Hold Bit 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-5 I/O Status Hold Bit 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-6 Output OFF Bit 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-7 FAL (Failure Alarm) Area 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-8 Low Battery Flag 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-9 Cycle Time Error Flag 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

v

Table of contents

3-4-10 I/O Verification Error Flag 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-11 First Cycle Flag 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-12 Clock Pulse Bits 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-13 Step Flag 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-14 Group-2 Error Flag 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-15 Special Unit Error Flag 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-16 Instruction Execution Error Flag, ER 44 . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-17 Arithmetic Flags 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-18 Interrupt Subroutine Areas 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-19 RS-232C Port Communications Areas 45 . . . . . . . . . . . . . . . . . . . . . . . .

3-4-20 Peripheral Port Communications Areas 46 . . . . . . . . . . . . . . . . . . . . . . .

3-4-21 Memory Cassette Areas 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-22 Data Transfer Error Bits 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-23 Ladder Diagram Memory Areas 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-24 Memory Error Flags 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-25 Data Save Flags 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-26 Transfer Error Flags 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-27 PC Setup Error Flags 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5 AR (Auxiliary Relay) Area 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-1 Restarting Special I/O Units 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-2 Slave Rack Error Flags 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-3 Group-2 Error Flags 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-4 Optical I/O Unit and I/O Terminal Error Flags 50 . . . . . . . . . . . . . . . . . .

3-5-5 SYSMAC LINK System Data Link Settings 51 . . . . . . . . . . . . . . . . . . . .

3-5-6 Error History Bits 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-7 Active Node Flags 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-8 SYSMAC LINK/SYSMAC NET Link System Service Time 52 . . . . . .

3-5-9 Calendar/Clock Area and Bits 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-10 TERMINAL Mode Key Bits 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-11 Power OFF Counter 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-12 Cycle Time Flag 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-13 Link Unit Mounted Flags 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-14 CPU-mounting Device Mounted Flag 54 . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-15 FPD Trigger Bit 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-16 Data Tracing Flags and Control Bits 54 . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-17 Cycle Time Indicators 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 DM (Data Memory) Area 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6-1 Expansion DM Area 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6-2 Special I/O Unit Data 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6-3 Error History Area 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6-4 PC Setup 58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7 HR (Holding Relay) Area 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8 TC (Timer/Counter) Area 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9 LR (Link Relay) Area 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 UM Area 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-11 TR (Temporary Relay) Area 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vi

SECTION 4 – Writing and Inputting the Program 63 . . . . . . . . . . . . . . . . . .

4-1 Basic Procedure 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Instruction Terminology 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Program Capacity 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4 Basic Ladder Diagrams 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-1 Basic Terms 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-2 Mnemonic Code 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-3 Ladder Instructions 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-4 OUTPUT and OUTPUT NOT 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-5 The END Instruction 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-6 Logic Block Instructions 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-7 Coding Multiple Right-hand Instructions 78 . . . . . . . . . . . . . . . . . . . . . .

4-5 The Programming Console 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of contents

4-5-1 The Keyboard 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-2 PC Modes 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-3 The Display Message Switch 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6 Preparation for Operation 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-1 Entering the Password 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-2 Buzzer 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-3 Clearing Memory 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-4 Registering the I/O Table 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-5 Clearing Error Messages 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-6 Verifying the I/O Table 86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-7 Reading the I/O Table 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-8 Clearing the I/O Table 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-9 SYSMAC NET Link Table Transfer (CPU31/33-E Only) 90 . . . . . . . . .

4-7 Inputting, Modifying, and Checking the Program 92 . . . . . . . . . . . . . . . . . . . . . . . .

4-7-1 Setting and Reading from Program Memory Address 92 . . . . . . . . . . . .

4-7-2 Entering and Editing Programs 93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-3 Checking the Program 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-4 Displaying the Cycle Time 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-5 Program Searches 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-6 Inserting and Deleting Instructions 100 . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-7 Branching Instruction Lines 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-8 Jumps 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8 Controlling Bit Status 108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-1 DIFFERENTIATE UP and DIFFERENTIATE DOWN 109 . . . . . . . . . . .

4-8-2 KEEP 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-3 Self-maintaining Bits (Seal) 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9 Work Bits (Internal Relays) 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 Programming Precautions 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11 Program Execution 114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 – Instruction Set 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1 Notation 118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Instruction Format 118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Data Areas, Definer Values, and Flags 118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Differentiated Instructions 119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 Expansion Instructions 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Coding Right-hand Instructions 122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7 Instruction Set Lists 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7-1 Function Codes 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7-2 Alphabetic List by Mnemonic 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8 Ladder Diagram Instructions 129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8-1 LOAD, LOAD NOT, AND, AND NOT, OR, and OR NOT 129 . . . . . . . .

5-8-2 AND LOAD and OR LOAD 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9 Bit Control Instructions 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9-1 OUTPUT and OUTPUT NOT – OUT and OUT NOT 130 . . . . . . . . . . . .

5-9-2 DIFFERENTIATE UP and DOWN – DIFU(13) and DIFD(14) 131 . . . . .

5-9-3 SET and RESET – SET and RSET 133 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9-4 KEEP – KEEP(11) 133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-10 INTERLOCK and INTERLOCK CLEAR – IL(02) and ILC(03) 135 . . . . . . . . . . . .

5-11 JUMP and JUMP END – JMP(04) and JME(05) 137 . . . . . . . . . . . . . . . . . . . . . . . . .

5-12 END – END(01) 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-13 NO OPERATION – NOP(00) 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14 Timer and Counter Instructions 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14-1 TIMER – TIM 139 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14-2 HIGH-SPEED TIMER – TIMH(15) 143 . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14-3 TOTALIZING TIMER – TTIM(87) 144 . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14-4 COUNTER – CNT 145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14-5 REVERSIBLE COUNTER – CNTR(12) 148 . . . . . . . . . . . . . . . . . . . . . .

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5-15 Data Shifting 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15-1 SHIFT REGISTER – SFT(10) 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15-2 REVERSIBLE SHIFT REGISTER – SFTR(84) 152 . . . . . . . . . . . . . . . . .

5-15-3 ARITHMETIC SHIFT LEFT – ASL(25) 154 . . . . . . . . . . . . . . . . . . . . . .

5-15-4 ARITHMETIC SHIFT RIGHT – ASR(26) 154 . . . . . . . . . . . . . . . . . . . . .

5-15-5 ROTATE LEFT – ROL(27) 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15-6 ROTATE RIGHT – ROR(28) 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15-7 ONE DIGIT SHIFT LEFT – SLD(74) 156 . . . . . . . . . . . . . . . . . . . . . . . .

5-15-8 ONE DIGIT SHIFT RIGHT – SRD(75) 156 . . . . . . . . . . . . . . . . . . . . . . .

5-15-9 WORD SHIFT – WSFT(16) 157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15-10 ASYNCHRONOUS SHIFT REGISTER – ASFT(17) 157 . . . . . . . . . . . .

5-16 Data Movement 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-1 MOVE – MOV(21) 159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-2 MOVE NOT – MVN(22) 159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-3 BLOCK SET – BSET(71) 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-4 BLOCK TRANSFER – XFER(70) 161 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-5 DATA EXCHANGE – XCHG(73) 162 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-6 SINGLE WORD DISTRIBUTE – DIST(80) 162 . . . . . . . . . . . . . . . . . . .

5-16-7 DATA COLLECT – COLL(81) 164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-8 MOVE BIT – MOVB(82) 166 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-9 MOVE DIGIT – MOVD(83) 167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16-10 TRANSFER BITS – XFRB(62) 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17 Data Comparison 169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17-1 MULTI-WORD COMPARE – MCMP(19) 169 . . . . . . . . . . . . . . . . . . . . .

5-17-2 COMPARE – CMP(20) 170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17-3 DOUBLE COMPARE – CMPL(60) 172 . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17-4 BLOCK COMPARE – BCMP(68) 174 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17-5 TABLE COMPARE – TCMP(85) 175 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17-6 AREA RANGE COMPARE – ZCP(88) 176 . . . . . . . . . . . . . . . . . . . . . . .

5-17-7 DOUBLE AREA RANGE COMPARE – ZCPL(––) 177 . . . . . . . . . . . . .

5-17-8 SIGNED BINARY COMPARE – CPS(––) 178 . . . . . . . . . . . . . . . . . . . . .

5-17-9 DOUBLE SIGNED BINARY COMPARE – CPSL(––) 179 . . . . . . . . . . .

5-18 Data Conversion 180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-1 BCD-TO-BINARY – BIN(23) 180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-2 DOUBLE BCD-TO-DOUBLE BINARY – BINL(58) 181 . . . . . . . . . . . .

5-18-3 BINARY-TO-BCD – BCD(24) 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-4 DOUBLE BINARY-TO-DOUBLE BCD – BCDL(59) 182 . . . . . . . . . . . .

5-18-5 HOURS-TO-SECONDS – SEC(65) 183 . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-6 SECONDS-TO-HOURS – HMS(66) 184 . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-7 4-TO-16 DECODER – MLPX(76) 185 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-8 16-TO-4 ENCODER – DMPX(77) 188 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-9 7-SEGMENT DECODER – SDEC(78) 191 . . . . . . . . . . . . . . . . . . . . . . . .

5-18-10 ASCII CONVERT – ASC(86) 194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-11 ASCII-TO-HEXADECIMAL – HEX(––) 195 . . . . . . . . . . . . . . . . . . . . . .

5-18-12 SCALING – SCL(––) 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-13 COLUMN TO LINE – LINE(63) 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-14 LINE TO COLUMN – COLM(64) 201 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-15 2’S COMPLEMENT – NEG(––) 202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18-16 DOUBLE 2’S COMPLEMENT – NEGL(––) 203 . . . . . . . . . . . . . . . . . . .

5-19 BCD Calculations 204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-1 INCREMENT – INC(38) 204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-2 DECREMENT – DEC(39) 204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-3 SET CARRY – STC(40) 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-4 CLEAR CARRY – CLC(41) 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-5 BCD ADD – ADD(30) 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-6 DOUBLE BCD ADD – ADDL(54) 206 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-7 BCD SUBTRACT – SUB(31) 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-8 DOUBLE BCD SUBTRACT – SUBL(55) 209 . . . . . . . . . . . . . . . . . . . . .

5-19-9 BCD MULTIPLY – MUL(32) 211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-10 DOUBLE BCD MULTIPLY – MULL(56) 212 . . . . . . . . . . . . . . . . . . . . .

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5-19-11 BCD DIVIDE – DIV(33) 212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-12 DOUBLE BCD DIVIDE – DIVL(57) 213 . . . . . . . . . . . . . . . . . . . . . . . . .

5-19-13 FLOATING POINT DIVIDE – FDIV(79) 214 . . . . . . . . . . . . . . . . . . . . . .

5-19-14 SQUARE ROOT – ROOT(72) 217 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20 Binary Calculations 219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20-1 BINARY ADD – ADB(50) 219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20-2 BINARY SUBTRACT – SBB(51) 221 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20-3 BINARY MULTIPLY – MLB(52) 224 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20-4 BINARY DIVIDE – DVB(53) 224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20-5 DOUBLE BINARY ADD – ADBL(––) 225 . . . . . . . . . . . . . . . . . . . . . . .

5-20-6 DOUBLE BINARY SUBTRACT – SBBL(––) 227 . . . . . . . . . . . . . . . . . .

5-20-7 SIGNED BINARY MULTIPLY – MBS(––) 229 . . . . . . . . . . . . . . . . . . . .

5-20-8 DOUBLE SIGNED BINARY MULTIPLY – MBSL(––) 230 . . . . . . . . . .

5-20-9 SIGNED BINARY DIVIDE – DBS(––) 231 . . . . . . . . . . . . . . . . . . . . . . .

5-20-10 DOUBLE SIGNED BINARY DIVIDE – DBSL(––) 232 . . . . . . . . . . . . .

5-21 Special Math Instructions 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21-1 FIND MAXIMUM – MAX(––) 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21-2 FIND MINIMUM – MIN(––) 234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21-3 AVERAGE VALUE – AVG(––) 235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21-4 SUM – SUM(––) 237 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21-5 ARITHMETIC PROCESS – APR(69) 239 . . . . . . . . . . . . . . . . . . . . . . . .

5-21-6 PID CONTROL – PID(––) 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22 Logic Instructions 249 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22-1 COMPLEMENT – COM(29) 249 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22-2 LOGICAL AND – ANDW(34) 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22-3 LOGICAL OR – ORW(35) 251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22-4 EXCLUSIVE OR – XORW(36) 252 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22-5 EXCLUSIVE NOR – XNRW(37) 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23 Subroutines and Interrupt Control 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23-1 Subroutines 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23-2 Interrupts 254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23-3 SUBROUTINE ENTER – SBS(91) 257 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23-4 SUBROUTINE DEFINE and RETURN – SBN(92)/RET(93) 259 . . . . . .

5-23-5 MACRO – MCRO(99) 260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23-6 INTERRUPT CONTROL – INT(89) 262 . . . . . . . . . . . . . . . . . . . . . . . . .

5-24 Step Instructions 266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-24-1 STEP DEFINE and STEP START–STEP(08)/SNXT(09) 266 . . . . . . . . .

5-25 Special Instructions 275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-1 FAILURE ALARM – FAL(06) and

5-25-2 CYCLE TIME – SCAN(18) 276 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-3 TRACE MEMORY SAMPLING – TRSM(45) 277 . . . . . . . . . . . . . . . . . .

5-25-4 MESSAGE DISPLAY – MSG(46) 278 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-5 LONG MESSAGE – LMSG(47) 279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-6 TERMINAL MODE – TERM(48) 280 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-7 WATCHDOG TIMER REFRESH – WDT(94) 281 . . . . . . . . . . . . . . . . . .

5-25-8 I/O REFRESH – IORF(97) 281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-9 GROUP-2 HIGH-DENSITY I/O REFRESH – MPRF(61) 282 . . . . . . . . .

5-25-10 BIT COUNTER – BCNT(67) 283 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-11 FRAME CHECKSUM – FCS(––) 283 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-12 FAILURE POINT DETECTION – FPD(––) 285 . . . . . . . . . . . . . . . . . . . .

5-25-13 DATA SEARCH – SRCH(––) 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25-14 EXPANSION DM READ – XDMR(––) 290 . . . . . . . . . . . . . . . . . . . . . . .

5-26 Network Instructions 291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-26-1 NETWORK SEND – SEND(90) 291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-26-2 NETWORK RECEIVE – RECV(98) 293 . . . . . . . . . . . . . . . . . . . . . . . . .

5-26-3 About Network Communications 295 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-27 Serial Communications Instructions 297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-27-1 RECEIVE – RXD(––) 297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-27-2 TRANSMIT – TXD(––) 299 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEVERE FAILURE ALARM – FALS(07) 275 . . . . . . . . . . . . . . . . . . . . .

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5-28 Advanced I/O Instructions 301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-28-1 7-SEGMENT DISPLAY OUTPUT – 7SEG(––) 301 . . . . . . . . . . . . . . . . .

5-28-2 DIGITAL SWITCH INPUT – DSW(––) 304 . . . . . . . . . . . . . . . . . . . . . . .

5-28-3 HEXADECIMAL KEY INPUT – HKY(––) 308 . . . . . . . . . . . . . . . . . . . .

5-28-4 TEN KEY INPUT – TKY(––) 311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-28-5 MATRIX INPUT – MTR(––) 313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 – Program Execution Timing 317 . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 Cycle Time 318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 Calculating Cycle Time 322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-1 PC with I/O Units Only 322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-2 PC with Link Units 323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 Instruction Execution Times 324 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4 I/O Response Time 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-1 Basic Systems 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-2 Remote I/O Systems 334 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-3 Host Link Systems 336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-4 PC Link Systems 337 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-5 One-to-one Link I/O Response Time 339 . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-6 Interrupt Response Times 341 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 – Program Monitoring and Execution 345 . . . . . . . . . . . . . . . . . .

7-1 Monitoring Operation and Modifying Data 346 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-1 Bit/Word Monitor 346 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-2 Forced Set/Reset 349 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-3 Forced Set/Reset Cancel 351 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-4 Hexadecimal/BCD Data Modification 352 . . . . . . . . . . . . . . . . . . . . . . . .

7-1-5 Hex/ASCII Display Change 354 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-6 4-digit Hex/Decimal Display Change 355 . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-7 8-digit Hex/Decimal Display Change 356 . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-8 Differentiation Monitor 357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-9 3-word Monitor 358 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-10 3-word Data Modification 358 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-11 Binary Monitor 359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-12 Binary Data Modification 361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-13 Changing Timer/Counter SV 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-14 Expansion Instruction Function Code Assignments 365 . . . . . . . . . . . . . .

7-1-15 UM Area Allocation 366 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-16 Reading and Setting the Clock 367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-17 Expansion Keyboard Mapping 367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1-18 Keyboard Mapping 368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 8 – Communications 373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 Introduction 374 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 Parameters for Host Link and RS-232C Communications 374 . . . . . . . . . . . . . . . . .

8-2-1 Standard Communications Parameters 375 . . . . . . . . . . . . . . . . . . . . . . . .

8-2-2 Specific Communications Parameters 376 . . . . . . . . . . . . . . . . . . . . . . . . .

8-2-3 Wiring Ports 377 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2-4 Host Link Communications 377 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2-5 RS-232C Communications 379 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2-6 One-to-one Link Communications 382 . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2-7 NT Links 384 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 9 – Memory Cassette Operations 385 . . . . . . . . . . . . . . . . . . . . . . . .

9-1 Memory Cassettes 386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 Memory Cassette Settings and Flags 386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-3 UM Area Data 387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-4 IOM Area Data 388 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

x

Table of contents

SECTION 10 – Troubleshooting 391 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1 Alarm Indicators 392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 Programmed Alarms and Error Messages 392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-3 Reading and Clearing Errors and Messages 392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-4 Error Messages 392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-5 Error Flags 397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-6 Host Link Errors 399 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 11 – Host Link Commands 401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1 Communications Procedure 402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2 Command and Response Formats 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2-1 Commands from the Host Computer 404 . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2-2 Commands from the PC 406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3 Host Link Commands 407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-1 IR/SR AREA READ –– RR 407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-2 LR AREA READ –– RL 407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-3 HR AREA READ –– RH 408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-4 PV READ –– RC 408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-5 TC STATUS READ –– RG 409 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-6 DM AREA READ –– RD 409 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-7 AR AREA READ –– RJ 410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-8 IR/SR AREA WRITE –– WR 410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-9 LR AREA WRITE –– WL 411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-10 HR AREA WRITE –– WH 411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-11 PV WRITE –– WC 412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-12 TC STATUS WRITE –– WG 412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-13 DM AREA WRITE –– WD 413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-14 AR AREA WRITE –– WJ 413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-15 SV READ 1 –– R# 414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-16 SV READ 2 –– R$ 415 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-17 SV READ 3 –– R% 416 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-18 SV CHANGE 1 –– W# 417 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-19 SV CHANGE 2 –– W$ 417 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-20 SV CHANGE 3 –– W% 418 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-21 STATUS READ –– MS 419 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-22 STATUS WRITE –– SC 420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-23 ERROR READ –– MF 421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-24 FORCED SET –– KS 422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-25 FORCED RESET –– KR 423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-26 MULTIPLE FORCED SET/RESET –– FK 424 . . . . . . . . . . . . . . . . . . . . .

11-3-27 FORCED SET/RESET CANCEL –– KC 425 . . . . . . . . . . . . . . . . . . . . . .

11-3-28 PC MODEL READ –– MM 425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-29 TEST–– TS 426 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-30 PROGRAM READ –– RP 426 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-31 PROGRAM WRITE –– WP 427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-32 I/O TABLE GENERATE –– MI 427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-33 COMPOUND COMMAND –– QQ 427 . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-34 ABORT –– XZ 429 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-35 INITIALIZE –– :: 430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3-36 Undefined Command –– IC 430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4 Host Link Errors 431 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xi

Table of contents

Appendix 433 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A – Standard Models 433 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B – Programming Instructions 443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C – Error and Arithmetic Flag Operation 449 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D – Memory Areas 453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E – PC Setup 461 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F – Word Assignment Recording Sheets 465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G – Program Coding Sheet 471 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H – Data Conversion Tables 473 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I – Extended ASCII 475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary 477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Revision History 493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index 497 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) and related devices.

The information contained in this section is important for the safe and reliable application of the PC. You must read
this section and understand the information contained before attempting to set up or operate a PC system.

1 Intended Audience xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions xiv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions xv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Conformance to EC Directives xvi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xiii

Operating Environment Precautions

1 Intended Audience

This manual is intended for the following personnel, who must also have knowl­edge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications
described in the operation manuals.

Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement
machines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.

Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating OMRON PCs.
Be sure to read this manual before attempting to use the software and keep this
manual close at hand for reference during operation.

4

WARNING It is extremely important that a PC and all PC Units be used for the specified

!

purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the abovementioned
applications.

3 Safety Precautions

WARNING Never attempt to disassemble any Units while power is being supplied. Doing so

!

may result in serious electrical shock or electrocution.

WARNING Never touch any of the terminals while power is being supplied. Doing so may

!

result in serious electrical shock or electrocution.

4 Operating Environment Precautions

Do not operate the control system in the following places.

• Where the PC is exposed to direct sunlight.

• Where the ambient temperature is below 0°C or over 55°C.

• Where the PC may be affected by condensation due to radical temperature

changes.

• Where the ambient humidity is below 10% or over 90%.

• Where there is any corrosive or inflammable gas.

• Where there is excessive dust, saline air, or metal powder.

• Where the PC is affected by vibration or shock.

• Where any water, oil, or chemical may splash on the PC.

xiv

Application Precautions

Caution The operating environment of the PC System can have a large ef fect on the lon-

!

gevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC System. Be
sure that the operating environment is within the specified conditions at installa­tion and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the PC.

WARNING Failure to abide by the following precautions could lead to serious or possibly

!

fatal injury. Always heed these precautions.

• Always ground the system to 100 Ω or less when installing the system to pro-
tect against electrical shock.

• Always turn off the power supply to the PC before attempting any of the follow­ing. Performing any of the following with the power supply turned on may lead
to electrical shock:

• Mounting or dismounting Power Supply Units, I/O Units, CPU Units,
Memory Units, or any other Units.

• Assembling any devices or racks.

• Connecting or disconnecting any cables or wiring.

5

Caution Failure to abide by the following precautions could lead to faulty operation or the

!

PC or the system or could damage the PC or PC Units. Always heed these pre­cautions.

• Use the Units only with the power supplies and voltages specified in the opera­tion manuals. Other power supplies and voltages may damage the Units.

• Take measures to stabilize the power supply to conform to the rated supply if it
is not stable.

• Provide circuit breakers and other safety measures to provide protection
against shorts in external wiring.

• Do not apply voltages exceeding the rated input voltage to Input Units. The
Input Units may be destroyed.

• Do not apply voltages exceeding the maximum switching capacity to Output
Units. The Output Units may be destroyed.

• Always disconnect the LG terminal when performing withstand voltage tests.

• Install all Units according to instructions in the operation manuals. Improper

installation may cause faulty operation.

• Provide proper shielding when installing in the following locations:

• Locations subject to static electricity or other sources of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radiation.

• Locations near to power supply lines.

• Be sure to tighten Backplane screws, terminal screws, and cable connector

screws securely.

• Do not attempt to take any Units apart, to repair any Units, or to modify any
Units in any way.

Caution The following precautions are necessary to ensure the general safety of the sys-

!

tem. Always heed these precautions.

• Provide double safety mechanisms to handle incorrect signals that can be
generated by broken signal lines or momentary power interruptions.

• Provide external interlock circuits, limit circuits, and other safety circuits in
addition to any provided within the PC to ensure safety.

xv

Conformance to EC Directives

6 Conformance to EC Directives

Observe the following precautions when installing the C200HS-CPU01-EC and
C200HS-CPU21-EC that conform to the EC Directives.

Provide reinforced insulation or double insulation for the DC power source con­nected to the DC I/O Unit and for the Power Supply Unit.
Use a separate power source for the DC I/O Unit from the external power supply
for the Relay Output Unit.

Section 6

xvi

SECTION 1

Introduction

This section gives a brief overview of the history of Programmable Controllers and explains terms commonly used in ladder­diagram programming. It also provides an overview of the process of programming and operating a PC and explains basic
terminology used with OMRON PCs. Descriptions of peripheral devices used with the C200HS, a table of other manuals
available to use with this manual for special PC applications, and a description of the new features of the C200HS are also
provided.

1-1 Overview 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 The Origins of PC Logic 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 PC Terminology 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 OMRON Product Terminology 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 Overview of PC Operation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 Peripheral Devices 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7 Available Manuals 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8 New C200HS Features 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-1 Improved Memory Capabilities 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-2 Faster Execution Times 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-3 Larger Instruction Set 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-4 Wide Selection of Special I/O Units 9 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-5 Improved Interrupt Functions 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-6 SYSMAC NET Link and SYSMAC LINK Capabilities 9 . . . . . . . . . . .

1-8-7 Built-in RS-232C Connector 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-8 More Flexible PC Settings 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-9 Debugging and Maintenance 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-10 New Programming Console Operations 10 . . . . . . . . . . . . . . . . . . . . . . . .

1-8-11 Peripheral Devices 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-12 Using C200H Programs 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

The Origins of PC Logic Section 1-2

1-1 Overview

A PC (Programmable Controller) is basically a CPU (Central Processing Unit)
containing a program and connected to input and output (I/O) devices. The pro­gram controls the PC so that when an input signal from an input device turns ON,
the appropriate response is made. The response normally involves turning ON
an output signal to some sort of output device. The input devices could be photo­electric sensors, pushbuttons on control panels, limit switches, or any other de­vice that can produce a signal that can be input into the PC. The output devices
could be solenoids, switches activating indicator lamps, relays turning on mo­tors, or any other devices that can be activated by signals output from the PC.

For example, a sensor detecting a passing product turns ON an input to the PC.
The PC responds by turning ON an output that activates a pusher that pushes
the product onto another conveyor for further processing. Another sensor, posi­tioned higher than the first, turns ON a different input to indicate that the product
is too tall. The PC responds by turning on another pusher positioned before the
pusher mentioned above to push the too-tall product into a rejection box.

Although this example involves only two inputs and two outputs, it is typical of the
type of control operation that PCs can achieve. Actually even this example is
much more complex than it may at first appear because of the timing that would
be required, i.e., “How does the PC know when to activate each pusher?” Much
more complicated operations, however, are also possible. The problem is how
to get the desired control signals from available inputs at appropriate times.

To achieve proper control, the C200HS uses a form of PC logic called ladder-dia­gram programming. This manual is written to explain ladder-diagram program­ming and to prepare the reader to program and operate the C200HS.

1-2 The Origins of PC Logic

PCs historically originate in relay-based control systems. And although the inte­grated circuits and internal logic of the PC have taken the place of the discrete
relays, timers, counters, and other such devices, actual PC operation proceeds
as if those discrete devices were still in place. PC control, however, also pro­vides computer capabilities and accuracy to achieve a great deal more flexibility
and reliability than is possible with relays.

The symbols and other control concepts used to describe PC operation also
come from relay-based control and form the basis of the ladder-diagram pro­gramming method. Most of the terms used to describe these symbols and con­cepts, however, have come in from computer terminology.

Relay vs. PC Terminology The terminology used throughout this manual is somewhat different from relay

terminology, but the concepts are the same.
The following table shows the relationship between relay terms and the PC

terms used for OMRON PCs.

Relay term PC equivalent

contact input or condition
coil output or work bit
NO relay normally open condition
NC relay normally closed condition

Actually there is not a total equivalence between these terms. The term condi­tion is only used to describe ladder diagram programs in general and is specifi­cally equivalent to one of certain set of basic instructions. The terms input and
output are not used in programming per se, except in reference to I/O bits that
are assigned to input and output signals coming into and leaving the PC. Nor­mally open conditions and normally closed conditions are explained in

Ladder Diagrams

.

4-4 Basic

2

OMRON Product Terminology Section 1-4

1-3 PC Terminology

Although also provided in the
terms are crucial to understanding PC operation and are thus explained here.

PC Because the C200HS is a Rack PC, there is no one product that is a C200HS

PC. That is why we talk about the configuration of the PC, because a PC is a
configuration of smaller Units.

To have a functional PC, you would need to have a CPU Rack with at least one
Unit mounted to it that provides I/O points. When we refer to the PC, however , we
are generally talking about the CPU and all of the Units directly controlled by it
through the program. This does not include the I/O devices connected to P C i n ­puts and outputs.

If you are not familiar with the terms used above to describe a PC, refer to

tion 2 Hardware Considerations

Inputs and Outputs A device connected to the PC that sends a signal to the PC is called an input

device; the signal it sends is called an input signal. A signal enters the PC

through terminals or through pins on a connector on a Unit. The place where a
signal enters the PC is called an input point. This input point is allocated a loca­tion in memory that reflects its status, i.e., either ON or OFF. This memory loca­tion is called an input bit. The CPU, in its normal processing cycle, monitors the
status of all input points and turns ON or OFF corresponding input bits accord­ingly.

There are also output bits in memory that are allocated to output points on
Units through which output signals are sent to output devices, i.e., an output
bit is turned ON to send a signal to an output device through an output point. The
CPU periodically turns output points ON or OFF according to the status of the
output bits.

These terms are used when describing different aspects of PC operation. When
programming, one is concerned with what information is held in memory , and so
I/O bits are referred to. When talking about the Units that connect the PC to the
controlled system and the places on these Units where signals enter and leave
the PC, I/O points are referred to. When wiring these I/O points, the physical
counterparts of the I/O points, either terminals or connector pins, are referred to.
When talking about the signals that enter or leave the PC, one refers to input
signals and output signals, or sometimes just inputs and outputs. It all depends
on what aspect of PC operation is being talked about.

Glossary

at the back of this manual, the following

for explanations.

Sec-

Controlled System and
Control System

The Control System includes the PC and all I/O devices it uses to control an ex­ternal system. A sensor that provides information to achieve control is an input
device that is clearly part of the Control System. The controlled system is the
external system that is being controlled by the PC program through these I/O
devices. I/O devices can sometimes be considered part of the controlled sys­tem, e.g., a motor used to drive a conveyor belt.

1-4 OMRON Product Terminology

OMRON products are divided into several functional groups that have generic
names.
The term Unit is used to refer to all of the OMRON PC products. Although a Unit
is any one of the building blocks that goes together to form a C200HS PC, its
meaning is generally, but not always, limited in context to refer to the Units that
are mounted to a Rack. Most, but not all, of these products have names that end
with the word Unit.

The largest group of OMRON products is the I/O Units. These include all of the
Rack-mounting Units that provide non-dedicated input or output points for gen­eral use. I/O Units come with a variety of point connections and specifications.

Appendix A Standard Models

list products according to these groups.

3

Overview of PC Operation Section 1-5

High-density I/O Units are designed to provide high-density I/O capability and

include Group 2 High-density I/O Units and Special I/O High-density I/O Units.
Special I/O Units are dedicated Units that are designed to meet specific needs.

These include some of the High-density I/O Units, Position Control Units, High­speed Counter Units, and Analog I/O Units.

Link Units are used to create Link Systems that link more than one PC or link a
single PC to remote I/O points. Link Units include Remote I/O Units, PC Link
Units, Host Link Units, SYSMAC NET Link Units, and SYSMAC LINK Units.
SYSMAC NET Link and SYSMAC LINK Units can be used with the CPU11 only.

Other product groups include Programming Devices, Peripheral Devices,
and DIN Rail Products.

1-5 Overview of PC Operation

The following are the basic steps involved in programming and operating a
C200HS. Assuming you have already purchased one or more of these PCs, you
must have a reasonable idea of the required information for steps one and two,
which are discussed briefly below. This manual is written t o explain steps three
through six, eight, and nine. The relevant sections of this manual that provide
more information are listed with each of these steps.

1, 2, 3...

Control System Design Designing the Control System is the first step in automating any process. A PC

1. Determine what the controlled system must do, in what order, and at what
times.

2. Determine what Racks and what Units will be required. Refer to the

Installation Guide
tem Manual

3. On paper, assign all input and output devices to I/O points on Units and de­termine which I/O bits will be allocated to each. If the PC includes Special I/O
Units or Link Systems, refer to the individual

Manuals

4. Using relay ladder symbols, write a program that represents the sequence
of required operations and their inter-relationships. Be sure to also program
appropriate responses for all possible emergency situations. (

for details on I/O bit allocation. (

. If a Link System is required, refer to the appropriate

.

Operation Manuals

Section 3 Memory Areas)

C200HS

Sys-

or

System

Section 4
Writing and Inputting the Program, Section 5 Instruction Set, Section 6 Pro­gram Execution Timing)

5. Input the program and all required operating parameters into the PC. (

tion 4-7 Inputting, Modifying, and Checking the Program.

6. Debug the program, first to eliminate any syntax errors, and then to find ex­ecution errors. (

Section 4-7 Inputting, Modifying, and Checking the Pro­gram, Section 7 Program Monitoring and Execution,
Troubleshooting

7. Wire the PC to the controlled system. This step can actually be started as
soon as step 3 has been completed. Refer t o the
and to
Units.

8. Test the program in an actual control situation and carry out fine tuning as
required. (

Operation Manuals

Troubleshooting

9. Record two copies of the finished program on masters and store them safely
in different locations. (

Program

can be programmed and operated only after the overall Control System is fully
understood. Designing the Control System requires, first of all, a thorough un­derstanding of the system that is to be controlled. The first step in designing a
Control System is thus determining the requirements of the controlled system.

)

)

C200HS Installation Guide

and

System Manuals

for details on individual

Section 7 Program Monitoring and Execution

)

Section 4-7 Inputting, Modifying, and Checking the

)

and

and

Sec-

Section 10

Section 10

4

Available Manuals Section 1-7

Input/Output Requirements The first thing that must be assessed is the number of input and output points

that the controlled system will require. This is done by identifying each device
that is to send an input signal to the PC or which is to receive an output signal
from the PC. Keep in mind that the number of I/O points available depends on
the configuration of the PC. Refer to
the allocation of I/O bits to I/O points.

Sequence, Timing, and
Relationships

Unit Requirements The actual Units that will be mounted or connected to PC Racks must be deter-

Next, determine the sequence in which control operations are to occur and the
relative timing of the operations. Identify the physical relationships between the
I/O devices as well as the kinds of responses that should occur between them.

For instance, a photoelectric switch might be functionally tied to a motor by way
of a counter within the PC. When the PC receives an input from a start switch, it
could start the motor. The PC could then stop the motor when the counter has
received a specified number of input signals from the photoelectric switch.

Each of the related tasks must be similarly determined, from the beginning of the
control operation to the end.

mined according to the requirements of the I/O devices. Actual hardware specifi­cations, such as voltage and current levels, as well as functional considerations,
such as those that require Special I/O Units or Link Systems will need to be con­sidered. In many cases, Special I/O Units, Intelligent I/O Units, or Link Systems
can greatly reduce the programming burden. Details on these Units and Link
Systems are available in appropriate

Once the entire Control System has been designed, the task of programming,
debugging, and operation as described in the remaining sections of this manual
can begin.

3-3 IR Area

Operation Manuals

for details on I/O capacity and

and

System Manuals.

1-6 Peripheral Devices

The following peripheral devices can be used in programming, either to input/
debug/monitor the PC program or to interface the PC to external devices to out­put the program or memory area data. Model numbers for all devices listed be­low are provided in
been placed in bold when introduced in the following descriptions.

Programming Console A Programming Console is the simplest form of programming device for OM-

RON PCs. All Programming Consoles are connected directly to the CPU without
requiring a separate interface.

Ladder Support Software:
LSS

LSS is designed to run on IBM AT/XT compatibles and allows you to perform all
the operations of the Programming Console as well as many additional ones. PC
programs can be written on-screen in ladder-diagram form as well as in mne­monic form. As the program is written, it is displayed on a display, making confir­mation and modification quick and easy . Syntax checks may also be performed
on the programs before they are downloaded to the PC.

The LSS is available on either 5” or 3.5” disks.
A computer running the LSS is connected to the C200HS via the Peripheral Port

on the CPU using the CQM1-CIF02 cable.

Appendix A Standard Models

. OMRON product names have

1-7 Available Manuals

The following table lists other manuals that may be required to program and/or
operate the C200HS.
vided with individual Units and are required for wiring and other specifications.

Name Cat. No. Contents

GPC Operation Manual W84 Programming procedures for the GPC

FIT Operation Manual W150 Programming procedures for using the FIT

Operation Manuals

(Graphics Programming Console)

(Factory Intelligent Terminal

and/or

Operation Guides

are also pro-

5

New C200HS Features Section 1-8

Name ContentsCat. No.

SYSMAC Support Software Operation Manuals W247/W248 Programming procedures for using the SSS
Data Access Console Operation Guide W173 Data area monitoring and data modification

procedures for the Data Access Console
Printer Interface Unit Operation Guide W107 Procedures for interfacing a PC to a printer
PROM Writer Operation Guide W155 Procedures for writing programs to EPROM chips
Floppy Disk Interface Unit Operation Guide W119 Procedures for interfacing PCs to floppy disk drives
Wired Remote I/O System Manual

(SYSMAC BUS)
Optical Remote I/O System Manual

(SYSMAC BUS)
PC Link System Manual W135 Information on building a PC Link System to

Host Link System Manual
(SYSMAC WAY)

SYSMAC NET Link Unit Operation Manual W114 Information on building a SYSMAC NET Link

SYSMAC LINK System Manual W174 Information on building a SYSMAC LINK System to

High-speed Counter Unit Operation Manual W141 Information on High-speed Counter Unit
Position Control Unit Operation Manuals NC111: W137

Analog I/O Units Operation Guide W127 Information on the C200H-AD001, C200H-DA001

Analog Input Unit Operation Manual W229 Information on the C200H-AD002 Analog Input Unit
Temperature Sensor Unit Operation Guide W124 Information on Temperature Sensor Unit
ASCII Unit Operation Manual W165 Information on ASCII Unit
ID Sensor Unit Operation Guide W153 Information on ID Sensor Unit
Voice Unit Operation Manual W172 Information on Voice Unit
Fuzzy Logic Unit Operation Manual W208 Information on Fuzzy Logic Unit
Fuzzy Support Software Operation Manual W210 Information on the Fuzzy Support Software which

Temperature Control Unit Operation Manual W225 Information on Temperature Control Unit
Heat/Cool Temperature Control Unit Operation

Manual
PID Control Unit Operation Manual W241 Information on PID Control Unit
Cam Positioner Unit Operation Manual W224 Information on Cam Positioner Unit

W120 Information on building a Wired Remote I/O System

to enable remote I/O capability

W136 Information on building an Optical Remote I/O

System to enable remote I/O capability

automatically transfer data between PCs

W143 Information on building a Host Link System to

manage PCs from a ‘host’ computer

System and thus create an optical LAN integrating

PCs with computers and other peripheral devices

enable automatic data transfer, programming, and

programmed data transfer between the PCs in the

System

Information on Position Control Unit

NC112: W128
NC211: W166

Analog I/O Units

supports the Fuzzy Logic Units

W240 Information on Heating and Cooling Temperature

Control Unit

1-8 New C200HS Features

The C200HS CPUs (C200HS-CPU01-E, C200HS-CPU03-E, C200HS­CPU21-E, C200HS-CPU23-E, C200HS-CPU31-E, and C200HS-CPU33-E)
have a number of new features that the C200H CPUs lacked. The new C200HS
features are described briefly in this section. The C200HS-CPU01-E, C200HS­CPU21-E, C200HS-CPU31-E use an AC power supply and the C200HS­CPU03-E, C200HS-CPU23-E, and C200HS-CPU33-E use DC.

In addition, the C200HS-CPU21-E, C200HS-CPU23-E, C200HS-CPU31-E,
and C200HS-CPU33-E CPUs have an RS-232C connector. The C200HS­CPU31-E and C200HS-CPU33-E CPUs support the SYSMAC NET Link Unit
and SYSMAC LINK Unit.

6

New C200HS Features Section 1-8

1-8-1 Improved Memory Capabilities

Internal Memory (UM) The C200HS CPUs come equipped with 16 KW of RAM in the PC itself, so a very

large memory capacity is available without purchasing a separate Memory Unit.
Furthermore, the Ladder Program Area has been increased to 15.2 KW.

Memory Cassettes Two types of Memory Cassettes are available for storage of data such as the

program. The PC can be set to transfer data from the Memory Cassette to UM
automatically when the PC is turned on.

Model Specifications

C200HS-ME16K 16-K Word EEPROM
C200HS-MP16K 16-K Word EPROM

Note C200H Memory Cassettes cannot be used in the C200HS.

Clock Function The C200HS CPUs have a built-in clock. It is not necessary to purchase a

Memory Unit equipped with a clock, as it was with the C200H-CPU21-E.

Increased SR Area In addition to the conventional areas of the C200H, the following areas have

been added for the internal auxiliary relays and special auxiliary relays of the
C200H. The SR area has been increased substantially to provide more work
words and words dedicated to new instructions. The SR area now ranges from
SR 236 to SR 299. (The SR area ends at SR 255 in C200H CPUs.) By using
additional areas, the user can use Special I/O Units and Remote I/O Units with­out worrying the empty areas.

Conventional areas IR Area 1 (without I/O area): IR 030 to 235

SR Area 1: SR 236 to 255

Additional areas IR Area 2: IR 300 to 511

SR Area 2: SR 256 to 299

The number of operands and instruction execution time will be increased when
SR 256 to SR 511 are used in basic instructions.

Increased DM Area The Read/Write DM area has been increased substantially, too. It now ranges

from DM 0000 to DM 6143, compared to DM 0000 to DM 0999 in C200H CPUs.
The 6000 words from DM 0000 to DM 5999 are available for use in the program.

(DM 6000 to DM 6143 are used for the History Log and other functions.)

Fixed DM and Expansion
DM Areas

The Fixed DM Area, used to store initializing data for Special I/O Units, has been
decreased in size. It now contains the 512 words from DM 6144 to DM 6655,
compared to 1000 words (DM 1000 to DM 1999) in C200H CPUs.

On the other hand, up to 3000 words of UM can be allocated as expansion DM.
Expansion DM is allocated in 1000-word units in DM 7000 to DM 9999.

C200H data s t o re d i n w o r d s D M 1 0 0 0 t o D M 1999 can be used in C200HS PCs
by converting these 1000 words to ROM in the C200HS’s DM area (DM 7000 to
DM 7999) and then automatically transferring them to DM 1000 to DM 1999
when the C200HS is turned on.

1-8-2 Faster Execution Times

Instruction Execution Time Basic instructions in the C200HS are executed in !@2 of the time required in the

C200H. Other instructions are executed in just !@4 of the time.

END Processing Time The time required for the cycle’s overhead processes depend on the system

configuration, but these processes are executed in about !@4 of the time required
in the C200H.

7

New C200HS Features Section 1-8

I/O Refreshing Time The I/O refreshing time has been reduced for all units, as shown in the following

table.

I/O Unit Time Required for Refreshing

Standard I/O Units !@3 of the C200H I/O refreshing time
Group-2 High-density I/O Units !@3 of the C200H I/O refreshing time
Special I/O Units $@5 of the C200H I/O refreshing time

1-8-3 Larger Instruction Set

Advanced programming is facilitated by the 225 application instructions avail­able with the C200HS-CPU01-E, C200HS-CPU03-E, C200HS-CPU21-E, and
C200HS-CPU23-E, or the 229 application instructions available with the
C200HS-CPU31-E and C200HS-CPU33-E. In addition, programming has been
simplified by the addition of convenient instructions and macro functions. The
new instructions and functions are covered in detail in

Improved Instructions Additional functions have been added to the 7 instructions in the following table.

Instruction Additional Function(s)

DIST(80) Stack operation. The stack can contain up to 999 words.
COLL(81) FIFO/LIFO stack operation. The stack can contain up to 999 words.
MLPX(76) 4-to-256 decoder capability.
DMPX(77) 256-to-8 encoder capability .
ADB(50) Signed binary data can be added.
SBB(51) Signed binary data can be subtracted.
INT(89) Can be used to set scheduled interrupts in 1 ms units and control

input interrupts.

Section 5 Instruction Set

.

Expansion Instructions A group of 47 instructions have been designated as expansion instructions. An

expansion instruction does not have a fixed function code; one of the 18 expan­sion instruction function codes must be assigned to it before it can be used in a
program. An instructions tables, which allocates functions codes to expansion
instructions, must be transferred to the C200HS before the expansion instruc­tions can be used.

New Instructions A total of 36 new instructions have been added to the C200HS. These instruc-

tions are listed below. (Instructions with (--) for function codes are expansion
instructions, which do not have fixed function codes. Some expansion instruc­tion do have default function codes. The SET and RESET instructions are basic
instructions, MACRO and TRACE MEMORY SAMPLE instructions are applied
instructions, and the other instructions are expansion applied instructions. A de­fault function number is assigned to the TOTALIZING TIMER, TRANSFER
BITS, AREA RANGE COMPARE, MACRO, AND TRACE MEMORY SAMPLE
instructions.

8

New C200HS Features Section 1-8

TRSM(45) TRACE MEMORY SAMPLE
MCRO(99) MACRO
MAX(--) FIND MAXIMUM
MIN(--) FIND MINIMUM
SUM(--) SUM
SRCH(--) DATA SEARCH
FPD(--) FAILURE POINT DETECTION
PID(--) PID CONTROL
HEX(--) ASCII TO HEX
XDMR(--) EXPANSION DM READ
DSW(--) DIGITAL SWITCH INPUT
TKY(--) TEN-KEY INPUT
MTR(--) MATRIX INPUT
HKY(--) 16-KEY INPUT
ADBL(--) DOUBLE BINARY ADD
SBBL(--) DOUBLE BINARY SUBTRACT
MBSL(--) DOUBLE SIGNED BINARY MULTIPLY
DBSL(--) DOUBLE SIGNED BINARY DIVIDE

MBS(--) SIGNED BINARY MULTIPLY
DBS(--) SIGNED BINARY DIVIDE
FCS(--) FRAME CHECKSUM
7SEG(--) 7-SEGMENT DISPLAY OUTPUT
RXD(--) RECEIVE
TXD(--) TRANSMIT
CPS(--) SIGNED BINARY COMPARE
CPSL(--) SIGNED DOUBLE BINARY COMPARE
NEG(--) 2’S COMPLEMENT
NEGL(--) DOUBLE 2’S COMPLEMENT
ZCPL(--) DOUBLE AREA RANGE COMPARE
AVG(--) AVERAGE VALUE
SCL(--) SCALE
SET SET
RSET RESET
TTIM(87) TOTALIZING TIMER
XFRB(62) TRANSFER BITS
ZCP(88) AREA RANGE COMPARE

1-8-4 Wide Selection of Special I/O Units

C200HS Systems can be configured in a variety of ways, using High-density I/O
Units, High-speed Counters, Position Control Units, Analog I/O Units, Tempera­ture Sensor Units, ASCII Units, Voice Units, ID Sensor Units, Fuzzy Logic Units,
Cam Positioner Units, and so on.

1-8-5 Improved Interrupt Functions

Scheduled Interrupts The C200HS’s scheduled interrupt function has been improved so that the inter-

rupt interval can be set in 1 ms units rather than the 10 ms units in the C200H.
When the interrupt mode is set to C200HS mode, the interrupt response time is
only 1 ms max. (excluding the input ON/OFF delays). When a Communications
Unit is used with the C200HS-CPU31-E/CPU33-E CPU, the interrupt response
time is 10 ms max.

Input Interrupts Up to 8 interrupt subroutines can be executed by inputs to a C200HS-INT01 In-

terrupt Input Unit mounted to the C200HS. When the interrupt mode is set to
C200HS mode, the interrupt response time is only 1 ms max. (excluding the in­put ON/OFF delays). When a Communications Unit is used with the C200HS­CPU31-E/CPU33-E CPU, the interrupt response time is 10 ms max.

1-8-6 SYSMAC NET Link and SYSMAC LINK Capabilities

The SYSMAC NET Link and SYSMAC LINK Systems are high-speed FA net­works which can be used with the C200HS-CPU31-E and C200HS-CPU33-E
CPUs and the following Units:

SYSMAC NET Link Unit: C200HS-SNT32
SYSMAC LINK Units: C200HS-SLK12 (optical fiber cable)

C200HS-SLK22 (coaxial cable)

Data can be exchanged with the PCs in a SYSMAC NET Link or SYSMAC LINK
System using the SEND and RECV instructions.

9

New C200HS Features Section 1-8

1-8-7 Built-in RS-232C Connector

Host link communications are possible using the RS-232C connector built into
the C200HS-CPU21-E/CPU23-E/CPU31-E/CPU33-E CPU. By using the TXD
and RXD instructions, RS-232C communications is possible without using time­consuming procedures. A 1-to-1 link using the LR Area or an NT link with the
Programmable Terminal (PT) allows high-speed communications.

1-8-8 More Flexible PC Settings

With its default settings, the C200HS can be used like a C200H PC, but the
C200HS’s new settings provide more flexibility and allow it to be adjusted to fit
particular applications. These new settings are described below.

DIP Switch Settings The 6 pins on the C200HS’s DIP switch are used to write-protect part of UM, set

the CPU to automatically transfer Memory Card data to UM, and other functions.

UM Area Allocation Portions of the UM area can be allocated for use as the Expansion DM Area and

I/O Comment Area. (Most of the UM area is used to store the ladder program.)

PC Setup DM 6600 to DM 6655 is set aside for PC Setup data. The PC Setup determines

many operating parameters, including the startup mode and initial Special I/O
Unit area.

1-8-9 Debugging and Maintenance

Data Trace A data trace function has been added, allowing bit status or word content to be

traced in real time.

Differential Monitor The C200HS supports differential monitoring from either the Programming Con-

sole or LSS. The operator can detect OFF-to-ON or ON-to-OFF transition in a
specified bit.

Error Log Area The C200HS supports all of the C200H-CPU31-E error history area functions

and also records the time and date of power interruptions. The C200HS’s error
log area is DM 6000 to DM 6030 (not DM 0969 to DM 0999 as in the C200H­CPU31-E).

1-8-10New Programming Console Operations

The following Programming Console operations are supported by the C200HS
in addition to those supported by the C200H.

• Constants can be input in decimal form.

• Monitor displays can be switched between hexadecimal and normal or long

decimal form.

• OFF to ON and ON to OFF transitions in bit status can be monitored (differen­tial monitoring).

• Function codes can be allocated to expansion instructions and current func­tion code allocations can be read.

• UM area allocations can be set.

• The clock in the C200HS can be read and set.

• In addition to the TERMINAL mode supported in the C200H, the C200HS has

an EXTENDED TERMINAL mode in which all of the Programming Console’s
keys can be used to the status of Key Bits.

• The memory clear operation has been separated into an operation to clear the
user program excluding I/O comments and UM area allocation information,
and one to clear the user program, I/O comments , and UM area allocation in­formation.

1-8-11 Peripheral Devices

Peripheral Device
Connection

With the C200H a Peripheral Device had to be connected through a Peripheral
Interface Unit or Host Link Unit, but with the C200HS Peripheral Devices can be
connected to the PC through a CQM1-CIF02 Connecting Cable.

10

New C200HS Features Section 1-8

I/O Comments Stored in PC By allocating a part of UM as the I/O Comment area, it is no longer necessary to

read I/O Comments from a Peripheral Device’s floppy disk. If the Peripheral De­vice is connected to the C200HS online, the ladder diagram can be viewed with
I/O comments.

Online Editing A “CYCLE TIME OVER” error will no longer be generated when the program in

the PC itself is being edited online.

1-8-12Using C200H Programs

Programs developed for the C200H can be very easily transferred for use in the
C200HS. This section provides the steps necessary to achieve this. Two proce­dures are provided: one for transferring using only internal CPU memory and
one for transferring via Memory Cassettes.

Detailed procedures for the individual steps involved in transferring programs
can be found in the Version-3 LSS Operation Manuals. You will also require a
CQM1-CIF02 Connecting Cable to connect the computer running LSS to the
C200HS.

Precautions Observe the following precautions when transferring C200H programs to the

C200HS.

• If a C200H program including the SET SYSTEM instruction (SYS(49)) is trans­ferred to the C200HS, the operating parameters set by this instruction will be
transferred to the C200HS’s PC Setup area (DM 6600, DM 6601, and
DM 6655) and overwrite any current settings. Be sure to confirm that the set­tings in these words are correct before using the C200HS after program trans­fer.

• If the C200H program accesses the C200H’s error log in DM 0969 to DM 0999,
the addresses of the words being accessed must be changed to DM 6000 to
DM 6030, which is the error log area for the C200HS.

• Any programs that rely on the execution cycle time (i.e., on the time require to
execute any one part of all of the program) must be adjusted when used on the
C200HS, which provides a much faster cycle time.

Using Internal Memory The following procedure outlines the steps to transfer C200H programs to the

user memory inside the C200HS.

1, 2, 3...

1. Transfer the program and any other required data to the LSS work area. This
data can be transferred from a C200H CPU, from floppy disk, or from a
C200HS Memory Unit.

To transfer from a C200H CPU, set the PC for the LSS to the C200H, con­nect the LSS to the C200H, go online, and transfer the program and any oth­er require data to the LSS work area. Y ou will probably want to transfer DM
data and the I/O table, if you have created an I/O table for the C200H.

or To transfer from floppy disk, set the PC for the LSS to the C200H in the of fline

mode and load the program and any other require data to the LSS work
area. You will probably want to load DM data and the I/O table, if you have
created an I/O table for the C200H.

or To transfer from a C200H-MP831, set the PC for the LSS to the C200H in the

offline mode and read data from the Memory Unit into the LSS work area.

2. Go offline if the LSS is not already offline.

3. Change the PC setting for the LSS to the C200HS.

4. If you want to transfer I/O comments together with the program to the
C200HS, allocate UM area for I/O comments.

5. Connect the LSS to the C200HS and go online.

6. Make sure that pin 1 on the C200HS’s CPU is OFF to enable writing to the
UM area.

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New C200HS Features Section 1-8

7. Transfer the program and and any other require data to the C200HS. You
will probably want to transfer DM data and the I/O table, if you have created
an I/O table for the C200H.

8. Turn the C200HS off and then back on to reset it.

9. Test program execution before attempting actual operation.

Using Memory Cassettes The following procedure outlines the steps to transfer C200H programs to the

C200HS via EEPROM or EPROM Memory Cassettes. This will allow you to read
the program data from the Memory Cassette automatically at C200HS startup.
The first four steps of this procedure is the same as those used for transferring
directly to the C200HS’s internal memory (UM area).

1, 2, 3...

1. Transfer the program and any other required data to the LSS work area. This
data can be transferred from a C200H CPU, from floppy disk, or from a
C200HS Memory Unit.

To transfer from a C200H CPU, set the PC for the LSS to the C200H, con­nect the LSS to the C200H, go online, and transfer the program and any oth­er require data to the LSS work area. Y ou will probably want to transfer DM
data and the I/O table, if you have created an I/O table for the C200H.

or To transfer from floppy disk, set the PC for the LSS to the C200H in the of fline

mode and load the program and any other require data to the LSS work
area. You will probably want to load DM data and the I/O table, if you have
created an I/O table for the C200H.

or To transfer from a C200H-MP831, set the PC for the LSS to the C200H in the

offline mode and read data from the Memory Unit into the LSS work area.

2. Go offline if the LSS is not already offline.

3. Change the PC setting for the LSS to the C200HS.

4. If you want to transfer I/O comments together with the program to the
C200HS, allocate UM area for I/O comments.

5. Allocate expansion DM words DM 7000 to DM 7999 in the UM area using the
UM allocation operation from the LSS.

6. Copy DM 1000 through DM 1999 to DM 7000 through DM 7999.

7. Write “0100” to DM 6602 to automatically transfer the contents of DM 7000
through DM 7999 to DM 1000 through DM 1999 at startup.

8. To transfer to an EEPROM Memory Cassette, use the following procedure.
a) Connect the LSS to the C200HS and go online.
b) Make sure that pin 1 on the C200HS’s CPU is OFF to enable writing to

the UM area.

c) Transfer the program and any other require data to the C200HS. You will

probably want to transfer DM data and the I/O table, if you have created
an I/O table for the C200H. Make sure you specify transfer of the Expan­sion DM Area and, if desired, the I/O Comment Area.

d) Turn ON SR 27000 from the LSS to transfer UM data to the Memory Cas-

sette and continue from step 9.

or To transfer to an EPROM Memory Cassette, use the following procedure.

a) Connect an PROM Writer to the LSS and write the data to the EPROM

chip using the LSS EPROM writing operation.

e) Set the ROM type selector on the Memory Cassette to the correct capac-

ity.
f) Mount the ROM chip to the Memory Cassette.
g) Mount a EPROM Memory Cassette to the C200HS.

9. Turn ON pin 2 on the C200HS’s DIP switch to enable automatic transfer of
Memory Cassette data to the CPU at startup.

12

New C200HS Features Section 1-8

10. Turn the C200HS off and then back on to reset it and transfer data from the
Memory Cassette to the CPU.

11. Test program execution before attempting actual operation.

13

SECTION 2

Hardware Considerations

This section provides information on hardware aspects of the C200HS that are relevant to programming and software opera­tion. These include CPU Components, basic PC configuration, CPU capabilities, and Memory Cassettes. This information is
covered in detail in the C200HS Installation Guide.

2-1 CPU Components 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 CPU Indicators 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2 Peripheral Device Connection 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 PC Configuration 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 CPU Capabilities 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Memory Cassettes 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Installing Memory Cassettes 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 CPU DIP Switch 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15