Omega Products FMA-5606 Installation Manual

OMEGA

ENGINEERING, INC.

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FMA-5000 SERIES Electronic Mass Flowmeters

CompIqy

Operator’s Manual

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SECTION 1

1.1

General Description

TABLE OF CONTENTS

FMA-5000 Series

INTRODUCTION

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

SECTION

2.1

2.2

2.3

2.4

2.4.1

2 .4 .2

SECTION 3 OPERATION.

3.1

3.2

3.3

SECTION 4 MAINTENANCE

4.1

4.1.1

4.1.2

4.1.3

SECTION 5

5.1

5.2

5.3

2 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . 2

Unpacking Mechanical Installation Transducer Connections Electrical Connections g-Pin OEM Electrical Connections

...........................

...................

..................

...................

“D” Connector Pin Assignments

...............

........

........................

Operating Instructions Notes to Operating Instructions Principle of Operation

...........................

.....................

........................... .

.....................

Flow Path Cleaning

Inlet and Outlet Screen Laminar Flow Element Sensor Tube

FLOW CALIBRATION

General Calibration Procedure Recalibration over the Same Flow Range Flow Calibration Over a Different Flow Range and/or Gas

.............................

..........................

(LFE)

........................

.................................

......................

..................

...............

....

SECTION 6 TROUBLESHOOTING. ................ .

6.1

6.2

General......................................1 6

Troubleshooting Guide

...........................

. .

,12

.12 .12

.13

.14

.16

2 3

3 4 4

14 14 15

SECTION 7 SPECIFICATIONS APPENDICES

Exploded View of Transducer and Parts List Electrical Schematics Conversion of Flow Rate KFactors

............................... .

............................

....................................

....................

.........................

............

.17

..19

.20

.21

.22

.23

QUICK OPERATING INSTRUCTIONS

Section 3 for Detailed Operating Instructions)

(See

Install the FMA-5000 Series into the gas flow line. Note the flow

direction arrow on the flowmeter. If you are using

a good quality paste pipe thread sealant for sealing and tighten one-and-one-half turns only. Do not overtighten.

inch pipe, use

.’

Overtightening may crack the fittings or shift calibration.

The line pressure and temperature

(5OY).

150°F

Apply power to the flowmeter. If you are using the FMA-PST

should

not exceed 150 psig

Power Supply, just plug the power supply into line power and the connector into the input power jack on the side of the flowmeter. If you are providing your own power, use 12 to 15 VDC at 100

maximum. 24 VDC operation is made possible by removing the

0 ohm resistor in the R-10 location and replacing it with a 160

watt resistor. The resistor will not fit between the D con-

ohm nector and DC power jack, so stand it off from the PCB. This is acceptable since it gets hot in normal operation. Do not supply

+DC power at the D connector while using an FMA-PST power

supply at the DC power jack. The D connector

pinout

is shown

in Section 2.4.

Allow at least 15 minutes for warm-up

After the warm-up period, the flowmeter is monitoring the gas mass flow rate

Output Signals: The output signal of the flowmeter is either O-5

VDC (standard) or 4-20

(optional). The output is linearly pro- portional to the gas mass flow rate. The full scale range and gas are shown on the front label. Section 2.4 describes the electrical output signal hookup For example, if you have a O-5 VDC output signal, 5.00 VDC is the output signal for the full scale listed on the label; 2.50 VDC is for one-half of full scale, and 0.00 VDC is for

zero flow. On the other hand, if you have 4-20

20.00

one-half of full scale, and 4.00

FMA-5000 Series with Integral or Remote Display: The

is the output signal for the full scale; 12.00

is for zero flow.

output signal,

is for

3% digit LCD reads directly in engineering units or percent of full scale The full scale range and gas are shown on the front label. The decimal

point for the flow rate is set at the factory and will show

automatically (e.g., 5.54

SLM

76.4%).

SECTION 1 INTRODUCTION

1.1

GENERAL DESCRIPTION The OMEGA@ FMA-5000 Series Electronic Mass Flowmeters

measure the mass flow rate of gases in 13 ranges (standard cubic centimeters per minute), to 040 SLM (standard liters

per minute). Their analog output, integral/remote digital display, in- sensitivity to temperature and pressure variations, and low cost make them ideal substitutes for rotameters, and they can also be used to calibrate rotameters. Other applications include chemical and food processing, gas chromatography, and leak and filter testing to name a few.

The FMA-5000 Series are available with or without a digital display.

tiltable

The display is with 25 feet of cable for remote surface mounting. The flowmeters require a 14 to 24 VDC external power source that can be provided by the optional Model FMA-PST Power Supply. A O-5 VDC (standard) or 4-20 flow rate is provided for recording, datalogging, or control. A

“D” subconnector for the output signal, input power, and remote display drive is supplied with its mating connector for all FMA-5000 Series units.

All wetted surfaces are constructed of corrosion-resistant glass- filled nylon plastic, commodates almost any gas including air, oxygen, process gases, and even corrosives.

(optional) output signal linearly proportional to gas mass

over

316SS.

and Viton O-rings. This rugged construction ac-

fromO-10

180° for easy viewing and can be ordered

SCCM

g-pin

SECTION 2 INSTALLATION

2.1

UNPACKING Remove the packing list and verify that all equipment has been receiv-

ed. If there are any questions about the shipment, please call OMEGA

Customer Service Department at (203) 359-1660. Upon receipt of the shipment, inspect the container and equipment

for any signs of damage Take particular note of any evidence of rough handling in transit. Immediately report any damage to the shipping agent.

The carrier will not honor any claims unless all shipping material is saved for their examination. After examining and removing contents, save packing material and carton in the

event reshipment is necessary.

NOTE

2.2

MECHANICAL INSTALLATION

-1

The maximum pressure and temperature

the flow line in

which the flowmeter is to be installed should not exceed

(5OOC).

150 psig

In order to

kg/cm2

gage) or

(10

enstire

a successful installation, inlet and outlet tubing or

150°F

piping should be in a clean state prior to installing the flowmeter in- to the system. The FMA-5000 Series is applicable to clean gas only because

particulates

tube and laminar flow element over a period of time.

and other foreign matter may clog the sensor

If the gas con-

tains particulate matter, install a high- efficiency, 50 to 100 micron, in-line filter upstream of the flowmeter.

Do not locate the flowmeter in areas subject to sudden temperature changes, moisture, or near equipment radiating significant amounts of heat. Allow adequate space for cable connectors and wiring. Be sure the arrow on the side of the transducer points in the direction of flow. If the unit is to be mounted in other than a horizontal posi- tion, the zero will need adjustment. Refer to Section 5.2.

The flowmeter may be mounted to a chassis with two 6-32 self- tap- ping screws. Refer to Figure 2-l.

2.3

TRANSDUCER CONNECTIONS The transducers are supplied with either% inch female NPT (stan-

dard) or

inch inlet and outlet fittings. These fittings should not be

removed unless the flowmeter is being cleaned or calibrated for a new

flow range VCO or VCR fittings are available on special order.

inch pipe requires a good quality paste pipe thread sealant and should be installed in the inlet and outlet fittings 1% turns beyond hand-tight.

Ovettightening may crack the fittings or shift calibration.

For the first installation of

inch (outside diameter) fittings, insert the tubing into the fitting. Make sure that the tubing rests firmly on the shoulder of the fitting and that the nut is finger-tight. Scribe the nut at the 6 o ’clock position. While holding the fitting body steady

the

with a back-up wrench, tighten

nut 1% turns, watching the scribe

mark make one complete revolution and continue to the 9 o ’clock

position. After this, the fitting can be reconnected by snugging with

a wrench. Do not fail to use a back-up wrench or the inlet fitting may be damaged. Do not mix or interchange parts of tube fittings made by different manufacturers.

Finally, check the system’s entire flow path thoroughly for leaks before proceeding to Section 3, Operation.

4.16

(WITHOUT

DISPLAY)

SIDE VIEW

6.66

END VIEW

ALL

DIMENSIONS IN INCHES

0.125 DIA. THRU PANEL-2 PLACES.:

PANEL MOUNTING HOLES

ALL DIMENSIONS IN INCHES

BOTTOM VIEW

‘-

6-32 X 0.15 DP.

(SELF TAPPING)

2.4

2.4.1

2-l.

Dimensions

Figure

ELECTRICAL CONNECTIONS g-Pin

D Connector Pin Assignments

+15 VDC power supply

The flowmeter requires a single capable of providing a minimum current of 100 configured for

+24

VDC power at 100

is via either the DC power jack or the

+12 to

mA,

and can also be

mA.

Operating power input

g-pin

D connector on the side of the enclosure. The pin numbers for this D connector are shown in Figure 2-2 and the pin assignments are given in Table 2-1. The out-

g-pin

put signal is obtained from the

D connector. A O-5 VDC out-

put signal linearly proportional to gas mass flow rate is standard. A

4-20

current loop signal is optionally available.

When the flowmeter is configured for a remote display, connections are made

D connector. Power connections for the display and

via the

transducer are shared in this mode unless the optional power supp- ly is used.

Figure 2-2. D Connector and DC Power Jack

The following connection points can be made through the D connec- tor or, in OEM applications, made through the circuit board solder pad connections. The display pad connections are shown for applications requiring remote mounting of the digital display. The letters appear on the display circuit board and are shown in Figure 2-3.

PIN NO.

1 2 Signal Common 3 4 5 6 7 Power Common 8 9 4 to 20

FUNCTION DISPLAY PAD No Connection

N/A N/A

5 VDC Flow Signal

0 to

Supply (12 or 24

VDCl+Power Remote Display Flow Signal Remote Display Reference

N/A (A)

0) (Cl (B)

4 to 20

Return (Common)

mA Output

N/A N/A

Note that the numbers on the connector plug may not agree with the numbering system as it appears in Figure 2-2. It is important to make sure that the proper wires are in the proper location.

NOTES

g-pin

Remote display connects through the

D connector only. The pads A-D in the top right of the main circuit board are for integral display mounting only.

Power supply voltage must be specified at time Operating a 12

VDC meter at 24 VDC will cause damage.

order.

Running a 24 VDC meter at 12 VDC will result in faulty operation. Do not supply +DC power at the D connector while using an FMA-PST power supply at the DC power jack. Both supplies may be damaged.

‘ FO R

DIGITAL DISPLAY

“D”

CONNECTOR

Sdder Pad Assignments

Figure 2-3.

2.4.2

OEM Electrical Connections

PCB

FOR

Input/Output

One special design OEM version transducer has an electrical port

(hole) on its side for electrical input/outputs. This port is just above the input power jack (see the exploded view, item 27, in Appendix 11. Wires entering via this port are soldered to the printed circuit board as shown in Figure 2-3. The solder pad assignments are given in Table 2-l.

PC6

To gain access to the

to make the solder connections for special design applications, refer to the exploded view in Appendix 1 and follow these steps.

If the flo wme ter has the digital display:

fro m

F irst, re m ove the

(al

rotating the display tinue to rotate until this lever-ar m action snaps out the two yokes holding the display (No. 30). Use extra caution during this operation as excessive force will break the delicate wire connections. Carefully m ove the display asse m bly to expose the ert excessive force on the display while rotating, as doing so could crack the LCD display. Next, re m ove the two screws

(b)

351 enclosure (No. The top, front and back sides of the enclosure can now be

(cl

re m oved to the flo w pa th), exposing the PCB.

2. If the flo wme ter does not have the digital display: (al

Remove the label (No. expose the two screws.

(b)

Then follow steps lb and

To reasse mb le, reverse this process.

For applications requiring flow totalization or alar m s, it is possible to connect the F MA -5000 Series to the O MEGA FMA -DV Series elec- tronics. Contact O MEGA Sa les Depart m ent for special applications.

Zrews

two

and the two screws (also No.

(the

display

until.it

securing the display base

10).

front slides out towards you and perpendicular

291

t he transducer by carefully

hits the top plate and slowly con-

35).

Do not ex-

(No.

21)

in the display base (No.(Na

21)

i n the back o f t he

fro m the plain top cover (No. 281 to

lc above.

SECT ION 3 OPERAT ION

3.1

3.2

QU ICK OPERAT ING INSTRUCT IONS Qu ick operating instructions are given on the first page of this

m anual.

OPERAT ING NOTES

1. Referencing the Flow Rate to Other Te m perature and Pressure Conditions

The gas flow rate output of the flow m eter is referenced to standard

(7 OOF )

cond iti ons of

unless you have specified otherwise in your order. Be sure you know

the reference conditions of your unit, because it m ay m ake a dif-

ference if you are co mpa ri ng the ou tpu t w it h ano ther type of flo wme ter. For exa m ple, the output reading of the F MA -5000 Series w ill be approxi m ately 7 % lo wer if it is referenced to

‘X. Appendix 3 shows how to convert the flow rate output of your

21 instru m ent to other standard conditions and how to find the flow rate referenced to the actual te m perature and pressure conditions in the

pipe.

21°C

and 760 mm o f m ercury

at mospherel.

O°C

rather than

2. Accuracy The standard accuracy is

*2%

of full scale. A

51% accuracy is

available with special calibration or upon recalibration (See Section

5.2). The

signal is accurate to within

curate to within signal for zero flow can be as much as note if

rt2% of full scale accuracy means the O-5 VDC output

kO.1

VDC, and the 4-20

mA.

kO.4

you

get an output signal at zero flow (as long as it is within

This means, for example, that the output

kO.1

VDC or

output is ac-

*0.4mA.

Please

either of these two ranges), it does not mean the flowmeter is malfunctioning. For models with the digital readout, the accuracy is simply 2% times the full scale flow rate listed on the front label. For example, if your full scale is 10 SLM, the digital readout will be ac- curate to as

kO.2 SLM, and the reading at zero flow may be as much

-+0.2

SLM and still be within the stated accuracy specification.

3. Overranging

If the flow rate exceeds the full scale range listed on the front label, the output signal and digital display (if you have it) will read a higher value.

The FMA-5000 Series has not been calibrated for overranged flows and probably will be both non-linear and inaccurate. If the supply voltage is only 12 VDC, the overranged reading may only exceed the full scale reading by 10% maximum. If the supply voltage is higher, such as with the 24 VDC option, then the output can exceed full scale by as much as

50%, or more. If you have the digital display, the

display cannot exceed the four digits 1999. If the flow rate exceeds

1999, the right-most digits will blank and only the left-hand “1” will

appear on the display.

Due to the operating principle of the sensor, if the flow overranges, the output will become nonlinear and at some point will go “over the hump”. After this point, the output signal will decrease even though the flow is increasing. This will not cause any damage and will cor- rect itself, usually within 30 seconds after the flow is shut off or returns to within the calibrated range of the meter. In systems where it is possible for overrange conditions to occur, it is recommended that a valve or critical orifice be inserted in the line to limit the flow to ap- proximately 25% above the full scale range.

4. Optional 4-20

The 4-20

output signal current flows from the 4-20

pin on the D connector through the load

Output Signal

output

(50 to 500 ohms) to ground. Figures 3-l and 3-2 illustrate single and multiple installations with cur- rent loop outputs.

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