OMEGA DTG-RTD100 User guide

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Shop online at
omega.com
e-mail: info@omega.com
For latest product manuals:
www.omegamanual.info
®
DTG-RTD100 SERIES
Digital Temperature Gauge
Page 2
U.S.A.:
omega.com info@omega.com
Omega Engineering, Inc:
800 Connecticut Ave. Suite 5N01, Norwalk, CT 06854, USA Toll-Free: 1-800-826-6342 (USA
Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only)
& Canada only)
Tel: (203) 359-1660
e- mail: info@ome ga.com
Omega Engineering,
limited:
1 Omega Drive, Northbank,
lrlam Manchester M44 5B0
United Kingdom
Fax: (203) 359-7700
Omega Engineering,
GmbH:
Daimlerstrasse 26 75392 Deckenpfronn Germany
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
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DTG-RTD100
Digital Temperature Gauge
TABLE OF
CONTENTS
Page
Section 1 - Introduction ...................................................................... 1-1
1.1 Precautions
1.2 Statement on FCC and CE Marking
1.3 General Description
............................................................................................... 1-1
....................................................... 1-2
................................................................................. 1-2
Section 2 - Hardware
2.1 Unpacking and Inspection
2.2 Included Items
Section 3 - Setup & Configuration
3.1 Getting Started
3.2 Software Utility
......................................................................... 2-1
..................................................................... 2-1
.......................................................................................... 2-1
....................................................... 3-1
......................................................................................... 3-1
........................................................................................ 3-1
3.3 Software Installation ................................................................................ 3-1
3.4 Configuration
Section 4 - Installation, Mounting & Wiring
4.1 Installation
4.2 Ambient Temperature
4.3 General Meter Dimensions
4.4 Battery Installation/Replacement
........................................................................................... 3-4
......................................... 4-1
................................................................................................ 4-1
............................................................................. 4-1
..................................................................... 4-1
......................................................... 4-2
4.5 Mounting ................................................................................................... 4-3
4.6 Wiring (Sensor, Power, Analog Output)
Section 5 - Display Features & Meter Operation
5.1 Display Features
5.2 Keypad Operation
...................................................................................... 5-1
................................................................................... 5-1
.............................................. 4-4
................................... 5-1
Section 6 - Optional Wireless Transmitter Operation
6.1 Introduction
6.2 RF Communication Basics
6.3 Basic System Overview
6.4 Transmit Rate vs. Battery Life
6.5 Wireless Transmitter Setup
.............................................................................................. 6-1
...................................................................... 6-1
........................................................................... 6-1
................................................................ 6-3
.................................................................... 6-5
........................... 6-1
Section 7 - DTG-RTD100 Design for CE and UKCA Conformity
7.1 DTG-RTD100 Analog Output Grounding
Section 8 - Service and Calibration
Section 9 - Specifications
..................................................................... 9-1
...................................................... 8-1
........................................... 7-1
9.1 General ................................................................................................... 9-1
9.2 Wireless Option
Section 10 - Approvals, Regulatory Compliance
........................................................................................ 9-2
................................ 10-1
.............. 7-1
i
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LIST OF
FIGURES
DTG-RTD100 Digital Temperature Gauge
List of Figures
Section Figure Description .............................................................. Page
Section 1.1 1-1 Rear Label Standard .................................................. 1-1
Section 1-1 1-2 Rear Label Wireless .................................................. 1-1
Section 3.3 3-1 Software - Welcome Screen ..................................... 3-1
Section 3.3 3-2 Software - Installation Options Screen ................... 3-2
Section 3.3 3-3 Software - Select Installation Folder Screen ........... 3-2
Section 3.3 3-4 Software - License Agreement Screen .................... 3-3
Section 3.3 3-5 Software - Installation Complete Screen ................ 3-3
Section 3.4 3-6 Lid/Cover Removal ................................................. 3-4
Section 3.4 3-7 USB Programming Cable.......................................... 3-5
Section 3.4 3-8 USB Connector Location .......................................... 3-5
Section 3.4 3-9 Launch Setup Utility Screen ..................................... 3-5
Section 3.4 3-10 Utility Program - Welcome Screen .......................... 3-6
Section 3.4 3-11 Utility Program - Connect To Digital Gauge Screen 3-6
Section 3.4 3-12 Utility Program - Verify Connections Screen ........ 3-7
Section 3.4 3-13 Utility Program - Establish Link Screen ................. 3-7
Section 3.4 3-14 Utility Program - Choose Options Screen .............. 3-8
Section 3.4 3-15 Analog Output Options ......................................... 3-11
Section 3.4 3-16 Calibrations Options Screen -
Skip Calibration Option .......................................... 3-12
Section 3.4 3-17 Calibrations Options Screen -
Skip To Next Operation .......................................... 3-13
Section 3.4 3-18 Finish Option
Send Settings To Digital Gauge Screen-
................................................................
3-13
Section 4.3 4-1 General Meter Dimensions ...................................... 4-1
Section 4.4 4-2 Battery Installation/Replacement .......................... 4-2
Section 4.4 4-3 Battery Type Configuration .................................... 4-3
Section 4.5 4-4 Model DTG-RTD100-MB
Mounting Bracket Accessory,
................................................
4-4
Section 4.6 4-5 Wiring - Terminal Block Location .......................... 4-4
Section 4.6 4-6 Wiring - Temperature Sensor ................................. 4-5
Section 4.6 4-7 M12 Male Connector,
M12 Standard Wiring Option ................................. 4-5
Section 4.6 4-8 M12 Male Connector, -1 Wiring Connector .......... 4-5
Section 4.6 4-9 M12 Female Connector,
Standard Wiring Option .......................................... 4-5
Section 4.6 4-10 M12 Female Connector, -1 Wiring Option ............ 4-5
Section 4.6 4-11 Wiring - Power Supply ............................................ 4-6
Section 4.6 4-12 Wiring - Analog Output .......................................... 4-6
Section 4.6 4-13 Wiring - Alarm .......................................................... 4-6
Section 5.1 5-1 Display Features ....................................................... 5-1
Section 5.2 5-2 Keypad Operation .................................................... 5-1
ii
Page 5
List of Figures continued
Section Figure Description ............................................................. Page
Section 5.2 5-3 Magnetic Stylus ......................................................... 5-2
Section 5.2 5-4 Menu Button Operation .................................... 5-3, 5-4
Section 5.2 5-5 Front Keypad Set Button ......................................... 5-5
Section 6.3 6-1 Fresnel Zone .............................................................. 6-1
Section 6.4 Table 1 DTG-RTD100 Battery Life - Standard Mode .........6-3
Section 6.4 Table 2 DTG-RTD100-W Battery Life - Wireless Mode
(2 x 8.5Ah Batteries) ....................................................6-4
Section 7.1 7-1 Analog Output Wiring Example ............................ 7-1
Section 7.1 7-2 Analog Output Grounding Example ...................... 7-2
DTG-RTD100
Digital Temperature Gauge
LIST OF
FIGURES
iii
Page 6
DTG-RTD100 Digital Temperature Gauge
NOTES:
iv
Page 7
Section 1 - Introduction
Please read this manual completely before installing and operating your instrument. It’s important to read and follow all notes, cautions, warnings and safety precautions before setting up, installing and operating this unit.
1.1 Precautions
• This device has not been designed, tested or approved for use in any medical
or nuclear applications.
• Never operate this device in flammable or explosive environments.
• Never operate with a power source other than the one recommended in this
manual.
• Never operate this device outside of the recommended use outlined in this
manual.
For models with wireless transmitter option
• No co-location with other radio transmitters is allowed. By definition,
co-location is when another radio device or it’s antenna is located within 20 cm of your unit and can transmit simultaneously with your unit.
Introduction
1
• Never install a wireless unit within 20 cm or less from each other.
• Never install and/or continuously operate your wireless unit closer than 20
cm to nearby persons.
• Never use your wireless unit as a portable device. Your unit has been designed
to be operated in a permanent installation only.
There are no user serviceable parts inside your device. Attempting to repair or service your unit may void your warranty:
MODEL NO.
DTG–RTD100 DTG–RTD100–M12– DTG–RTD100–
SERIAL NO:
CAUTION: MAY CONTAIN LITHIUM BATTERY, REFER TO MANUAL
!
NEMA 4 / IP65
NOTE:
MODEL NO.
DTG–RTD100 DTG–RTD100–M12– DTG–RTD100–
SERIAL NO:
CAUTION: MAY CONTAIN LITHIUM BATTERY, REFER TO MANUAL
!
NEMA 4 / IP65
OMEGA ENGINEERING, INC. Stamford, CT 06907
Figure 1-1. Rear Label Standard Figure 1-2. Rear Label Wireless
®
OMEGA ENGINEERING, INC. Stamford, CT 06907
®
1-1
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1
Introduction
1.2 Statement on FCC and CE Marking
FCC Marking
FCC ID: OUR-XBEEPRO IC #4214A-XBEEPRO
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1.) This device may not cause harmful interference.
2.) This device must accept any interference received, including interference that may cause undesired operation.
CE Marking
It is the policy of OMEGA to comply with all worldwide safety and EMI/ EMC regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
1.3 General Description
OMEGA’s new DTG-RTD100 Thermometer Series features a rugged 316 stainless steel enclosure that is designed specifically for wash-down, sanitary and marine applications. The large backlit LCD display incorporates both large 25 mm (1") digits and a 25 segment bar graph that makes reading at distances up to 10.7 m (35') easy. Models are available with or without integral industrial or sanitary temperature sensors. Standard features include: internal battery or external DC power supply operation, analog output and user programmable alarms. The optional built-in wireless transmitter allows for remote monitoring, chart recording and data logging. A variety of user configurable options and settings include: sample interval, units, backlight level, alarm setting, and analog output scaling.
1-2
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Section 2 – Hardware
It is important that you read this manual completely and follow all safety precautions before operating this instrument.
2.1 Unpacking & Inspection
Remove the packing list and verify that you have received all your equipment. If you have any questions about the shipment, please call our Customer Service Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at www.omega.com, e-mail: cservice@omega.com. When you receive the shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
The carrier will not honor any damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
NOTE:
Hardware
2
2.2 Included Items
The following items are supplied in the box.
• 1 DTG-RTD100 Thermometer Assembly
• 1 Quick Start Guide
• 1 USB Programming Cable
• 1 Setup Utility Software Disk
• 1 Analog Output Cable
• Lithium Batteries (1 for Standard Model, 2 for Wireless Model)
(Omega Replacement Part No. BATT-C-3.6V)
• Wireless Antenna (Wireless Model Only)
• Antenna Housing (Wireless Model Only)
2-1
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3
Setup & Configuration
Section 3 – Setup & Configuration
3.1 Getting Started
This section outlines how to setup and configure your DTG-RTD100 Thermometer before installation and use. All configuration settings are set and saved into your meter by connecting the included USB programming cable and running the software utility that was included with your unit on your computer.
3.2 Software Utility
Your computer should meet the following minimum requirements:
• Pentium Class processor
• Hard Drive Space: 210 meg
• Ram: 256 meg or higher
• 1 Available USB Port
• 1 CD-ROM Drive
• Windows 2000, XP, Vista (32bit) Operating System or Windows 7.
3.3 Software Installation
Insert the software CD that was included with your unit into the CD-ROM drive
on your PC. Your system should begin the installation process automatically.
3-1
Figure 3-1. Software - Welcome Screen
This welcome screen will be visible on your computer. To continue installing the program click the “Next >” button.
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Setup & Configuration
3
Figure 3-2. Software - Install Options Screen
From this screen you select if you want the program icons to be placed on your desktop and to automatically install the USB drivers. To continue with installing the program click the “Next >” button.
Figure 3-3. Select Installation Folder Screen
From this screen you select the folder were you want the program files installed on your PC. The default setting will install the software under your “Program” folders in a new folder named “Omega” To continue with installing the program click the “Next >” button.
3-2
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3
Setup & Configuration
Figure 3-4. Software - License Agreement Screen
From this screen you must select “Agree” to continue installing your program. After making your selection click the “Next >” button. The setup wizard will now complete the process and install the software.
3-3
Figure 3-5. Software - Installation Complete Screen
Congratulations! You have just successfully installed the DG Setup Utility
Program on your PC. To end installing the program and close the setup wizard click the “Close” Button
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3.4 Configuration
Lid/Cover Removal
To access the USB programming connector on your meter, the enclosure lid/ cover must be removed. Four screws must be removed. Be careful to not lose or discard these screws. These screws play a vital part in providing the water tight seal on your unit.
Setup & Configuration
CAUTION:
The same four screws removed in this procedure must be re-installed into your meter housing or you will not have the proper water tight seal. Failure to install these screws correctly may result in damage to your unit when the meter is exposed to wet conditions.
NOTE:
3
When reinstalling enclosure screws they must be tightened to 9 in-lb ±10%.
REMOVE THESE FOUR SCREWS
IN ORDER TO REMOVE
THE METER FRONT COVER
Figure 3-6. Lid/Cover Removal
Connecting your meter to your computer
A USB Programming cable was included with your unit. This cable is only used during the setup and configuration of your meter. Note, this cable does not remain connected during normal use.
3-4
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3
Setup & Configuration
USB connector
USB programming cable location on your meter
ON/OFF SWITCH
USB
A-TYPE
CONNECTOR
B-TYPE CONNECTOR
Figure 3-7. USB Programming Cable Figure 3-8. USB Connector Location
Connect the A-type connector to your PC and then connect the B-type connector to the USB port on your meter.
Setting Up Your Meter
Now that you have connected your USB cable to your PC and to your meter, you can now complete the following steps to configure your meter before placing
the unit into operation. You will be using the configuration software utility that
you installed onto your PC. If you have not installed the configuration software utility you should do so now.
STEP 1. Launch Setup Utility Program.
To launch the setup utility program on your PC begin by finding and clicking on the DTG program Icon that was placed on your computer desk top when you installed the software.
3-5
Figure 3-9. Launch Setup Utility Screen
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Setup & Configuration
STEP 2. Connecting & Communicating with your meter
3
Figure 3-10. Utility Program - Welcome Screen
After starting the setup utility program this will be the first screen you will see. Click the “Next >” button to proceed and continue setting up your meter. Each screen will provide instruction details on how to proceed.
Figure 3-11. Utility Program - Connect To Digital Guage Screen
If you have not already connected your meter to a USB port on your PC you must do this now before continuing. After your unit has been connected click the “Next >” button to proceed and continue setting up your unit.
3-6
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3
Setup & Configuration
Figure 3-12. Utility Program - Verify Connections Screen
.
3-7
Figure 3-13. Utility Program - Establish Link Screen
After successful communication between your connector/transmitter has been established you can click the “Next >” button to proceed and continue setting up your connector/transmitter. If you did not receive this confirmation of proper communication you should click the “Back” button to try connecting again
Page 17
Setup & Configuration
3
Figure 3-14. Utility Program - Choose Options Screen
From this screen you will select the main operating settings for your end device. (Note: Each end device must have a different address number for proper operation). After making your selections click the “Next >” button to proceed and program your settings into your unit.
(1) Backlight Options
Intensity
Here you can set how bright you want the backlighting to be when on. Keep in mind that when used under battery power the led brightness has a direct effect on the life of the battery. Keep to the lowest setting possible for your ambient light conditions to conserve of battery power.
External Power
Here you can set the amount of time you want the backlighting to stay on when activated and the unit is running on external power. Note that you can only set the backlighting to be “Always On” when the unit is powered by an external power supply. When set to 60 or 300 seconds the backlight will come on and then turn off after the allotted time has expired.
Battery Power
Here you can set the amount of time you want the backlighting to stay on when activated and the unit is running on battery power only. Note that you can not set the backlighting to be “Always On” when the unit is powered by battery power. When set to 10 or 30 seconds the backlight will come on and then turn off after the allotted time has expired. If backlighting is not required it is recommended that you select “Always Off” to preserve battery life.
3-8
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3
Setup & Configuration
(2) Sensor Options
Sample Interval
Here you can set how often the device samples the sensor and updates the LCD.
NOTE:
The sample interval is always fixed at 0.382 seconds/sample (2.6 samples/second) when powered externally, regardless of the setting in the Configuration Wizard. The purpose of the sample interval setting is for conserving battery life, not for display damping or averaging, and therefore has no effect unless operating on battery power only.
RTD Alpha
Select the proper curve for the sensor or probe you will be measuring with your unit. Note, if you ordered a unit with an integral probe, this setting will be factory locked to match the probe installed.
(3) Front Panel Options
Show Decimal Point
Select this option to turn on or off the last digit and decimal point
Disable Keypad
Select this option to turn off the front keypad buttons. If selected during setup the buttons will be locked and will not be activated by the magnetic stylus.
Disable Bar Graph
Select this option to remove the bar graph indicator from the display.
(4) Alarm Output
Alarm On
Disabled - The alarm output is disabled and will not operate.
Rising - The alarm output activates ONLY when the temperature meets or
exceeds the High Setpoint.
Falling - The alarm output activates ONLY when the temperature meets or falls
below the Low Setpoint.
Rising & Falling - The alarm output activates when either the temperature meets or exceeds the High Setpoint OR the temperature falls below the Low Setpoint
3-9
HAL (High Alarm Limit) Setpoint
Set here the high value you want the alarm to activate at.
HAL (High Alarm Limit) Deadband
Deadband is an area where no action occurs. The purpose is to prevent oscillation or repeated activation-deactivation cycles. If your process value will
Page 19
Setup & Configuration
3
always be very close to your alarm setting you should adjust the deadband to be a few degrees different than your alarm value.
LAL (Low Alarm Limit) Setpoint
Set here the low value you want the alarm to activate at
LAL (Low Alarm Limit) Deadband
Deadband is an area where no action occurs. The purpose is to prevent oscillation or repeated activation-deactivation cycles. If your process value will always be very close to your alarm setting you should adjust the deadband to be a few degrees different than your alarm value.
(5) Analog Output Options
Mode
Select the type of analog output your application requires. You can leave the
default setting if you will not be using the analog output feature.
NOTE:
YOU MUST SET THE WIRE JUMPERS LOCATED ON THE BACK OF YOUR METER TO MATCH THE ANALOG OUTPUT TYPE YOU SELECTED HERE IN THE SETUP PROCESS.
TB2
BATTERY
BATTERY
4-20 mA SETTING
A
B
TB1
S1
Figure 3-15. Analog Output Options
C
0-5 Vdc/
0-10Vdc SETTING
A
B
C
3-10
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3
Setup & Configuration
Scaling
Here you can scale the analog output to correspond to the process reading value.
4-20 mA Example:
This table shows analog output values you should expect If you set 4mA = 0°F and 20mA = 1000°F
Process Reading Analog Output Value
0°F 4.00 mA
250°F 8.00 mA
500°F 12.00 mA
750°F 16.00 mA
1000°F 20.00 mA
0-10 Vdc Example:
This table shows analog output values you should expect If you set 0.0Vdc = 0°F and 10.0 Vdc = 1000°F
Process Reading Analog Output Value
0°F 0.00 Vdc
250°F 2.50 Vdc
500°F 5.00 Vdc
750°F 7.50 Vdc
1000°F 10.00 Vdc
3-11
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Setup & Configuration
3
Figure 3-16. Calibration Options Screen - Skip Calibration Option
From this screen you will select a Calibration option. If the unit does not require calibration you should leave the default selected “Skip Calibration” and continue by clicking the “Next >”
Figure 3-17. Calibration Options Screen - Skip To Next Option
3-12
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3
Setup & Configuration
After making your selections click the “Next >”
Figure 3-18. Send Settings To Digital Gauge Screen - Finish Option
After your meter has been programmed click the “Finish” button to close the utility program.
3-13
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NOTES:
Setup & Configuration
3
3-14
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4
114.8
74.2
Installation, Mounting & Wiring
Section 4 – Installation, Mounting & Wiring
4.1 Installation
Model DTG-RTD100 is NEMA 4X rated (Water tight, dust tight, and corrosion­resistant). The meter can be installed in locations where it will be intermittently exposed to spraying water, rain or high humidity. The meter should never be used under water.
WARNING:
This meter is not designed for, tested, approved or certified for use in intrinsically safe applications or for applications where exposition proof instruments are required. Never operate in areas where flammable gases or material are present.
4.2 Ambient Temperature
Your meter should only be installed in locations that maintain an ambient
temperature between -40 to 70°C (-40 to 158°F)
4.3 General Meter Dimensions
89.2
(3.51)
27.7
(1.09)
Figure 4-1. General Meter Dimensions
(4.52)
(2.92)
®
DIMENSIONS mm (in)
4-1
Page 25
4.4 Battery Installation/Replacement
BATTERY 1
To install or replace the battery in your End Device you must first remove the four screws located on the Lid of the enclosure. This will allow you to remove the meter assembly and access the battery Holders.
Model DTG-RTD100 requires only one battery for normal operation (Battery 1). A second battery (Battery 2) can be added to extend operation when on battery power. It is also recommended that thee additional battery (Battery 2) be installed for models that include the optional wireless transmitter.
NOTE:
TB2
Installation, Mounting & Wiring
4
TB1
BATTERY 2
Figure 4-2. Battery Installation/Replacement
Lithium batteries may get hot, explode or ignite and cause serious injury if exposed to abusive conditions. Be sure to follow the safety warnings listed below:
• Do not use a different battery other than what is specified in this manual or
product data sheet.
• Do not discharge the battery using any device except your meter.
• Do not place the battery in fire or heat the battery.
• Do not store batteries with other hazardous or combustible materials.
• Do not install the battery backwards so the polarity is reversed.
• Do not connect the positive terminal and negative terminal of the battery to
each other with any metal object (such as wire).
• Do not carry or store the battery together with metal objects.
• Do not pierce the battery with nails, strike the battery with a hammer, step on
the battery or otherwise subject it to strong impacts or shocks.
• Do not solder directly onto the battery.
• Do not expose battery to water or salt water, or allow the battery to get wet.
• Do not disassemble or modify the battery.
4-2
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4
Installation, Mounting & Wiring
• Immediately discontinue use of the battery if the battery emits an unusual
• Do not place the battery in microwave ovens or high-pressure containers.
S2-M
smell, feels hot, changes color or shape, leaks or appears abnormal in any other way.
NOTE:
Standard 1.5V C cell Alkaline batteries can be used as an alternative to the standard Lithium batteries. You must first remove all batteries from the gauge. Then configure jumper S2 with only position M installed as indicated in Figure 4-3. Always remove all 3 of the S2 jumpers before changing configurations. Failure to properly configure the jumpers can damage the gauge. Battery life is subject to usage conditions. Battery life estimates are provided for Lithium batteries only
S2-D&E
4.5 Mounting
The DTG-RTD100 can be mounted in one of two different ways depending upon if you are using an external RTD sensor or if you ordered a model with the integral probe assembly.
Models Without Integral Probe
A mounting bracket accessory is available, model number: DTG-RTD100-MB. The mounting bracket attaches to the DTG-RTD100 meter and allows for wall mounting.
TB2
BATTERY
BATTERY
TB1
Figure 4-3. Battery Type Configuration
ALKALINE SETTING*
M
E
D
*IMPORTANT SEE NOTE!
LITHIUM SETTING*
M
E
D
4-3
Page 27
Installation, Mounting & Wiring
MOUNTING
BRACKET
Figure 4-4. Mounting Bracket Accessory
Model: DTG-RTD100-MB
4
Models With Integral Probe
Models with an integral probe are designed to be installed into a threaded thermowell housing. This allows the meter to be self supported and does not require a mounting bracket.
4.6 Wiring (Sensor, Power, Analog Output)
Two IP67 rated cable glands are provided to allow direct wiring of RTD leads as well as an analog output and alarm cable.
TB2
SENSOR
CABLE GLAND
ANALOG OUT/ALARM CABLE GLAND
TB1
Figure 4-5A. Cable Gland Wiring Figure 4-5B. Wiring - Terminal Block Location
4-4
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4
RED WIRE
BLACK WIRES
Installation, Mounting & Wiring
Temperature Sensor Wiring
Model DTG-RTD100 is designed to operate with a 3-wire, PT100 external sensor or integral probe assembly. Wires are connected to TB1 located on the rear circuit board between the battery holder.
RED WIRE
PT100
SENSOR
123
TB1
BLACK WIRES
PT100
SENSOR
1
2
4
3
Figure 4-6. Wiring - Temperature Sensor Figure 4-7. M12 Male Connector Standard Wiring Option
1
2
4
3
BLACK WIRES
RED WIRE
PT100 SENSOR
BLACK WIRES
RED WIRE
PT100 SENSOR
Figure 4-8. M12 Male Connector Figure 4-9. M12 Female Connector
-1 Wiring Option Standard Wiring Option
RED WIRE
4-5
BLACK WIRES
PT100
SENSOR
Figure 4-10. M12 Female Connector, -1 Wiring Option
Page 29
Power Supply Wiring Example
TB1
24Vdc POWER SUPPLY
Installation, Mounting & Wiring
4
+
54
TB2
Figure 4-11. Wiring - Power Supply
Analog Output Wiring Example
54
CHART RECORDER
+
Figure 4-12. Wiring - Analog Output
Alarm Wiring Example
Driving a relay or low impedance input (Open Drain)
NOTE:
Diode required for magnetic relays. Not required for solid state relays or magnetic relays with internal diode.
24 VDC
POWER
+
SUPPLY
1N4004 OR
EQUIVALENT
ALARM RELAY
321
TB2
Figure 4-13. Wiring - Alarm
4-6
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5
Display Features & Meter Operation
Section 5 – Display Features & Meter Operation
5.1 Display Features
MINMAX AV G PEAKCALBAT HAL LAL LOGSET TX
4
(1) Process Reading, (2) Units, (3) Bargraph, (4) Status Icons
5.2 Keypad Operation
0% 100%
3
Figure 5-1. Display Features
°F
1
2
®
5-1
1
Figure 5-2. Keypad Operations
(1) Mode Button, (2) Set Button
2
Page 31
Display Features & Meter Operation
5
Magnetic Stylus
A magnetic stylus is attached to your meter. This stylus is used to activate the front buttons on the display. If you do not need to view the “MIN”, “MAX” or “AVERAGE” readings during normal operation, or have a need to turn the
backlight on during normal operation you can remove and store this stylus. You
will need to select “Disable Keypad” during the setup and configuration process.
MAGNETIC TIP
Figure 5-3. Magnetic Stylus
Button Operation
The “MODE” and “SET” buttons located of the front display of your meter are activated by waving or taping the magnetic stylus included with your unit above or onto the keypad button symbol on the front meter label.
Mode Button Operation – To activate the “MODE” button, place the tip of the magnetic stylus over the “MODE” button and hold for three seconds until the unit enters the “MODE” menu. Then move away the magnetic stylus. Each time the magnetic stylus is again placed near the “MODE” button the meter will step through each parameter.
“SET” Button Operation - The “SET” button has two primary functions. Independently the button is used to turn the backlighting on. To activate the backlight, place the tip of the magnetic stylus over the “SET” button and hold for three seconds until the backlighting turns on. The backlighting will remain on for the amount of time you selected during the setup and configuration process.
NOTE:
If you selected “Always Off” when setting the meter up, then the “SET” button will not turn the backlighting on from the front keypad.
When in the “MODE” menu, the “SET” button is used for the following:
1. To reset the MIN, MAX, or AVG values to the current temperature reading. All three are reset simultaneously, from any one of the three screens, MIN, MAX, or AVG.
2. To silence the High or Low alarm, when in the “HAL” or “LAL” screen and the alarm is configured for “Latching”. This will cause the display to stop blinking, however, the alarm output will remain activated until the alarm condition clears.
3. To turn the wireless transmitter “On” or “Off” while in the “WRLS” screen.
4. To select units of measure while in the “UNIT” screen.
5-2
Page 32
5
MENU MODE
Apply Magnet 3
Apply Magnet Then Remove
MIN, MAX AND AVG ALL SET TO VALUE OF CURRENT READING
MIN, MAX AND AVG ALL SET TO VALUE OF CURRENT READING
MIN, MAX AND AVG ALL SET TO VALUE OF CURRENT READING
BLINKING STOPS ALARM SILENCED
BLINKING STOPS ALARM SILENCED
BLINKING STOPS ALARM SILENCED
Seconds Then
Remove
Apply Magnet
Then Remove
MIN VALUE
MAX VALUE
AVG VA LUE
BATTERY VALUE
HIGH ALARM VALUE
LOW ALARM
VALUE
Apply Magnet
Then Remove
Apply Magnet
Then Remove
Apply Magnet
Then Remove
Apply Magnet
Then Remove
Apply Magnet
Then Remove
MODE
0% 100%
MIN
0% 100%
MIN
MAX
0% 100%
MAX
AVG
0% 100%
AVG
BATT
0% 100%
BAT
HAL
0% 100%
HAL
LAL
0% 100%
LAL
MIN VALUE
MAX VALUE
MIN
0% 100%
MAX
0% 100%
AVG VA LUE
AVG
0% 100%
HIGH ALARM VALUE
LOW ALARM
VALUE
HAL
0% 100%
HAL
LAL
0% 100%
LAL
Apply Magnet Then Remove
Apply Magnet Then Remove
Apply Magnet Then Remove
Apply Magnet Then Remove
Apply Magnet Then Remove
Continued Next Page
Apply Magnet Then Remove
WIRELESS OPTION
WIRELESS OPTION
WIRELESS OPTION
Apply Magnet
Then Remove
Apply Magnet Then Remove
WRLS
0% 100%
WRLS
0% 100%
WRLS
0% 100%
Display Features & Meter Operation
Figure 5-4. Menu Button Operation
5-3
Page 33
Continued from
previous page
Display Features & Meter Operation
5
Apply Magnet
Then Remove
UNITS UNITS
0% 100%
UNIT
Apply Magnet
Then Remove
0% 100%
Apply Magnet
Then Remove
UNITS
0% 100%
Apply Magnet
Then Remove
F
K
Apply Magnet 3
Seconds Then
Remove
UNITS
Apply Magnet
Then Remove
0% 100%
0% 100%
EXIT MODE
0% 100%
EXIT
Figure 5-4. Menu Button Operation Continued
UNITS
RG
5-4
Page 34
5
Apply Magnet 3
Display Features & Meter Operation
Backlighting Operation
The front keypad “Set” Button can be used to activate the backlighting feature. When activated, the backlighting will remain on for the period of time you selected during the setup and configuration in Section 3.
Seconds To Activate
Backlight
Figure 5-5. Front Keypad Set Button
5-5
Page 35
Optional Wireless Transmitter Operation
TRANSMITTER ANTENNA
Section 6 – Optional Wireless Transmitter Operation
6.1 Introduction
Compared to a wired connection, a wireless meter provides much simpler installation. Based on the physical principle of the propagation of radio waves, certain basic conditions should be observed. The following simple recommendations are provided to Insure proper installation and correct operation of your wireless meter.
6.2 RF Communication Basics
Your wireless transmitter sends wireless transmissions to a receiver. The receiver
checks the incoming data for accuracy and processes this data for use by the measurement software on your PC. Radio signals are electromagnetic waves, hence the signal becomes weaker the further it travels. While radio waves can penetrate some solid materials like a wall, they are dampened more than when a direct line-of-sight between the transmitting and receiving antenna exist.
6.3 Basic System Overview
6
A basic wireless temperature system is comprised of only two main components; a signal conditioner with a built-in battery powered 2.4GHz radio transmitter, and a USB powered 2.4GHz radio receiver.
Installation
When installing your meter it is important to position the unit in such a way as to optimize the antenna location within what’s known as the “Fresnel Zone”.
The Fresnel Zone can be thought of as a football-shaped invisible tunnel between two locations that provides a path for RF signals between your meter and your receiver.
RECEIVER
FRESNEL ZONE
ANTENNA
Figure 6-1. Fresnel Zone
6-1
Page 36
6
Operational Wireless Transmitter Operation
In order to achieve maximum range, the football-shaped path in which radio waves travel must be free of all obstructions. Obstacles in the path (especially metal) will decrease the communication range between your meter and receiver. Also, If the antennas are mounted just barely off the ground, over half of the Fresnel zone ends up being obstructed by the earth resulting in significant reduction in range. To avoid this problem, the antennas should be mounted high enough off of the ground so that the earth does not interfere with the central diameter of the Fresnel zone.
It is important to understand that the environment may change over time due to new equipment or machinery being installed, building construction, etc. If new obstacles exist between your meter and receiver, the devices can be raised on one end or on both ends to clear the Fresnel Zone of obstructions.
NOTE:
CAUTION:
Installing your meter in an application were the unit will be exposed to ambient temperatures above or below the operating limits specified in this manual will damage your unit and cause the unit to malfunction and produce incorrect operation.
NOTE:
Your meter has been shipped to you with a standard approved antenna. Use of any other antenna than what’s supplied with your meter will void all FCC, IC and CE regulatory compliance.
Environment
Omega’s wireless end devices and receiver units have been designed to be fixed mounted and operated in a clean and dry indoor environment. Care should be taken to prevent the components of your wireless system from being exposed to moisture, toxic chemicals and extreme cold or hot temperature that are outside the specifications listed in this manual.
6-2
The following is a list of basic good practice you should apply when operating your wireless system.
• Never operate your wireless device or receiver outside the recommended
environmental limits specified in this manual.
• Never operate your wireless end device or receiver in flammable or explosive
environments.
Page 37
• Never use your wireless end device or receiver in medical, nuclear or other
dangerous applications where an interruption of readings can cause damage or harm.
• Never operate your end device or receiver with any other battery or power source
than what’s specified in this manual or on the battery compartment label.
• No co-location with other radio transmitters is allowed. By definition,
co-location is when another radio device or it’s antenna is located within 20 cm of your end device and can transmit simultaneously with your end device.
• Never install end devices within 20 cm or less from each other.
• Never use your end device as a portable device. Your unit has been designed
to be operated in a permanent installation.
• Never install and/or operate your end device closer than 20 cm to nearby
persons.
• Never operate your end device with any other antenna than what is supplied
or listed here in this manual for approved use.
6.4 Transmit Rate vs. Battery Life
Operational Wireless Transmitter Operation
6
Many factors such as ambient temperature conditions and transmitting rate can have a big effect on the life of the battery used in your meter. Transmitting data places a big demand of the battery in your unit. The transmit rate is the single most contributing factor in the life of the battery. The slower the transmit rate you set, the longer the battery in your device will last. The tables and graphs below give some estimates on how long the battery should last vs. the transmit rate you selected when you setup your meter under normal operating conditions.
6.4.1 DTG-RTD100 Battery Life – Standard Model
Table 1: DTG-RTD100 - Standard Model - Battery Life
DTG-RTD100 Estimated Battery Life
Lithium Batteries: 8.5Ah x 1 8.5Ah x 2
Sample Interval(s) Weeks Weeks
0.38 31.8 63.5
0.5 36.7 73.5
1 48.0 96.0
2 56.7 113.5
3 60.4 120.8
4 62.4 124.8
5 63.7 127.3
10 66.4 132.7
15 67.3 134.6
30 68.3 136.6
6-3
Page 38
6
Operational Wireless Transmitter Operation
6.4.2 DTG-RTD100-W Battery Life – Wireless Model
For the DTG-RTD100-W digital RTD meter, the battery life of the device is controlled by three variables – the battery capacity, the analog output rate, and the wireless transmission rate. The battery capacity is 17000 mA hours using 2 of the 8.5Ah capacity batteries. Below is a table showing battery life estimates for various sample intervals and wireless transmission rates.
Table 2: DTG-RTD100-W - Wireless Model – Battery Life
(2 x 8.5Ah Batteries)
DTG-RTD100-W Estimated Battery Life
(2 x 8.5Ah Lithium Batteries: 17000 mA Hours)
Analog Sample Interval(s): 0.5 5 15 30
Wireless Transmit Interval(s): Weeks Weeks Weeks Weeks
2 48.5 67.4 69.4 69.9
3 54.7 79.9 82.7 83.5
5 61.0 93.9 97.8 98.9
10 66.6 108.1 113.3 114.7
15 68.8 113.8 119.6 121.2
30 71.0 120.2 126.7 128.4
45 71.8 122.5 129.2 131.0
60 72.2 123.7 130.5 132.4
120 72.8 125.5 132.6 134.5
RF OFF 73.5 127.3 134.6 136.6
6-4
Page 39
6.5 Wireless Transmitter Setup
After connecting the USB cable and running the configuration software as outlined in Section 3, you will complete the following steps to configure your
wireless transmitter before placing the unit into operation. You will be using the
configuration software utility that you installed onto your PC in Section 3. If you have not installed the configuration software utility you should do so now.
During this procedure you will be setting the following parameters in your transmitter.
RF Channel
This setting determines the operating channel on which RF connections are made between the transmitter and receiver. The transmitter must be set to the same channel as the receiver in order for them to communicate.
Network ID
This sets the ID of the Network that the transmitter will be joining. It must match the setting of the receiver in order for them to communicate.
Receiver Address
Operational Wireless Transmitter Operation
6
This sets a unique address number for your receiver. Later, when you set up your receiver you will again set the same number to receive readings from the corresponding transmitter unit(s). Each receiver must be set for a different number for your system to operate correctly.
NOTE:
If you will be using more than one receiver unit in your area it is important to set the transmitter address numbers to be a corresponding number in your TC-Central software. See Examples below.
For the first receiver:
Set the address on your transmitters to 101, 102, 103, 104, etc. Then set the address in your TC-Central software to match.
For the second receiver:
Set the channels on your transmitters to 201, 202, 203, 204, etc. Then set the address in your TC-Central software to match.
This numbering scheme can be expanded to match the number of receivers you are using.
Gauge Address
This sets a unique address number into your transmitter. Later, when you set up your measurement software you will use this address setting to receive readings from the corresponding unit(s). Each transmitter must be set for a different address for your system to operate correctly.
Wireless Transmission Rate
This will program your device to transmit 1 data reading to your receiver at a specified time interval. Available settings are 2, 3, 4, 5, 10, 15, 30, 45, 60, 75, 90, 105 or 120 seconds.
6-5
Page 40
7
DTG-RTD100 Design for CE Conformity
Section 7 - DTG-RTD100 Design for CE and UKCA Conformity
All models of the DTG-RTD100 Digital RTD Meter have been designed to meet requirements as outlined in European Community EMC Directive and UK Electromagnetic Compatibility Regulations 2016 to standard EN 61326-2-1: 2013 for analog output cable length up to 98 feet or 30m. Some loss of performance may be observed in the presence of strong RF electromagnetic fields. For a field strength of 10V/m in the 400 MHz to 1 GHz range, reading errors of up to ±5°C may occur.
In order for this instrument to conform to the requirements of the European Union, the RTD input cable must not exceed 3m in length. The instrument can function with longer lengths than 3m, but may become susceptible to error or damage due to Electromagnetic noise interference.
7.1 DTG-RTD100 Analog Output Grounding
The analog output cable is supplied with accompanying grounding hardware. The figures below specify the wiring and procedure required to properly ground your DTG-RTD100 unit.
TB1
NOTE:
45
CHART RECORDER
+
SHIELD WIRE
GROUND
Figure 7-1. Analog Output Wiring Example
ENCLOSURE
7-1
Page 41
DTG-RTG100 Design for CE Conformity
GROUNDING HARDWARE
SHIELD WIRE (TWISTED AROUND HARDWARE)
ANALOG OUTPUT CABLE (TX4)
7
Figure 7-2. Analog Output Grounding Example
1. Slide the cable through strain relief and tighten the compression fitting in
order to seal the cable.
2. Locate the screw and washer on the hole and tighten them enough to establish
a thread engagement.
3. Twist the grounding wire around the screw and under the washer.
4. Tighten the screw in order to secure the wire.
7-2
Page 42
8
Service and Calibration
Section 8 – Service and Calibration
Your DTG-RTD100 Thermometer has been built, tested and factory calibrated
to meet or exceed the specifications listed here in this manual. Information is provided below on how to have your unit returned for service.
If your meter requires service or factory re-calibration, please call our Customer Service Department at 1-800-622-2378 or 203-359-1660. They will assist you in arranging the return of your meter. We can also be reached on the Internet at www.omega.com, e-mail: cservice@omega.com
8-1
Page 43
Section 9 – Specifications
9.1 General
Range: -51 to 538°C (-60 to 1000°F)
Accuracy: ±0.2°C (±0.3°F) or ±0.1% of reading, Whatever
greater
Specifications
9
Resolution:
Operating Environment: -40 to 70°C (-40 to 158°F); 5 to 100% RH non-
RTD Probe/Sensor Input:
Display Type: LCD with selectable backlight
Display Digits: 4 digits, 9999 counts
Character Height: 25.4 mm (1.0 in)
Computer Interface: USB (one programming cable included)
Sample/Display Rate: 1/second default, user adjustable from 1/0.375 sec.
Battery Power:
External Power:
Battery Life (Typical): See section 6.4
Analog Output: User selectable 0 to 5 Vdc, 0 to 10 Vdc, or 4 to 20
Enclosure: 316 Stainless Steel housing, ABS center gasket
0.1°C (0.1°F)
condensing
Pt100, 3-wire
to 1/30 sec.
One or two 3.6V lithium, 8.5Ah capacity (C-cell)
one included, (Omega Replacement Part No. BATT­C-3.6V)
12 to 24 Vdc (required for analog output operation)
mA; Requires external 12 to 24 Vdc power supply for operation
Enclosure Finish: Brushed 316 Stainless Steel
Enclosure Rating: NEMA4X
Enclosure Screw Torque: 9 in-lb ±10%
Dimensions: 4.53" H*, 4.52" W, 2.92" D
(*height not including sensor)
Weight: 1.59 lbs.
Settings (USB/Software) Units:
Lock: Allows for front button lock-out
Alarms: User selectable high and low alarm limits
Backlight: On/off, or 10 sec, 30 sec, 1 min, 5 min
Backlight Color: Normal Operation – Green, Low Alarm – Blue, High
°C, °F, °K, °R
Alarm - Red
9-1
Page 44
9
Specifications
9.2 Wireless Option
Transmit Sample Rate: User programmable from 1 sample/2 min to 1
Radio Frequency (RF) Transceiver Carrier:
RF Output Power: 10 dBm (10 mW)
Range of RF Link: Outdoor Line of Sight: Indoor/Urban:
Software (Included Free): Requires Windows 2000, XP, Vista or Windows 7.
Data Transmitted to Host: Temperature reading, ambient temperature reading,
sample/every 2 sec
ISM 2.4 GHz
Up to 120 m (400 ft)
Up to 40 m (130 ft)
RF transmit strength and battery level
9-2
Page 45
Approval, Regulatory Compliance
Section 10 – Approvals, Regulatory Compliance
NOTE:
All approvals outlined in this manual are based on testing that was done with antennas that are supplied with your meter. Removing and or installing a different antenna will void the product compliance demonstrated in these documents.
10.1 FCC (Domestic Use)
For United States: FCC ID: OUR-XBEEPRO For Canada: IC #4214A-XBEEPRO
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1.) This device may not cause harmful interference.
2.) This device must accept any interference received, including interference that
may cause undesired operation.
WARNING:
10
To satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended. The antenna used for this transmitter must not be co-located in conjunction with any other antenna or transmitter.
10.2 International Usage & CE Marking
NOTE:
It is your (the user’s) responsibility to insure that these products are operated within the guidelines here in this manual and in conformance with all local, state, federal or national regulations and laws of the country they are being operated in.
NOTE:
Transmitting Power - Your Wireless Series System Components have been designed, manufactured and tested so that the transmitting power of your wireless meter will not exceed 10 dBm.
10-1
Page 46
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2014 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
Patented: Covered by U.S. and International Patents and Patents Pending.
FOR NON-WARRANTY REPAIRS, for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
consult OMEGA
Page 47
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
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