BuildingEnvelope
SIGNATURE SERIES UNIT WALL
INSTALLATION MANUAL
®
JULY 2013
Note: Installation Manual is product specific:
FOR REFERENCE ONLY
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
July 2013 00-Assembly-Detail 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
TABLE OF CONTENTS
SHEET
GENERAL INFORMATION
Product Use
Protection and Storage
Check Material
Field Conditions
Cleaning Materials
Expansion Joints
LAYOUT MULLION AND ANCHOR CENTERLINES
Check Structural Opening
Layout Mullion and Anchor Centerlines
3
3
3
4
4
4
5
5
LOCATE AND INSTALL ANCHORS
INSTALL ANCHOR HOOKS
HOISTING FRAMES
STARTER SILL CONDITION
Install Starter Sill
Check and Properly Locate PVC Spacers
Proper Seal at Starter Sill
Install Horizontal Air Seal Gasket
INSTALL GROUND FLOOR FRAMES
Install the First Frame
Install Adjacent Frames at Ground Floor
INSTALL UPPER LEVEL FRAMES
Seal the Joint
Install Horizontal Air Seal Gasket
Seal Hoisting Holes for Windload Anchor Lug Option
Install First Frame at Upper Level
Install Adjacent Frames at Upper Level
6
7
8-9
10
10
10-11
12
13-14
15-16
17
17
18
19
20-21
JAMB FRAME CONDITION
July 2013 00-Table-of-Contents 1-866-Oldcastle (653-2278) www.oldcastlebe.com
22
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
GENERAL INFORMATION
PRODUCT USE
The unitized curtain wall system is intended for installation by glazing professionals with appropriate
experience. Subcontractors must be qualified to provide field instruction and project management.
Oldcastle BuildingEnvelope does not control the application of its product configurations, sealant or
®
glazing material and assumes no responsibility for the application. It is the responsibility of the owner,
architect and installer to make these selections in strict compliance with applicable laws and building
codes.
Consult silicone sealant manufacturer for review and recommendation of sealant application. Follow
sealant manufacturer's recommendations and literature for proper cleaning, testing and application of
silicone sealant.
The air and water performance of the unitized curtain wall is directly related to the completeness and
integrity of the installation process. To ensure top performance for this system, particular attention
should be given to the following procedures:
1. Surface to be sealed should be cleaned with isopropyl alcohol or solvent and dried as
recommended by sealant manufacturer to remove dirt and cutting oils.
2. Vertical movement of mullion at intermediate floors requires special expansion joints and glazing
materials. The system permit maximum +/-3/4" movement. For designs and applications that may
require greater movement or special considerations, please contact your local Oldcastle
BuildingEnvelope facility.
®
Variations on the details shown may occur, but are not the responsibility of Oldcastle
BuildingEnvelope.
®
PROTECTION AND STORAGE
Handle all material carefully. Do not drop from the truck, stack with adequate separation so the
material will not rub together. Store material off the ground, protecting against the elements and other
construction hazards by using a well ventilated covering. Remove material from package if wet or
located in a damp area. For further guidelines consult AAMA publication "Care And Handling of
Architectural Aluminum From Shop To Site".
CHECK MATERIAL
Check all material upon arrival at job site for quality and to determine any shipping damage. Using the
contract documents, completely check the surrounding conditions that will receive your materials.
Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to
do so constitutes acceptance of work by other trades.
July 2013 03-General-Info 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
Check shop drawings, installation instructions, architectural drawings and shipping lists to become
familiar with the project. The shop drawings take precedence and include specific details for the
project. The assembly and installation instructions are of a general nature and cover the most
common conditions.
Due to varying job conditions all sealant must be approved by the sealant manufacturer to ensure it
will perform per conditions shown on the instructions and shop drawings. The sealant must be
compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use
primers where directed by sealant manufacturer. Properly store sealant at the recommended
temperatures and check sealant for expiry and shelf life before using.
FIELD CONDITIONS
All material to be installed must be plumb, level and true. Aluminum to be placed in direct contact with
masonry or incompatible material should be isolated with a heavy coat of zinc chromate, bituminous
paint or non-metallic material unless otherwise specified. After sealant is set and a representative
amount of the wall has been glazed (250 sq. ft. or more), perform a water hose test in accordance
with AAMA 501.2 "Field Check of Metal Storefront, Curtain Walls and Slope Glazing Systems for
Water Leakage". On large projects the hose test must be repeated during the glazing operation.
Review anchors or embeds in structure as early as possible to confirm that 'as built' building structure
can accommodate anticipated anchor tolerances.
CLEANING MATERIALS
Cement, plaster terrazzo, alkaline and acid based materials used to clean masonry are very harmful
to finishes. Any residue should be removed with water and mild soap immediately or permanent
staining will occur. A spot test is recommended before any cleaning agent is used. Refer to the
architectural finish guide in the detail catalogue.
EXPANSION JOINTS
Expansion joints and perimeter joints shown in these instructions and in the shop drawings are shown
at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal
temperature between the time of fabrication and the time of assembly/installation. For example, a 12
foot unrestrained length of aluminum can expand or contract 3/32" over a temperature change of 50
degrees F. Any movement potential should be accounted for at the time of the assembly and
installation.
July 2013 04-General-Info 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
LAYOUT MULLION AND ANCHOR CENTERLINES
GENERAL NOTE:
FRAMES ARE INTENDED TO BE INSTALLED FROM LEFT TO RIGHT WHEN VIEWED FROM
EXTERIOR.
DETAILING IN THIS INSTALLATION MANUAL MAY VARY FOR SPECIFIC PROJECTS.
1. CHECK STRUCTURAL OPENING
Slab or beam elevation must be within adjustment of anchoring system.
Structural surfaces to receive anchoring system must be level and plumb within the adjustment limits
at head, sill and jamb. See approved shop drawings for allowable adjustment.
2. LAYOUT MULLION AND ANCHOR CENTERLINES
Centerline of
mullion
±1/32"
1 1/2" 1 1/2" 1 1/2" 1 1/2"
Face of slab/beam
Typical
captured
mullion
2.50"
±1" building
Centerline of
mullion
tolerances
±1/32"
Typical
SSG
mullion
July 2013 05-Mull-Anchor-Layout 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
LOCATE AND INSTALL ANCHORS
1. LOCATE AND INSTALL ANCHORS
See approved shop drawings for anchor types and locations.
Locate centerline of aluminum anchor at the mark for centerline of mullion.
Adjust alum anchor bracket for in and out. Apply aluminum serrated washers. Make final in and out
adjustment prior to tightening the anchor bolt in place.
Face of slab/beam
Back of mullion
Location of this point
is CRITICAL! Field survey
may be required
Back of mullion
3 1/2" slot
for in/out adjustments
Mullion/anchor
centerline
Reference shop drawings for
actual anchor configuration
and/or project specific
information.
Anchor bolt (ref. shop drawings
for specific fastener info/torque
requirements)
Alum serrated washer
Alum anchor bracket
2 1/2"
±1" building tolerances
July 2013 06-Locate-Install-Anchors 1-866-Oldcastle (653-2278) www.oldcastlebe.com
Face of slab/beam
Reference field conditions.
Isolator required to prevent
galvanic reaction.
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL ANCHOR HOOKS
1. INSTALL ANCHOR HOOKS
Back off FS-341 stopping screw at the bottom of the anchor bracket, slide in the anchor hook.
Tighten up FS-341, the screw is to prevent anchor hook from sliding out of the anchor bracket during
frame installation.
Slide the anchor hook
into anchor bracket
Tighten up FS-341
stopping screw
after anchor hook
installation
July 2013 07-Install-Anchor-Hooks 1-866-Oldcastle (653-2278) www.oldcastlebe.com
r
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
HOISTING FRAMES
SAFETY PROCEDURES ARE THE SOLE RESPONSIBILITY OF THE INSTALLER. OLDCASTLE
BUILDINGENVELOPE ASSUMES NO RESPONSIBILITY FOR PROJECT SAFETY
®
PROCEDURES.
1. HOISTING FRAMES
Frames can be hoisted either through anchor lugs (shear angle) installed in frame head horizontals o
through sleeves attached to the mullion halves.
Inspect frames prior to hoisting. For illustration purposes only, a spreader bar is shown as a hoisting
device. Other lifting devices can be used. Means & methods are the sole responsibility of the
installler. The spreader bar chains should be spaced the same distance as the distance between
hoisting holes in head horizontal or hoisting holes on sleeves. Maximum frame weight to be less than
1500 pounds.
Handle frame to hoist smoothly and in a controlled manner, no swinging or spinning allowed during
hoisting. Avoid shock loads.
Spreader bar should indicate hoisting configuration depending on frame weight. Ensure hoisting bar
is rated for frame weight configuration as required.
Adjust the spreader bar
to have chains spaced
the same distance
as the hoisting holes
Sleeve
HOIST THROUGH
SLEEVES
July 2013 08-Hoisting-Frames 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
HOISTING FRAMES
See notes on previous page
Windload anchor lug
HOIST THROUGH
WINDLOAD
ANCHOR LUGS
July 2013 09-Hoisting-Frames 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
STARTER SILL CONDITION
1. INSTALL STARTER SILL
Locate starter sill per approved shop drawings. The starter sill must be level and straight. The starter
sill should run continuously across elevation, whenever the splicing is necessary, a min. 3/16" gap
should be left for proper seal in-between starter sills.
Install windload anchor lug at each mullion location, crimp the windload anchor lug in place on starter
sill. Install starter sill fasteners. Ensure fastener heads will not interfere with frame sill horizontals.
Seal over all fastener heads and tool sealant.
Requires a min. 3/16" gap
at splice joint
for proper seal
Ensure starter sill fixing bolt
will not interfere with frame
sill horizontals
The windload anchor lug
should be crimped in place
at every mullion location
2. CHECK AND PROPERLY LOCATE PVC SPACERS
The 4" long V927 rigid PVC spacers should be pre-assembled on each starter sill. Three pieces of
PVC spacers are required per module. One should be located at center of the module, two other
pieces should be located at each mullion location.
3. PROPER SEAL AT STARTER SILL
Clean and prepare substrates for sealing per sealant manufacturer's recommendations. Apply backer
rod and perimeter seals under starter sill. Tool sealant. Apply sealant at splice joints. All splice joints
should be sealed from the drainage hole on the starter sill to the top of the upturned leg. Connect
sealant at underside of starter sill with sealant at splice joint. See illustration on p.11.
Apply sealant at outer surface for approximately 1" on each side of the joint as shown; set 1-1/2" wide
by 3" long silicone sheet on top of the silicone sealant.
July 2013 10-Install-Starter-Sill 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
STARTER SILL CONDITION
Seal from the drain hole
to the top of the upturned leg
Marry the sealant
at underside of starter sill
with sealant at splice joint
Set the 1-1/2" wide silicone
sheet in silicone sealant
at starter sill joint location
Apply sealant at each end of starter sills
for receiving 1-1/2" wide silicone sheet
tool sealant
July 2013 11-Seal-Starter-Sill 1-866-Oldcastle (653-2278) www.oldcastlebe.com
4. INSTALL HORIZONTAL AIR SEAL GASKET
Clean areas to receive sealant as per sealant manufacturer's recommendations. Install horizontal air
seal gasket GP-50041 into starter sills continuously across elevation. Where splicing is necessary,
locate the joint at mid-point of the module, apply bead of sealant to set the ends of gasket in place.
Tool squeeze out sealant.
Note silicone must adhere to EPDM gasket e.g. Dow 756 silicone sealant. Ensure fingers of
horizontal air seal gaskets are not filled with silicone as this will hamper frame installation.
Tool excess sealant
out of fingers
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
STARTER SILL CONDITION
Locate the joint of
horizontal air seal gasket
at mid-point of the module
V-927 PVC spacers
(3) pieces per module
Set the ends of gasket
in silicone
Set the ends of EPDM gasket
in silicone;
tool squeeze out or add additional
sealant on outer surface
July 2013 12-Horiz-Air-Seal-Gasket 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL GROUND FLOOR FRAMES
1. INSTALL THE FIRST FRAME
Frames are installed from left to right and from bottom to top.
Before proceeding to installing first frame, check all starter sill joints to make sure they are properly
sealed and horizontal air seal gaskets have been applied.
Apply 3" to 6" long silicone sealant towards exterior portion of the horizontal air seal gasket on top of
starter sill at each end, flatten the sealant at top. Do not allow sealant to skin before installing frame.
Tool sealant flat on top
Apply 3" to 6" long of sealant
on top of starter sill
towards the exterior portion
of horizontal air seal gasket
Seal over all fastener
heads and tool sealant
July 2013 13-Install-First-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
r
INSTALL GROUND FLOOR FRAMES
Install the first frame by lifting the frame over starter sill and lower the frame down and rest the ancho
hook on pre-set alum anchor at slab/beam.
Use the adjustment bolt on anchor bracket to adjust the elevation of the frame. Adjust the elevation of
the frame to make sure the frame is level, plumb and at the correct height. After adjustment, freeze
the anchor hook for lateral movement by installing FS-339 #10 by 1/2" hex head screw. Use metal
shims if necessary to maintain the nominal distance between bottom of the mullion and top of the
starter sill. Remove shims after adjustment for slip anchor condition at ground floor.
Use the adjustment bolt
to adjust the elevation
of the frame
Install FS-339
to laterally freeze
anchor hook in place
July 2013 14-Install-First-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL GROUND FLOOR FRAMES
2. INSTALL ADJACENT FRAMES AT GROUND FLOOR
Just prior to installing the next frame, apply sealant at the bottom of the first frame up vertical air seal
gasket GP-50001 for approximately 4" long above horizontal air seal gasket. Connect the vertical seal
with the horizontal seal which was previously applied on top of the starter sill. Do not allow sealant to
skin before installing next frame.
Apply 4" long sealant
at the bottom of the mullion
along vertical air seal gasket
Connect vertical seal
with horizontal seal
-
"
3
4"
"
6
Install the next frame by lifting the frame up to clear the starter sill. Move the next frame to the left to
engage the outer mullion hooks; then rotate the next frame towards building to snap inner hooks;
once snapped, slide the next frame down to engage horizontal air seal at stack joint.
Again use the adjustment bolt to level the frame. Check and ensure vertical air seal gasket GP-50001
has not slid down in the gasket raceway in mullion.
Repeat in the same method for installing the rest of the frames at ground floor.
July 2013 15-Install-Adjacent-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL GROUND FLOOR FRAMES
1. Lift the next frame up to clear the starter sill
2. Move to the left to engage the outer hook
3. Rotate the frame towards the building
4. Engage the inner hook
5. Slide the next frame down to engage horizontal air seal
July 2013 16-Install-Adjacent-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL UPPER LEVEL FRAMES
1. SEAL THE JOINTS
Clean and prepare the surfaces of the head horizontal at mullion joints per sealant manufacturer's
commendations. Apply sealant completely along the entire joint between head horizontals; also apply
sealant at front face for approximately 1" on each side of the joint as shown; set 1-1/2" wide by 2-5/8"
long silicone sheet on top of the silicone sealant.
Completely seal the joint
between head horizontals
Neatly seal the joints
between trims
2. INSTALL HORIZONTAL AIR SEAL GASKET
Install horizontal air seal gasket GP-50041 into head horizontals continuously across elevation. Apply
sealant for approximately 3" long on each side of the splice joint, push gasket into raceway, tool
squeeze out sealant. Where splicing is necessary, locate the joint at mid-point of the module and
apply bead of sealant to set the ends of gasket in place. Push in the next piece of gasket, tool
squeeze out sealant and remove excess sealant from outer face.
Apply sealant at outer face
for approximately 1"
on each side of the joint
Set the 1-1/2" wide silicone
sheet in silicone sealant
at mullion joint location;
tool squeeze out
Apply sealant
on each side of splice joint
at gasket raceway
Locate the joint of
horizontal air seal gasket
at mid-point of the module
July 2013 17-Install-Upper-Level-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
Set the ends of the gasket
in silicone in place;
push in the next piece;
tool squeeze out sealant
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL UPPER LEVEL FRAMES
3. SEAL THE HOISTING HOLES FOR WINDLOAD ANCHOR LUG OPTION
For frames with windload anchor lug (shear angle) option, clean and prepare the surfaces of the head
horizontal at mullion joints; apply sealant completely along the entire joint between head horizontals;
also apply sealant at and around hoisting hole, set 2" by 2" alum plate at hoisting hole location.
Similar to frames with sleeve option, apply sealant to outer face for approximately 1" on each side of
the joint as shown; set 1-1/2" wide by 2-5/8" long silicone sheet on top of the silicone sealant.
Then install horizontal air seal gasket GP-50041 into head horizontals continuously across elevation.
Where splicing is necessary, to locate the joint at mid-point of the module and apply bead of sealant
and set the ends of gasket in place. Tool squeeze out sealant.
Apply sealant
at and around hoisting holes
for receiving the alum plates
Set alum plates
at hoisting hole locations
Set the 1-1/2" wide silicone
sheet in silicone sealant
at mullion joint location
Completely seal the joint
between head horizontals
Apply sealant at front face
for approximately 1"
on each side of the joint
For smoke seal condition,
seal the inboards of
splice joint and down
along back of mullion
until anchor locaiton
July 2013 18-Install-Upper-Level-Frame 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL UPPER LEVEL FRAMES
4. INSTALL FIRST FRAME AT UPPER LEVEL
Before proceeding to upper level, check all horizontal joints at lower level to make sure they are
properly sealed and horizontal air seal gaskets have been applied.
Apply a 3" to 6" long bead of silicone sealant towards exterior portion of the horizontal air seal gasket
on top of head horizontal at each end at the frame below, flatten the sealant at top; Install the first
frame at upper level by lifting the frame over head horizontal and lower the frame down.
Use the adjustment bolt on anchor bracket to adjust the elevation of the frame. Use shims if
necessary to maintain the nominal distance between bottom of the mullion and top of the head
horizontal. Remove shims after adjustment.
3" to 6" long
Flatten sealant at top
before lowering the frame
Apply 3" to 6" long of sealant
on top of head horizontal
towards the exterior portion
of horizontal air seal gasket
July 2013 19-Install-First-Frm-Upper-Level 1-866-Oldcastle (653-2278) www.oldcastlebe.com
3" to 6" long
For smoke seal condition,
seal along the back of the
mullion at splice joint
down to anchor
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL UPPER LEVEL FRAMES
5. INSTALL ADJACENT FRAMES AT UPPER LEVEL
Just prior to installing the next frame, apply sealant at the bottom of the first frame up vertical air seal
gasket GP-50001 for approximately 4" long above horizontal air seal gasket. Connect the vertical seal
with the horizontal seal which was previously applied on top of the head horizontal.
Smoke seal
Connect vertical seal
with horizontal seal
Apply 4" long sealant
at the bottom of the mullion
along vertical air seal gasket
4"
"
6
-
"
3
Smoke seal
Install the next frame by lifting the frame 4" to 6" above previous frame to clear the sleeves and head
horizontals. Move the next frame to the left to engage the outer mullion hooks; then rotate the next
frame towards building to snap inner hooks; once snapped, slide the next frame down to engage
horizontal air seal at stack joint.
Again use adjustment bolt on anchor bracket to adjust the elevation of the frame, then freeze the
lateral movement by installing FS-339 screw on anchor hook.
Repeat in the same method for installing the rest of the frames.
July 2013 20-Install-Adjacent-Frm-Upper-Level 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
INSTALL UPPER FLOOR FRAMES
1. Lift the next frame up to clear the sleeve
2. Move to the left to engage the outer hook
3. Rotate the frame towards the building
4. Engage the inner hook
5. Slide the next frame down to engage horizontal air seal
July 2013 21-Install-Adjacent-Frm-Upper-Level 1-866-Oldcastle (653-2278) www.oldcastlebe.com
SIGNATURE SERIES UNIT WALL INSTALLATION MANUAL
JAMB FRAME CONDITION
1. SEAL AT THE NOTCH ON JAMB MULLION
For jamb frames at expansion joints or starter sills, apply sealant at the notch on mullion above and
below the expansion joint. Set 4" wide by 6" long silicone sheet in place.
Set the 4" wide silicone
sheet in silicone sealant
at the notch on jamb mullion
tool sealant
Interior
Make sure to set
the end of the air seal
gasket in silicone
Interior
Make sure to set
the end of the air seal
gasket in silicone
July 2013 22-Jamb-Frame-Condition 1-866-Oldcastle (653-2278) www.oldcastlebe.com
Set the 4" wide silicone sheet
in sealant at the notch on jamb;
marry the sealant to sealant
at underside of starter sill
Loading...