Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!
JULY 2011 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
TABLE OF CONTENTS
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 – 4
Outside Glaze
Non Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 5 – 11
Inside Glaze Screw Spline
Non Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12– 17
Stack System Outside Glaze . . . . . . . . . . . . . . . . . . . . . . Page 18 – 23 FG-3000 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 24– 27
Infill Thickness Options Chart . . . . . . . . . . . . . . . . . . . . . . Page 28
JULY 2011 |
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Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
GENERAL INFORMATION
™
The Oldcastle BuildingEnvelope (2 x 4 1/2) system represents the latest in product development technology complemented by dealer on-the-job input and experience. Proper use of these systems will assure optimum results in erection
and long term performance
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Oldcastle BuildingEnvelope does not control the application nor selection of its product |
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configurations, sealant or glazing materials and assumes no responsibility |
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thereof. It is the responsibility of the owner, architect and installer to make |
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these selections in strict compliance with applicable laws and building codes. |
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PROTECTION AND STORAGE: |
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Handle the material carefully. Do not drop from the truck. Stack with ade- |
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quate separation so that the material will not rub together. Store material off |
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the ground. Protect against the elements and other construction hazards by |
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using a well ventilated covering. Remove material from package if it is wet or |
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is located in a damp area. |
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CHECK MATERIAL: |
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Check all material upon arrival for quality and to assure against shipping |
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damage. Any visible damage must be noted on the freight bill at the time of |
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receipt. If a claim is required, then the receiving party must process a claim |
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with the freight company. |
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Completely check construction which will receive your materials against con- |
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tract documents. Notify the general contractor by letter of any discrepancies |
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before proceeding with the work. Failure to do so constitutes acceptance of |
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work by other trades. |
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Check shop drawings and installation instructions to become familiar with the |
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project. The shop drawings take precedence and include specific details for |
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the project. The installation instructions are of a general nature and cover the |
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most common conditions. Due to varying job conditions, all sealants used |
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should be approved by the sealant manufacture, to insure they will function |
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for conditions shown on instructions and shop drawings. They must be com- |
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patible with all surfaces in which adhesion is required, including other sealant |
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surfaces. Use primers where directed by manufacturer of sealants. Be sure |
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to properly store sealants at recommended temperatures and check sealant |
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for remainder of shelf life before using. |
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FIELD CONDITIONS: |
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• Do not install wall if there is a walk way with a downslope towards an |
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entrance or a storefront |
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• All materials to be installed plumb, level, and true. Aluminum to be placed |
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in direct contact with the masonry or incompatible materials, should be iso- |
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lated with a heavy coat of zinc-chromate or bituminous paint. |
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• After sealant is set and a representative amount of the wall has been |
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glazed (250 square feet or more), run a water hose to check installation. On |
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large jobs, hose test should be repeated during glazing operation. Test |
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should be conducted in accordance with AAMA 501.2 specifications. |
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• Coordinate protection of installed materials with general contractors and |
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other trades. |
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JULY 2011 |
2 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
GENERAL INFORMATION CONT.
CLEANING MATERIALS:
Cement, plaster, terrazzo, alkaline and acid based materials used to clean masonry are very harmful to finishes and should be removed with water and a mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used.
EXPANSION JOINTS:
Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and time of installation. For example, a 12 foot unrestrained length of aluminum extrusion can expand or contract 3/32 of an inch over a 50° F change. Any movement potential should be accounted for at the time of the installation.
THERMAL IMPROVEMENT SUGGESTIONS:
To maintain or improve your wall installation, the following items should be considered:
A.Blinds or drapes prevent warm air from washing the window.
B.Warm air ventilators too far from the window will not adequately wash the window with air to prevent condensation.
C.In extreme conditions, the fan of the heating system should not cycle on and off but should run continuously.
D.Some heating systems have a water injection feature that can raise humidity levels. The higher the humidity level the more likely condensation or frost will form. Raising the temperature and reducing the humidity will usually solve the problem.
E.On rare occasions, an extremely cold storm may cause frost to appear on the glass or framing. A space heater and electric fan blowing along the plane of the window wall can reduce or eliminate this temporary condition.
JULY 2011 |
3 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
GENERAL INFORMATION CONT.
TO DERIVE THE GREATEST BENEFIT FROM YOUR STOREFRONT
INSTALLATION, WE RECOMMEND YOU REVIEW THE FOLLOWING.
NOT RECOMMENDED |
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PREFERRED |
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SHIM & AIR SPACE.
MIN. 1/4" THICK.
X
NOT ENOUGH METAL EXPOSED TO INTERIOR AT X.
JULY 2011 |
4 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
OUTSIDE GLAZE
SCREW SPLINE FRAME ASSEMBLY
FG-3102
"F" (.257 DIA) DRILL THRU TYP.
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29/32" (TYP)
1-3/4"
SCHNEE-MOORHEAD SM-5601 1/8"X1/2" TACKY PART # 4666 (OR EQUAL) NOTE: KEEP TAPE AWAY F SCREW SPLINES.
NOTE: USE RAZOR KNIFE TO TRIM EXCESS SEALANT TAPE. DO NOT PULL TAPE TO TRIM.
FG-3103
TOP 0F |
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HORIZONTAL |
1/4" |
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1-3/4"
FG-3142
SEALANT
EXTERIOR ONLY
1-3/4"
FG-3100
FG-3161
1/4"
FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE EZ PUNCH FABRICATION TOOL. DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO
AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
JULY 2011 |
5 |
Phone: 1-866-OLDCASTLE (653-2278) Web Address: www.oldcastlebe.com
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
OUTSIDE GLAZE
SHEAR BLOCK FRAME ASSEMBLY
#11 TAP HOLE TYP.
TOP 0F
HORIZONTAL
1-3/4" TYP.
.250 DIA. TYP. FOR ROLL PIN
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29/32" |
SCHNEE-MOORHEAD |
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SM-5601 1/8"X1/2" TACKY TAPE. |
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PART # 4666 (OR EQUAL) |
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9/16" |
NOTE: KEEP TAPE AWAY FROM |
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SCREW SPLINES.
NOTE: USE RAZOR KNIFE TO
TRIM EXCESS SEALANT TAPE.
DO NOT PULL TAPE TO TRIM.
*AC-108-1 PART #: 6533
TYP. #11 CLEAR HOLE
FG-3103
11/32" |
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1-1/4" |
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*AC-119-1 |
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PART #: 6295 |
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7/16" |
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FS-7 |
ROLL |
FS-6 |
PIN |
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FG-3142
7/16"
1-1/4"
*AC-119-1 PART #: 6295
FG-3107
11/32"
FS-6
29/32" ROLL TYP. PIN
1/4" |
FG-3161 |
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TYP. #25 |
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*PACKAGE INCLUDES SCREWS |
TAP HOLE |
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AND ROLL PIN |
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DJ-6 DRILL FIXTURE PART # 4563 IS ALSO AVAILABLE TO AID
FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
JULY 2011 |
6 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
OUTSIDE GLAZE
SILL FLASHING INSTALLATION
SEALANT
FG
P
FG-2169
FLASHING ANCHORS MUST
BE CAP SEALED.
SHIM FLASHING AT
LOW SPOTS ONLY.
FLASHING SPLICE
FG-2000-FP-7
ART #: 7968
NOTE: SILL FLASHING
SHOULD BE LEVEL AND
MAKE SURE IT IS NOT TILTED |
1/4" NOM. |
TOWARD THE INTERIOR. |
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SEAL WITH A NON-SKINNING,
NON-HARDENING SEALANT.
FILL BREAK IN FLASHING
AND SEAL UNDER SPLICE.
JULY 2011 |
7 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
OUTSIDE GLAZE
FRAME INSTALLATION
FG-1122 X 4" LONG
(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE
(SIZE DETERMIMED BY ANCHOR.)
1. ASSEMBLY WITHOUT FLASHING IS NOT RECOMMENDED.
2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
FG-2188 
PVC PROFILE
USED TO IMPROVE
INSTALLATION OF
BACKER ROD AND
PERIMETER SEALANT.
(OPTIONAL)
SEALANT
ACCESS HOLE AT ALL ANCHOR LOCATIONS. (SIZE DETERMINED BY ANCHOR.)
FG-2000-FP-3 
PART #: 7944 DRILL CLEAR HOLE IN FLASHING THOUGH ANCHOR CLIP. THEN INJECT SEALANT INTO HOLE IN FLASHING AND UNDER ANCHOR CLIP.
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-2000-FP-3 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THAT
THE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
JULY 2011 |
8 |
Phone: 1-866-OLDCASTLE (653-2278) |
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Web Address: www.oldcastlebe.com |
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