Olldcastlebe HP-175 User Manual

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HP-175 - HP-225 STOREFRONT

Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!

 

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HP-175 & HP-225 INSTALLATION & GLAZING

INSTRUCTIONS

These instructions are to be used for typical installations. Reference shop drawings for special notations on installations and glazing.

TABLE OF CONTENTS

Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 General Construction Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 General Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Fabrication & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4-8 Clip & Diverter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Glazing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-11 Splice Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12 Anchorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13 Glazing Adapter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 14 Deglazing and Reglazing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15 Door Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 16-17 Butt Glaze Mullion Fabrication & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 18-19 Butt Glaze Mullion Glazing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 20-21 Butt Glaze Mullion Clip & Diverter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 22 Outside 90° Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 23-26 Inside 90° Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 27 Outside 90° Butt Glaze Mullion Fabrication & Assembly . . . . . . . . . . . . . . . . .Page 28-30 Inside 90° Butt Glaze Corner Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 31 Glazing Options and Accessory Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 32

 

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GENERAL INFORMATION

I.MATERIAL HANDLING - Protect against damage

A.Shop

1.Cardboard wrapped or paper interleaved materials must be kept dry.

2.Check arriving materials for quantity and keep record of where various materials are stored

B.Jobsite

1. Material at jobsite must be stored in a safe place well removed from possible damage by other trades.

2.Cardboard wrapped or paper interleaved materials must be kept dry.

3.Keep record of where various materials are stored.

4.Protect materials after erection. Cement, plaster, and other alkaline solutions are very harmful to the nish.

C.Cleaning

Aluminum shall be cleaned with plain water

containing a mild detergent, or a petroleum product such as white gasoline, kerosene, or distillate. No abrasive agent shall be used.

E.Protect all aluminum to be placed directly in contact with uncured masonry or incompatible materials with a heavy coat of Zinc chromate or bituminous paint.

F.Follow installation and glazing instructions.

G.Check arriving materials for quantity.

H.Be sure you have all the materials needed to begin the installation:

1.Approved shop drawings.

2.Framing and accessories.

3.Sealant

4.Glazing materials.

I I I. GENERAL INSTALLATION NOTES -

Outside Glazing

The HP-175 and HP-225 systems is designed for the following:

1.Shop fabrication

2.Shop or eld assembly

3.Installed as an assembled unit into opening

I I. GENERAL CONSTRUCTION NOTES -

Standard Practice

A.Study these instructions, shop drawings, erection drawings and architectural drawings before starting any work.

B.All materials are to be installed plumb and level.

C.All work should start from an established benchmark and column centerlines established by the architectural drawings and the general contractor.

D.Completely check construction which will receive your materials against contract documents. Notify the general contractor by letter of any discrepancies before proceeding with your work since this constitutes acceptance of work by other trades.

4.Anchored in place

5.Face glazed

The framing system is designed for the vertical gutter members to run through, and the head and sill gutters square cut between. The system also

accomodates occasions when the head and sill gutters run through, and the vertical gutter members are square cut between. The face members are square cut with the verticals running through and horizontals between.

Oldcastle BuildingEnvelope’s reputation as a product innovator implies that it reserves the right to change or modify its products without prior notice.

For further assistance please contact your local sales representative, regional o ce or service center.

 

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MULLION FABRICATION AND

SHEAR BLOCK INSTALLATION

TOP OF

HORIZONTAL

7/8" @ HP-175 1 1/8" @ HP-225

DRILL .173 HOLES (#17 BIT)

1 1/16"

1 1/16"

11/16"

TYP.

1 1/16"

1 1/16"

FAB FOR HEAD

& SILL SHEAR BLOCK

7/8" @ HP-175

1 1/8" @ HP-225

HP175-FP-53 OR HP225-FP-11 * ANCHOR SHEAR BLOCK

HP175-FP-50 OR

HP225-FP-10

FS-43

(#12 X 3/4" PPH)

7/8" @ HP-175 1 1/8" @ HP-225

HP175-FP-53 OR HP225-FP-11 *

ANCHOR SHEAR BLOCK

* USE HP175-FP-69 WHEN USING HP-10068 HEAD OR SILL

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SILL & HEAD FABRICATION AND SHEAR BLOCK INSTALLATION

HP175-FP-50 OR

HP225-FP-10

7/8" @ HP-175 1 1/8" @ HP-225

11/16"

TYP.

3"

 

 

 

4"

 

 

 

 

 

4"

3"

MULL

 

 

CENTERLINE

 

4"

 

 

 

 

 

NOTCH LEG AT EACH

VERTICAL AND JAMB

LOCATION AS SHOWN

FOR WEEPAGE.

FS-43

(#12 X 3/4" PPH)

DRILL .173 HOLES (#17 BIT)

MULL CENTERLINE

1 1/16" 1 1/16"

ANCHOR SIZE TO BE

DETERMINED BY

ENGINEER.

 

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Olldcastlebe HP-175 User Manual

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SEALANT PROCEDURES

FOR HEAD, SILL & HORIZONTAL

WITH INTEGRAL DIVERTER

SEAL FACE & BOTTOM

OF SHEAR BLOCK

SEAL FACE, TOP &

BOTTOM OF SHEAR BLOCK

SEAL FACE & TOP

OF SHEAR BLOCK

CAP SEAL ALL

FASTENERS IN

GLAZING POCKET

BED MULL CAP

IN SEALANT

HP175-FP-59 MULL CAP

AT HEAD & SILL

HORIZONTALS CUT D.L.O.

HEAD & SILL TO BE CUT

D.L.O. - 1/16"

1" MIN.

11/16"

CUT HORIZONTAL

D.L.O.

21/32"

CUT SILL & HEAD

D.L.O. - 1/16"

FS-43

(#12 X 3/4" PPH)

DRILL .173 HOLE (#17 BIT)

1/2"

NOTCH LEG

1/2"

FS-202

 

(#8 X 1/2" PPH)

1/2"

 

HP175-FP-59 MULL CAP

 

MODIFY AS SHOWN

 

AT JAMB

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SEALANT PROCEDURES

FOR JAMBS & MULLS

CUT D.L.O.

 

FS-43

 

(#12 X 3/4" PPH)

 

11/16"

SEAL FACE, SIDE &

MAXIMUM END REACTION

625 Lbs.

MARRY WITH

MULL CAP SEAL

11/16"

 

 

SEAL FACE & SIDES

 

OF SHEAR BLOCK

1"

MIN.

HP175-FP-59 MULL CAP

MODIFIED, LOCATE AT

EACH END OF HEAD & SILL

 

 

BED MULL CAP

FS-202

 

IN SEALANT

(#8 x 1/2" PPH)

 

 

DRILL .149

(#25 BIT)

 

CLEAR HOLE

1/2"

CAP SEAL ALL

FASTENERS IN

GLAZING POCKET

 

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KEEP AREA OPEN AT SILL FOR SYSTEM WEEPAGE.

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PERIMETER SEALANT DETAILS

SEC ONDARY WEATHERSEA L

AT HEAD AND DOWN 2" AT

TOP JA MBS.

PRIMARY WEATHER SEAL

COSMETIC SEAL

NHP-1003

COSMETIC SEAL

NHP-5

PRIMARY WEATHER SEAL

PRIMARY WEATHER SEAL

COSMETIC SEAL

NOTE:

THE PRIMARY WEATHER SEAL MUST BE APP LIED ALONG THE HEAD, JAMB AND SILL MEMBERS AS SH OWN ABOVE. THIS IS ESPECIALLY CRITICAL AT THE SILL SO THAT PROPER DRAINAGE OF WATER CAN TAKE PLACE. FOR EASE OF INSTALLATION IT IS RECOMMENDED THAT THE PRIMARY SEAL BE APPLIED PRIOR TO INSTALLING GLASS AND FACE CAPS.

THE SECONDARY WEATHER SEA L MUST BE APPLIED AT THE FACEOF THE COVER AT THE HEAD AND TOP 2" OF JAMB ONLY. THIS PREVENTS WATER INFILTRATION DIRECTLY INTO THE SYSTEM FROMABOVE.

FAILURE TO APPLY BOTH THE PRIMARY AND SECONDARY WEATHER SEA LS IN THE CORRECT LOCATIONS WILL GREATLY AFFECT THE PERFORMANCE OF THE SYSTEM .

WHILE NOT REQUIRED FOR PROPER SYSTEM PERFORMANCE, THE COSMETIC SEAL MAY BE APPLIED ALONG THE INTERIOR IF NEEDED.

 

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INTEGRAL DIVERTER

HORIZONTAL BRIDGE INSTALLATION

RUN SEALANT ACROSS FACE OF MULL AND TOP OF HORIZONTALS

1)BED FACEOF MULL AND TOP OF HORIZONTALS WITH SEALANT.

2)SET BRIDGE INTO PLACE. HOOK OVER DRIP LEGS AND ROTATE INTO PROPER POSITION.

3)SEA L AND TOOL ACROSS FACE OF MULL AND HORIZONTALS

4)SEAL CLIP POCKET AT EACH ENDOF BRIDGE

5)SEAL ABOVE AND BELOW DRIP LEG OF HORIZONTALS

SEAL ACROSS FACE

OF BRIDGE AT

DRIP LEG

HP175-FP-43 (1")

HP175-FP-47 (1/4") HP225-FP-4 (1")

HP225-FP-7 (1/4") BRIDGE

1/4" DIVERTERS HP175-FP-43 MODIFIED HP225-FP-7 MODIFIED BED IN SEALANT AND SEAL TOMULL AND HORIZONTAL

SEAL CLIP

POCKET AT EACH

ENDOF BRIDGE

HP-10 CLIPS USED ON VERTICALS

OF 1" SYSTEM.

HP-8 CLIP TO BE USED ON

HORIZONTALS OF 1" SYSTEM

AND TYPICALLY ON 1/4"

SYSTE M.

JAMB BRIDGE

GLAZING CLIPS SH OULD BE

LOCATED AT AMAXIMUM OF 12"O.C.

NOTE: CLIPS ARE NOT SYMMETRICAL,

INSTALL AS

SHOWN BELOW.

CUT DIVERTER TO FIT

INTO POCKET TERMINATOR

AND NOTCH AS SHOWN

1" DIVERTERS HP175-FP-44/45 HP225-FP-5/6 BED IN SEALANT AND SEAL TOMULL AND HORIZONTAL

9/16"

TOWARDS

GUTTER

 

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INTEGRAL DIVERTER HORIZONTAL

GLAZING DETAILS

5/8"

1/4"

SETTING BLOCK MAY BE MODIFIED TO FIT VARIOUS GLASS THICKNESSES. TEAR BLOCK FOR DESIRED SIZE.

HP-17

SETTING

BLOCK

MARK LOCATION OF EACH GLAZING CLIP PRIOR TO INSTALLING FACE CAPS.

GLASS SIZING

HP-175 = D.L.O. + 3/4"

HP-225 = D.L.O. + 1"

HP-36 TEMPORARY

CLIPS. SLIDE ONTO

GLAZING CLIPS.

GLAZING NOTE:

GLAZE SYSTEM FROM BOTTOM

TO TOP. INSTALLING DIVERTERS

TO HORIZONTAL ABOVE AS YOU

PROCEED UP BUILDING.

NHP-5A GASKETS VERTICAL GASKETS TO RUN THROUGH AND ADD 1/4" PER FOOT

SEAL INTERIOR CORNERS OF GASKETS AS SHOWN. FORCE SEALANT INTO JOINT BETWEEN GASKETS.

NHP-5A GASKETS. 1" CUT HORIZONTAL

GASKETS D.L.O.

+ 1/4" PER FOOT.

CAUTION:

BE CERTAIN THAT GLASS IS PLACED FIRMLY AGAINST INTERIOR GASKET BEFORE SETTING ON BLOCKS. GLASS BREAKAGE CAN OCCUR AT OR NEAR SETTING BLOCKS DUE TO THE WEIGHT NOT ALLOWING THE GLASS TO MOVE TOWARD INTERIOR GASKET. LUBRICATING THE TOP OF THE SETTING BLOCK WILL HELP INSURE PROPER SETTING OF GLASS

 

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