HP-175 - HP-225 STOREFRONT
Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
HP-175 & HP-225 INSTALLATION & GLAZING
INSTRUCTIONS
These instructions are to be used for typical installations. Reference shop drawings for special notations on installations and glazing.
TABLE OF CONTENTS
Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 General Construction Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 General Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Fabrication & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4-8 Clip & Diverter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Glazing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-11 Splice Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12 Anchorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13 Glazing Adapter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 14 Deglazing and Reglazing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15 Door Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 16-17 Butt Glaze Mullion Fabrication & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 18-19 Butt Glaze Mullion Glazing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 20-21 Butt Glaze Mullion Clip & Diverter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 22 Outside 90° Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 23-26 Inside 90° Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 27 Outside 90° Butt Glaze Mullion Fabrication & Assembly . . . . . . . . . . . . . . . . .Page 28-30 Inside 90° Butt Glaze Corner Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 31 Glazing Options and Accessory Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 32
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
GENERAL INFORMATION
I.MATERIAL HANDLING - Protect against damage
A.Shop
1.Cardboard wrapped or paper interleaved materials must be kept dry.
2.Check arriving materials for quantity and keep record of where various materials are stored
B.Jobsite
1. Material at jobsite must be stored in a safe place well removed from possible damage by other trades.
2.Cardboard wrapped or paper interleaved materials must be kept dry.
3.Keep record of where various materials are stored.
4.Protect materials after erection. Cement, plaster, and other alkaline solutions are very harmful to the nish.
C.Cleaning
Aluminum shall be cleaned with plain water
containing a mild detergent, or a petroleum product such as white gasoline, kerosene, or distillate. No abrasive agent shall be used.
E.Protect all aluminum to be placed directly in contact with uncured masonry or incompatible materials with a heavy coat of Zinc chromate or bituminous paint.
F.Follow installation and glazing instructions.
G.Check arriving materials for quantity.
H.Be sure you have all the materials needed to begin the installation:
1.Approved shop drawings.
2.Framing and accessories.
3.Sealant
4.Glazing materials.
I I I. GENERAL INSTALLATION NOTES -
Outside Glazing
The HP-175 and HP-225 systems is designed for the following:
1.Shop fabrication
2.Shop or eld assembly
3.Installed as an assembled unit into opening
I I. GENERAL CONSTRUCTION NOTES -
Standard Practice
A.Study these instructions, shop drawings, erection drawings and architectural drawings before starting any work.
B.All materials are to be installed plumb and level.
C.All work should start from an established benchmark and column centerlines established by the architectural drawings and the general contractor.
D.Completely check construction which will receive your materials against contract documents. Notify the general contractor by letter of any discrepancies before proceeding with your work since this constitutes acceptance of work by other trades.
4.Anchored in place
5.Face glazed
The framing system is designed for the vertical gutter members to run through, and the head and sill gutters square cut between. The system also
accomodates occasions when the head and sill gutters run through, and the vertical gutter members are square cut between. The face members are square cut with the verticals running through and horizontals between.
Oldcastle BuildingEnvelope’s reputation as a product innovator implies that it reserves the right to change or modify its products without prior notice.
For further assistance please contact your local sales representative, regional o ce or service center.
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
MULLION FABRICATION AND
SHEAR BLOCK INSTALLATION
TOP OF
HORIZONTAL
7/8" @ HP-175 1 1/8" @ HP-225
DRILL .173 HOLES (#17 BIT)
1 1/16"
1 1/16"
11/16"
TYP.
1 1/16"
1 1/16"
FAB FOR HEAD
& SILL SHEAR BLOCK
7/8" @ HP-175
1 1/8" @ HP-225
HP175-FP-53 OR HP225-FP-11 * ANCHOR SHEAR BLOCK
HP175-FP-50 OR
HP225-FP-10
FS-43
(#12 X 3/4" PPH)
7/8" @ HP-175 1 1/8" @ HP-225
HP175-FP-53 OR HP225-FP-11 *
ANCHOR SHEAR BLOCK
* USE HP175-FP-69 WHEN USING HP-10068 HEAD OR SILL
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
SILL & HEAD FABRICATION AND SHEAR BLOCK INSTALLATION
HP175-FP-50 OR
HP225-FP-10
7/8" @ HP-175 1 1/8" @ HP-225
11/16"
TYP.
3" |
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4" |
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4" |
3" |
MULL |
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CENTERLINE |
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4" |
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NOTCH LEG AT EACH
VERTICAL AND JAMB
LOCATION AS SHOWN
FOR WEEPAGE.
FS-43
(#12 X 3/4" PPH)
DRILL .173 HOLES (#17 BIT)
MULL CENTERLINE
1 1/16" 1 1/16"
ANCHOR SIZE TO BE
DETERMINED BY
ENGINEER.
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
SEALANT PROCEDURES
FOR HEAD, SILL & HORIZONTAL
WITH INTEGRAL DIVERTER
SEAL FACE & BOTTOM
OF SHEAR BLOCK
SEAL FACE, TOP &
BOTTOM OF SHEAR BLOCK
SEAL FACE & TOP
OF SHEAR BLOCK
CAP SEAL ALL
FASTENERS IN
GLAZING POCKET
BED MULL CAP
IN SEALANT
HP175-FP-59 MULL CAP
AT HEAD & SILL
HORIZONTALS CUT D.L.O.
HEAD & SILL TO BE CUT
D.L.O. - 1/16"
1" MIN.
11/16"
CUT HORIZONTAL
D.L.O.
21/32"
CUT SILL & HEAD
D.L.O. - 1/16"
FS-43
(#12 X 3/4" PPH)
DRILL .173 HOLE (#17 BIT)
1/2"
NOTCH LEG
1/2"
FS-202 |
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(#8 X 1/2" PPH) |
1/2" |
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HP175-FP-59 MULL CAP |
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MODIFY AS SHOWN |
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AT JAMB |
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
SEALANT PROCEDURES
FOR JAMBS & MULLS
CUT D.L.O.
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FS-43 |
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(#12 X 3/4" PPH) |
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11/16" |
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SEAL FACE, SIDE & |
MAXIMUM END REACTION |
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625 Lbs. |
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MARRY WITH |
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MULL CAP SEAL |
11/16" |
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SEAL FACE & SIDES |
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OF SHEAR BLOCK |
1"
MIN.
HP175-FP-59 MULL CAP
MODIFIED, LOCATE AT
EACH END OF HEAD & SILL |
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BED MULL CAP |
FS-202 |
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IN SEALANT |
(#8 x 1/2" PPH) |
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DRILL .149 |
(#25 BIT) |
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CLEAR HOLE |
1/2"
CAP SEAL ALL
FASTENERS IN
GLAZING POCKET
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
PERIMETER SEALANT DETAILS
SEC ONDARY WEATHERSEA L
AT HEAD AND DOWN 2" AT
TOP JA MBS.
PRIMARY WEATHER SEAL
COSMETIC SEAL
NHP-1003
COSMETIC SEAL
NHP-5
PRIMARY WEATHER SEAL
PRIMARY WEATHER SEAL |
COSMETIC SEAL |
NOTE:
THE PRIMARY WEATHER SEAL MUST BE APP LIED ALONG THE HEAD, JAMB AND SILL MEMBERS AS SH OWN ABOVE. THIS IS ESPECIALLY CRITICAL AT THE SILL SO THAT PROPER DRAINAGE OF WATER CAN TAKE PLACE. FOR EASE OF INSTALLATION IT IS RECOMMENDED THAT THE PRIMARY SEAL BE APPLIED PRIOR TO INSTALLING GLASS AND FACE CAPS.
THE SECONDARY WEATHER SEA L MUST BE APPLIED AT THE FACEOF THE COVER AT THE HEAD AND TOP 2" OF JAMB ONLY. THIS PREVENTS WATER INFILTRATION DIRECTLY INTO THE SYSTEM FROMABOVE.
FAILURE TO APPLY BOTH THE PRIMARY AND SECONDARY WEATHER SEA LS IN THE CORRECT LOCATIONS WILL GREATLY AFFECT THE PERFORMANCE OF THE SYSTEM .
WHILE NOT REQUIRED FOR PROPER SYSTEM PERFORMANCE, THE COSMETIC SEAL MAY BE APPLIED ALONG THE INTERIOR IF NEEDED.
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
INTEGRAL DIVERTER
HORIZONTAL BRIDGE INSTALLATION
RUN SEALANT ACROSS FACE OF MULL AND TOP OF HORIZONTALS
1)BED FACEOF MULL AND TOP OF HORIZONTALS WITH SEALANT.
2)SET BRIDGE INTO PLACE. HOOK OVER DRIP LEGS AND ROTATE INTO PROPER POSITION.
3)SEA L AND TOOL ACROSS FACE OF MULL AND HORIZONTALS
4)SEAL CLIP POCKET AT EACH ENDOF BRIDGE
5)SEAL ABOVE AND BELOW DRIP LEG OF HORIZONTALS
SEAL ACROSS FACE
OF BRIDGE AT
DRIP LEG
HP175-FP-43 (1")
HP175-FP-47 (1/4") HP225-FP-4 (1")
HP225-FP-7 (1/4") BRIDGE
1/4" DIVERTERS HP175-FP-43 MODIFIED HP225-FP-7 MODIFIED BED IN SEALANT AND SEAL TOMULL AND HORIZONTAL
SEAL CLIP
POCKET AT EACH
ENDOF BRIDGE
HP-10 CLIPS USED ON VERTICALS
OF 1" SYSTEM.
HP-8 CLIP TO BE USED ON
HORIZONTALS OF 1" SYSTEM
AND TYPICALLY ON 1/4"
SYSTE M.
JAMB BRIDGE
GLAZING CLIPS SH OULD BE
LOCATED AT AMAXIMUM OF 12"O.C.
NOTE: CLIPS ARE NOT SYMMETRICAL,
INSTALL AS
SHOWN BELOW.
CUT DIVERTER TO FIT
INTO POCKET TERMINATOR
AND NOTCH AS SHOWN
1" DIVERTERS HP175-FP-44/45 HP225-FP-5/6 BED IN SEALANT AND SEAL TOMULL AND HORIZONTAL
9/16"
TOWARDS
GUTTER
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H P - 1 7 5 / 2 2 5 I N S T A L L A T I O N M A N U A L
INTEGRAL DIVERTER HORIZONTAL
GLAZING DETAILS
5/8"
1/4"
SETTING BLOCK MAY BE MODIFIED TO FIT VARIOUS GLASS THICKNESSES. TEAR BLOCK FOR DESIRED SIZE.
HP-17
SETTING
BLOCK
MARK LOCATION OF EACH GLAZING CLIP PRIOR TO INSTALLING FACE CAPS.
GLASS SIZING
HP-175 = D.L.O. + 3/4"
HP-225 = D.L.O. + 1"
HP-36 TEMPORARY
CLIPS. SLIDE ONTO
GLAZING CLIPS.
GLAZING NOTE:
GLAZE SYSTEM FROM BOTTOM
TO TOP. INSTALLING DIVERTERS
TO HORIZONTAL ABOVE AS YOU
PROCEED UP BUILDING.
NHP-5A GASKETS VERTICAL GASKETS TO RUN THROUGH AND ADD 1/4" PER FOOT
SEAL INTERIOR CORNERS OF GASKETS AS SHOWN. FORCE SEALANT INTO JOINT BETWEEN GASKETS.
NHP-5A GASKETS. 1" CUT HORIZONTAL
GASKETS D.L.O.
+ 1/4" PER FOOT.
CAUTION:
BE CERTAIN THAT GLASS IS PLACED FIRMLY AGAINST INTERIOR GASKET BEFORE SETTING ON BLOCKS. GLASS BREAKAGE CAN OCCUR AT OR NEAR SETTING BLOCKS DUE TO THE WEIGHT NOT ALLOWING THE GLASS TO MOVE TOWARD INTERIOR GASKET. LUBRICATING THE TOP OF THE SETTING BLOCK WILL HELP INSURE PROPER SETTING OF GLASS
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