Olldcastlebe HP-1750 User Manual
JULY 2011
Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!
Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
Material Handling & General Construction Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HP-1750
Mullion Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mullion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Jamb Fabrication And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Mull Cap Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Perimeter Sealant Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Horizontal Bridge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Glazing Clip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Glazing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Outside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Inside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Transition Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Anchorage & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Mullion Reinforcing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
HP-1750 SSG
Mullion Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Mullion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mull Cap Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Horizontal Bridge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Glazing Clip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TABLE OF CONTENTS
HP-1750 SCREWSPLINE & GLAZING
INSTRUCTIONS
These instructions are to be used for typical installations. Reference
shop drawings for special notations on installations and glazing.
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
Glazing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . 25
Install Face Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . 26
Outside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Inside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Transition Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Anchorage & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installing Windload Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mullion Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
HP-1750 1/4" CAPTURED
HP-1750 1/4" SSG
HP-1750 SSG
Glazing Detail - Intermediate Mullion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Glazing Detail Outside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Glazing Detail Inside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Glazing Detail - Intermediate Mullion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Glazing Detail Outside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Glazing Detail Inside 90 Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
DOOR INFORMATION
Door Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Door Transom Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Reglazing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-42
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TABLE OF CONTENTS
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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GENERAL INFORMATION
I. MATERIAL HANDLING Protect against damage
A. Shop
1. Cardboard wrapped or paper interleaved
materials must be kept dry.
2. Check arriving materials for quantity and
keep record of where various materials are
stored
B. Jobsite
1. Material at jobsite must be stored in a safe
place well removed from possible damage by
other trades.
2. Cardboard wrapped or paper interleaved
materials must be kept dry.
3. Keep record of where various materials are
stored.
4. Protect materials after erection. Cement,
plaster, and other alkaline solutions are very
harmful to the finish.
C. Cleaning
Aluminum shall be cleaned with plain water
containing a mild detergent, or a petroleum
product such as white gasoline, kerosene, or
distillate. No abrasive agent shall be used.
E. Protect all aluminum to be placed directly in
contact with uncured masonry or incompatible
materials with a heavy coat of Zinc chromate or
bituminous paint.
F. Follow installation and glazing instructions.
G. Check arriving materials for quantity.
H. Be sure you have all the materials needed to
begin the installation:
1. Approved shop drawings.
2. Framing and accessories.
3. Sealant
4. Glazing materials.
I I I. GENERAL INSTALLATION NOTES Outside Glazing
The HP-1750 system is designed for the following:
1. Shop fabrication
2. Shop or field assembly
3. Installed as an assembled unit into opening
JULY 2011
I I. GENERAL CONSTRUCTION NOTES Standard Practice
A. Study these instructions, shop drawings,
erection drawings and architectural drawings
before starting any work.
B. All materials are to be installed plumb and level.
C. All work should start from an established
benchmark and column centerlines established by
the architectural drawings and the general
contractor.
D. Completely check construction which will
receive your materials against contract
documents. Notify the general contractor by letter
of any discrepancies before proceeding with your
work since this constitutes acceptance of work by
other trades.
4. Anchored in place behind the glazing plane.
5. Face glazed
The framing system is designed for the vertical
gutter members to run through, and the head and
sill gutters square cut between. The face members
are square cut with the verticals running through and
horizontals between. Curtain wall installations are
limited to a maximum of three story construction
with hard splices at either the second or third floor.
Oldcastle BuildingEnvelope's reputation as a product
innovator implies that it reserves the right to change or
modify its products without prior notice.
For further assistance please contact your local
sales representative, regional office or service
center.
Phone: 1-866-OLDCASTLE (653-2278)
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Web Address: www.oldcastlebe.com
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MULLION FABRICATION
HP-10390
TOP OF
HORIZONTAL
1 3/4"
1/4"
1 1/4"
DRILL "F" (.257)
CLEAR HOLES (TYP.)
1/4"
1 1/4"
3/8"
9/32"
HP-10434
1 1/4"
1/4"
DRILL .191 0 HOLE
(#11 BIT)
29/32"
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
HP-10435
HP-10436
HP-10390
FS-8 (#14 X 1" HHSTS)
3 PER HORIZONTAL
HP-10434
HP-10435
SCHNEE-MOREHEAD SM5601
1/8" X 1/2" TACKY TAPE
VW PART # 4666 (OR EQUAL)
NOTE: KEEP TAPE AWAY
FROM SCREWSPLINES
NOTE:
MULL CAPS REQUIRED
AT HEAD & SILL.
REFERENCE SHEET #8
FOR INSTALLATION.
NOTE: USE RAZOR KNIFE TO TRIM
EXCESS SEALANT TAPE. DO NOT
PULL TAPE TO TRIM.
MULLION ASSEMBLY
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
HP-10433
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JAMB FABRICATION AND ASSEMBLY
FS-8 (#14 X 1" HHSTS)
3 PER HORIZONTAL
HP-10435
HP-10390
SCHNEE-MOREHEAD SM5601
1/8" X 1/2" TACKY TAPE
VW PART # 4666 (OR EQUAL)
NOTE: KEEP TAPE AWAY
FROM SCREWSPLINES
NOTE:
MULL CAPS REQUIRED
AT HEAD & SILL.
REFERENCE SHEET #8
FOR INSTALLATION.
CAPTURED JAMB ALSO USED FOR SSG ASSEMBLY
HP-10436
HP-10435
NOTE: USE RAZOR KNIFE TO TRIM
EXCESS SEALANT TAPE. DO NOT
PULL TAPE TO TRIM.
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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MULLION CAP INSTALLAITON
1) MULL CAPS ARE TO
BE INSTALLED AT
HEAD AND SILL OF
EACH UNIT.
2) CAP SHALL BE
BED IN SEALANT TO
MULLION
3) ATTACH W/ FS-6
4) SEAL FILLER SIDE
JUST PRIOR TO INSTALLATION
OF UNIT INTO OPENING
MODIFY MULL
CAP AT JAMBS.
DRILL #11 (.191)
CLEAR HOLE
HP175-FP-51
11/16"
SEAL FILLER SIDE
OF MULL JUST
PRIOR TO UNIT
INSTALLATION
BED MULL CAP
IN SEALANT
ATTACH MULL CAP
WITH FS-6
(#10 X 3/4" PPH)
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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PERIMETER SEALANT
SECONDARY WEATHERSEAL
AT HEAD AND DOWN 2" AT
TOP JAMBS.
PRIMARY WEATHER SEAL
COSMETIC SEAL
HP-10446
COSMETIC SEAL
NHP-6
PRIMARY WEATHER SEAL
3/8"
PRIMARY WEATHER SEAL
KEEP AREA OPEN AT SILL
FOR SYSTEM WEEPAGE.
NOTE:
THE PRIMARY WEATHER SEAL MUST BE APPLIED ALONG THE HEAD, JAMB AND SILL MEMBERS AS SHOWN
ABOVE. THIS IS ESPECIALLY CRITICAL AT THE SILL SO THAT PROPER DRAINAGE OF WATER CAN TAKE PLACE.
FOR EASE OF INSTALLATION IT IS RECOMMENDED THAT THE PRIMARY SEAL BE APPLIED PRIOR TO
INSTALLING GLASS AND FACE CAPS. A MINIMUM 3/8" CAULK JOINT IS RECOMMENDED FOR THE HP-1750
SYSTEM AND IS REQUIRED AT THE JAMBS TO ALLOW PROPER CLEARANCE FOR INSTALLAITON OF FINAL
UNIT.
COSMETIC SEAL
MIN.
JULY 2011
THE SECONDARY WEATHER SEAL MUST BE APPLIED AT THE FACE OF THE COVER AT THE HEAD AND TOP 2"
OF JAMB ONLY. THIS PREVENTS WATER INFILTRATION DIRECTLY INTO THE SYSTEM FROM ABOVE.
FAILURE TO APPLY BOTH THE PRIMARY AND SECONDARY WEATHER SEALS IN THE CORRECT LOCATIONS
WILL GREATLY AFFECT THE PERFORMANCE OF THE SYSTEM.
WHILE NOT REQUIRED FOR PROPER SYSTEM PERFORMANCE, THE COSMETIC SEAL MAY BE APPLIED ALONG
THE INTERIOR IF NEEDED.
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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HORIZONTAL BRIDGE INSTALLATION
STEP 1
RUN SEALANT ACROSS
FACE OF MULL AND TOP
OF HORIZONTALS
HP175-FP-43
BRIDGE
1) BED FACE OF MULL
AND TOP OF HORIZONTALS
WITH SEALANT.
2) SET HP175-FP-43 BRIDGE
INTO PLACE. HOOK OVER DRIP LEGS
AND ROTATE INTO PROPER POSITION.
3) SEAL AND TOOL ACROSS
FACE OF MULL AND HORIZONTALS
4) SEAL CLIP POCKET AT EACH END OF BRIDGE
5) SEAL ABOVE AND BELOW DRIP LEG OF
HORIZONTALS
STEP 2
JAMB BRIDGE
SEAL ACROSS FACE
OF BRIDGE AT
DRIP LEG
HP175-FP-44/45
HP225-FP-5/6
BED IN SEALANT
AND SEAL TO MULL
SEAL CLIP
POCKET AT EACH
END OF BRIDGE
FILL GLAZING CLIP TRACK
WITH SEALANT AT DIVERTER
GLAZING NOTE:
GLAZE SYSTEM FROM
BOTTOM TO TOP. INSTALL
BRIDGE TO HORIZONTAL
ABOVE AS YOU PROCEED UP
THE BUILDING.
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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GLAZING CLIP INSTALLATION
HP175-FP-51 MULL CAP
REF SHEET #8 FOR
INSTALLATION & SEALANT
INSTRUCTIONS
STAKE UNDERSIDE
OF VERTICAL CLIPS
TO PREVENT SLIDING
HP175-FP-43
REF SHEET #10
FOR SEALANT
INSTRUCTIONS
LOCATE AT MAXIMUM OF 12" O.C.
(VERTICALS, HEAD & SILL)
HP-8 GLAZING CLIP
LOCATE AT 12" O.C.
(HP-8 @ INT. HORIZ ONLY!)
HP-10 GLAZING CLIPS
JULY 2011
TOWARDS
GUTTER
9/16"
NOTE: CLIPS ARE NOT
SYMMETRICAL, INSTALL AS
SHOWN.
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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GLAZING - 1” GLASS
CAUTION:
BE CERTAIN THAT GLASS IS PLACED
FIRMLY AGAINST INTERIOR GASKET
BEFORE SETTING ON BLOCKS. GLASS
BREAKAGE CAN OCCUR AT OR NEAR
SETTING BLOCKS DUE TO THE WEIGHT
OF THE GLASS NOT ALLOWING THE
GLASS TO MOVE TOWARD INTERIOR
GASKET. LUBRICATING THE TOP OF
THE SETTING BLOCK WILL HELP
INSURE PROPER SETTING OF GLASS
(2) HP-17
ING
SETT
BLOCKS
MARK LOCATION OF EACH
GLAZING CLIP PRIOR TO
INSTALLING FACE CAPS.
HP-36 TEMP
CLIPS. SLIDE
GLAZING CL
ORAR
ONTO
IPS.
Y
SEAL BETWEEN VERTICAL
AND HORIZONTAL GASKETS.
TOOL INTERIOR OF JOINT
TO FORM FILLET SEAL.
(2) HP-17
SETTING BLOCKS
SETTING CHAIR
(2) PER DLO
HP-41
NHP-6 GASKETS.
CUT GASKET
+1/4" PER FOO
SEAL CORNE
DETAIL BELOW.
GLAZING NOTE:
GLAZE SYSTEM FROM BOTTOM
TO TOP. INSTALL BRIDGE
TO HORIZONTAL ABOVE AS YOU
PROCEED UP THE BUILDING.
S D.L.O.
RS PER
T.
JULY 2011
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
H P - 1 7 5 0 I N S T A L L A T I O N M A N U A L
INSTALLING FACE CAPS
WHEN INSTALLING FACE CAPS
USE DEADBLOW HAMMER AND
IMPACT CAPS AT LOCATIONS
OF GLAZING CLIPS ONLY.
FACE CAPS:
HP-10437 @ TYPICAL MULLS &
HORIZONTALS
HP-10438 @ PERIMETER
JAMBS, HEAD & SILL
3/4"
NOTE:
SCREWSPLINE SYSTEM
AVAILABLE WITH 1" OR 1/4"
GLAZING. WHEN INSTALLING
1" SYSTEM AND GLAZING 1/4"
GLASS, ADAPTORS WILL BE
REQUIRED. REFERENCE
SHEET #18.
IF 1/4" GLAZING SYSTEM IS
USED REFERENCE SHEET #38
FOR ADDITIONAL INFORMATION.
INSTALL VERTICAL CAPS
FIRST, THEN HORIZONTALS.
CUT NHP-6 GASKET 3/4" SHORT
ON BOTTOM SIDE OF HORIZONTAL
FACE CAPS.
CAP INSTALLATION NOTE:
TO INSTALL FACE CAPS, LOCATE CAP ONTO
CLIPS AT EACH END. PRESS FIRMLY AGAINST
CAP UNTIL GASKET IS COMPRESSED AGAINST
GLASS AND STRIKE AT PREVIOUSLY MARKED
LOCATIONS OF GASKET CLIPS. WHEN INSTALLED
PROPERLY CAPS SHOULD RESIST ROTATION.
JULY 2011
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Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
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