OKInternational HCT-1000 User Guide

HCT-1000

User Guide

HCT-1000用户指南

HCT-1000使用者指南

HCT-1000ユーザーガイド

HCT-1000 사용설명서

INTRODUCTION

The HCT-1000 is a hand-held convection rework tool. It features digital controls, multiple modes of operation, internal or external feedback control and integrated vacuum pick-up for component placement and removal. Additionally, this unit may be connected to the PCT-1000 as part of the Modular Rework System.

CONTENTS

1. Safety & Warranty 1

2. Specifications 2

3. Unit identification 3

4. Setup and unit operation 4, 5 & 6

5. Additional Features 6

6. Nozzle Information 7

7. Operation 8

8. Troubleshooting 8

9. Maintenance 9

SAFETY Intended Use:

WARNING: Use of this equipment in ways other than those described in this User Guide

may result in injury to persons or damage to property. Use this equipment only as described in this User Guide. OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment. Unintended uses may result from taking the following actions:

• Making changes to equipment that has not been recommended in the User Guide

• Using incompatible or damaged replacement parts

• Using unapproved accessories or auxiliary equipment

Safety Precautions:

• Do not operate this unit in excess of maximum ratings/settings

• Always wear appropriate personal protective clothing or apparel

• This equipment is for indoor use only

Warranty

OK International warrants the HCT-1000 hand-held convection rework tool power supply against any defects in materials or workmanship for one (1) year from the date of purchase by the original owner.

OK International warrants the HCT-1000 hand-held convection rework tool hand-piece (HCT-HV1) against any defects in materials or workmanship for one (1) year from the date of purchase by the original owner.

OK International warrants the HCT-1000 heater assembly (HCT-HTRASSY) against any defects in materials or workmanship for ninety (90) days from the date of purchase by the original owner.

This Warranty excludes normal maintenance and shall not apply to any opened, misused, abused, altered or damaged items. If the product should become defective within the warranty period, OK International will repair or replace it free of charge at its sole option. The replacement item(s) will be shipped, freight prepaid, to the original purchaser. The warranty period will start from the date of purchase. If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period

2. HCT-1000 SPECIFICATIONS

Size

9” x 7” x 6” (229 mm x 178 mm x 152 mm)

Weight

12lbs

Input Voltage

100-240 VAC, 50/60 Hz

Rated Power

600W

Pollution Degree Category

Storage Temperature

-10°C to 60°C (14°F to 140°F)

Operating Temperature

0°C to 50°C (32°F to 122°F)

Air Pump Type

Diaphragm

Air Flow

5-25 l/min

Vacuum Pump

15” Hg (381 mm Hg)

Control Temperature

450°C

Surface Resistivity

107Ω to 1011Ω

Noise Level

< 55 dB

Certifications

TUV

Max. Relative Humidity

80% for temperature up to 31°C (87.8°F) Decreasing linearly to 50% relative humidity at 40°C (104°F)

System Modes

HCT, MRS

Operational Modes

Setup, Run, Manual, Active Setup

Memory Locations

Display

LCD 20 X 4 display segments

Description HCT-PS1000

HCT-1000 Power Supply HCT-HV1

Hand-piece with integral vacuum, cord and connector HCT-FS2

Footswitch, Dual, HCT-1000 HCT-NC

Nozzle Carrier, HCT-1000 nozzles HCTA-TH1

Hand-piece tool Holder HNA-1

Nozzle Adapter HCTA-NW1

Nozzle Wrench HCTA-VCT1

Vacuum Cup Tool

Accessories HCTA-VC24

Vacuum Cup, 3/32” (2.38mm) HCTA-VC50

Vacuum Cup, 3/16” (5.00mm) HCTA-VC64

Vacuum Cup, ¼” (6.4mm) HCTA-VC80

Vacuum Cup, 5/16” (8mm) HCTA-VC11

Vacuum Cup, 7/16” (11mm) HCTA-ASC

Anti-seize Compound AC-TCK-24-36

Thermocouple HCTA-CC

Communications Cable HCT-HTRASSY

Heater Assembly

3. Unit Identification Figure 1 HCT-PS1000 Power Supply

Figure 3: Run Mode, Before Profile Start

Figure 4: Run Mode, After Profile Start, MRS Mode

Z 1 : 1 5 0

°c 6 5 s P

Z 2 : 2 0 0

°c 5 5 s T C : I N T

Z 3 : 2 5 0

°c 4 5 s

Z 4 : 3 0 0

°c 3 0 s

Z 1 :

5 5 s P 0 6

T - S E T

: 1 5 0

°c T C : I N

- H t r : 1 3 6

°c

1 2 5 °c R E M O V E

(↵) Enter/Profile Select

 Power On/Off

Timer/Temperature Adjust Down

⊕ Timer/Temperature Adjust Up

and Profile start/abort

Thermocouple (TC1)

Hand-piece Connector

Communications Connector

Figure 2 Back Panel Detail

Active Zone

Zone Set Point

Actual Heater Reading

Temperature Monitor

Thermocouple Control

Selected Profile

Place/Remove Option

(Only Available in

MRS Mode)

Zone Target Temperature

Profile Parameters

Power Connector

Footswitch Connector Thermocouple (TC2)

Figure 5 HCT-HV1 Hand-piece Assembly

4. Setup and unit operation

1. Basic unit setup

1. Connect the hand-piece assembly, HCT-HV1, to the power supply.

2. Plug the power cord into the power connector (Figure 2). Plug the power cord into a grounded wall socket of the rated input line voltage.

3. Connect the dual footswitch, HCT-FS2, to the unit (Figure 2).

4. Turn On the unit by pressing the Power button  momentarily.

5. To Abort a Profile (to the Cool-Down zone*) press and hold the  (red) on the footswitch or  (red) on the hand-piece down while in Run Mode.

6. *Note: Depressing the  (red) on the footswitch or  (red) on the hand-piece a second time will decrease the cool down time to a minimum of 60 seconds.

7. Turn Off the unit by pressing the Power button  momentarily. Note ~ you must be out of set-up mode in order to do this. I.e. no flashing numbers on the display.

2. System Mode Selection

The HCT-1000 has two system modes of operation.

• The first mode is HCT. In this mode, the HCT-1000 is used as a standalone handheld convection rework tool.

• The second mode is MRS. In this mode, the HCT-1000 is used as part of a Modular Rework System. The unit is connected via cable to a PCT-1000 and

may be used with the ATH-1000 Adjustable Tool Holder. In this mode the HCT-1000 provides timing control for both units and the ATH-1000 allows repeatable place and remove operations.

• Plug the Communications Cable into the Communication Connector (Figure 2 above) on the HCT-1000 and the PCT-1000. When connected in MRS mode the time setting on the PCT-1000 will display “- -“.

Vacuum Pick-up Tube

 (red) Profile Start/Abort

 (blue) Vacuum Activation

Vacuum Pick-up Tube Adjustment

Heater Assembly

Figure 6 HCTA-TH1

Figure 7

• Selection of the System mode is made in Setup mode, refer to section 3.1. Additional operational options are available, refer to section 3.5.

3. Operational Mode Selection

The HCT-1000 has four operational modes. The operational modes are Setup, Run, Manual and Active Setup. The Setup mode is for modifying system or profile parameters. The Run mode is for operating the unit with a profile that uses four zones of heating. The Manual mode is for operating the unit with a single zone of heat and no time limit. The Active Setup mode allows for the changing of parameters within a running profile.

1. Setup Mode

1. Press the Mode button (↵ ) once to start “P:” flashing

2. Use the ⊕ /  buttons to scroll through the profiles

3. Press (↵ ) to select the desired profile

4. Press and hold (↵) for 3 seconds to activate program mode (first temperature in zone 1 will flash).

5. Run Mode setup; proceed to step 3.1.6.1; Manual Mode setup

proceed to step 3.1.7.1.

6. Run Mode Setup

1. Use the ⊕ /  buttons to change the temperature to the desired value. (Note: continually pressing either the ⊕ or  buttons for 5 seconds will change the count up/down in an accelerated mode)

2. When the value is set, press (↵ ) to move to the next parameter.

3. Repeat steps 3.1.6.1 & 3.1.6.2 until profile is programmed. Note: In the Cool-Down Zone you can only modify the Time parameter

4. Proceed to step 3.1.8.

7. Manual Mode Setup

1. Use the ⊕ /  buttons to change the temperature to the desired value. (Note: continually pressing either the ⊕ or  buttons for 5 seconds will change the count up/down in an

accelerated mode)

2. Set the Time for Zone 1 to a value greater than 300 seconds. The display will now show the word MANUAL and Z2, Z3, Z4 will no longer be shown on the display. Note: Manual mode profiles do not have a time requirement and once activated will run until the profile is stopped.

3. Once required changes have been made, press and hold (↵ ) for 3 seconds until the LCD tops flashing, to set the profile to memory and exit setup mode.

8. Press (↵) to move to the next parameter. This is the HCT or MRS option. Use ⊕ or  to switch between HCT or MRS or press (↵ ) to skip

9. Press (↵) to move to the next parameter. This is the Internal or External TC option. Use ⊕ or  to switch between Int or Ext or press (↵) to skip. Note: When EXT is selected, TC1 becomes the master thermocouple and provides feedback to the power supply.

10. Press (↵ ) to move to the next parameter. This is the Airflow option (AF). Use ⊕ to increase or  to decrease the airflow. The range is adjustable from 1-10. Note the Air Pump will turn on will adjusting the Airflow. Press (↵ ) to skip.

11. Once required changes have been made, press and hold (↵) for 3 seconds until the LCD stops flashing, to set the profile to memory and exit setup mode. (see Figure 1 above)

2. Run & Manual Mode

1. Turn on the unit by pressing the Power button .

2. HCT start-up message and Software Rev # are momentarily displayed

before displaying last-used profile settings. Note: The unit may display MRS-1000 if that was the last operational state.

3. IMPORTANT ~ If “TC: Ext” is displayed on the panel (see Figure 4

above) ensure that the external thermocouple is suitably positioned in the heat path. Neglecting to do this could result in premature heater failure

4. Select the desired profile.

5. When the chosen profile is shown, press (↵) to select the desired profile

6. To start the profile, depress the  (red) on the footswitch or  (red) on

the hand-piece once

7. As the profile runs you will see the current zone, time remaining, heater

value and temperature set point. Manual mode profiles will display “Manual” and will not display time remaining.

8. To quit the profile, simply depress the  (red) on the footswitch or 

(red) on the hand-piece continually for 3 seconds. The profile will skip to the Cool-Down Zone. Note: Repeating step 8 turns off the Cool-Down Zone after a minimum of 60 seconds of cooling.

3. Active Setup Mode

1. Select Profile to be modified as per steps 1  3 above

2. To activate Active Setup Mode press (↵ ) for 3 seconds then depress the

 (red) on the footswitch or  (red) button on the hand-piece once the temperature in Z1 has started to flash

3. Profile will start to run and ‘SETUP’ will be displayed on LCD

4. To modify the current zone set-temperature use the ⊕ /  buttons

5. To increase the time of the current zone press and hold the (↵) button as

the zone ends. Instead of stepping onto the next zone the current zone time-setting will increment the original setting for as long as you keep the (↵) button depressed. Releasing the button will allow the profile to progress onto the next Zone.*

6. To decrease the zone time, depress the  (red) on the footswitch or 

(red) button on the hand-piece at the desired time. This will set the time to memory and advance the profile into the next zone.* Note: Steps 3.4.5 & 3.4.6 can be carried out simultaneously

7. Once required changes have been made, allow the profile to finish. Press

and hold (↵ ), until the LCD tops flashing, to set the profile to memory and exit setup mode

8. *Note: feature not available in Cool-Down Zone

5. Additional Features

1. Integrated Vacuum Pick-up

The vacuum pick-up tube has 1.0” (25.4 mm) of travel and is spring loaded to prevent damage to components during attachment. Use an appropriate sized vacuum cup to make a seal on the component.

2. HCT System Mode

1. Press the  (blue) on the footswitch or  (blue) on the hand-

piece once to activate the vacuum pump and again to deactivate.

3. MRS System Mode – Place or Remove selection

1. To toggle between Place and Remove; press and hold the  (blue) on the footswitch or  (blue) button on the hand-piece for 3 seconds.

4. MRS System Mode - Place

1. Press the  (blue) on the footswitch or  (blue) button on the hand-piece once to activate the vacuum pump and again to deactivate.

5. MRS System Mode - Remove

1. The integrated vacuum pick-up will automatically activate the vacuum and retract the vacuum pick-up tube at the completion of Zone 4 (Z4) in Run mode. The vacuum will be active for the duration of the ZC (Cool-Down Zone).

6. MRS System Mode – Positive Vacuum Indicator

1. VAC will be displayed when the vacuum has been activated while in Setup or Run Mode (Figure 4). VAC will blink when a positive seal has been achieved with the component.

7. External Thermocouple Control

1. When using the HCT-1000 with the external thermocouple (EXT see Figure 4 above), TC1 is used to provide external feedback control. Ensure that the thermocouple is placed in the heat path. Failure to do so may result in an error or damage to the component. TC2 can be used for temperature monitoring (refer to

1.5.7)

2. When using the HCT-1000 with external thermocouples in MRS mode, TC1 on the HCT-1000 becomes the master thermocouple and is used to provide external feedback for the entire system. TC2 on the HCT-1000 and TC1 & TC2 on the PCT-1000 can be used for temperature monitoring only (refer to 1.9 and PCT-1000 User Guide 7000-2420, section 4.4).

8. Temperature Monitoring

1. While using the HCT-1000 with the internal thermocouple (INT see Figure. 3 above), TC1 and TC2, the external thermocouples, may be used to monitor temperature.

2. Attach a thermocouple to TC1 and/or TC2 and attach to the area to be monitored. When attached, the appropriate thermocouple will be displayed (see Figure 4 above).

6. Nozzle Attachment

1. Secure the Nozzle Adapter (HNA-1) to Heater Assembly

1. Loosen clamp screw counterclockwise (Figure 6, 1)

2. Close the clamp (Figure 6, 2).

3. Slide the Nozzle Adapter up the heater assembly (Figure 5) until it stops.

4. Tighten the clamp screw clockwise (Figure 6,

1) for firm fit of the adapter to the heater assembly. Once adjusted, removing the adapter is done by opening the clamp and sliding the adapter off the heater assembly.

2. Nozzle to Nozzle Adapter

1. Select the proper nozzle for the application.

Figure 6: Nozzle Adapter (HNA-1)

1 2 3

2. To attach; screw the nozzle to the nozzle adapter (Figure 6, 3); tighten clockwise with Nozzle Wrench.

3. To remove; unscrew the nozzle from the adapter (Figure 6, 3); loosen counterclockwise with Nozzle Wrench.

3. Nozzle Selection

1. Select the appropriate sized nozzle for the application. This is only a sample of the available nozzles. Please refer to the HCT-1000 Nozzle Selection Guide or visit our website www.okinternational.com for the complete selection.

7. Operation

1. De-Soldering Components using convection heat

1. Select the proper nozzle, and secure it to the adapter.

2. Set the desired profile.

3. Move the nozzle close to the component leads; maintain 3-5 mm distance. Use the hot air to melt the solder

4. When solder is molten, use the integrated vacuum, tweezers or other suitable tool to remove the component from the circuit board

2. Soldering Components using convection heat

1. Choose the proper nozzle, secure it to the adapter.

2. Apply the right amount of solder to the circuit board; position the component on the circuit board.

3. Set the desired profile.

4. Move the nozzle closer to the component leads, blow hot air onto the leads and melt the solder.

8. Troubleshooting

1. Unit does not power ON

• Check the power cord

• Check to see that you have mains voltage

2. OH displayed on the LED screen

• Unit has exceeded the internal safety cut-off

• Allow unit to cool

• Check placement of thermocouple (if used)

• Reset the unit by cycling the power

3. TCFAULT displayed on LED screen

• Check location of thermocouple

• Ensure the thermocouple is firmly inserted into the correct TC

connector

• Replace thermocouple if problem persists

4. Flashing zone and temperature parameters while in Run Mode

• Indicates the unit cannot meet the programmed time and temperature as set

9. Maintenance

The Hand-piece (HCT-HV1) will be part of OK International’s Service Exchange Program or the heater assembly (HCT-HTRASSY) can be purchased separately as a replacement part.

HN-J0005

5.0MM

HN-B1818

18MM x 18MM

HN-B1010

10MM x 10MM

HN-B4040

40MM x 40MM

Please!visit!OK!Int ernational’s!web!page!(www.okinternational.com)!where!you!will! find!additional!information!on!systems,!accessories,!technical!notes,!and!more.!

简介

HCT-1000 是一种手持式热风返修工具。该设备的特色是：采用数字控制、包含多种操作模式、具有内部或外部反馈控制、通过集成式真空吸放功能对组件进行放置和移取操作。此外，此设备还可作为模块化返修系统的一部分与 PCT-1000 进行连接。

1. 安全和保修 1

2. 规格 2

3. 设备标识 3

4. 设置与设备操作 4、5和6

5. 其它功能 6

6. 管口信息 7

7. 操作 8

8. 故障排除 8

9. 维护 9

安全信息用途：

警告：除“用户指南”中介绍的使用方法之外，以其它任何方式使用此设备均可能会造成人身伤害或财产受损。请务必按照“用户指南”中的方法使用此设备。 OK International 对因设备的非规定应用所造成的人身伤害或财产受损概不负责。以下行为可能导致非规定应用：

• 对设备进行改动，而这些改动并不是“用户指南”中推荐的

• 使用不兼容的或损坏的更换件

• 使用未经许可的附件或辅助设备

安全注意事项：

• 操作此设备时切勿超过最大额定值/设置

• 务必穿上适当的个人防护衣

• 该设备仅可在室内使用

保修自第一个买主购买之日起的一 (1) 年内，OK International 对 HCT-1000 手持式热风返修工具电源在材料或工艺方面的缺陷提供保修。自第一个买主购买之日起的一 (1) 年内，OK International 对 HCT-1000 手持式热风返修工具手柄 (HCT-HV1) 在材料或工艺方面的缺陷提供保修。自第一个买主购买之日起的九十 (90) 天内，OK International 对 HCT-1000 加热器装置 (HCT-HTRASSY) 在材料或工艺方面的缺陷提供保修。

此保修不包含正常的维护，且不保修任何打开、误用、滥用、改动或受损的零件。如果产品在保修期内出现故障，OK International 将自行决定进行修理或免费更换。更换件将寄送到第一个买主手中，并预付运费。保修期从购买之日开始算起。如果无法确定购买日期，生产日期将作为保修期的起始日期。

2. HCT-1000 规格

尺寸

9” x 7” x 6”(229 mm x 178 mm x 152 mm)

重量

12lbs

输入电压

100-240 VAC, 50/60 Hz

额定功率

600W

污染程度类别

储藏温度

-10°C 到 60°C（-10.00°C 到 60.00°C）

操作温度

0°C 到 50°C（32°F 到 122°F）

气泵类型

隔膜

气流

5-25 l/min

真空泵

15” 汞柱（381 mm 汞柱）

控制温度

450°C

表面电阻率

107Ω 到 1011Ω

噪音级别

< 55 分贝

证书

TUV

最大相对湿度

达到 31°C (87.8°F) 时为 80%，温度为 40°C (104°F) 时会线性降至 50%

系统模式

HCT、MRS

操作模式

设置、运行、手动、活动设置

存储单元

显示屏

LCD 20 X 4 显示段

说明 HCT-PS1000

HCT-1000 电源 HCT-HV1

配有整成式真空吸放管、电线和接头的手柄 HCT-FS2

HCT-1000 的双脚踏开关 HCT-NC

HCT-1000 管口的管口托架 HCTA-TH1

手柄工具固定器 HNA-1

管口接头 HCTA-NW1

管口扳手 HCTA-VCT1

真空杯工具附件

HCTA-VC24

真空杯，3/32” (2.38mm) HCTA-VC50

真空杯，3/16” (5.00mm) HCTA-VC64

真空杯，¼” (6.4mm) HCTA-VC80

真空杯，5/16” (8mm) HCTA-VC11

真空杯，7/16” (11mm) HCTA-ASC

防卡润滑物 AC-TCK-24-36

热电偶 HCTA-CC

通讯电缆

HCT-HTRASSY

加热器装置

3. 设备标识

 电源开关

计时器/调低温度

图 1 HCT-PS1000 电源

图 3：运行模式，配置启动后，MRS 模式

图 4：运行模式，配置启动后，MRS 模式

1 : 1 5 0 °c 6 5 s P

Z 2 : 2 0 0

°c 5 5 s T C : I N T

Z 3 : 2 5 0

°c 4 5 s

Z 4 : 3 0 0

°c 3 0 s

Z 1 :

5 5 s P 0 6

T - S E T

: 1 5 0

°c T C : I N

- H t r : 1 3 6

°c

1 2 5 °c R E M O V E

区域设定点

加热器实际温度读数

温度监测

热电偶控制

所选配置

放置/移取选项

（仅在 MRS 模式下可用）

区域目标温度

配置参数

(↵) 进入/配置选择

⊕ 计时器/调高温度以及配置启动/中止

热电偶 (TC1)

热电偶 (TC2)

手柄接头

电源插头

脚踏开关接头

通讯接口

图 2

背板详细视图

活动区域

图 5 HCT-HV1 手柄组件

4. 设置与设备操作

1. 基本设备设置

1. 将手柄组件 HCT-HV1 连接到电源。

2. 将电源线插入电源插头（图 2）。将电源线插入具有额定输入线电压的接地壁装插座中。

3. 将双脚踏开关 HCT-FS2 与设备连接（图 2）。

4. 短暂按下电源按钮  打开设备。

5. 要中止配置（进入冷却区*），请在运行模式下按住脚踏开关或手柄上的（红色）按钮。

6. *注意：再次按下脚踏开关或手柄上的（红色）按钮将会使冷却时间缩短到最短时间 60 秒。

7. 短暂按下电源按钮  关闭设备。注意 ~ 进行此操作必须退出设置模式，即显示屏上不显示闪烁的数字。

2. 系统模式选择

HCT-1000 有两种系统操作模式。

• 第一种模式是 HCT。在该模式下，HCT-1000 用作独立的手持式热风返修工具。

• 第二种模式是 MRS。在该模式下，HCT-1000 用作模块化返修系统的一部分。

该设备通过电缆连接到 PCT-1000，并且可以与 ATH-1000 可调节工具固定器一起使用。在该模式下，HCT-1000 为两个设备提供定时控制，而且 ATH-1000 允许进行可重复的放置和移取操作。

• 将通讯电缆插入 HCT-1000 和 PCT-1000 上的通讯接口（见上图 2）。如果在 MRS 模式下进行连接，则 PCT-1000 上的时间设置将显示为“- -”。

• 在设置模式下选择系统模式，请参阅 3.1 节。另外，还提供了其它的操作选项，请参阅 3.5 节。

真空吸放管

（红色）配置启动/中止

（蓝色）真空激活

真空吸放管调整加热器装置

图6 HCTA-TH1

图7

+ 30 hidden pages

OKInternational HCT-1000 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual