OK International DX-250 User Manual

OK International

CONTENTS

DX-250 / 255
Precision Dispensers

User Guide

English, Simplified Chinese, Traditional Chinese and Korean Version

DX-250 / 255

精密点胶机
用户指南

DX-250 / 255

精密點膠機
使用者指南

Copyright © OK International

DX-250 / 255

정밀 디스펜서

사용설명서

1 Safety....................................................................................................2 - 3

2 Symbol Definitions...............................................................................3

3 Specifications .......................................................................................3

4 Features ................................................................................................4

5 Connecting the Unit..............................................................................5

6 Setup Instructions.................................................................................5 - 6

7 Troubleshooting ...................................................................................6

8 Maintenance .........................................................................................7

9 Spare Parts and Accessories .................................................................7

10 Warranty...............................................................................................7

11 I/O Configuration and End of Cycle Switch .......................................7

1 SAFETY

1.1 Intended Use:

WARNING: Use of this equipment in ways other than those described in this User
Guide may result in injury to persons or damage to property. Use this equipment
only as described in this User Guide.

OK International cannot be responsible for injuries or damages resulting from
unintended applications of its equipment. Unintended uses may result form taking
the following actions:

• Making changes to equipment that has not been recommended in the User

Guide

• Using incompatible or damaged replacement parts

• Using unapproved accessories or auxiliary equipment

1.2 Safety Precautions:

• Do not operate this unit in excess of maximum ratings/settings

• Always wear appropriate personal protective clothing or apparel

• Use only the following power adaptor models: PSA15R-240P(ZJ) or

PW118RA2403B01, PW118RA2403H01, PW118RA2403M01,
PW118RA2403G01

• Care must be taken to prevent the ingress of corrosive or flammable fluid back

into the unit. If corrosive or flammable fluids are used, an inline filter (881­000-000) must be installed on the dispenser to help prevent the fluids from
being sucked back into the unit

Page Number

2

• The fluid being dispensed may be toxic and/or hazardous. Refer to Material

p

)

Safety Data Sheet for proper handling and safety precautions

• If a piston is not used with the barrel, an inline filter (881-000-000) must be

installed on the receiver head to help prevent fluids from being sucked back
into the unit. Also do not overfill the barrel and to lay the barrel on its side

• Do not smoke or use open flame when flammable materials are being dispensed

• This equipment is for indoor use only

2 SYMBOL DEFINITIONS

Symbol Definition

Power On/Off
Cycle Mode
Timer

Vacuum

3 SPECIFICATIONS

Size
Weight 1.2 kg (2.6lbs)

Input Voltage 24 VDC
Rated Power 10 W
Air Input 100 psi (6.9 bar) Max.
Pollution Degree II
Installation Category I
Indoor Use Altitude up to 2,000m (6,562ft)
Operating Temperature 0˚C to 50˚C (32˚F to 122˚F)
Storage Temperature -10˚C to 60˚C (14˚F to 140˚F)

Max. Relative Humidity

Air Output
Vacuum 406mm (16”) of Hg

Timer 0.020 – 60.000 seconds
Cycle Mode Manual, Timed
Timing Repeat Tolerance +/- 0.001%
Cycle Rate 600 cycles/min
LCD 16 X 2 display segments

Pressure

152mm X 165mm X 178mm
(6” X 6.5” X 7”)

80% for temperature up to 31˚C (87.8˚F) Decreasing
linearly to 50% relative humility at 40˚C (104˚F)

DX-250 = 0-100 psi (0-6.9 bar)
DX-255 = 0-15

si (0-1.03 bar

4 FEATURES

2

1

9

8

4

3

5

6

7

15

Figure 1.0

Items Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Power Button

Mode Button

Counter Reset Button
Display

Air Pressure Gauge

Air Pressure Regulator

Pulsed Air Outlet

Vacuum Control
Time Control Knob
Receiver head air hose holder
Foot Switch Receptacle
Power Receptacle
I/O Connection
Exhaust Port
Air Inlet
Cord Lock

11

16

10

12

13

14

3

4

5 CONNECTING THE UNIT

CAUTION: A 5-micron filter (TSD800-6), not included, must be installed with the unit to
ensure proper air filtration.

1

2

3

Figure 2.0

Items Description

1 To Air Source
2 Air Filter (Not Included)
3 Power Adapter
4 Foot Switch

6 SETUP INSTRUCTIONS

Refer to Figure 1.0

6.1 Manual Dispense Cycle Setting:

1. Turn on the unit by pressing the Power button (1)

2. Press the Mode button (2) until “PURGE” appears on the Display

3. Turn up the air pressure by rotating the Air pressure regulator knob (6)

until the desired pressure is indicated on the Air pressure gauge (5).

4. After filling the barrel or using pre-packaged Adhesives, attach syringe to

receiver head assembly. Make certain that the syringe locks into place.

5. Connect the plug end of the receiver head assembly to one of the air

dispense outlet (7)

6. If vacuum “suck back” is needed, rotate the Vacuum regulator (8) counter

clockwise until the desired vacuum pressure is obtained

7. Press and hold the Footswitch to activate dispensed cycle. (The Manual

Mode is now activated)

6.2 Automatic Dispense Cycle Setting

1. Push the Mode button (2) to select “TIMED” mode

2. Rotate the Time control knob (9) to set desired dispense time

3. Repeat step 3 to 6 in Section 6.1

4. Depress Foot switch to activate timed dispensed cycle

6.3 Cycle Counter

The cycle counter records the numbers of dispense cycle being activated.
Up to 65,535 cycles can be recorded. This number is shown at the lower
right hand corner of the LCD. Press the Counter Reset button (3) to clear
the counter.

7 TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTION

LCD does not
light

System will not
actuate

4

System will not
pressurize

System will not
pull vacuum

• No power input

• Foot switch not

plugged in or
improperly plugged
in

• Defective foot switch

• Broken wire or loose

connection inside
unit

• Defective solenoid

• Defective PC board

• Insufficient air

pressure

• Air hoses not

plugged in

• Regulator defective

• Vacuum setting is

too low

• Defective solenoid

• Defective vacuum

venturi

• Check power cord

connections

• Turn on power

• Check foot switch

connection

• Foot switch needs to be

repaired or replaced

• Unplug power cord and

disconnect air supply.
Remove cover and check
for broken wires or loose
connections

• Replace solenoid

• Replace PC board

• Increase air supply

pressure

• Check connection

• Replace regulator

• Increase vacuum setting

• Replace solenoid valve

• Replace venture

• Replace needle valve

• Defective vacuum

needle valve
Inconsistent
dispensing

• Air bubbles in

Adhesives

• Dispense time is too

low

• Dispense needle

• Reduce vacuum setting

• Increase dispensing tim

• Replace needle

started to clog

5

6

8 MAINTENANCE

The dispenser is designed and built to be relatively maintenance free. To assure
trouble free operation, the following recommendations should be followed:

1. Make certain air supply is clean and dry.

2. Avoid turning barrels upside down or laying barrel so that material may

run through air line to internal components.

3. Avoid connecting the unit to excessive moisture or solvent saturation.

4. Avoid connecting air supply exceeding 100 psi (6.9 bar)

5. Use only Amyl Alcohol to clean outside surface of the main housing.

6. Use only soft cloth to clean the LCD.

9 SPARE PARTS AND ACCESSORIES

For DX-3xx/2xx spare parts and accessories information, please visit the DX­3xx/2xx User Guide webpage at http://www.okinternational.com

10 LIMITED WARRANTY

OK International warrants this product to the original purchaser for a period of one
(1) year from date of purchase to be free from material and workmanship defects but
not normal wear-and-tear, abuse and faulty installation. Defective product or
subassembly and components under warranty will be repaired or replaced (at OK
International's option) free of charge. Customer with defective product under
warranty must contact the nearest OK International office or distributor to secure a
return authorization prior to shipping the product to the assigned OK International
authorized service center. For nearest OK International office or distributor contact
information, please visit www.okinternational.com. OK International reserves the
right to make engineering product changes without notice.

11 I/O Configuration and End of Cycle Switch

For DX-3xx/2xx I/O Configuration and End of Cycle Switch information, please
visit the DX-3xx/2xx User Guide webpage at http://www.okinternational.com

目录

页码

1 安全信息.....................................................................................2 - 3

2 符号定义.....................................................................................3

3 规格说明.....................................................................................4

4 特色............................................................................................5

5 连接设备.....................................................................................6

6 设置说明.....................................................................................6-7

7 故障排除.....................................................................................7

8 维护............................................................................................8

9 备件和附件 .................................................................................8

10 保修............................................................................................8

11 I/O 配置和循环结束开关 .............................................................8

1 安全信息

1.1 用途：

警告：除“用户指南”中介绍的使用方法之外，以其它任何方式使用此设备均可
能会造成人身伤害或财产受损。请务必按照“用户指南”中的方法使用此设备。

OK International 对因设备的非规定应用所造成的人身伤害或财产受损概不负
责。以下行为可能导致非规定应用：

• 更换为“用户指南”中并未推荐的设备

• 使用不兼容或已损坏的更换件

• 使用未经验证的附件或辅助设备

1.2 安全注意事项：

• 操作此设备时切勿超过最大额定功率/设置

7

2

• 务必穿上适当的个人防护衣

• 仅可使用以下电源适配器型号：PSA15R-240P(ZJ) 或

PW118RA2403B01、PW118RA2403H01、PW118RA2403M01、
PW118RA2403G01

• 务必小心防止入口处的腐蚀性或易燃液体回流入设备。如果使用腐蚀性或

易燃液体，则在点胶机上必须要安装进气管过滤器 (881-000-000)，防止

液体倒吸入设备

• 点胶液可能是有毒和/或危险物质。请仔细阅读用“材料安全数据表”和安全

注意事项

• 如果活塞没有配合针筒使用，则在接收器磁头上必须要安装进气管过滤器

(881-000-000)，防止液体倒吸入设备。切勿将该针筒装得太满并且要以其

侧面放置

• 使用易燃液料点胶时，切勿吸烟或使用明火

• 该设备仅可在室内使用

2 符号定义

符号 定义

电源开关

循环模式

计时器

真空装置

压力装置

3 规格说明

尺寸

重量

输入电压

额定功率
进气量 最大 100 psi（6.9 巴）

污染程度

安装类别
室内使用 海拔可达 2000m (6562ft)
操作温度 0°C 到 50°C（32°F 到 122°F）
储藏温度 -10°C 到 60°C（-10.00°C 到 60.00°C）

最大相对湿度

排气量

真空 406mm (16")（水银汞柱）
计时器 0.020-60.000 秒
循环模式 自动模式, 手动模式

定时重复容限
循环率 600 次/分

液晶显示器 (LCD) 16 X 2 显示段

152mm X 165mm X 178mm
(6" X 6.5" X 7")

1.2 kg (2.6lbs)
24 VDC
10 W

II
I

温度是 31°C (87.8°F) 时为 80%，达到 40°C (104°F) 时
会线性降至 50%

DX-250 = 0-100 psi（0-6.9 巴）
DX-25 = 0-15 psi（0-1.03 巴）

+/- 0.001%

3

4