Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with
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Table of ContentsPage
Service Manual - OKIPAGE20
0 Introduction
Copyright1
Preface2
1 Configuration
1.1 System Configuration3
1.2 Printer Configuration4
1.3 Optional Configuration5
1.4 Specification6
1.5 Safety Standards7
....1.5.1 Certification Label8
....1.5.2 Warning label9
2 Operation Description
2.0 Operation Description10
2.1 Main Control Board (BOARD-AAA)11
2.2 Power Supply Unit12
2.3 Electro-photographic Process13
....2.3.1 Electro-photographic process mechanism14
....2.3.2 Electro-photographic process15
....2.3.3 Process operation descriptions16
....2.3.4 Revision of LED Head Illumination17
2.4 Paper Jam Detection18
2.5 Cover Open19
2.6 Toner Low Detection20
2.7 Stacker-full Detection21
2.8 Paper Size Detection22
2.9 PostScript ROM module (BOARD-MSM or BOARD-FSL)23
3 Parts Replacement
3.0 Parts Replacement24
3.1 Precautions for Parts Replacements25
3.2 Parts Layout26
3.3 How to Change Parts27
....3.3.1 Face -up Stacker Assy28
....3.3.2 Contact Assy29
....3.3.3 DC Fan Motor30
....3.3.4 OP Panel Assy31
....3.3.5 Board-AAA32
....3.3.6 Stacker Assy, Damper Arm, Cover Rear33
....3.3.7 Sensor Stacker Full34
....3.3.8 Cable cover (guide film)35
....3.3.9 Damper36
....3.3.10 Feeder Unit-Front37
....3.3.11 Roller Assy-Regist38
Table of ContentsPage
....3.3.12 Motor -Main39
....3.3.13 Guide Assy-Eject40
....3.3.14 Heat Assy41
....3.3.15 Roller feed (C)42
....3.3.16 Roller Assy-BK43
....3.3.17 Roller Assy-Feed44
....3.3.18 LED Head45
....3.3.19 Paper cassette, ROLLER Ass-Feed,
ROLLER-Assy-Hopping
....3.3.20 Frame Assy-Separation47
....3.3.21 Transfer Roller/TR Gear/TR Bearing48
....3.3.22 EP lock shaft49
....3.3.23 LEVER Assy- Out Sensor50
....3.3.24 Toner sensor lever51
....3.3.25 Paper sensor lever52
....3.3.26 Inlet sensor lever53
....3.3.27 Power supply unit54
....3.3.28 Lever-Paper end & Lever-Paper near end55
....3.3.29 Guide Assy-Cassette (L)56
....3.3.30 Guide Assy-Cassette (R)57
4 Adjustment
4.0 Adjustment58
....4.1 Maintenance Mode and Functions59
........User maintenance mode60
........System maintenance mode61
........Engine maintenance mode62
........4.1.1 User maintenance mode63
........4.1.2 System maintenance mode64
........4.1.3 Engine maintenance mode65
........4.1.4 EEPROM Initialization66
....4.2 Adjustment When Replacing a Part67
........4.2.1 Resetting the fuser counter68
........4.2.2 Destination setting69
5 Periodic Maintenance
5.1 Period Replacing Part70
5.2 Cleaning71
....5.2.1 Cleaning of LED lens array72
....5.2.2 Cleaning the Plastic Film73
6 Troubleshooting Procedures
6.1 Troubleshooting Tips74
6.2 Points to Check before Correcting Image Problems75
........3.3.7 Frange pulley, pulley Idle, Mini pitch belt, Plate Earth
shaft, Gear double, Tray switch assy
........3.3.8 Roller feed138
........3.3.9 Bracket sub roller139
........3.3.10 Frame side (L) assy140
........3.3.11 Frame side (R) assy141
4.0 Troubleshooting142
....4.1 Precautions Prior to the Troubleshooting143
....4.2 Preparations for the Troubleshooting144
....4.3 Troubleshooting Method145
........4.3.1 LCD Status Message List146
........4.3.2 Troubleshooting Flow147
5.0 Connection Diagram148
....5.1 Interconnection Diagram149
....5.2 PCB Layout150
6.0 Parts List151
E Multi-Feeder
1.0 Outline152
....1.1 Functions153
....1.2 External View and Component Names154
2.0 Mechanism Description155
....2.1 General Mechanism156
....2.2 Hopper Mechanism157
136
137
Table of ContentsPage
3.0 Parts Replacement158
....3.1 Precautions Concerning Parts Replacement159
....3.2 Parts Layout160
....3.3 Parts Replacement Methods161
........3.3.1 Separator162
........3.3.2 AOLE-PCB163
........3.3.3 Square-shaped connector164
........3.3.4 Hopping Motor165
........3.3.5 Planet gear166
........3.3.6 Roller B167
........3.3.7 Roller A168
........3.3.8 Mini pitch belt & Feed roller169
4.0 Troubleshooting170
....4.1 Precautions Prior to the Troubleshooting171
....4.2 Preparations for the Troubleshooting172
....4.3 Troubleshooting Method173
........4.3.1 LCD Status Message List174
........4.3.2 Troubleshooting Flow175
5.0 Connection Diagram176
....5.1 Interconnection Diagram177
....5.2 PCB Layout178
@6.0 Parts List179
Page: 1
Service Manual - OKIPAGE20
Chapter 0 Introduction
All specifications are subject to change without notice.
PostScript, Adobe and the PostScript logo are trademarks of Adobe Systems Incorporated, registered in
the U.S.A.
*Times, Helvetica and Palatino are trademarks of Linotype AG and/or its subsidiaries.
ITC Avant Garde Gothic, ITC Zapf Chancery, ITC Zapf Dingbats and ITC Bookman are registered
trademarks of International Typeface Corporation.
HP and LaserJet are registered trademarks of Hewlett-Packard Company.
Diablo 630 is a registered trademark of Xerox Corporation.
AppleTalk is a registered trademark of Apple Computer, Inc.
LocalTalk is a trademark of Apple Computer, Inc.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 2
Service Manual - OKIPAGE20
Chapter 0 Introduction
This Service Handbook describes the field maintenance procedures for the OKIPAGE20/20n and 20DX.
This handbook was written for use by maintenance personnel. Note, however, that the user should refer to
the USER'S MANUAL for operating instructions for the equipment.
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Page: 3
Service Manual - OKIPAGE20
Chapter 1 Configuration
The OKIPAGE20 Series printers consist of control and engine blocks as the standard configuration (See
Figure 1-1.)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Manual - OKIPAGE20
Chapter 1 Configuration
The printer unit consists of the following hardware components:
Electro-photographic processor
Paper feeder
Controller
Operator panel
Power/sensor board
Figure 1-2 shows the printer unit configuration.
Page: 4
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Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Manual - OKIPAGE20
Chapter 1 Configuration
The options below are available for use with the OKIPAGE20 Series Printer. They are sold
separately from the printer unit.
(1) Multi Feeder
(2) Second / Third Paper Feeder
Page: 5
(3) DUPLEX Unit
(4) Flash ROM module (72 pin SIMM, 4MB/8MB)
(5) PostScript ROM module (72pin SIMM)
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Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
(1)TypeDesktop
Page: 6
Service Manual - OKIPAGE20
Chapter 1 Configuration
(2)External dimensions (excludes
protruding portion)
Height 13.0" (331 mm)
Width 14.4" (336 mm)
Depth 18.2" (378 mm)
(3)Weight42 lbs. (19 kg) If Installed Duplex 47 lbs. (21.3 kg)
(4)Developing method
Exposing method
Dry electrophotography
LED stationary head
(5)Paper used<Type>
Standard paper
- Xerox 4200 (20 lbs.)
Application paper (manual face-up feed)
*Simplex printing without Power Save.
10,000 (1 page/job)
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Page: 7
Service Manual - OKIPAGE20
Chapter 1 Configuration
1.5.1 Certification label
1.5.2 Warning label
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Manual - OKIPAGE20
Chapter 1 Configuration
The safety certification label is affixed to the printer in the position below.
Page: 8
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Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 9
Service Manual - OKIPAGE20
Chapter 1 Configuration
he warning label is affixed to the portion which may cause an injury to human body. Follow the instructions
on warning labels during maintenance.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 10
Service Manual - OKIPAGE20
Chapter 2 Operation Description
The OKIPAGE20 Series Printers consist of a main control board, a power supply unit (120V/230V), a
power supply unit (high voltage), an operator panel and an electro-photographic process mechanism.
The control board receives data through a host I/F, decodes and edits the data, and stores the edited data
in a memory. After completing edition of one page of data, it references the font memory and generates bit
data on the same memory. At the same time, it transfers the bit image data to an LED head in units of one
dot line.
The electro-photographic process mechanism prints data on paper.
The operator panel is used for operations and status display.
Fig. 2-1 shows an OKIPAGE20 Series Printer block diagram.
Figure 2-1 OKIPAGE 20 Series Printer block diagram
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Page: 11
Service Manual - OKIPAGE20
Chapter 2 Operation Description
The control board consists of an one chip CPU, a LSI program/font ROMs, four DRAMs, an EEPROM, a
host interface circuit, and a mechanism driving circuit.
(1) One-chip CPU
The one-chip CPU is a custom CPU (32-bit internal bus, 32-bit external bus, 40-MHz clock, that
incorporates and RISC CPU and its peripheral devices, and has the following functions.
Built-in device
Chip select controller
Bus controller
DRAM controller
DMA controllerTransfer of data from Host I/F to RAM
Serial interface controllerControl of RS-232C serial interface
Parallel interface controllerControl of Centronics parallel interface
TimerGeneration of various control timing
Serial I/O PortControl of serial interface between controller and operator panel,
I/O PortInput and output of sensor and motor signals.
Motor driver controllerControl of Main Motor
Compression/extension circuitCompressed frame buffer is produced by compressing the data
Function
Control of peripheral LSI, ROM, RAM and I/O device
Monitoring of paper running and paper size
EEPROM Control of a serial interface between controller and
power supply board.
Outputting of various control signals
of temporary band buffer.
Extension printing operation is executed by extending the data
of compressed frame buffer.
(2) Program and Font ROMs
The program/font ROM's store the HP LJ5 emulation program and various types of font. MASK ROM is
used as the program/font ROM's.
(3) DRAM's
4-Megabyte DRAM (16 Mbit DRAM x 2) is mounted as resident memory to be used for storing
the program and providing various buffers. This DRAM is expandable up to 68 Mbytes by
adding expansion memory (SIMMs). This DRAM provides the areas shown in the following
table.
Memory capacity setting
Memory areaUseMENUExpansion RAM
System areaWorking area used for the programFixedFixed
Raster bufferStores converted bit image dataEnable Expandable
Receive bufferStores temporarily the data received from
Enable Expandable
the host interface
Page bufferAdds print information to the analyzed
--Expandable
receive data and stores the resulted data.
DLL/macro bufferStores soft fonts and macro data--Expandable
Font cache bufferStores bit map fonts generated by the font
Enable Expandable
rasterizer based on scalable font
information
(4) EEPROM
The EEPROM has a 1-kbit capacity and stores the following data:
Menu data
Various counter data (page counter, drum counter, fuser counter, etc)
Adjusting parameters (LED head drive time, print start position, etc)
(5) LSI (LZ9FF22)
Built in device
Function
Serial I/O portControl of serial interface between controller and 2nd tray, 3rd tray, Multi-purpose feeder
Control of serial interface between controller and Duplex unit
Motor driver controllerControl of Hopping motor
I/O portInputting of various sensor signals
Output of various control signals
(6) Host interface
Centronics bi-directional parallel interface
RS232C interface
OKI HSP interface (Option)
The single effective interface or the automatic interface select mode can be selected using the menu. If
the busy state of the printer continues for a long time period, the buffer near-full control releases the busy
status at constant intervals even if the host side is busy so not to cause the interface time-out at the host
side.
(a) Centronics bi-directional parallel interface
This is an interface conforming to IEEE-1284 and provides either of unidirectional and bi-directional
communications according to each of the following communication modes.
Compatibility mode - Unidirectional communications from the host to the printer.
Nibble mode - This mode transmits 4-bit wide data from the printer to the host. In this mode, each
1-byte data is transferred in the form of two nibbles using ERROR, BUSY, FAULT, and SELECT
signal leads. This mode can provide the bi-directional operation in combination with the compatibility
mode.
ECP mode - This mode provides the asynchronous bi-directional interface and transmits and receives
1-byte data using eight data signal leads under the semi-duplex control by the host.
When the power is turned on, the compatibility mode is automatically selected. The change to another
mode from the compatibility mode is made through negotiation. (When the BI DIRECTION is set to
ENABLE in the menu, this change can be performed.) (For the electrical/physical characteristics of this
interface, see APPENDIX B)
(b) RS232C serial interface
The following protocol is supported for the serial interface conforming to EIA RS232C.
READY/BUSY (DTR HI or DTR LO)
X-ON/X-OFF
RBST X-ON
(For the electrical/ physical characteristics of the interface, see APPENDIX B)
(c) OKI HSP interface (Option)
This interface (slot) is an OKI proprietary universal interface that provides the platform to connect various
boards (including those supplied by third party vendors) such as the LAN connection expansion board and
SCSI expansion board. Any expansion boards compatible with this interface can be mounted on the
Control board in the piggyback connector without modifying the program at the printer side. The
conceptual diagram of the OKI HSP interface is shown in Fig. 2-2. (For the electrical/physical
characteristics of the OKI HSP interface, see the OKI HSP interface technical manual.)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 12
Service Manual - OKIPAGE20
Chapter 2 Operation Description
The power supply/sensor board consists of an AC filter circuit, a low voltage power supply circuit, a high
voltage power supply circuit, heater drive circuit, and photosensors.
(1) Low Voltage Power Supply Circuit
This circuit generates the following voltages.
Output voltage
+5 VLogic circuit supply voltage
+30 VMotor and fan drive voltage and source voltage for high-voltage supply
+8 VReset circuit, RS232C Line voltage
-8 VRS232C Line voltage
+3.8V LED head supply voltage
(2) High Voltage Power Supply Circuit
This circuit generates the following voltages necessary for electrophotographic process from +30 V,
according to the control sequence from the main control board. When cover open state is detected, +30 V
supply is automatically interrupted to stop the supply of all high-voltage outputs.
Output
Sub-CH-15 MicrolineVoltage applied to Sub charging roller
CH-1.3 KVVoltage applied to charging roller
DB-220V/+300VVoltage applied to developing roller
SB-450 VVoltage applied to toner supply roller
TR+4 KV/-1.3 kVVoltage applied to transfer rollerVariable + only
CB+450 V/-1350VVoltage applied to cleaning roller
(3) Photosensor
The photosensor mounted on this power supply/sensor board monitors the status of paper being fed
through the printer during printing.
VoltageUseRemarks
Use
The sensor layout diagram is shown in Figure 2-2.
SensorFunctionSensing state
Inlet sensor 1Detects the leading part of the paper and gives
the monitor timing for switching from hopping
operation to feeding operation. Monitors paper
feeding situation and paper size based on the
paper arrival time and running time.
Inlet sensor 2Detects the paper widthON: A4 or larger
ON: Paper exists.
OFF: No paper exists.
OFF: Small than A4
Paper sensorDetects the leading portion of the paper. Monitors
the paper feeding situation.
Outlet sensorMonitors the paper feeding and size according to
the time of arrival to and leaving the past the
sensor.
Paper and sensorDetects the end of the paper.ON: Paper exits.
Toner low sensorDetects the lack of toner.- - - - -
-----The power supply unit consists of an AC filter circuit, a low voltage power supply circuit, a high
voltage power supply circuit, heater drive circuit, and photosensors.
(1) Low voltage power supply circuit
This circuit generates the following voltages.
ON: Paper exists.
OFF: No paper exists.
ON: Paper exists.
OFF: No paper exists.
OFF: No paper exists.
(2) High voltage power supply circuit
This circuit generates the following voltages necessary for electro-photographic processing
from +30 V according to the control sequence from the control board. When cover open state
is detected, +30 V supply is automatically interrupted to stop the supply of all the high-voltage
outputs.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 13
Service Manual - OKIPAGE20
Chapter 2 Operation Description
2.3.1 Electro-photographic process mechanism
2.3.2 Electro-photographic process
2.3.3 Process operation descriptions
2.3.4 Revision of LED Head Illumination
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 14
Service Manual - OKIPAGE20
Chapter 2 Operation Description
This mechanism prints image data from the control board on the paper by electro-photographic process.
The Figure 2-4 shows the layout of the electro-photographic process mechanism.
(1) Image drum unit
The image drum unit consists of a sensitive drum, a charger, and a developer. The unit forms a toner
image on the sensitive drum, using a electrostatic latent image formed by the LED head.
(2) Hopping motor
This motor is a pulse motor of 48 steps/rotation that is two-phase excited by the signal from the control
board. It drives the hopping roller of the first tray and the front feed roller via two one-way clutches
according to the direction of rotation.
(3) Motor-Main
This motor is a pulse motor of 72 steps/rotation that is two-phase excited by the signal from the control
board and is the main motor of this mechanism.
(4) Clutch (for Roller-Regist)
(5) Clutch (for Feed Roller)
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