Ohlins KA 037 Mounting Instructions

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Shock Absorber for Kawasaki ER-6 LOW
KA 037
Mounting Instructions
Part No. Pcs. Shock abs S46DR1 KA 037 1 C-spanner 00710-02 1 Sticker set Öhlins 1 Memo Notes Sticker 01180-01 1 Owner’s Manual 07241-02 1
Before installing this product, check the contents of the kit. If anything is missing, please contact an Öhlins dealer.
Kit Contents
Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
Warning!
Before installing this product, read the Öhlins Owner’s Manual. The shock absorber is an important part of your vehicle and will affect the stability.
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How to install
Warning!
It is advisable to have an Öhlins dealer install the shock absorber.
When installing, consult your Vehicle Service Manual.
1 Put the motorcycle on a workstand so that
the rear wheel barely touches the ground.
Warning!
Make sure the vehicle is securely supported so that it will not tip.
2 Remove the original shock absorber. Raise
the wheel slightly so that the rear bolt can be removed.
Note!
Before installing the Öhlins shock absorber clean the vehicle thoroughly.
3 Install the Öhlins shock absorber with
the rebound adjuster towards the front. The thin ball joint spacers shall be on the right side of the vehicle, so that the shock absorber centre is as far to the right as possible. See figure. Raise the rear wheel slightly so that the rear bolt can be installed.
Note!
Lower the motorcycle so that the shock absorber is sligthly compressed, before tightening the screws.
Caution!
Make sure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber when the suspension is fully compressed or extended.
4 Make sure that all removed parts are
reinstalled in the same way as they were before the installation of the Öhlins shock absorber.
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Rebound adjuster at the front
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Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
www.ohlins.com
Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
To find the latest information contact
your Öhlins distributor. Please
consult your Öhlins dealer if you
have any questions regarding the
contents in this document.
Recommended set-up Rebound 16 clicks
Spring Preload 10 mm
Spring Part No. Rate
01093-74 180 N/mm Free Spring length 150 mm
Shock absorber data Length 282 mm
Stroke 49.5
Set-up Data
Adjustments
Part no. KA037_1
Issued 2017-01-01
Spring Preload Adjuster
Warning!
Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set-up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up the shock absorber.
Recommended sag and ride height:
Without rider: Rear 7 ± 5 mm (R1-R2)
Front 22 ± 5 mm (F1-F2) (Öhlins FF Springs)
With rider: Rear 32 ± 5 mm (R1-R3)
Front 31 ± 5 mm (F1-F3)
Rebound Damping Adjuster
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