OFNA Racing Ultra GTP MBX User Manual

1:8 SCALE NITRO POWERED TOURING CAR
RTR INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
This radio control models is not a toy!
- First time builders should seek the advice from people having building experience in order to assemble the model correctly and to produce it's performance to full extent.
- Assemble this kit and places out of children's reach!
- Always keep this instruction manual ready at hand for quick reference, even after completing the assembly.
*SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
AA Batteries ( 12 pcs )
#10211 NiHm Flat Pack
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Buy long glow plugs, like OFNA/PICCO Plug (#51007). Use plugs without idle bar. Do NOT buy hot plugs, like the MC-59.
In your box you will find..
• #10163 - Bottle, spout top
• #10218 - Red “C” size glow heater
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries
• Car needs (4) four AA batteries.
Recommendation Option: You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10211 1000NiMh Flat Pack and NiHm Battery Charger #10214
TOOLS NOT INCLUDED IN KIT
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
Knife
Instant Cement
Cutter
Curved Scissors
Masking Tape
Brush
Cross Wrench #17109 $3.95
Paints
Glow Plug & 17MM Cross Wrench #10801 $6.95
Grease
READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe rusting. and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not healthy.
Glow Fuel
• Glow fuel is poisonous!
• Glow fuel is flammable!
• Do not leave in fuel bottle with lid off at any time. label for additional precautions.
• Don use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed. • Always turn off the car BEFORE turning off radio.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY first. ISSUE.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
The car is very fast
• Clear oil and dirt from chassis with a degreaser.
Precautions
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property.
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous.
Store fuel in cool ventilated location. Refer the glow fuel
• Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
Engine Break-in
• See Engine Page.
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE INSTRUCTIONS WILL VOID WARRANTY!
ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM
#30800
Plastic Throttle kit
Throttle Spring
Plastic Collar
* Take the plastic collar from brake system plastic parts.
3X3mm Set Screw
#30530
Plastic Throttle Ball Joint
2mm Rod
3X3mm Set Screw
#10300
Alum.Stopper
Place battery pack in a plastic bag before securely tie wrap pack to radio plate. Pack will fall out if not securely mounted! Check the battery pack if you have any radio interference, don’t run car if you see a problem..
* Snap On.
Brake
Idle Position
Full Throttle
3X3mm Set Screw
#10300
Fuel Tube ( 6mm )
Alum.Stopper
* Align throttle servo same as shown.
CHECKING ENGINE THROTTLE
A
1. Insert AA batteries into transmitter (8 Pcs).
2.Turn on transmitter.
3.Turn on receiver.
4.Center throttle trims as shown .
IMPORTANT CHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR
* Insert into transmitter.
1. Pull Full Throttle.
B
C
1. Push trigger to full brake position.
2. Adjust alum. Stopper to increase or decrease the brake.
B
A
* Align throttle servo same as shown.
Brake (C)
A
Idle Position (A)
Full Throttle (B)
• Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.
C
B
C
• Full brake arm position. Spring compresses forward and brake rods pull brake levers.
SHOCK ASSEMBLY
1mm Washer
2mm Washer
32237 Rebuild
7mm E-Ring
* Note the E-Ring must fit into groove as shown.
Kit
* Fit into groove.
Oil Seal
32203
Dust Pusher, Short (Yellow Rubber)
32205 Dust & Shaft Protector, long
*Push onto shock cylinder.
32292 Front. 3.5mm Short Shaft
Shock Shaft
* Short shaft for front.
2.6 x 5mm Washer
* Assembly 4 pieces of the shock shaft .
30671 Front Shaft, 3.5mm with Piston
Piston
2.6mm Nut
Scre
Ce
men
w
t
32051
E-Ring
6mm Ball End
( Make 2 for front.)
( Make 2 for rear. )
32051 6mm Ball End
FILLING THE SHOCKS WITH OIL
1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down.
Silicone Oil
2. Pull down piston, attach pressure top and shock oil overflow with tissue paper.
*Leave 3mm.
32043 Cap, blue
32236 Rear, 3.5mm Long Shaft
3. Tighten up shock cap.
* Long shaft for rear.
30672 Rear Shaft, 3.5mm with Piston
* Be careful not to damage shock shaft.
* Screw down cap.
UP
down.
*Move Slowly.
ASSEMBLY OF THE SPRING
Spring Holder
30403 6mm Ball Joint
* Push 6mm ball joint into ball end.
32300 Front, Spring Pair, GTP
32301 Rear, Spring Pair, GTP
32033 Pressure Top
Fit into groove.
*
32051 Misc. Plastic Shock Parts
*Slide spring collar into Shock.
Spring Collar
32051 Misc. Plastic Shock Parts
(Standard)
1mm
3mm
5mm
*Spring Tension adjust .er
ASSEMBLY OF NEW “K” STYLE DIFFERENTIAL CASE AND GEARS
31324 - FRONT OR REAR DIFF UNIT 31325 - CENTER DIFF UNIT
30779 2 x 12.8mm Pin
* Position the O-ring as shown.
30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center )
30779 2 x 12.8mm Pin
30771 Diff. Shaft
30779 P5 O-Ring ( Orange )
30779
0.5 x 26mm O-Ring
30769 Diff. Bevel Gear ( Large )
30779 4 x 10mm Washer
* Apply diff. Gear grease to the differential, during assembly.
* Fill the diff. Case to approx 70% with grease.
Grease
30769 Diff. Bevel Gear ( Small )
30773 4mm Cross Pin
30769 Diff. Bevel Gear ( Small )
30773 4mm Cross Pin
30779 4 x 10mm Washer
30769 Diff. Bevel Gear ( Small )
30779 4 x 10mm Washer
NB. It is very important to remove the 30779 shim if the mesh is too tight.
30771 Diff. Shaft
30769 Diff. Bevel Gear ( Large )
ASSEMBLY OF THE BEVEL GEAR
( Builds two differentials for front and rear. )
30120 Bevel Gear (Large/Metal)
31010 Optional - Bevel Gear (Harden Steel)
30121 3mm Tube
30779 P5 O-Ring ( Orange )
30121 3 x 5mm Screw
30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center )
Sc
rew
Ce
me
nt
36730 Cap Joint
90026 5 x 5mm Set Screw
30620 7 x 19mm Bal lbearings
90026 5 x 5mm Set Screw
3x10mm Tapping Screw
3x10mm Tapping Screw
Scre
Cem
w
t
en
* Push 3mm tubes into holes of the diff. Case.
* Notice the straight holes are for front and rear.
30121 3mm Tube
30121 3 x 5mm Screw (Small Head)
5 x 5mm Set Screw
3 x 5mm Screw
30620 7 x 19mm Ball bearings
36730 Cap Joint
ASSEMBLY OF THE SPUR GEAR (Solid Center Drive)
33020 Center Gear Shaft
30170 Brake Joint, Drive Cup
Screw Cement
30201 90026 5 X 5mm Set Screw
Center
Diff. Mount
33020 Center Gear Mount
7 x 19x 5mm Ball Bearings
90026 5 X 5mm Set Screw
30110 Spur Gear
7 x 19x 5mm Ball Bearings
30201 Center Diff. Mount
ew
Scr
ement
C
3 x 10mm Screw
90026 5 X 5mm Set Screw
30170 Brake Joint, Drive Cup
ASSEMBLY OF THE CENTER PLATE
1
30201
* Apply instant cement to glue brake pad and packing.
(Rear)
36660 Brake Pad
36661 Brake Pad Packing
(Front)
Center Diff. Mount (Front)
3
3 x 3mm Set Screw
Scr
Cem
ew
ent
36650 Brake Disc (Steel)
Leave 0.5mm
3x12mm Screw
2
3 x 10mm Tapping Screw
30652 Center Plate
30211 Plastic Bearing or 30212 Flange Ball Bearing, option
30213 Brake Cam
30171 Brake Lever
ASSEMBLY OF THE GEAR BOX
( Assemble two gear boxes for front and rear. )
30010
1
30630 6 x 13 x 5mm Ball Bearing
* Insert two ball bearings as shown.
3
Gear Box
30010 Gear Box
Screw Cement
36730 Cap Joint
30630 6 x 13 x 5mm Ball Bearing
2
5 x 5mm Set Screw
* Make two gear boxes for front and rear.
* Place set screw in D cut.
30130 Bevel Gear
4 x 20mm Flat Head Tapping Screw
Front Diff. Assembly
ASSEMBLY OF THE FRONT SHOCK TOWER
4 x 10mm Tapping Screw
4 x 10mm Tapping Screw
30010 Gear Box Cover
34008 Front Shock Tower,GTP
4 x 20mm Flat Head Tapping Screw
* Insert the stabilizer before assembly th shock stay.
30340 Stabilizer Bar
ASSEMBLY OF THE FRONT ARM HOLDER
3 x 20mm Flat Head Tapping Screw
1
0
4 x 15mm Tapping Screw ( Small Head )
1 0
4x10mm Tapping Screw
4 x 15mm Tapping Screw ( Small Head )
30160 Front Lower Arm Holder
ASSEMBLY OF THE FRONT PIVOT BALL KNUCKLE ARM
* Use 5mm hex wrench.
36904 14mm Alum. Nut
36903
13.8mm Steering Ball
36905 Steering Ball Washer
36901 Ball Type Knuckle Arm ( Right and Left )
R
* Note the "R" mark is for righthand side.
36053 8x16mm Ball Bearing
4 x 10mm Tapping Screw ( Small Head )
Assembly of the right and left hand side are the same.
* Adjust alum. Nut to keep steering ball smoot.
R
8mm Axle
36053 8x16mm Ball Bearing
36052 CVA Constant Velocity Axle
ASSEMBLY OF THE FRONT KNUCKLE ARM INTO FRONT ARM
4 x 10 mm Set Screw
36055
2.5 x 17mm
36054 Wheel Hub ( Alum. )
Pin
* Use 2.5mm Hex Wrench.
R
36900 Front Upper Arm
36890 Front Lower Arm
Assembly of the right and left hand side are the same.
* A 4 x 10mm set screw is used to adjust the ride height.
36870 4x4mm Set Screw
3mm
3.5mm
* Approx 3mm.
ASSEMBLY OF THE FRONT ARM ONTO GEAR BOX
3 x 20mm Cap Screw
5 x 5mm Set Screw
3 mm E-Ring
M3 Flange Nut ( Steel )
5x5mm Set Screw
* Do not over tighten 5x5mm set screw.
RR
* Insert drive shaft before assembly.
3mm E-Ring
3x25mm Cap Screw
Assembly of the right and left hand side are the same.
S
3mm
C
cre e m
Flange Nut
w
ent
1
0
30151 Lower Arm Shaft
3mm E-Ring
90021 3mm E-Ring
RR
ASSEMBLY OF THE CASTER ADJUSTER
36905 Caster Angle Adjuster
3 x 3mm Set Screw
3 mm E-Ring
30152
3mm E-Ring
Upper arm Shaft
Caster angle will become bigger.
* o change
use adjuster t
the caster angle .
Caster angle will become less.
1
0
1
0
ASSEMBLY OF THE REAR SHOCK TOWER
34009 Rear Shock Tower, GTP & WII
30340 Stabilizer Bar
3 x 20mm Flat Head Screw
* Insert stabilizer before assembly of the shock tower
3mm E-Ring
* A 4 x 10mm set screw is used to adjust the ride height.
* Approx 3mm.
30151 Arm Shaft (Long)
4 X 10mm Set Screw
M3 Nylon Lock Nut
M3 Nylon Lock Nut
* Don't over tighten tapping screw.
30351 Rear Lower Arm Holder
Assembly of the right and left hand side are the same.
3 x 15mm Screw
4x16mm Flat Head Tapping Screw
36030 Rear Lower Arms
1 Degree
Fig.1
1.5 Degree
3mm E-Ring
30350 Rear Wheel Toe-in Cams
* Set triangle marks in the direction shown in Fig.1.
3mm E-Ring
ASSEMBLY OF THE REAR HUB
36081 Rear Hub
* Builds two upper Rods for left and right side.
36880 5x60mm Turnbuckle
36053 8 x 16 x 5 Ball Bearings
36053 8 x 16 x 5 Ball Bearings
36055
2.5 x 17mm Pin
36054 Wheel Hub ( Alum. )
Assembly of the right and left hand side are the same.
ASSEMBLY OF THE REAR DRIVE SHAFT
36082 Rear Wheel Axle Shaft
36690 7mm Plastic Arm Ball End
36850 7mm Ball
36690 7mm Plastic Arm Ball End
* Anticlockwise mark.
42mm
0 10 20 30 40 50
Assembly of the right and left hand side are the same.
mm
90020
2.5mm E-Ring
5x5mm Set Screw
* Do not r tighten 5x5mm set screw over tighten.
* Insert rear drive shaft befor assembly.
36110 Rear Drive Shaft
36170 3mm Rear Arm Shaft
90020
2.5mm E-Ring
ASSEMBLY OF THE REAR UPPER ARM ROD
M3
3 x 20mm Cap Screw
3 X 25mm Cap Screw
3mm Nylon Lock Nut
3mm Nylon Lock Nut
* Insert into rear hub.
Nylon Lock Nut
3 x 20mm Cap Screw
Assembly of the right and left hand side are the same.
t
t
en
en
ew
ew
cr
cr
S
S
Cem
Cem
3mm Flange Nut
ASSEMBLY OF THE REAR STABILIZER ROD
30401 6mm Stabilizer Ball End
30402 3 X 30mm
30401 6mm Stabilizer Ball End
30403 6mm Ball Joint
Tie Rod
3 x 3mm Set Screw
3 x 15mm Screw
3 x 25mm Cap Screw
15mm
0 10 20 30 40 50
mm
w
re
Sc
Cement
30340 6mm Stabilizer Ball End
* Insert the stabilizer rod into arms before assembly.
3 x 15mm Screw
3 x 15mm Screw
ASSEMBLY OF THE SERVO SAVER
(36740 Servo Saver Plastic parts)
36743 6mm E-Ring
36740 Servo Saver Horn B
36741 Servo Saver Spring
36740 Servo Saver Horn A
36743 6mm E-Ring
36740 Servo Saver Top Adapter
36740 Servo Saver Horn B
3 x 15mm Screw
36742 Servo Saver Bushing
36742 Servo Saver Bushing
36740 Servo Saver Shaft (Brass)
36743 6mm E-Ring
Plastic Tube
36743 6mm E-Ring
36741 8x12mm Washer
36740 Servo Saver Shaft (Brass)
ASSEMBLY OF THE FRONT PLATE AND STEERING ROD
3 X 10mm Screw
30540 Front Plate
30410 6mm Ball & Socket
3mm Nylon Lock Nut
M3 Nylon Locknut
3 x 15mm Screw
6 mm E-Ring
3mm Nylon Lock Nut
36750 Servo Saver Connector
* Made two steering rods for left and right-side.
30410 6mm Steering
30400 3 x 46mm Turnbuckle
30410 6mm Steering Ball End
Ball End
30410 6mm Ball & Socket
30380 Servo Saver Post
* Anticlockwise mark.
( Left-Side )
35mm
( Right-Side)
35mm
0 10 20 30 40 50
mm
ASSEMBLY OF THE FRONT PLATE AND STEERING ROD
3x15 Flat Head Screw
Front Steering Rod ( Right )
ASSEMBLY OF THE FRONT PLATE ONTO THE FRONT GEAR BOX
3 x 20mm Flat Head Screw
3x10mm Tapping Screw
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Front Steering Rod ( Left )
3 x 15mm Flat Head Screw
3 x 20mm Flat Head Screw
Knuckle Arm ( Left-Side )
3mm Nylon Lock Nut
R
3mm Nylon Lock Nut
ASSEMBLY OF THE STABILIZER ROD (#30340 Anti-roll Kit)
30402 3 X 30mm
30401 6mm Stabilizer Ball End
30403 6mm Ball Joint
Tie Rod
30411 6mm Ball Joint
3 x 15mm Screw
RR
3 x 3mm Set Screw
30340 6mm Stabilizer Ball End
3 x 10mm
1 0
1
Tapping Screw
3 x 20mm Flat Head
Screw
3mm nylon Lock Nut
0
15mm
0 10 20 30 40 50
mm
* Insert stabilizer rod into upper arm.
30mm
Assembly of the right and left hand side are the same.
ASSEMBLY OF THE FRONT GEAR BOX ONTO CHASSIS
R
34040 Chassis
* A 3 x 10mm flat head screw are for servo post.
3 x 25mm
3 x 25mm
Flat Head
Flat Head
Tapping Screw
Tapping Screw
11
00
3 x 25mm Flat Head Tapping Screw
3 x 10 mm Flat Head Screw
ASSEMBLY OF THE FRONT BUMPER
3 x 10mm Flat Head Screw
1
R
0
4 x 20mm Flat Head Tapping Screw
4 x 20mm Flat Head Tapping Screw
4 x 20mm Flat Head Tapping Screw
34090 Front Bumper, GTP
ASSEMBLY OF THE CENTER DRIVE SHAFT
Center Gear Assembly
34040 Chassis
4 x 16mm Flat Head Tapping Screw
R
34050 Center Drive Shaft (Front)
* Insert drive shaft into cap joint.
1
0
4 x 16mm Flat Head Tapping Screw x4
4 x 16mm Flat Head Tapping Screw
34050 Center Drive Shaft (Rear)
* Insert drive shaft into cap joint.
3 x 25mm Flat Head Tapping Screw x2
4 x 16mm Flat Head Tapping Screw x4
3 x 25mm Flat Head Tapping Screw ( 2 Pcs )
4 x 16mm Flat Head Tapping Screw
ASSEMBLY OF THE STONE GUARD
34080 Nylon Stone Guard (Right-Side)
3 x 10mm Flat Head Tapping Screw
3 x 10mm Flat Head Screw ( 3 Pcs)
34080 Nylon Stone Guard (Left-Side)
1 0
3 x 5mm Screw
3 X 8mm Washer
3 x 20mm Cap Screw
3mm Nylon Locknut
#10398 - 12T #10399 - 13T #10400 - 14T (stock) #10401 - 15T #10402 - 16T #10403 - 17T #10404 - 18T Clutch Bells
#34110
5x10x4mm Ball Bearing
Notes: Non-Pull Start Engines...
• Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer.
• To check!..place the brass corn against the engine bearing, then flywheel. You should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel.
You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel.
Force Pull Start Engine...
• Force Pull Start Engines required NO spacer and no shaft cutting. The engines comes with an alum cast driver washer, you use this part as the spacer, not the alum. washer shown. Also, use the special flywheel brass corn. This corn fits the thread shaft diameter so you can tighten the flywheel against the drive hub.
#10010
#10100
Clutch Spring
#34110
5x10x4mm Ball Bearing
Clutch Shoes Black Type
ASSEMBLY OF THE CLUTCH INTO ENGINE
#10329
Brass, Corn (sml hole)
SEE NOTES ABOVE
3 x 20mm Hex Screw
3 x 20mm Hex Screw
3mm Nylon Lock Nut
3 x 8mm Washer
3 x 5mm Screw
Misc. Hardware
#10099
* Fit the flywheel using a cross wrench or deep socket.
If engine turns when tightening, hold piston with large thick tie-wraps and hard wood in exhaust port. Do not use metal, it will damage engine.
* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place.
ASSEMBLY OF THE AIR FILTER
You must oil foam filter before use. Filter will not work if not oiled.
Clean with soap and water only. You will damage foam if washed if fuel!
#10016
Air Filter Sponge Refills
#10091
Clutch Nut screw type
* Shoes are trailing.
Nylon Strap ( Small )
#10040 (stock)
3 Pin Flywheel, Taper
#10041
3 Pin Flywheel, Hole
#10021 - Black #10027 - Yellow #10028 - Pink #10029 - Blue
Air Filter Connector
#30480
Engine Mount
#10098
SG Nut & Shim KiT
Engines with ground shafts and few threads are called SG Shaft. A special clutch nut is needed.
The stock flywheel (#10040) is fine.
Nylon Strap ( Small )
3mm Nylon Lock Nut
3 x 10mm Tapping Screw
#10017 - Blue #10018 - Yellow #10019 - Rose
Foam Air filters Unit
INSTALLATION OF THE FUEL TANK AND ENGINE ONTO CHASSIS
3 x 15mm Screw
30289 Pressure Nipple
Note Book Paper
3 x 15mm Screw
30288 Plastic Post
30280 Fuel Tank
30288 Plastic Post
30289 Fuel Nipple
3 X 20mm Cap Screw
*Use note book paper to set gear backlash between spur gear and clutch bell gear. If the space is not correct the spur gear will be damaged.
Spur Gear
90 degree
* Loose or tighten 3x20mm cap screw and 5x10mm hex screw to align spur gear and clutch bell gear to 90 degree.
Clutch Bell
3 x 10mm Tapping Screw
ASSEMBLY OF THE MANIFOLD AND MUFFLER
* Read this page with very carefully.
4mm Nylon Lock Nut
30491 Muffler Wire
4x1omm Flat Head Screw
5x5mm Set Screw
3 x 10mm Tapping Screw
30490 Muffler
10068 Manifold Adapter ( Red Silicone )
10079 Pressure Nipple
* Drill a hole (Size 3.5mm) in the place and align as shown. Use a two part epoxy glue to full seal the nipple base to the nipple.
10111 5x12mm Washer ( 4 pcs )
5x10mm Hex Screw ( 4 pcs )
10060 Manifold
10180 Silicone Tube
10120 Manifold Spring
*Tighten the strap and cut off the excess.
Nylon Strap ( middle )
ASSEMBLY OF THE FUEL TUBE
* Connect to fuel tank pressure nipple.
ASSEMBLY OF THE RADIO TRAY AND SERVO
3 x 10mm Tapping Screw
3 x 10mm Tapping Screw
34061 Radio Tray
3 x 10mm Tapping Screw
* Connect to carburetor.
* Connect to
* Connect to press nipple.
* Use the screw provided with your witch.
fuel nipple.
Fuel Tube
34032 Cover of the receiver box
3 x 10mm Tapping Screw
34032 Receiver Box
3 x 10mm Tapping Screw
Throttle Servo
34020 Servo Mount
34031 Radio Tray Pos, Nylont
30520 Radio Tray Post, Alum.
3 x 10mm Tapping Screw
Steering Servo
10280 Switch Cover
* Connect switch wire to receiver.
Switch
Receiver
Battery Case
* Connect the wire to receiver.
* Connect battery case wire to switch.
34020Servo Mount
ASSEMBLY OF THE REAR STIFFENER
3 x 10mm
34070 Rear Stiffener
2.6x10 Tapping Screw
Screw
2.6x10 Tapping Screw
ASSEMBLY OF THE BRAKE SYSTEM
( Use #30800 brake linkage plastic parts set. )
3X3mm Set Screw
36140 2mm Adjust Nut
Servo Mount
Adjust Mount
2x25mm Screw
ASSEMBLY OF THE SERVO HORN LINKAGE INTO SERVO
3x12mm Screw
Screw
Cemen
3mm Nut
Slider
t
* Use the screw provided with your radio.
2x8mm Screw
Servo Horn
2mm Nut
30172 2mm Rod
* Use the small strap to secure the servo wire.
2x4mm Screw
2x6mm Washer
2x4mm Screw
2x6mm Washer
2mm Tie-Rod End
2mm Tie-Rod End
* Use the screw provided with your radio.
Steering Servo Horn
ASSEMBLY OF THE STONE GUARD
34080 Nylon Stone Guard (Right-Side)
3 x 10mm Flat Head Screw ( 3 Pcs)
34080 Nylon Stone Guard (Left-Side)
Assembly of the right and left hand side are the same.
Antenna Post
30560 Antenna Tube
ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM
(Part of 30800 linkage kit)
3X3mm Set Screw
Throttle Spring
30172 2mm Rod
30530 Throttle Ball Joint
3X3mm Set Screw
* Snap On.
3X3mm Set Screw
10300 Alum.Stopper
Plastic Collar
* Take the plastic collar from brake system plastic parts.
10300 Alum.Stopper
ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN
( Neutral Position )
Engine at idle
* Align throttle servo same as shown.
Brake
Idle Position
Full Throttle
Less Brake
More Brake
Loose
* Tighten or loose the adjuster nut will change the brake.
Tighten
( Braking Position )
Brake is not on
Brake is on
Brake Adjust Nut
( Full Throttle Position )
Engine at full throttle
Brake is not on
ASSEMBLY OF THE FRONT STEERING ROD
30410
30411 6mm Ball & Socket
30402 3 X 30mm Tie Rod
6mm Ball End
30411 6mm Ball & Socket
0 10 20 30 40 50
20mm
mm
30410 6mm Ball End
3x12mm Screw
3x12mm Screw
* Align the steering servo as shown.
3x10mm Tapping Screw
30660 Front Stiffener
3 X 10mm Screw
ASSEMBLY OF THE FRONT AND REAR SHOCKS ONTO THE SHOCK TOWER
R
1 0
3 x 15mm Screw
Assembly of the right and left hand side are the same.
Plastic Washer or Use CNC Alum Spacer, 4 purchase. #36507 $4.95
30403 6mm Ball Joint
3 x 8mm Washer
3mm Nylon Lock Nut
Screw
Ceme
nt
3 x 15mm Screw
3mm Nylon Locknut
3 X 8mm Washer
* Insert shock ball end into arm.
Plastic Washer
37380 6mm Ball Joint
Assembly of the right and left hand side are the same.
6mm ²yÀY
3 x 8mm Washer
3mm Nylon Lock Nut
Screw
Ceme
nt
3 x 15mm Screw
* Insert shock ball end into arm.
ASSEMBLY OF THE FRONT BODY POST
33011 Body Post Set
R
33011 Front Body Post
1 0
ASSEMBLY OF THE FRONT FOAM BUMPER
33011 Foam Bumper Cover
1
R
0
34091 Foam Bumper
R
4x15mm Tapping Screw (Small Head)
33011 Body Supporter
31149 Clips
31149 Clips
ASSEMBLY OF THE REAR BODY MOUNT
3mm Nylon Nut
33010 Body Mount
3 x 15mm Screw
3 x 15mm Screw
Rear Body Post
2mmNut
2x18mm Screw
ASSEMBLY OF THE REAR BODY SUPPORT
* Use this body post for rear.
31149 Clips
33011 Body Supporter
31149 Clips
ASSEMBLY OF THE TIRES AND WHEELS
#86044 - Red
86059 Inner Sponge (Small)
* Take off double side tape.
86049 Chrome Wheel
#86045 - White #86046 - Lime #86047 - Yellow #86048 - Black #86049 - Chrome
17mm 5-Star Wheels, Two (2) Pairs per bag.
86059 Inner Sponge (Large)
* Use foam cement to glue together. Not CA Glue.
* The tires might be different as picture shown.
86050 Slick Tires
*Put the tire into the groove of the wheel.
* Put the sponge on the middle of the wheel.
#86050 - Slick Tire, No-belt #86051 - Slick Tire, Belted #86052 - Treaded Tire, No-belt #86053 - Treaded Tire, Belted
#86504 - Pre-glued Set, Slick/White #86505 - Pre-glued Set, Tread/White #86508 - Pre-glued Set, Slick/Chrome
Using 17mm 5-Star Spoke Wheels, pairs
* Apply instant glue into
* Apply instant glue into the groove of the wheel.
WE RECOMMEND CA GLUE FOR RUBBER TIRES. OFNA NUMBER: # 10239 SPECIAL CA GLUE
YOUR KIT COMES WITH PRE-GLUED TIRES, BUT WHEN TIRES ARE WORN YOU MUST REPLACE THEM. MAKE TIRE AND WHEEL SET AS SHOWN
INSTANT
GLUE
the groove of the wheel.
INSTANT
GLU
E
30051 Wheel Nut, Blue
Rear Hub Assembly
30051 Wheel Nut, Blue
RR
Front Knuckle Arm Assembly
STARTING OF THE ENGINE WITHOUT PULL START
How to start the engine:
1. Turn on transmitter and then receiver.
2. Fill fuel tank with fuel bottle.
3. Connect 1.2V glow plug starter.
4. Start engine with 12V starter or starter box ( Note the direction of the starter.)
5. After the engine be started, remove the
1.2V glow plug starter.
* Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance.
1.2V Glow Plug Starter
* Note the direction of the starter.
Connect with 12V battery
* To start the engine, use hand held starter motor or starter box.
#10250
Starter Box
12V Starter
Rubber wheel turns engine flywheel. OFNA #10251
PAINTING TIPS
For BUGGY
Wash the inside of the body with detergent to
STEP 1
remove any oil and dirt. Dry with lint free towel or a hair dryer. (Keep your hand clean.)
STEP 4
Use masking tape on the inside of the body to mask out your design and windows prior to painting. Press down the edges!
Tools required are: Curved scissor, hobby knife
STEP 2
and a quality masking tape. These can be pur­chase at your local hobby supplier.
STEP 5
Paint the inside of the body! Use a spray color suitable for polycarbonate. (Paint the darkest color first.)
STEP 3
Use the curved scissors to trim the body to the guide lines provided on you body shell.
Allow the paint to dry for at least an hour!
STEP 6
Remove the masking tape and protection film from the outside of the body.
STER 7
Apply the decals to the outside of the body. We suggest use a hobby knife to cut them out.
STER 10
Mounting the body to the buggy using
body clips provided.the
STEP 8
Use a hobby knife to cut holes for fuel tank , engine and antenna tube . Make two 7mm holes for the body posts; one at the front and one at the rear.
the
STEP 9
Drill two 7mm holes in nylon wing. Using the measurements provided in the instruction. Use the clip provided to secure the wing to the wing mount posts.
ENGINE BREAK-IN AND TUNNING
(BREAK-IN THE ENGINE BEFORE DRIVING THE CAR!)
• Choose a wide clear outdoor location with low dirt and dust.
• Set the car on box or holder with wheels off the ground.
• Turn on radio and car. Make sure throttle is at idle position.
• Fill fuel tank and set master engine needle.
• Prime fuel line and Heat glow plug before pull starting engine.
• When started, let engine fast idle for two tanks of fuel.
TUNING AFTER BREAK-IN
Close master needle by turning clockwise until it stops. Then open needle by turning counterclockwise 3 turns (rich setting).
WOOD BLOCK
OPTIONAL OFNA CAR STANDS
When running car, adjust carb with 1/8 clockwise turns, slowly leaner, until the top speed good. Check engine temp, if possible, for no more 250 degrees.
Adjust low end needle for best throttle response. Use only small turns. From idle, give it full throttle, if throttle is slow lean out needle until good.
Lean
Rich
Adjust barrel stop so it will not close, accept for a small gap. This gap will be the idle setting. You will notice the idle will increase with a wide gap.
Idle adjuster screw & Barrel Stop
1:1 SCREW SHEET
0 10 20 30 40 50
0 10 20 30 40 50
mm
mm
3 x 5mm Cap Screw
3 x 10mm Cap Screw
3 x 12mm Cap Screw
3 x 15mm Cap Screw
3 x 20mm Cap Screw
3 X 25mm Cap Screw
3 x 5mm Tapping Screw
3 x 8mm Tapping Screw
3 x 10mm Tapping Screw
3 x 12mm Tapping Screw
3 x 15mm Tapping Screw
3 x 20mm Tapping Screw
3 x 3mm Set Screw
3 x 5mm Set Screw
3 x 8mm Set Screw
3 x 10mm Set Screw
3 x 15mm Set Screw
4 x 4mm Set Screw
4 x 10 mm Set Screw
5 x 5mm Set Screw
2 x 4mm Screw
2 x 5mm Screw
2 x 6mm Screw
2 x 8mm screw
2 x 10mm Screw
M3 Nut
M4 Nut
M3 Nylon Locknut
M4 Nylon Kocknut
M3 Flange Nut ( Steel )
2 X 6mm Washer
2mm X 7mm Washer
3 X 8mm Washer
5 X 9mm Washer
5 X 10mm Washer
3 x 25mm Tapping Screw
3 x 10mm Flat Head Tapping Screw
3 x 15mm Flate Head Tapping Screw
3 x 20mm Flat Head Tapping Screw
3 x 25mm Flat Head Tapping Screw
3 x 5 mm Flat Head Screw
3 x 10 mm Flat Head Screw
3 x 15mm Flat Head Screw
3 x 20mm Flat Head Screw
3 x 25mm Flat Head Screw
4 x 10mm Tapping Screw
4 x 15mm Tapping Screw
4 x 20 Tapping Screw
4 x 25mm Tapping Screw
4 x 15mm Tapping Screw ( Small Head )
2 x 25mm Screw
3 x 5mm Screw
3 x 10mm Screw
3 x 15mm Screw
3 x 20mm Screw
3 x 30mm Screw
4 x 6mm Flat Head Screw
4 x 10mm Flat Head Screw
4 x 15mm Flat Head Screw
4 x 20 mm Flat Head Screw
4 x 10mm Flat Head Tapping Screw
4 x 16mm Flat Head Tapping Screw
4 x 20mm Flat Head Tapping Screw
3 x 30mm Screw Pin ( Black )
3 x 30mm Screw Pin ( Silver )
5 X 12mm Washer
2mm E-Ring
2.5mm E-Ring
3 mm E-Ring
4 mm E-Ring
5 mm E-Ring
6 mm E-Ring
7 mm E-Ring
ADJUSTMENT OF THE CHASSIS CLEARANCE
Place the model car on flat surface. Use 2mm hex wrench to adjustment the chassis to it's minimum clearance.
We Suggest: 10mm in front and rear.
Adjustment of the right and left-side are the same height.
SETTING UP
Use 2mm hex wrench to adjust 4x10mm set screw in front lower arm.
(FRONT)
Use 2mm hex wrench to adjust 4x10mm set screw in rear lower arm.
(REAR)
SET-UP OF THE FRONT WIDTH
* Use a 2.5mm hex wrench to adjust length of the front lower steering ball will make the front become width or narrow .
Adjust from the lower steering ball.
154mm
FRONT TOE-IN AND TOE-OUT SETTING
0
Toe Out
Adjust the length of the front steering rod to change the toe angle.
Making the steering longer will make the front tires become toe-in. Response will be slower.
Toe-In
(FRONT)
Center
ADJUSTMENT OF THE FRONT AND REAR CAMBER
(Positive)
Adjust from the upper steering ball of the front knuckle arm.
(Positive)
0
-
+
+
(Negative)
(FRONT)
The rear camber adjustment can made by moving the turnbuckle rod on the upper arms, clockwise or anticlockwise.
0
(Negative)
-
(REAR)
Making the steering rod shorter will make the front tire became tor-out. Response will be quicker.
Steering Rod
OPTION PARTS OF THE 2-SPEED TRANSMISSION
35222 Center Gear Shaft
4X4mm SET SCREW
35227 Clutch Cam
35227 Clutch Cam
35226 2nd Spur gear Holder (Ball bearing Type)
35225 1St Spur Gear Holder (One-Way)
35229 18mm E-Ring
1St Spur Gear (49T.48T.47T)
2nd Spur Gear (46T.45T.44T)
Counter - Clockwise One-way
35228 Alum. Nut
Counter - Clockwise Nut
35226 2nd Spur gear Holder (Ball bearing Type)
Optional 2-speed Transmission kit For super fast, add a 2-speed transmission. #35001 Retail $129.95
35231 8x10x3mm Alum. Ring
34110 5x10mm Ball bearing
ent
ew
r
c
S
Cem
35221 Clutch Bell (For 2 speed.)
35220 13T/17T Gear
34110 5x10mm Ball bearing
35001 HN-293 2-SPEED KITS, HODR, ULTRA'S, BLAZER, GTP, REV 2 126.95 35002 HN-221 2-SPEED KIT, INFERNO (NOT MP5/ 6) 126.95 35003 HN-221 2-SPEED KIT, INFERNO (NOT MP5/ 6) 126.95 35220 HN-294G GEARS, 2-SPEED SET, 13T/17T REV 2 19.95 35221 HN-220L BASE, CLUTCH BELL, SCREW-ON BASE REV 2 28.95 34110 C-11 BEARING, 5x10mm 2 PCS. 7.95 35222 B-02 SHAFT, OFNA CARS, 2-SPEED REV2 11.95 35223 B-0 SHAFT, KYOSHO 7.5, 2-SPEED REV2 11.95 35224 B-0 SHAFT, MUGEN MBX, 2-SPEED REV2 11.95 35225 HN-293A ALUM.HOLDER, 1ST GEAR, 2-SPEED REV2 26.95 35226 HN-293B ALUM.HOLDER, 2ND GEAR, 2-SPEED REV2 24.95 35227 HN-293C CLUTCH CAM DISC., 2-SPEED REV2 13.95 35228 HN-293D ALUM. NUT, CCW NUT, LARGE, 2-SPEED REV2 2.95 35229 HN-293E E-CLIP, 18mm 0.95 35230 HN-293F BEARING, 8x12 FLANGE, 2 PCS. 12.95 35231 HN-293G ALUM. SPACER, 8x10mm 1.95 35232 HN-294H GEARS, 2-SPEED SET, 14T/18T REV 2 19.95 35233 HN-294I GEARS, 2-SPEED SET, 15T/19T REV 2 19.95 35249 HN-294A SPUR GEAR, 49T, 2-SPEED REV2 11.95 35246 HN-294D SPUR GEAR, 46T, 2-SPEED REV2 11.95 35248 HN-294B SPUR GEAR, 48T, 2-SPEED REV2 11.95 35247 HN-294C SPUR GEAR, 47T, 2-SPEED REV2 11.95 35245 HN-294E SPUR GEAR, 45T, 2-SPEED REV2 11.95 35244 HN-294F SPUR GEAR, 44T, 2-SPEED REV2 11.95
INSTRUCTIONS
* This professional two speed transmission is only for ULTRA GT series and ULTRA GTP series kits.
#35011 1/8 SCALE 2-SPEED TRANSMISSION SET (Shoes Type)
OFNA RACING INSTALLATION SHEETS
#35011 1/8 SCALE 2-SPEED TRANSMISSION SET (Shoes Type)
1st Spur Gear (49T.48T.47T)
#35228 Alum. Nut (Counter clockwise)
Counter Clockwise
# 35225 1st Spur Gear Holder (One-Way bearing installed)
* Push down firmly keeping the gear straight.
49
*NB, this mark is for the Counter Clockwise nut.
5 X 5mm Set Screw
#35219 Alum. Nut (Clockwise)
Clockwise
#35230 8 x 12mm Flange Ball earing
35237 M6x6mm Set Screw
2nd Spur Gear (46T.45T.44T)
*2nd gear Adjustment Hole.
#35234 2nd Spur gear Clutch Bell, rev 3 (Ball bearing Type)
#35230 8 x 12mm Flange Ball bearing
* Push bearing into the gear holder.
* Find a flat surface and use 500 grit sand paper to ensure the shoes are flat.
* Put the 2 speed carrier in the "D" cut.
#35235 Clutch Shoe Carrier
#35222 Center Gear Shaft
* Note: Put the small ring on the short side.
Short
Not less than 7mm.
0
Long
5
10 15 20 25
mm
Clutch Shoes after assembly
35237 M3x15mm Hex Screw
35236 2ud Gear Clutch Shoes
35237 3mm Nylon Nut
35237 Spring
35237 4mm Ball
35237 M6x6mm Set Screw
35237 4mm Ball
Sand Paper
35237 3mm Nylon Nut
35237 Spring
35237 M3x15mm Hex Screw
2 SPEED TRANSMISSION AFTER ASSEMBLY.
6
* Important Pre-Setup
* Screw M3x15mm screw in until spring compresses, do not crush! Back screw off 5 turns. Shoe assembly should set into alum. Clutch holder.
* Tighten Set Screws M6x6mm slightly to allow pressure from ball to hold center cam. Do not over tighten. Adjust both screws for an even amount of pressure.
Slightly sand!
M3x15 Screw
M6x6 Set Screws
2nd Gear Assembly
1st Gear Assembly
4
9
#35321 8x10x1.5mm Alum. Ring
4
9
7
ASSEMBLY OF THE 2 SPEED TRANSMISSION INTO CENTER MOUNT
(Use the parts that come with your kit.)
5 X 5mm Set Screw
8
Screw
Cement
#30170 Brake Joint
#30200 Center Diff. Mount (Rear)
#30621 7 x 19x 5mm Ball bearings
49
* Large gear to front.
*Use the ball bearings that come with your car.
#30621 7 x 19x 5mm Ball bearings
#30200 Center Diff. Mount (Front)
9
#33171 Brake Lever
5 X 5mm Set Screw
3 x 3mm Set Screw
Screw Cement
30170 Brake Joint
nt
Screw
Ceme
3 x 10mm Tapping Screw
#
30220 Center Plate
#30211 Plastic Pushing
#30210 Brake Cam
To Front
#30190 Brake Disc
Leave 0.5 mm
#30180 Brake Pads
3 x12mm Screw
*Use the parts comes with your kit.
ASSEMBLY OF THE CLUTCH BELL
#35221 Clutch Bell Base (For 2 speed.)
t
n
e
em
Screw
C
#34110 5x10mm Ball bearing
* Screw 35220 gear stack onto 35221 base
#35220 13T/17T Gear
#34110 5x10mm Ball bearing
ADJUSTING THE SHIFT POINT
* Adjust the engine before adjusting the clutch shift timing. Adjust the engine as per engine instruction manual.
* Two steps to adjust the shoes and shift timing.
6x6mm Set Screw
AIR GAP SETTING
2mm and 2.5mm Allen Wrench
1. Use a 2.5 mm allen wrench to adjust shoe assembly air gap. Tighten Set Screws, M6x6mm, to adjust the air gap between the shoe assembly and clutch bell wall. Adjust both screws for an even amount of gap of about 1mm.
6x6mm Set Screw
M3x15 Hex Screw
SHIFT TIMING SETTING
2. Use a 2mm allen wrench to
adjust the shift timing. Turn, M3x15mm, screws IN until spring compresses, do not crush! Back off screw 5 turns, this is a good place to start.
When adjusting shift timing,
M3x15 Hex Screw
always turn each screw the same number turns.
1. Once the engine adjustments have been completed, proceed to the adjustment of the clutch shift timing. (Using a 2mm allen wrench to adjust the clutch shoes.)
Note: Clockwise--------Shift timing will become slower. Counter Clockwise---Shift timing will become quicker.
2. Adjust the clutch shift timing for your track conditions. As you tighten (Clockwise) the 3x15mm hex screw , the shift timing will become slower. As you loosen (Counter Clockwise ) the 3x15mm hex screw, the shift timing will become quicker.
3. Set the shift timing to the track conditions while the car is running.
* Use a 2mm and 2.5mm allen wrench to set the clutch shoes.
Clockwise (Tighten)
Counter-clockwise (Loosen)
Adjustment thru this hole.
To Front
2 SPEED GEAR RATIO COMBINATIONS
The #35011 2-speed transmission has a smoother gear change and is less aggressive on the 2nd gear . We offer many different pinion and spur gear combinations which can be used for different tracks.
IMPORTANT: The sum of the spur gear and clutch gear for1st gear must be equal the sum of the spur gear and clutch gear for 2nd gear . be equal
Example:
1st gear 45+13=58 2nd gear 41+17=58
Must be equal
2 SPEED OPTION PARTS
SPUR GEAR(1st):
SPUR GEAR(2nd):
CLUTCH GEAR:
OFNA Racing-USA
Tel:949-586 2910 Fax:949-586 8812
USA Parts No.
No.35249 49T Spur Gear (STD) No.35248 48T Spur Gear No.35247 47T Spur Gear
USA Parts No. No.35246 46T Spur Gear No.35245 45T Spur Gear (STD) No.35244 44T Spur Gear
USA Parts No.
No.35220 13T/17T Gear (STD) No.35232 14T/18T Gear No.35233 15T/19T Gear
Description
Description
Description
Made In Taiwan
( STANDARD)
SPUR GEAR
49T/45T 13T/17T 14T/18T 15T/19T 48T/44T
47T/43T
CLUTCH GEAR
(4 tooth difference)
2 SPEED SPARE PARTS
USA Parts No.
35225 1st Spur Gear Holder 35228 Alum. Nut (Counter-Clockwise) 35230 8x12mm Flange Ball bearing 35222 Center Shaft 34110 5x10x4mm Ball bearing 35221 Clutch Bell Base 35249 49T Spur Gear (1st) 35245 45T Spur Gear(2nd) 35234 2nd Spur Gear Clutch Bell 35235 Clutch Shoe Carries 35219 Alum. Nut (Clockwise) 35236 2nd Clutch Shoes Misc Parts Spring 4mm Ball 35237 6x6mm Set Screw 3x15mm Hex Screw 35321 8x10x1.5mm Alum. Ring
16T/20T
Description
Short Track
Torque
Top Speed
Long Track
This rear pivot ball kit is suitable for those who already have "ULTRA GTP" car kit.
ASSEMBLY OF THE NEW FRONT LOWER ARM
* Follow these instructions to assemble this kit.
REPLACE THE OLD FRONT LOWER ARMS WITH
1
THE NEW ARMS.
36870 4x10mm Set Screw
R
36890 Front Lower Arm
* A 4 x 10mm set screw is used to adjust the ride height.
* Approx 3mm.
4
ASSEMBLY OF THE UPPER ARM SHAFT AND THE CASTER ADJUSTER
R
2
REMOVE THE FRONT STABILIZER AND PARTS BAR FROM YOUR CAR.
90021 3mm E-Ring
* Insert drive shaft before assembly.
36670 Caster Angle Adjuster
Assembly of the right and left hand side are the same.
1 0
INSERT THE NEW FRONT
3
LOWER ARM SHAFT.
90021 3mm E-Ring
31301 4x80mm Lower Arm Shaft
RR
ASSEMBLY OF THE ANTI-ROLL BAR
* Builds two sets of anti-roll bars for the front and rear.
31308
31302 Anti-Roll Bar Mount (Left)
Anti-Roll Bar
3x3mm Set Screw
31302 Anti-Roll Bar Mount (Right)
31308 Anti-Roll Bar
3x3mm Set Screw
1
0
90021 3mm E-Ring
30152 Upper arm Shaft
* Insert into cap.
ASSEMBLY OF THE REAR HUB
* Use the ball bearings and rear drive shaft from your car kit.
31304 Rear Hub
36053 8x16mm Ball bearings
31306 12mm Alum. Hex Nut
36082 Rear Wheel Shaft
31307 11mm Pivot Ball
* Make sure the pivot ball move smooth.
Assembly of the right and left hand side are the same.
*Use the 4mm set screw from your kit.
36870 4mm Set Screw
31303 Rear Lower Arm
36053 8x16mm Ball bearings
5mm Hex Wrench
31305 Ball Washer
ASSEMBLY OF THE SUSPENSION ARMS ONTO REAR GEAR BOX
* Use the parts that come with your kit.
* Insert rear drive shaft before assembly.
36055 Drive Pin
36089 Rear Drive Shaft
90021 3mm E-Ring
31301 Arm Shaft
* A 4 x 10mm set screw is used to adjust the ride height.
Assembly of the right and left hand side are the same.
* Remove the stabilizer and parts from your car.
90021 3mm E-Ring
Rear Wheel Toe-in Adjuster
* Approx 3mm.
1 Degree
Fig.1
* Set triangle marks in the direction shown in Fig.1.
1.5 Degree
90026 5x5mm Set Screw
* Do not r tighten 5x5mm set screw over tighten.
*Use the upper arm and screw from your car.
3mm Nylon Lock Nut
Plastic Washer (Use 2 pcs)
36040 Upper Arm
3mm Nylon Lock Nut
90021 3mm E-Ring
90019 3 x 25mm Cap Screw
90019 3 x 25mm Cap Screw
ASSEMBLY OF THE FRONT ANTI-ROLL BAR
( FRONT)
RR
31302 Anti-Roll Bar Adjuster
1 0
( REAR)
REAR WIDTH SETTING
31302 Anti-Roll Bar Adjuster
31302 Anti-Roll Bar Adjuster
31302 Anti-Roll Bar Adjuster
3x16mm Screw
3x16mm Screw
Turn
ASSEMBLE THE FRONT AND REAR GEAR BOX ONTO YOUR CAR AS USUAL.
SETTING GUIDE
REAR CAMBER SETTING
*Turn the anti-roll bar adjuster keeping both side at the same angle.
* Keep the ball of the anti-roll bar central.
Turn
Changing the angle of the anti-roll bar will change the strength of the arms.
Anti-roll strength became weaker
Turn
Anti-roll strength became stronger
Adjust A and B to the same .
Adjusting B longer will make the rear tires toe-in (Positive).
Adjusting A longer will make the rear tires toe-out (Negative).
0 0
- -
+ +
A A B B
C C'
C.L
Item No.
Description
* Use a 2.5mm hex wrench to adjust the rear track width.
31308 Anti-Roll Bar 1 set 31301 4x80mm Arm Shaft 2 pcs 31302 Anti Roll Bar Mount / Adjuster 1 set 36890 Front Lower Arm 1 set 31303 Rear Lower Arm 1 set
Qty
length
PARTS LIST
The rear camber adjustment can be make by changing the length of the upper rod.
Making the upper rod longer will make the camber positive. Making the upper rod shorter will make the camber negative.
0
Upper Rod
- -
Item No.
+ +
Description
0
Qty
31304 Rear Hub (Pivot Ball Type) 2 pcs 31305 Ball Washer 4 pcs 31302 Anti Roll Bar Mount / Adjuster 1 set 31306 Alum. Hex Nut 4 pcs 31307 Pivot Ball 2 pcs.
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