OFNA Racing Ultra GTP MBX User Manual

1:8 SCALE NITRO POWERED TOURING CAR
RTR INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
This radio control models is not a toy!
- First time builders should seek the advice from people having building experience in order to assemble the model correctly and to produce it's performance to full extent.
- Assemble this kit and places out of children's reach!
- Always keep this instruction manual ready at hand for quick reference, even after completing the assembly.
*SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
AA Batteries ( 12 pcs )
#10211 NiHm Flat Pack
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Buy long glow plugs, like OFNA/PICCO Plug (#51007). Use plugs without idle bar. Do NOT buy hot plugs, like the MC-59.
In your box you will find..
• #10163 - Bottle, spout top
• #10218 - Red “C” size glow heater
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries
• Car needs (4) four AA batteries.
Recommendation Option: You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10211 1000NiMh Flat Pack and NiHm Battery Charger #10214
TOOLS NOT INCLUDED IN KIT
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
Knife
Instant Cement
Cutter
Curved Scissors
Masking Tape
Brush
Cross Wrench #17109 $3.95
Paints
Glow Plug & 17MM Cross Wrench #10801 $6.95
Grease
READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe rusting. and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not healthy.
Glow Fuel
• Glow fuel is poisonous!
• Glow fuel is flammable!
• Do not leave in fuel bottle with lid off at any time. label for additional precautions.
• Don use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed. • Always turn off the car BEFORE turning off radio.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY first. ISSUE.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
The car is very fast
• Clear oil and dirt from chassis with a degreaser.
Precautions
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property.
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous.
Store fuel in cool ventilated location. Refer the glow fuel
• Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
Engine Break-in
• See Engine Page.
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE INSTRUCTIONS WILL VOID WARRANTY!
ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM
#30800
Plastic Throttle kit
Throttle Spring
Plastic Collar
* Take the plastic collar from brake system plastic parts.
3X3mm Set Screw
#30530
Plastic Throttle Ball Joint
2mm Rod
3X3mm Set Screw
#10300
Alum.Stopper
Place battery pack in a plastic bag before securely tie wrap pack to radio plate. Pack will fall out if not securely mounted! Check the battery pack if you have any radio interference, don’t run car if you see a problem..
* Snap On.
Brake
Idle Position
Full Throttle
3X3mm Set Screw
#10300
Fuel Tube ( 6mm )
Alum.Stopper
* Align throttle servo same as shown.
CHECKING ENGINE THROTTLE
A
1. Insert AA batteries into transmitter (8 Pcs).
2.Turn on transmitter.
3.Turn on receiver.
4.Center throttle trims as shown .
IMPORTANT CHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR
* Insert into transmitter.
1. Pull Full Throttle.
B
C
1. Push trigger to full brake position.
2. Adjust alum. Stopper to increase or decrease the brake.
B
A
* Align throttle servo same as shown.
Brake (C)
A
Idle Position (A)
Full Throttle (B)
• Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.
C
B
C
• Full brake arm position. Spring compresses forward and brake rods pull brake levers.
SHOCK ASSEMBLY
1mm Washer
2mm Washer
32237 Rebuild
7mm E-Ring
* Note the E-Ring must fit into groove as shown.
Kit
* Fit into groove.
Oil Seal
32203
Dust Pusher, Short (Yellow Rubber)
32205 Dust & Shaft Protector, long
*Push onto shock cylinder.
32292 Front. 3.5mm Short Shaft
Shock Shaft
* Short shaft for front.
2.6 x 5mm Washer
* Assembly 4 pieces of the shock shaft .
30671 Front Shaft, 3.5mm with Piston
Piston
2.6mm Nut
Scre
Ce
men
w
t
32051
E-Ring
6mm Ball End
( Make 2 for front.)
( Make 2 for rear. )
32051 6mm Ball End
FILLING THE SHOCKS WITH OIL
1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down.
Silicone Oil
2. Pull down piston, attach pressure top and shock oil overflow with tissue paper.
*Leave 3mm.
32043 Cap, blue
32236 Rear, 3.5mm Long Shaft
3. Tighten up shock cap.
* Long shaft for rear.
30672 Rear Shaft, 3.5mm with Piston
* Be careful not to damage shock shaft.
* Screw down cap.
UP
down.
*Move Slowly.
ASSEMBLY OF THE SPRING
Spring Holder
30403 6mm Ball Joint
* Push 6mm ball joint into ball end.
32300 Front, Spring Pair, GTP
32301 Rear, Spring Pair, GTP
32033 Pressure Top
Fit into groove.
*
32051 Misc. Plastic Shock Parts
*Slide spring collar into Shock.
Spring Collar
32051 Misc. Plastic Shock Parts
(Standard)
1mm
3mm
5mm
*Spring Tension adjust .er
ASSEMBLY OF NEW “K” STYLE DIFFERENTIAL CASE AND GEARS
31324 - FRONT OR REAR DIFF UNIT 31325 - CENTER DIFF UNIT
30779 2 x 12.8mm Pin
* Position the O-ring as shown.
30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center )
30779 2 x 12.8mm Pin
30771 Diff. Shaft
30779 P5 O-Ring ( Orange )
30779
0.5 x 26mm O-Ring
30769 Diff. Bevel Gear ( Large )
30779 4 x 10mm Washer
* Apply diff. Gear grease to the differential, during assembly.
* Fill the diff. Case to approx 70% with grease.
Grease
30769 Diff. Bevel Gear ( Small )
30773 4mm Cross Pin
30769 Diff. Bevel Gear ( Small )
30773 4mm Cross Pin
30779 4 x 10mm Washer
30769 Diff. Bevel Gear ( Small )
30779 4 x 10mm Washer
NB. It is very important to remove the 30779 shim if the mesh is too tight.
30771 Diff. Shaft
30769 Diff. Bevel Gear ( Large )
ASSEMBLY OF THE BEVEL GEAR
( Builds two differentials for front and rear. )
30120 Bevel Gear (Large/Metal)
31010 Optional - Bevel Gear (Harden Steel)
30121 3mm Tube
30779 P5 O-Ring ( Orange )
30121 3 x 5mm Screw
30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center )
Sc
rew
Ce
me
nt
36730 Cap Joint
90026 5 x 5mm Set Screw
30620 7 x 19mm Bal lbearings
90026 5 x 5mm Set Screw
3x10mm Tapping Screw
3x10mm Tapping Screw
Scre
Cem
w
t
en
* Push 3mm tubes into holes of the diff. Case.
* Notice the straight holes are for front and rear.
30121 3mm Tube
30121 3 x 5mm Screw (Small Head)
5 x 5mm Set Screw
3 x 5mm Screw
30620 7 x 19mm Ball bearings
36730 Cap Joint
ASSEMBLY OF THE SPUR GEAR (Solid Center Drive)
33020 Center Gear Shaft
30170 Brake Joint, Drive Cup
Screw Cement
30201 90026 5 X 5mm Set Screw
Center
Diff. Mount
33020 Center Gear Mount
7 x 19x 5mm Ball Bearings
90026 5 X 5mm Set Screw
30110 Spur Gear
7 x 19x 5mm Ball Bearings
30201 Center Diff. Mount
ew
Scr
ement
C
3 x 10mm Screw
90026 5 X 5mm Set Screw
30170 Brake Joint, Drive Cup
ASSEMBLY OF THE CENTER PLATE
1
30201
* Apply instant cement to glue brake pad and packing.
(Rear)
36660 Brake Pad
36661 Brake Pad Packing
(Front)
Center Diff. Mount (Front)
3
3 x 3mm Set Screw
Scr
Cem
ew
ent
36650 Brake Disc (Steel)
Leave 0.5mm
3x12mm Screw
2
3 x 10mm Tapping Screw
30652 Center Plate
30211 Plastic Bearing or 30212 Flange Ball Bearing, option
30213 Brake Cam
30171 Brake Lever
ASSEMBLY OF THE GEAR BOX
( Assemble two gear boxes for front and rear. )
30010
1
30630 6 x 13 x 5mm Ball Bearing
* Insert two ball bearings as shown.
3
Gear Box
30010 Gear Box
Screw Cement
36730 Cap Joint
30630 6 x 13 x 5mm Ball Bearing
2
5 x 5mm Set Screw
* Make two gear boxes for front and rear.
* Place set screw in D cut.
30130 Bevel Gear
4 x 20mm Flat Head Tapping Screw
Front Diff. Assembly
ASSEMBLY OF THE FRONT SHOCK TOWER
4 x 10mm Tapping Screw
4 x 10mm Tapping Screw
30010 Gear Box Cover
34008 Front Shock Tower,GTP
4 x 20mm Flat Head Tapping Screw
* Insert the stabilizer before assembly th shock stay.
30340 Stabilizer Bar
ASSEMBLY OF THE FRONT ARM HOLDER
3 x 20mm Flat Head Tapping Screw
1
0
4 x 15mm Tapping Screw ( Small Head )
1 0
4x10mm Tapping Screw
4 x 15mm Tapping Screw ( Small Head )
30160 Front Lower Arm Holder
ASSEMBLY OF THE FRONT PIVOT BALL KNUCKLE ARM
* Use 5mm hex wrench.
36904 14mm Alum. Nut
36903
13.8mm Steering Ball
36905 Steering Ball Washer
36901 Ball Type Knuckle Arm ( Right and Left )
R
* Note the "R" mark is for righthand side.
36053 8x16mm Ball Bearing
4 x 10mm Tapping Screw ( Small Head )
Assembly of the right and left hand side are the same.
* Adjust alum. Nut to keep steering ball smoot.
R
8mm Axle
36053 8x16mm Ball Bearing
36052 CVA Constant Velocity Axle
ASSEMBLY OF THE FRONT KNUCKLE ARM INTO FRONT ARM
4 x 10 mm Set Screw
36055
2.5 x 17mm
36054 Wheel Hub ( Alum. )
Pin
* Use 2.5mm Hex Wrench.
R
36900 Front Upper Arm
36890 Front Lower Arm
Assembly of the right and left hand side are the same.
* A 4 x 10mm set screw is used to adjust the ride height.
36870 4x4mm Set Screw
3mm
3.5mm
* Approx 3mm.
ASSEMBLY OF THE FRONT ARM ONTO GEAR BOX
3 x 20mm Cap Screw
5 x 5mm Set Screw
3 mm E-Ring
M3 Flange Nut ( Steel )
5x5mm Set Screw
* Do not over tighten 5x5mm set screw.
RR
* Insert drive shaft before assembly.
3mm E-Ring
3x25mm Cap Screw
Assembly of the right and left hand side are the same.
S
3mm
C
cre e m
Flange Nut
w
ent
1
0
30151 Lower Arm Shaft
3mm E-Ring
90021 3mm E-Ring
RR
ASSEMBLY OF THE CASTER ADJUSTER
36905 Caster Angle Adjuster
3 x 3mm Set Screw
3 mm E-Ring
30152
3mm E-Ring
Upper arm Shaft
Caster angle will become bigger.
* o change
use adjuster t
the caster angle .
Caster angle will become less.
1
0
1
0
ASSEMBLY OF THE REAR SHOCK TOWER
34009 Rear Shock Tower, GTP & WII
30340 Stabilizer Bar
3 x 20mm Flat Head Screw
* Insert stabilizer before assembly of the shock tower
3mm E-Ring
* A 4 x 10mm set screw is used to adjust the ride height.
* Approx 3mm.
30151 Arm Shaft (Long)
4 X 10mm Set Screw
M3 Nylon Lock Nut
M3 Nylon Lock Nut
* Don't over tighten tapping screw.
30351 Rear Lower Arm Holder
Assembly of the right and left hand side are the same.
3 x 15mm Screw
4x16mm Flat Head Tapping Screw
36030 Rear Lower Arms
1 Degree
Fig.1
1.5 Degree
3mm E-Ring
30350 Rear Wheel Toe-in Cams
* Set triangle marks in the direction shown in Fig.1.
3mm E-Ring
ASSEMBLY OF THE REAR HUB
36081 Rear Hub
* Builds two upper Rods for left and right side.
36880 5x60mm Turnbuckle
36053 8 x 16 x 5 Ball Bearings
36053 8 x 16 x 5 Ball Bearings
36055
2.5 x 17mm Pin
36054 Wheel Hub ( Alum. )
Assembly of the right and left hand side are the same.
ASSEMBLY OF THE REAR DRIVE SHAFT
36082 Rear Wheel Axle Shaft
36690 7mm Plastic Arm Ball End
36850 7mm Ball
36690 7mm Plastic Arm Ball End
* Anticlockwise mark.
42mm
0 10 20 30 40 50
Assembly of the right and left hand side are the same.
mm
90020
2.5mm E-Ring
5x5mm Set Screw
* Do not r tighten 5x5mm set screw over tighten.
* Insert rear drive shaft befor assembly.
36110 Rear Drive Shaft
36170 3mm Rear Arm Shaft
90020
2.5mm E-Ring
ASSEMBLY OF THE REAR UPPER ARM ROD
M3
3 x 20mm Cap Screw
3 X 25mm Cap Screw
3mm Nylon Lock Nut
3mm Nylon Lock Nut
* Insert into rear hub.
Nylon Lock Nut
3 x 20mm Cap Screw
Assembly of the right and left hand side are the same.
t
t
en
en
ew
ew
cr
cr
S
S
Cem
Cem
3mm Flange Nut
ASSEMBLY OF THE REAR STABILIZER ROD
30401 6mm Stabilizer Ball End
30402 3 X 30mm
30401 6mm Stabilizer Ball End
30403 6mm Ball Joint
Tie Rod
3 x 3mm Set Screw
3 x 15mm Screw
3 x 25mm Cap Screw
15mm
0 10 20 30 40 50
mm
w
re
Sc
Cement
30340 6mm Stabilizer Ball End
* Insert the stabilizer rod into arms before assembly.
3 x 15mm Screw
3 x 15mm Screw
ASSEMBLY OF THE SERVO SAVER
(36740 Servo Saver Plastic parts)
36743 6mm E-Ring
36740 Servo Saver Horn B
36741 Servo Saver Spring
36740 Servo Saver Horn A
36743 6mm E-Ring
36740 Servo Saver Top Adapter
36740 Servo Saver Horn B
3 x 15mm Screw
36742 Servo Saver Bushing
36742 Servo Saver Bushing
36740 Servo Saver Shaft (Brass)
36743 6mm E-Ring
Plastic Tube
36743 6mm E-Ring
36741 8x12mm Washer
36740 Servo Saver Shaft (Brass)
ASSEMBLY OF THE FRONT PLATE AND STEERING ROD
3 X 10mm Screw
30540 Front Plate
30410 6mm Ball & Socket
3mm Nylon Lock Nut
M3 Nylon Locknut
3 x 15mm Screw
6 mm E-Ring
3mm Nylon Lock Nut
36750 Servo Saver Connector
* Made two steering rods for left and right-side.
30410 6mm Steering
30400 3 x 46mm Turnbuckle
30410 6mm Steering Ball End
Ball End
30410 6mm Ball & Socket
30380 Servo Saver Post
* Anticlockwise mark.
( Left-Side )
35mm
( Right-Side)
35mm
0 10 20 30 40 50
mm
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