OFNA Racing Ultra Comp2 User Manual

INSTRUCTION MANUAL
• New Arms Design
• New Bumper
• Uses Less ”E” Clips
• 12mm X-1 Racer Shocks
Ultra LX Comp2 Rev:01
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Buy LONG glow plugs, like OFNA/PICCO Plug (#51007-cool or 51008-med). Use plugs without idle bar. Do NOT use plugs, like the MC-59 or OS-8 or any short plug
In your box you will find..
• #10162 - Bottle, 250cc
• #10219 - Red “D” size glow heater
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries.
• Car needs (4) four AA Ni-cad batteries, Alkaline type batteries will work, but braking will be reduced. The best is to use a 5 cell hump pack for increased voltage..
Recommended Option:
#10212 NiHm Hump Pack, see charger 10214.
TOOLS NOT INCLUDED IN KIT, BUT NEEDED TO MAINTAIN YOUR CAR.
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10212
Cutter
91009 Curved Scissors $5.95
Cross Wrench #17109 $3.95 #10796 $3.95
10214 Over-nite Charger
10239 Instant Cement
10620 Diff Gear Grease $9.95
Needle Nose Pliers
Knife
Glow Plug & 17MM Cross Wrench #10801 $6.95
MUST READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe rusting. and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not healthy.
Glow Fuel
• Glow fuel is poisonous!
• Glow fuel is flammable!
• Do not leave in fuel bottle with lid off at any time. label for additional precautions.
• Do not use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed. • Always turn off the car BEFORE turning off radio.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY first. ISSUE.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
Engine Break-in
• See Engine Page.
The car is very fast
• Clean oil and dirt from chassis with a degreaser.
Precautions
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property.
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous.
Store fuel in cool ventilated location. Refer the glow fuel
• Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from
INSTRUCTIONS WILL VOID WARRANTY!
CHECK RADIO SETTING AND LINKAGE BEFORE STARTING
ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM
#30800 Plastic Throttle kit
Throttle Spring
Plastic Collar
* Take the plastic collar from brake system plastic parts.
3X3mm Set Screw
#30530
2mm Rod
3X3mm Set Screw
Plastic Throttle Ball Joint
* Snap On.
#10300 Alum.Stopper
Note:
Battery life is short when using Alkaline batteries. For safety, we recommend using Alkaline batteries for only 30 minutes before testing; mostly changing. Battery strength affects braking power and radio range. If voltage drops while running the car, you will loose control and destroy your car! This is NOT covered under warranty.
To increase run time, upgrade receiver battery to a 5-cell hump pack. Also, install a battery fail safe (OFNA # 91002) to further protect your car. But, the most important step you can make, “is to always use fully charged or fresh batteries when running your car”.
Brake
Idle Position
Full Throttle
3X3mm Set Screw
#10300 Alum.Stopper
Fuel Tube ( 6mm )
* Align throttle servo same as shown.
CHECKING ENGINE THROTTLE
A
1. Insert AA batteries into transmitter (8 Pcs).
2.Turn on transmitter.
3.Turn on receiver.
4.Center throttle trims as shown .
IMPORTANT CHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR
* Insert into transmitter.
1. Pull Full Throttle.
B
C
1. Push trigger to full brake position.
2. Adjust alum. Stopper to increase or decrease the brake.
B
A
* Align throttle servo same as shown.
Brake (C)
A
Idle Position (A)
Full Throttle (B)
• Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.
Your Radio may be different than one pictured in this manual.
C
Radio shown, may be different from what is in your kit. OFNA reserves the right to change upon stock availability.
C
B
• Full brake arm position. Spring compresses forward and brake rods pull brake levers.
ASSEMBLY OF THE FRONT AND REAR DIFFERENTIAL
Step 1
*Builds two differentials for font and rear.
*Notice the straight holes are for the front and rear only.
30620 7x19x6mm Ball bearings
30779 2x12.8
30779 P5 O-Ring
30769 Diff. Gear (Large)
30773 4x27mm Cross Pin
30779 2x12.8mm
30779 4x10mm Washer
30779 P5 O-Ring
94034 Set Screw
30901 Cap Joint
X2
X2
X4
X2
X2
Step 2
30779
0.5x26mm O-Ring
30779 P5 O-Ring
30751(Front/Rear) 30761(Center) Diff. Case
30769 Diff. Gear (Large)
30620 x19x6mm Ball bearings
30779 2x12.8
30751(Fro nt/Rear) 30761(Center) Diff. Case
94034 Set Screw
30901 Cap Joint
ASSEMBLY OF THE DIFFERENTIAL GEAR
94004 3X12mm Hex Screw
X4
30779 4x10mm Washer
30769 Diff. Gear (Small)
30773 4mm Cross Pin
30769 Diff. Gear (Small)
30779 4x10mm Washer
30779 4x10mm Washer
30769 Diff. Gear (Small)
30773 4mm Cross Pin
* Put the differential gears same as picture shown.
30769 Diff. Gear (Small)
30779 4x10mm Washer
94004 3X12mm Hex Screw
*Apply diff. Gear grease to the differential, during assembly. *Fill the dif. Case to approx 80% with grease
ASSEMBLY OF THE CENTER DIFFERENTIAL
30773 4x27mm Cross Pin
Step 1
30911 Break Cap Joint
X2
*Notice the tapered holes are for the center differential only.
30620 7x19x6mm Ball bearings
30779 P5 O-Ring
30769 Diff. Gear (Large)
30779 2x12.8
30761(center) 30751(F/R) Diff. Case
30779 2x12.8mm
30779 4x10mm Washer
30779 P5 O-Ring
94034 Set Screw
X2
Step 2
X4
X2
X1
30779
0.5x26mm O-Ring
ASSEMBLY OF THE DIFFERENTIAL GEAR
94004 3X12mm Hex Screw
X4
30779 4x10mm Washer
30779 P5 O-Ring
30779 4x10mm Washer
30769 Diff. Gear (Small)
30761(Center) 30751(F/R) Diff. Case
30769 Diff. Gear (Large)
* Put the differential gears same as picture shown.
30620 7x19x6mm Ball bearings
30779 2x12.8
94034 Set Screw
30911 Break Cap Joint
94004 3X12mm Hex Screw
30769 Diff. Gear (Small)
30773 4mm Cross Pin
30769 Diff. Gear (Small)
30779 4x10mm Washer
30773 4mm Cross Pin
30769 Diff. Gear (Small)
30779 4x10mm Washer
*Apply diff. Gear grease to the differential, during assembly. *Fill the dif. Case to approx 80% with grease
ASSEMBLY OF THE SPUR GEAR
30111 3x10mm Flat Head Hex Screw
35313 M3 Nylon Nut
94033 M3x3 Set Screw
X4
X4
X4
30111 3x10mm Flat Head Hex Screw
*Notice the tapered holes are for the center diff. Only.
31040 51T Spur Gear
Center differential assembly
35313 Nylon Nut
* The picture show are center differential after assembly.
30201 Center Diff. Mount (Front)
Note the holes for the rear diff. Mount are width
30201 Center Diff. Mount (Rear)
* Note: the holes for the rear diff. Mount are closer .together
ASSEMBLY OF THE BRAKE CAM
94033 M3x3 Set Screw
30171 Brake Lever
30213 Brake Cam
ASSEMBLY OF THE BRAKE CAM AND BRAKE PADS
ASSEMBLY OF THE BRAKE CAM AND CENTER PLATE
30213 Brake Cam
94004 3X12mm Hex Screw
30652 Center Diff. Plate
30211 Plastic Bushing 30212 Ball Bearing
94004 3X12mm Hex Screw
30211 5x8x2.5mm Plastic Bushing
94033 M3x3 Set Screw
X4
X2
X2
30171 Brake Lever
ASSEMBLY OF THE BRAKE PADS
94033 M3x3 Set Screw
30211 Plastic Bushing 30212 Ball Bearing
Note:
94005 3X15mm Hex Screw
3mm
*Leave 3mm gap between the brake cam and nut.
94005 3X15mm Hex Screw
X4
0.5mm
*Leave a 0.5mm space between brake disk and brake pad.
94005 3X15mm Screw
36650 Brake Disk Steel
36650 Brake Disk Steel
* Remove the double-side tape before assembly.
36661 Brake Pad Linings
36660 Brake Pad
ASSEMBLY OF THE FRONT BEVEL GEARS
*Push 3mm tubes into the holes of the diff. Case.
30120 Bevel Gear (Large / Metal)
30121 4x3x3mm Chromed Tube
3x5mm Hex Screw
X4
X430121
30121 3x4x4mm Chromed Tube
ASSEMBLY OF THE FRONT GEAR BOX
94036 M5x5 Set Screw
94010 4x12mmHex Screw
Step 1
X1
X2
30010 Gear Box
94036 5x5mm Set screw
30121 3x5mm Hex Screw
30630 6x13x5mm Ball Bearing
30130 Bevel Gear (Small)
* Builds two differential for front and rear.
Step 2
94010 4x12mm Hex Screw
94009 4x10mm Hex Screw
94022 3x18mm Flat Head Hex Screw
94029 4x25mm TP Flat Head Hex Screw
90018 3X25mm Cap Screw
94011 4X15mm Hex Screw
94003 3X10mm Hex Screw
30010 Gear Box Front Cover
94022 3x18mm Flat Head Hex Screw
X2
X2
X2
X2
X2
X1
94009 4x10mm Hex Screw
* Place 5x5mm set screw in d cut.
Step 3
34018 Shock Tower
36730 Cap Joint
30630 6x13x5mm Ball Bearing
Step 4
36610 Shock Support Steel
36507 Shock Support Alum
94003 3X10mm Hex Screw
90018 3X25mm Cap Screw
34021 Front Upper Arm Holder
30102 Front body Post
94029 4x25mm Flat Head Hex Screw
* Notice the direction.
94011 4X15mm Hex Screw
30160 Front Lower Arm Holder
ASSEMBLY OF THE FRONT UPPER ARMS
* Builds two upper arms for use.
34034 Front Upper Arm Ball End
40104 10mm Ball and Socket
11
ASSEMBLY OF THE KNUCKLE ARMS
36152 Universal Joint
90026 5x5mm Set Screw
34034 Front Upper Arm (Right)
36860 5x35mm
36054 Wheel Hub
34034 Front Upper Arm (Left)
34034 Front Upper Arm Ball End
40103 Knuckle Arm (Left)
36860 5x35mm
*"L" mark for left side.
* Leave 8mm
40104 10mm Ball and Socket
36055
2.5x16.8mm Pin
90026 5x5mm Set Screw
X2
36055
2.5x16.8mm
X2
Pin
ASSEMBLY OF THE FRONT LOWER ARMS
40104 10mm Steering Ball
40103 Knuckle Arm (Right)
36870 4x10mm Set Screw
36053 8x16x5mm Ball bearings
36053 8x16x5mm Ball bearings
36152 Universal Joint
36054 Wheel Hub
36870 4x10mm Set Screw
36053 8x16x5mm Ball bearings
* A4x10mm set screw is used to adjust the ride heigh.
36055
2.5x16.8mm Pin
90026 5x5mm Set Screw
40104 10mm Steering Ball
34035 Front Lower Arm
34036 Front Lower Arm
ASSEMBLY OF THE FRONT ARMS
30151 4mm Arm Shaft
30152 3mm Arm Shaft
Assembly of the right and left hand side are the same.
X2
X2
3mm E-Ring
40104 4x16mm Cap Screw
90021 3mm E-Ring
90020
X4
2.5mm E-Ring
X4
X4
90021 3mm E-Ring
30151 4mm Arm Shaft
34035 Front Lower Arm
90020
2.5mm E-Ring
30152 3mm Upper Arm Shaft
90020
2.5mm E-Ring
S
cre
C
e
w
m
ent
40104 4x16mm Cap Screwl
Scre
Cem
w
en
t
40104 4x16mm Cap Screwl
CLIP IN THE CASTER ADJUSTER
ASSEMBLY OF THE FRONT STABILIZER
34037 Caster Adjuster
Assembly of the right and left hand side are the same.
* o change the caster angle .use adjuster t
*Caster angle will
Caster
become bigger.
Adjuster
*Caster angle will become less.
94002 3x8mm button Screw
3x8x0.8mm Washer
94006 3x18mm Screw
34035 M3x8mm Set Screw
94033 M3x3 Set Screw
40029 Stabilizer Ball End
34035 M3x8mm Set Screw
X2
X2
X2
X2
X2
30341 Stabilizer Ball
34027 Stabilizer
94002 3x8mm Screw
3x8x0.8mm Washer
94033 M3x3 Set Screw
A
B
* Cut the plastic as shown.
40029 Stabilizer Ball End
30403 6mm Ball
94006 3x18mm Screw
Assembly of the right and left hand side are the same.
Loading...
+ 27 hidden pages