Nu-Vu PRO-8 Installation Manual

MENOMINEE, MICHIGAN 49858
4401
NU-VU
For NU–VU® Models:
PRO–8,
PRO–16,
PROW-8,
®
FOOD SERVICE SYSTEMS
PROW-16
OWNER'S MANUAL
Revised: 13 March 2012
(906) 863-
PRO–8 & PRO–16
TABLE OF CONTENTS
ABOUT YOUR NU–VU® EQUIPMENT ........................................................................ 1
WARRANTY ................................................................................................................. 4
RECEIPT AND INSTALLATION ................................................................................... 7
PRODUCT PREPARATION AND USE OF UNIT ....................................................... 10
OPERATING INSTRUCTIONS .................................................................................... 14
MAINTENANCE AND CLEANING GUIDE .................................................................. 17
TROUBLE–SHOOTING GUIDE ................................................................................... 20
SERVICE AND REPLACEMENT GUIDE .................................................................... 23
REPLACEMENT PARTS LIST ..................................................................................... 35
PRO–8 & PRO–16 OWNER'S MANUAL ABOUT YOUR NU–VU® EQUIPMENT
ABOUT YOUR NU–VU® EQUIPMENT
NU–VU® as a product line has been in existence for over twenty-one years. Its units are in use throughout the United States and Canada and have been exported to other parts of the world. NU–VU® continually modifies and updates its equipment to improve the capabilities as new innovations become available. This enables the user to obtain better and more useful results. NU–VU® currently manufactures an entire line of food service equipment in Menominee, Michigan. All of the equipment is tested under anticipated operating conditions prior to shipment.
Any prospective customer is invited to try different food products in the newly completed test kitchen in Menominee, Michigan. Seminars for both dealers and customers are available: on­site in Menominee, Michigan; at a dealer's showroom; on the customer's premises. If contacted NU–VU® will provide information on the nearest location and availability. In the event that a customer wants to try a specific product arrangements can be made to determine what conditions are necessary for baking so that the customer can determine the suitability for his or her program.
NU–VU® can provide a wide range of equipment with the following features:
Bakery Ovens with either INTERNAL or EXTERNAL STEAM generating capabilities. These Ovens may be equipped with COOK–N–HOLD capabilities for broader use.
COOK–N–HOLD Ovens for either high temperature or low temperature operation with moisture and smoking capabilities.
Low temperature Ovens with moisture and smoking capabilities.
Steamer Ovens with high and low temperature capabilities.
Multi–Ovens that dry bake, steam, and bake with steam.
Bakery Proofer/Warmers with heat and moisture generating units with either manual water fill or automatic humidity systems.
General purpose Proofer/Warmer for reconstituting, slow cooking, holding and/or steaming.
NU–VU® has, over a period of time, developed a series of Ovens, Proofers, Steamers, Smokers and Warmers designed to provide maximum performance with minimum energy requirements and care by the operator. NU–VU® Food Service Systems offers the widest range and variety of equipment through the varied use of heat, moisture, steam and smoke options.
NU–VU® MODELS PRO–8 AND PRO–16:
The NU–VU® PRO–8 Proofer is a single-door unit equipped with 4" adjustable appliance legs, and is designed for use on a table or counter-top. The integral side racks offer a capacity of up to 8 full size 18"x26" sheet pans. The PRO–8 measures approximately 40" high (including the 4" appliance legs), 25" wide and 31" deep (plus 3½" for the door and latch).
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 (800) 338-9886 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 page 1
ABOUT YOUR NU–VU® EQUIPMENT PRO–8 & PRO–16 OWNER'S MANUAL
The NU–VU® PRO–16 Proofer is a double-door floor unit equipped with locking casters. Designed vertically to minimize floor space, it has a capacity of up to 16 full size 18"x26" sheet pans. The PRO–16 measures approximately 69" high (including the locking casters), 25" wide and 31" deep (plus 3½" for the door and latch).
The PRO–16 is also available in a wider version (model PRO–16X). This model measures 69" high, 31" deep (plus Door and Latch), and 28½" wide.
These models provide maximum proofing and warming capabilities in units that are extremely small, making their six square feet of your floor or counter an economical space-saving investment.
These reach-in Proofers are powered by a 120 VAC electrical supply, and come equipped with a cord and plug for connection to a dedicated 120 volt service rated for 20 amps. The PRO–8 operates at a nominal current load of 16 amps; the PRO–16 draws a nominal 19 amp load.
Standard units are constructed with a stainless steel exterior and aluminum interior, and equipped with a manually-filled water reservoir to provide controlled humidity levels during proofing and warming operations. Both are equipped with individual humidity and 110F temperature controls, along with a bottom-mounted blower wheel for continuous air flow over and around your product. All controls are centrally located on the bottom front of the unit for ease of operation. A complete insulation package allows these units to perform at top efficiencies.
Each is also available with the following options:
AUTOMIST Humidity System - - eliminates the need for a manually-filled water pan, and automatically provides even and continuous humidity levels throughout your proofing process (PROW- models).
Warmer - - supplied with a 250F thermostat to reach and maintain optimum product warming or holding temperatures.
Stainless Steel interior - - used in place of aluminum for extended durability and increased ease of cleaning.
The NU–VU® PRO–8 and PRO–16 Proofers are designed with these features in mind:
Automatic pan positioning Dependable components
Rapid, even production Low energy consumption
Easy cleaning Low maintenance
Simple operation Rapid servicing
The NU–VU® PRO–8 and PRO–16 can be used to proof almost any product. A sampling of these products might include:
Breads Pizza crusts
Rolls Croissants
Pastries Raised Donuts
When equipped with the Warmer option either unit can be used to reheat product portions, or to hold a variety of finished products at a safe and convenient temperature for use at a later time. These products can include, but are not limited to:
Baked goods Casseroles
Vegetables Individual serving portions
Pizza Meats
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 page 2 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 (800) 338-9886
PRO–8 & PRO–16 OWNER'S MANUAL ABOUT YOUR NU–VU® EQUIPMENT
CONSTRUCTION:
The NU–VU® PRO–8 and PRO–16 Proofers are constructed of stainless steel outside and polished aluminum inside. An optional stainless steel interior is also available. All of the frame members are formed and welded to provide durability, rigidity and long life construction. Components such as temperature and humidity controls, switches, motors, heating elements, and others are thoroughly tested before shipment. Ongoing research and development projects are used to introduce the latest and most dependable components.
COMPARISON WITH OTHER UNITS:
NU–VU® will provide test data or a test unit for the comparison of results with any other unit on the market; however, NU–VU® reserves the right to have one or more of its designated representatives present during the test. All results of such comparison testing shall be made available to NU–VU® and may be used by NU–VU®.
AVAILABILITY AND TESTING:
A prospective customer may see a unit in operation as follows:
At a dealer's showroom,
At an existing installation,
At the NU–VU® manufacturing facility. If contacted, NU–VU® will provide information on the nearest location and equipment
availability. In the event that a customer wants to try a specific product arrangements can be made to determine what conditions are necessary for baking so that the customer can determine the suitability for his or her program. Technical product information can be generated by customer-requested testing of various products and equipment.
SHIPMENT:
NU–VU® equipment is usually shipped directly from the factory or delivered from a dealer, unless sold at a show or after a test or demonstration. Unless otherwise agreed to by NU–VU® freight is paid by the buyer F.O.B. the NU–VU® facility in Menominee, Michigan. Shipping time may vary depending upon the original shipping point, time of year and shipper/shippers used.
NU–VU® works closely with all of its customers in tracing shipments to speed delivery and minimize handling. NU–VU® employs the latest accepted packaging standards to ensure that your equipment arrives in excellent condition. However, damage may still occur due to accident or mishandling by the freight company. For this reason it is necessary for the receiving party to immediately do a thorough inspection of the equipment when it arrives.
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 (800) 338-9886 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 page 3
NU-VU® EQUIPMENT WARRANTY PRO–8 & PRO–16 OWNER'S MANUAL
NU–VU® EQUIPMENT WARRANTY
NU–VU® products are warranted against defects in workmanship and materials. No other express warranty, written or oral, applies. No person is authorized to give any other warranty or assume any other liability on behalf of NU–VU®, except by written statement from an officer of NU–VU®.
Your NU–VU® equipment warranty is limited to the following time periods for the original owner only: PARTS LABOR Inside the United States 24 Months 12 Months All areas outside the United States 24 Months 12 Months
These time limits will apply in all cases unless prior arrangements have been made and agreed to in writing.
The NU–VU® equipment warranty is composed of the following:
CONSTRUCTION - -
This warranty covers fabricated metal parts such as side walls, element covers, tops, corner posts (where used), bases and other parts. The unit is made from welded stainless steel (or aluminum where applicable) and is warranted to retain the integrity of the construction during its time of use in the original location of installation. NU–VU® reserves the right to provide the method of, and person to make, any required repair.
PARTS - -
This limited warranty covers certain electrical, electronic and mechanical parts for the time periods listed above with the exception of those items detailed under Warranty Limitations. Customers who maintain an open account may purchase against their account. MasterCard, Visa and American Express credit cards are also accepted.
The return of defective parts is required. The return of a defective part or component must be made prior to the issuance of a credit on an open account. If a part that is returned tests satisfactory in the NU–VU® factory or at an authorized NU–VU® dealer or service agency, NU–VU® may withhold issuing credit. Replacement parts will be warranted for a period of ninety (90) days provided they are installed in a manner authorized by NU–VU®.
LABOR - -
We require that you call our NU–VU® Service Department at (800) 338-9886 for service authorization BEFORE you call any service agency if you wish to claim a labor expense under this warranty. We may be able to solve your problem over the telephone, or we will schedule a warranty service call by a reliable service agency in your area.
This warranty covers the replacement and installation of parts and components which are
included under PARTS for the time period indicated on the previous page. This coverage is limited to the normal mileage allowance for a maximum travel radius of up to fifty (50) miles, and the normal labor rate times the allowable hours for performing the work as set forth in the following listing:
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PRO–8 & PRO–16 OWNER'S MANUAL NU-VU® EQUIPMENT WARRANTY
NU–VU® FOOD SERVICE SYSTEMS
STANDARD TIME ALLOWANCES FOR WARRANTY REPLACEMENTS CHANGE PERFORMED CHANGE TIME TEST TIME TOTAL TIME
Thermostat/Sensor ½ hr. ½ hr. 1 hr. Humidity Element ½ hr. ¼ hr. ¾ hr. Motor ½ hr. 5 min. ½ hr. Heating Element ½ hr. 5 min. ½ hr. Contactor/Relay ½ hr. 5 min. ½ hr. Power Switch ¼ hr. 5 min. ¼ hr. Indicator Light ¼ hr. 5 min. ¼ hr.
These times are based on servicing a unit that has been installed with allowance made for access panels on the unit. If the unit is built into a wall that makes servicing very difficult or impossible without removing part of the counter, wall, trim, etc., the extra time for gaining access shall be charged to the owner of the unit.
NU–VU® has determined that the listed times, which are based on the period necessary for a trained service person to perform the work noted, are fair and reasonable. If a problem is not diagnosed within a half hour, the service person must contact the NU-VU® Service Department via telephone. The Service Department is available for assistance Monday through Friday from 7:00 a.m. to 5:30 p.m. (Central Standard Time). Additional time for problem solving will not be allowed unless this procedure is followed. An appointment for servicing a unit should be set up since time will not be allowed for waiting to service a unit. Unless the service person justifies extra time for performing the work noted, charges for work performed by the service person in excess of the allowed time shall either be billed to the owner of the equipment or denied.
IMPORTANT: NU–VU® WILL NOT PAY FOR ANY SERVICE CALLS AS WARRANTY WORK IF A NU–VU® AUTHORIZED SERVICE AGENCY DETERMINES THAT YOUR UNIT IS SET UP AND OPERATING PROPERLY!
EXTENDED WARRANTY:
Available at an additional charge. Please ask for a quote depending upon the type of warranty requested.
WARRANTY LIMITATIONS:
NU–VU® will pay parts and labor under warranty for a defective component, but not for:
Normal operational wear and tear on the following parts: Light bulbs and fuses Door gaskets, handles and latches
Damage attributable to customer abuse, including: Proofer water pan allowed to run dry and burn. Proofer fan motor damaged from not following outlined Dry-Out Procedure. Lack of regular cleaning and/or maintenance.
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 (800) 338-9886 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 page 5
NU-VU® EQUIPMENT WARRANTY PRO–8 & PRO–16 OWNER'S MANUAL
Power supply problems, including:
Insufficient or incorrect voltage or phase. Electrical component damage caused by a voltage spike or surge. Incorrect installation (i.e., equipment not supplied with separate neutral or
ground as required, or incorrect location of high-voltage leg for 240 volt 3-phase units).
Electrical damage from use of an incorrect power supply cord or circuit breaker.
Operational problems caused by failure to follow procedures outlined in manual.
A service call if nothing is found to be wrong (all parts work as per spec when tested).
Recalibration of temperature/humidity controls (all controls are carefully calibrated and tested at our facility before shipment).
Any equipment moved from the place of original installation unless NU–VU® agrees in writing to continue the warranty after the relocation.
Ongoing operational adjustments due to changing environmental conditions or normal wear and tear.
Overtime charges. NU–VU® will pay straight time only for any work performed on NU–VU® equipment.
Food service equipment and parts must be installed and maintained in accordance with NU– VU® instructions. Users are responsible for the suitability of the units or parts to their application. There is no warranty against damage resulting from accident, abuse, alteration, misapplication, inadequate storage prior to installation, or improper specification or other operating conditions beyond our control. Claims against carrier's damage in transit must be filed by the buyer and, therefore, the buyer must inspect the product immediately upon receipt.
THIS WARRANTY DOES NOT COVER ADJUSTMENTS DUE TO NORMAL ONGOING USE OF THE UNIT!!!
PARTS RETURN PROCEDURES AND CONDITIONS:
The following procedure shall be followed for the return of parts to the factory for credit consideration:
All parts received by NU–VU® must have a completed Return Authorization Form as supplied by NU–VU® with the part. Complete and return this Authorization Form with the defective part(s).
Parts MUST be packed securely so that in-transit damage cannot occur.
Prepay shipment. Any parts returned collect will be refused by our Receiving Department. Credit will be issued on proper returns only.
As soon as parts are tested and confirmed as defective, credit will be issued against them.
If the engineering test shows the component is not defective and in good working condition, it may be returned to you along with your request for payment.
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PRO–8 & PRO–16 OWNER'S MANUAL RECEIPT AND INSTALLATION
RECEIPT AND INSTALLATION
RECEIPT:
It is essential to inspect the unit immediately when it arrives. NU–VU® has placed instructions on the packaging to help avoid damage in transit. However, accidents and/or negligent handling can still produce hidden damage. These steps should be followed: A. Inspect the entire perimeter of the package for damage or punctures to the packing
material. This may indicate damage to the unit inside. Call any and all packing damage to the attention of the delivery person.
B. If any packing damage is found uncrate the unit immediately in the presence of the
delivery person to determine if the unit is damaged. If any equipment damage is found indicate the type and amount of damage on the shipping documents and notify NU–VU® at (800) 338-9886 immediately after filing a freight claim.
C. Uncrate the unit carefully and check the entire unit (top, back, and both sides) for any
visible or hidden damage.
D. Remove the unit from the shipping pallet and inspect the bottom (including any
casters) for any damage.
E. If any damage is noted after the driver leaves immediately contact the freight
company and NU–VU® Food Service Systems.
F. Check the Proofer Door(s). Make sure the Door is square to the front of the unit,
opens and closes easily, and seals completely. If the Door does not fit or operate correctly please contact the NU–VU® Service Department for instructions and assistance in any adjustments that may be necessary.
INSTALLATION:
ELECTRICAL CONNECTIONS - -
A. Check to determine that the power source is the same voltage and phase as that
required by the unit. The electrical requirements for the PRO–8 or PRO–16 are listed on a grey metallic label affixed to the side of the unit.
B. Move the unit to the area where it will be used. Lift and carry the PRO–8 carefully. If
your unit is equipped with casters simply roll it into position. Do not allow the door(s) to swing open.
C. For the PRO–8, attach the included 4" appliance legs to the outside corners of the
base and position the unit carefully. Install the PRO–8 or PRO–16 so that it stands solid and level (adjust the legs or shim the casters as necessary).
D. Carefully set all Controls and Switches to the OFF position.
E. Connect your unit with the attached 120 volt/20 amp power cord [1] to a 120 volt/20
amp receptacle (NEMA 5-20R or the equivalent). Allow enough slack in the power cord to allow the equipment to be moved about during the installation and any future required maintenance or service.
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 (800) 338-9886 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 page 7
RECEIPT AND INSTALLATION PRO–8 & PRO–16 OWNER'S MANUAL
WATER CONNECTION (AUTOMIST UNITS ONLY) - -
IMPORTANT: NU–VU® strongly recommends that SOFT WATER only be used in any unit requiring a water supply. Also, a good quality water filter MUST be installed in-line between the unit connection and the water supply to guard against clogging and mineral build-up in the components. This is extremely important in areas having hard water.
This equipment is to be installed to comply with the applicable federal, state and local plumbing codes having jurisdiction.
Please follow these procedures to help ensure a proper water connection: A. Run any flexible ¼" OD tubing suitable for use with potable water from the water
supply line to the Proofer location. Allow some slack for final unit positioning and service. Avoid any kinks or strains on the tubing and place the tubing where it will not be damaged in any way.
B. The tubing end that attaches to the Proofer must not be damaged or deformed in any
way. The cut end should be cut straight and clean with no deforming of the tubing. All burrs and sharp edges should be removed to ensure a proper and leak-free connection.
C. Position the tubing so that the tubing runs straight into the intake fitting. Be careful
not to kink the tubing if you bend it, and do not bend the tubing within two (2) inches of the end.
D. The two-part compression fitting (tapered collar and nut) is placed approximately 1"
onto the tubing so that the collar is inside of the nut and the threaded opening of the nut is toward the intake fitting.
E. Push the tubing all the way into the intake fitting (approximately ¼") and hold it there
while you thread the compression nut onto the intake fitting. Tighten the compression nut with an open-end wrench, but do not over–tighten! If the joint leaks when tested and further gentle tightening does not stop the leak the two-part compression fitting must be replaced.
Careful attention to these simple procedures will help to ensure an installation without leaks. If you have any questions or problems please call the NU–VU® Service Department at (800) 338-9886.
INITIAL START–UP - -
A. Set the power switch [11] to the ON position. The blower wheel [21] in the bottom
of the Proofer should begin to rotate in a counter-clockwise direction.
B. STANDARD MANUAL FILL - -
1. Open the Proofer door [31] and remove the Water Pan [25]. Set the Humidity
Control [12] to #5 or #6. The Humidity Control Indicator Light [13] should illuminate and the humidity element [3] will begin to heat up.
2. Fill the water pan with approximately 2" of water and place it on the humidity
element. Place a reliable thermometer on a shelf in the middle of the Proofer and close the Door. The water should begin to heat up and in a few minutes a light fogging should begin to form on the door glass.
NU-VU® FOOD SERVICE SYSTEMS MENOMINEE, MICHIGAN 49858 page 8 SALES FAX (906) 863-5889 • SERVICE FAX (906) 863-6322 (800) 338-9886
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