TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer.
If you have questions, contact the manufacturer at the
address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified
person(s) in accordance with all applicable codes and standards,
including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent backdrafting. Follow the heating
equipment manufacturer’s guideline and safety standards
such as those published by the National Fire Protection
Association (NFPA), and the American Society for Heating,
Refrigeration and Air Conditioning Engineers (ASHRAE),
and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Do not install in a tub or shower enclosure.
8. Not for use in kitchens.
9. This unit must be grounded.
10. This unit is U.L. listed. Type I.C. inherently protected.
11. When applicable local regulations comprise more
restrictive installation and/or certification requirements,
the aforementioned requirements prevail on those of this
document and the installer agrees to conform to these at
his own expenses.
12. When performing installation, servicing or cleaning this unit,
it is recommended to wear safety glasses and gloves.
TYPICAL INSTALLATIONS
HOUSING MOUNTED
DIRECTLY TO JOIST
2” x 6” (or larger)
Discharge parallel to joists.
HOUSING MOUNTED TO “I” JOIST
Requires additional framing
for mounting.
Discharge parallel to joists.
Additional framing must be a 2” x 6” (minimum height), at least 9 inches long.
*
HOUSING MOUNTED
TO 2” x 4” TRUSS
Discharge parallel to joists.
PLAN THE INSTALLATION
CAUTION
1. For general ventilating use only. Do not use to exhaust
hazardous or explosive materials and vapors.
2. This product is designed for installation in FLAT CEILINGS
ONLY. Do not mount this product in a wall.
3. The light fixture assembly must be mounted to the fan
housing assembly included with this product. Do not mount
the light fixture assembly to a wiring outlet box.
4. To avoid motor bearing damage and noisy and/or
unbalanced impellers, keep drywall spray, construction
dust, etc. off power unit.
5. Please read specification label on product for further
information and requirements.
Installer: Leave this manual with the
homeowner.
Homeowner: Use and Care
information on page 4.
(Place around and
over fan housing.)
FAN
HOUSING
POWER
CABLE*
Seal gaps
around
housing.
4-IN. ROUND
DUCT*
*Purchase
separately.
INSULATION
Seal duct
joints with
tape.
OR
4-IN. ROUND
ELBOWS*
ROOF CAP*
(with built-in
damper)
Keep duct
runs short
WALL CAP*
(with built-in
damper)
Page 2
PREPARE THE HOUSING
1. Unplug blower and remove (3) screws securing blower
assembly to housing.
MODEL 788CHNTC
Page 2
INSTALL THE HOUSING
New Construction
1. Choose the location for your fan/light in the ceiling. For
best possible performance, use the shortest possible duct
run and a minimum number of elbows.
TA B
2. Remove blower assembly from housing and set blower
assembly aside.
TA B
MOUNTING SCREWS
2. Position fan housing against joist so that bottom
edge of housing will be flush with finished ceiling.
Additional positioning feature for 1/2” thick
ceiling material:
Bend two tabs, on side of housing,
housing until tabs contact bottom edge of joist.
3. Use (4) mounting screws (included) to attach housing
to joist.
BOTTOM EDGE OF JOIST
900 outward. Lift
Existing Construction
1. Choose the location for your fan/light in the ceiling. For
best possible performance, use the shortest possible duct
run and a minimum number of elbows.
2. In attic,
position fan
housing
against joist.
Trace outline
of housing
on ceiling
material.
3. Remove wiring plate from housing and set plate aside.
3. Set housing aside
and cut ceiling
opening slightly
larger than marked.
Page 3
BLK
VENT
SWITCH
BLU
BLK
WH T
WH T
WH T
LIGHT
(WHITE)
GRD
VENT
(BLACK)
UNIT
LIGHT
SWITCH
LINE
IN
BLK
RED
WHT
GRD
4. Place housing in
MATERIAL & HOUSING
opening so that
its bottom edge is
flush with finished
ceiling. Screw
housing to joist
through holes in
housing as shown.
5. Seal between
ceiling material and
SEAL BETWEEN CEILING
housing to prevent
air leakage.
MOUNTING SCREWS
INSTALL THE DUCTWORK
NOTE: The duct connector has a counter-balanced damper
flap. The flap will be “open” approx. 1” when duct connector
is attached to housing. This design permits insulation to be
in direct contact with fan/light housing per UL (Underwriters
Laboratories) standards. The slightest backdraft, however,
will close the damper flap, preventing air from entering unit
or finished space.
1. Connect 4” round
duct to damper/
duct connector
and extend duct
to outside through
a roof or wall cap.
Check damper to
make sure that it
opens freely. Tape
all duct connections to make them secure and air tight.
MODEL 788CHNTC
Page 3
FINISH THE INSTALLATION
1. Re-install blower
assembly removed
in Step 1 under
“PREPARE THE
HOUSING”. Plug blower
into BLACK receptacle.
2. Attach grille pan
mounting brackets to
housing with screws
(included). Make sure
brackets face inward.
CONNECT THE WIRING
SCHEMATIC WIRING DIAGRAM
BLACK
WHITE
BLUE
SWITCH BOX
LIGHT
FAN
DUAL CONTROL
(purchase separately)
1. Wire unit as shown. Re-install wiring plate removed in
120 VAC LINE IN
Step 2 under “PREPARE THE HOUSING”.
2. Run electrical cable as direct as possible to unit. Do not allow
cable to touch sides or top of unit after installation is complete.
RED
GROUND
(bare)
BLACK
RECEPTACLE
(FAN)
WHITE
RECEPTACLE
(LIGHT)
BD0030
3. Locate grille pan
over fan housing and
connect light plug into
WHITE receptacle in fan
housing.
4. Attach grille pan to
mounting brackets with
(2) screws (included).
5. Thread rod onto
threaded stud in center
of grille pan. Tighten rod
securely.
METAL
WASHER
FELT
WASHERS
FINIAL
FELT
WASHER
BD0031
NUT
6. Install bulbs. Use 13-watt
(maximum), GU24 type,
fluorescent bulbs.
7. Place washers and glass
shade over mounting
rod and align shade over
grille pan. Secure shade
to grille pan with washer
and finial nut as shown.
8. Restore electrical power
and check operation of
the unit.
Page 4
USE AND CAREUSE AND CARE
MODEL 788CHNTC
Page 4
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND
CLEANING
LOCK OUT SERVICE PANEL BEFORE CLEANING OR SERVICING
THIS UNIT.
TO CLEAN GLASS SHADE AND GRILLE PAN:
Remove glass shade. Shade can be wiped clean with a mild detergent
BULB REPLACEMENT
Remove glass shade. Replace bulbs as required. Reinstall glass
shade.
Use 13-watt (maximum), GU24 type, fluorescent bulbs with a M.O.L.
(Maximum Overall Length) of 4.8 inches or less.
solution or glass cleaner and dried with a soft cloth. Remove
2 bulbs. Grille pan may be gently vacuumed and wiped clean with
a soft cloth. Never use abrasive cloth, steel wool pads or scouring
powders on glass shade or grille pan. METAL AND ELECTRICAL
PARTS SHOULD NEVER BE IMMERSED IN WATER.
TO CLEAN FAN ASSEMBLY:
MOTOR LUBRICATION
The motor is permanently lubricated. Do not oil or disassemble motor.
Remove grille pan and unplug fan assembly (BLACK receptacle).
Gently vacuum fan, motor and interior of housing. METAL AND
ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN WATER.
SERVICE PARTS
WARRANTY
KEY NO. PART NO. DESCRIPTION
1 99526716 Glass Shade
2 97018649 Shade Mounting Hardware
3 99271452 Lamp, 13 W GU24 Type Fluorescent (2 req.)
4 97018749 Blower Assembly (includes key no. 5 - 3 req.)
5 99160441 Screw, Motor no. 8-32 x .275” (3 req.)
6 97018781 Grille Bracket Assembly
7 97018750 Wire Panel Assembly
8 97018804 Damper / Duct Connector
9 97018729 Housing Assembly
A 97018717 Light Fixture Assembly
(includes key nos. 1, 2 & B)
B 97018748 Grille Pan Assembly
(Does not include key no. 3)
Order replacement parts by “PART NO.” - not by “KEY NO.”
8
9
B
7
3
6
Broan-NuTone Canada warrants to the original consumer purchaser of its products that such
products will be free from defects in materials or workmanship for a period of one (1) year from
the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
During this one-year period, Broan-NuTone Canada will, at its option, repair or replace,
without charge, any product or part which is found to be defective under normal use and service.
THIS WARRANTY DOES NOT EXTEND TO FLUORESCENT LAMP STARTERS OR TUBES, BULBS
OR BATTERIES, FILTERS, DUST, ROOF CAPS, WALL CAPS AND OTHER ACCESSORIES FOR
DUCTING. This warranty does not cover (a) normal maintenance and service or (b) any products
or parts which have been subject to misuse, negligence, accident, improper maintenance or
repair (other than by Broan-NuTone Canada or an authorized representative), faulty installation
or installation contrary to recommended installation instructions.
The duration of an implied warranty is limited to the one-year period as specifi ed for the express
warranty.
BROAN-NUTONE CANADA’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE
CANADA’S OPTION, SHALL BE THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER
THIS WARRANTY. BROAN-NUTONE CANADA SHALL NOT BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT
USE OR PERFORMANCE. This warranty supersedes all prior warranties.
To qualify for warranty service, you must (a) notify Broan-NuTone Canada at the address or
telephone number stated below, (b) give the model number and part identifi cation and (c) describe
the nature of any defect in the product or part. At the time of requesting warranty service, you
must present evidence of the original purchase date.
BROAN-NUTONE CANADA INC.
ONE-YEAR LIMITED WARRANTY
IF YOU NEED ASSISTANCE OR SERVICE:
For the location of your nearest Broan-NuTone Canada Inc. dealer:
Dial Toll Free: 1-888-882-7626
Please be prepared to provide:
• Product model number • Date and proof of purchase
• The nature of the diffi culty
Broan-NuTone Canada Inc. 1140 Tristar Drive, Mississauga, Ontario L5T 1H9
Released February 2013
2
5
1
A
2
REPLACEMENT PARTS AND REPAIRS:
In order to ensure your unit remains in good working condition, you must use Broan-NuTone
4
genuine replacement parts only. Broan-NuTone genuine replacement parts are specially
designed for each unit and are manufactured to comply with all the applicable certifi cation
standards and maintain a high standard of safety. Any third party replacement part used may
cause serious damage and drastically reduce the performance level of your unit, which will
result in premature failing. Broan-NuTone also recommends to contact a Broan-NuTone
certifi ed service depot for all replacement parts and repairs.
79040194A
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