NuTone 778WHNT Quick Start Manual

MODEL 778WHNT

VENTILATION FAN WITH LIGHT

READ AND SAVE THESE INSTRUCTIONS

Page 1

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.

2. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.

4. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

6. Ducted fans must always be vented to the outdoors.

7. This unit must be grounded.

8. This unit is U.L. listed. Type I.C. inherently protected.

TYPICAL INSTALLATIONS

POWER CABLE

HOUSING

CEILING

JOIST

CEILING

MATERIAL

16”-ON-CENTER CEILING JOISTS

MOUNTING BRACKETS

GLASS

LIGHT

SHADE

4" ROUND

DUCT

HOUSING

SUSPENDED

CEILING MATERIAL

SUSPENDED CEILINGS

Housing hung with wires -

3-point mount.

POWER CABLE

CEILING

JOIST

CEILING

MATERIAL

24”-ON-CENTER

CEILING JOISTS

POWER

CABLE

MOUNTING

TAB

GLASS

LIGHT SHADE

HOUSING

MOUNTING

For a rigid mount: Brackets can be joined together with a #8 x 3/8 self-tapping screw

BRACKETS

GLASS

LIGHT SHADE

CAUTION

1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

2. This product is designed for installation in FLAT CEILINGS ONLY. Do not mount this product in a wall.

3. The light fixture assembly must be mounted to the fan housing assembly included with this product. Do not mount the light fixture assembly to a wiring outlet box.

4. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.

5. Please read specification label on product for further information and requirements.

Installer: Leave this manual with the homeowner.

Homeowner: Use and Care information on page 4.

PLAN THE INSTALLATION

The unit will operate most quietly and efficiently when located where the shortest possible duct run and minimum number of elbows will be needed.

Use a roof cap or wall cap that has a built-in damper to reduce backdrafts.

Plan to supply the unit with proper line voltage and appropriate power cable.

INSULATION

(Can be placed

around and over

fan housing.)

FAN

HOUSING

Purchase

separately

4-IN. ROUND DUCT

4-IN. ROUND

ELBOW(S)

ROOF CAP

WALL CAP

INSTALL THE HOUSING

New Construction

1. Choose the location for your fan in the ceiling. For best possible performance, use the shortest possible duct run and a minimum number of elbows.

2. Slide adjustable mounting brackets into channels on sides of housing.

MODEL 778WHNT

Page 2

ADJUSTMENT SCREWS

6. To adjust vertical housing position: Loosen adjustment screws on both sides of housing. Move housing up or down until adjustment screws line up with mark indicating your finished ceiling thickness. Tighten screws securely.

Position bottom edge

of brackets slightly

above bottom edge of

joists.

3. Position mounting brackets against joist. Mark the keyhole slot on both mounting brackets.

4. Set housing aside and drive nails partially into joist at the top of both keyhole marks.

Existing Construction

1. Choose the location for your fan/light in the ceiling. For best possible performance, use the shortest possible duct run and a minimum number of elbows.

2. In attic, position mounting brackets against joist. Trace outline of housing on ceiling material.

3. Set housing aside and cut ceiling opening slightly larger than marked.

Position bottom

edge of brackets

slightly above

bottom edge

of joists.

5. Hang housing from nails and pound nails tight. To ensure a noise-free mount, crimp the bracket channels tightly around the mounting brackets.

4. Place housing in opening. Position mounting brackets against joist and nail to joist through keyhole on both sides. To ensure a noise-free mount, crimp the bracket channels tightly around the mounting brackets.

MODEL 778WHNT

LINE

LIGHT

LINE IN

CLE

WHITE

Page 3

ADDITIONAL

MOUNTING

HOLES

5. Additional mounting holes are provided for installations where access from above is inconvenient or not possible. Nail or screw housing directly to joists or framing.

INSTALL THE DUCTWORK

FLUSH

1. Snap the damper/duct connector onto housing. Make sure that tabs on the connector lock into slots in housing. Top of damper/duct connector should be flush with top of housing.

2. Connect 4” round duct to damper/duct connector and extend duct to outside through a roof or wall cap. Check damper to make sure that it opens freely. Tape all duct connections to make them secure and air tight.

CONNECT THE WIRING

SCHEMATIC WIRING DIAGRAM

LIGHT SWITCH

RED

BLU

LIGHT

(WHITE)

WHT

ATTACH THE GRILLE PAN AND GLASS SHADE

GRILLE

PAN

WASHER

ROD

GLASS SHADE

GRILLE

PAN

GLASS

SHADE

FINIAL

NUT

GRILLE

SCREW

COLLAR

WASHER

ROD

STEEL

WASHER

FELT

WASHER

13 WATT

MAX.

GU24 BASE

FLUORESCENT

BULBS

(2 REQ.)

FELT WASHER (Add second washer as needed to secure shade tightly.)

VENT SWITCH

DUAL CONTROL

(purchase separately)

FAN

BLK WHT GRD

SWITCH BOX

120 VAC

BLACK WHITE BLUE

BLK

WHT GRD

BLK

RED GROUND

(bare)

WIRING

PLATE

VENT

(BLACK)

UNIT

WHT

RECEPTACLE

(LIGHT)

BLACK

RECEPTA

(FAN)

1. Wire unit following diagram above. Run electrical cable as

direct as possible to unit. Do not allow cable to touch sides or top of unit after installation is complete.

1. Locate the grille pan over the fan housing and connect the wiring harness plug into white receptacle in the fan housing.

2. Insert rod through center hole of grille pan. Use washer between collar on rod and pan.

3. Thread rod onto grille screw in housing, until pan is tight against ceiling. Do not over-tighten mounting rod.

4. Install bulbs. Use 13-watt (maximum), GU24 type, fluorescent bulbs.

5. Place washers and glass shade over mounting rod and align shade onto grille pan. Secure glass shade to grille pan with felt washer(s) and finial nut as shown.

6. Restore electrical power and check operation of the unit.

USE AND CARE USE AND CARE

MODEL 778WHNT

Page 4

WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND LOCK OUT SERVICE PANEL BEFORE CLEANING OR SERVICING THIS UNIT.

BULB REPLACEMENT

Remove glass shade. Replace bulbs as required. Replace glass shade.

Use 13-watt (maximum), GU24 type, fluorescent bulbs.

MOTOR LUBRICATION

The motor is permanently lubricated. Do not oil or disassemble motor.

SERVICE PARTS

KEY PART NO. DESCRIPTION

1 99526716 Glass Shade 2 97018016 Shade Mounting Hardware 3 99271393 Lamp, 13 W GU24 Type Fluorescent 4 99260425 Motor Nut, Hex Keps 5 97018311 Motor Plate 6 99150583 Grille Screw 7 99080634 Motor 8 99020300 Blower Wheel 9 99270981 Lamp Receptacle, White 10 99270982 Motor Receptacle, Black 11 98009612 Wiring Panel 12 99150471 Ground Screw 13 99170245 Screw, #8-18 X 3/8” 14 98008868 Wiring Plate 15 97003932 Damper / Duct Connector 16 97014922 Housing Assembly 17 98003036 Mounting Bracket 18 98007763 Mounting Bracket Channel A 97018015 Light Fixture Assembly (Includes Key Nos. 1, 2 and B) B 99390176 Grille Pan Assembly (Includes Key No. 3) C 97018327 Blower Assembly (Includes Key Nos. 4 thru 8) D 97015171 Wire Panel Assembly (Includes Key Nos. 9, 10, 11)

Order replacement parts by “PART NO.” - not by “KEY NO.”

CLEANING

TO CLEAN GLASS SHADE AND GRILLE PAN:

Remove glass shade. Shade can be wiped clean with a mild detergent solution or glass cleaner and dried with a soft cloth. Remove 2 bulbs. Grille pan may be gently vacuumed and wiped clean with a soft cloth. Never use abrasive cloth, steel wool pads or scouring powders on glass shade or grille pan. METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN WATER.

TO CLEAN FAN ASSEMBLY:

Remove and unplug grille pan assembly (white receptacle). Remove and unplug fan assembly (black receptacle). Gently vacuum fan, motor and interior of housing. METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN WATER.

WARRANTY

Broan-NuTone warrants to the original consumer purchaser of its products that such products will be free from defects in materials or workmanship for a period of one year from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

During this one-year period, Broan-NuTone will, at its option, repair or replace, without charge, any product or part which is found to be defective under normal use and service. THIS WARRANTY DOES NOT EXTEND TO FLUORESCENT LAMP STARTERS, TUBES, HALOGEN AND INCANDESCENT BULBS, FUSES, FILTERS, DUCTS, ROOF CAPS, WALL CAPS AND OTHER ACCESSORIES FOR DUCTING.

This warranty does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions.

The duration of any implied warranty is limited to the one-year period as specified for the express warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE

FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty supersedes all prior warranties. To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number below, (b) give the model number and part identification and (c) describe the nature of any defect in the product or part. At

the time of requesting warranty service, you must present evidence of the original purchase date. Broan-NuTone LLC, 926 W. State Street, Hartford, Wisconsin 53027 www.nutone.com 800-558-1711

Broan-NuTone Canada, Inc., 1140 Tristar Drive, Mississauga, Ontario L5T 1H9 www.nutone.ca 877-896-1119

BROAN-NUTONE ONE YEAR LIMITED WARRANTY

99044582B

+ 8 hidden pages